Many different types of construction systems exist for supporting and/or displaying a variety of different elements. For example, such construction systems include shelving and rack systems, merchandise systems, equipment storage systems, structural support systems, and the like. These construction systems often employ one or more standards that function to support items (e.g., merchandise, equipment, and the like) and/or other construction system components (e.g., shelves, stretchers, wall and modular room components, brackets, fixtures, and the like). Such standards are often substantially vertically oriented, although other orientations are possible. Also, such standards are often adapted to support items and/or other construction system components at one or more locations along the standards to best serve their intended functions.
Some construction systems utilize one or more standards that can be secured to a wall or other structure. The standards can have a series of slots in a front face of the standard. Shelf mounting brackets, other shelf parts or store fixtures, or other construction systems components can be mounted to the standard at one or more locations (e.g., at different heights along the standard). For example, each standard can receive a rear portion of a shelf mounting bracket used to support one or more shelves or store fixtures. Standards are often available in a variety of sizes, and can often accept a variety of mounting fixtures.
In many systems, standards are used to keep shelving units vertically aligned and separated from one another. Existing standards can be made of components having complicated shapes that require expensive manufacturing processes. Furthermore, many existing standards and related shelving components are not adapted for multiple configurations using the same basic components.
In some embodiments, a standard is provided, and comprises an elongated base lying substantially in a plane, the base comprising a side; a first protrusion on the side of the base and extending away from the plane; a second protrusion on the first side of the base and extending away from the plane; and an aperture defined in the base and located substantially between the first and second protrusions; a first support coupled to the base, located on the side of the base, and extending away from the plane; and a second support coupled to the base, located on the side of the base, and extending away from the plane, wherein the aperture is located between the first and second supports, and wherein the first and second supports are separated a distance sufficient to receive an element for connection to the standard via the aperture.
Some embodiments of the present invention provide a standard comprising an elongated base having a length and a width substantially smaller than the length, the elongated base comprising a first edge portion; a second edge portion; a center portion recessed with respect to the first edge portion and the second edge portion; a first aperture defined in the base between the first edge portion and the second edge portion; an elongated channel coupled to the base between the first and second edge portions and extending along at least a portion of the length of the base; a second aperture defined in the elongated channel, wherein the first and second apertures are positioned to receive an element for connection to the standard via the aperture.
In some embodiments, a construction system is provided, and comprises a standard comprising an elongated base having first and second edge surfaces; a third surface between the first and second edge surface and recessed with respect to the first and second edge surfaces; an aperture defined in the third surface of the elongated base; first and second elongated supports running along the elongated base, coupled to the elongated base, and extending from the third surface; a gap defined between the first and second elongated supports, the gap positioned with respect to the aperture in the elongated base to receive an element coupled to the standard via the aperture; a panel covering a portion of the elongated base and separated from the third surface by at least one of the first and second edge surfaces; and a fastener coupling the elongated base to a surface and recessed with respect to the first and second edge surfaces, at least a portion of the fastener located between the third surface and the panel.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the accompanying drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless limited otherwise, the terms “connected,” “coupled,” and “mounted” and variations thereof herein are used broadly and encompass direct and indirect connections, couplings, and mountings, and the terms “connected” and “coupled” and variations thereof are not restricted to physical or mechanical connections or couplings. Also, it is to be understood that phraseology and terminology used herein with reference to device or element orientation (such as, for example, terms like “front”, “back”, “up”, “down”, “top”, “bottom”, and the like) are only used to simplify description of the present invention, and do not alone indicate or imply that the device or element referred to must have a particular orientation. In addition, terms such as “first”, “second”, and “third” are used herein and in the appended claims for purposes of description and are not intended to indicate or imply relative importance or significance.
Additionally, it is to be understood that the following applications of the invention as described and illustrated are only example applications of the invention. The present invention is capable of being utilized in a variety of applications, all of which fall within the spirit and scope of the present invention. For example, the application described below includes a standard used in a shelving system and to which one or more brackets or supports can be coupled. In other applications, however, the standard could be used in a variety of other ways. For instance, the standard could be secured to a ceiling and used to support a plurality of lighting fixtures or ceiling tiles suspended from the standard. As another example, the standard could be secured to a floor and used as a base plate configured to receive a plurality of vertically-extending components (e.g., cubicle walls, uprights, and the like). In another application, the standard could be coupled to an appliance (e.g., oven, refrigerator, and the like) for receiving one or more adjustable racks. In still other applications, the standard could be coupled to a wall (e.g., garage wall) in a vertical, horizontal, or other orientation for receiving a plurality of hanging elements from which tools or other items can be hung. Additional applications of the invention will also be appreciated by those of ordinary skill in the art.
In other embodiments, the standard 10 can include a different number of parts. For example, a one-part standard can incorporate the base portion 22 with both of the two support portions 14, 18. As another example, the support portions 14, 18 can be defined by separate plates, in which case the standard 10 can have a three-part construction in which the support portions 14, 18 are attached to the base portion 22. In still other embodiments, the standard 10 can be constructed from any number of different elements coupled in any manner in order to achieve the same and different configurations described herein. Furthermore, the lengths and thicknesses of the support portions 14, 18 and the base portion 22 can be different from that shown in the illustrated embodiment. For example, the base portion 22 can have a thickness that is the same or smaller than that of the support portions 14, 18 (rather than having a larger thickness as shown in
As described above, the support portions 14, 18 illustrated in
In other embodiments, such as in cases in which the support portions 14, 18 are separate elements coupled to the base portion 22, the support portions 14, 18 need not necessarily be coupled to or joined by a bottom wall 17. In such embodiments, each support portion 14, 18 can meet the base portion 22 at a right angle, at any other angle, along a flange of the support portion 14, 18, at a curved end of the support portion 14, 18, or in any other manner. Also, in some embodiments, each support portion 14, 18 can have a flange that, together with the remainder of the support portion 14, 18, defines an inverted T-shaped cross-section of the support portion 14, 18.
With continued reference to the illustrated embodiment, the base portion 22 lies in a plane, and has generally curved portions (“upturned edges”) 34, 38 on either side of the support portions 14, 18 extending in a common direction away from the plane. The upturned edges 34, 38 define protrusions extending away from the plane in which the base portion 22 lies. The upturned edges 34, 38 can instead be at sharp angles with respect to the rest of the base portion 22, such as at 90-degree angles or at an acute or obtuse angle with respect to the base portion 22. In this regard, base portion 22 can be stamped, pressed, bent, or formed in any other manner from a substantially flat piece of material and the protrusions extending therefrom.
The two support portions 14, 18 of the illustrated standard 10 can be oriented at substantially right angles with respect to the base portion 22, and can be separated by a gap 42. In other embodiments, the support portions 14, 18 can be oriented at any other angle with respect to one another and to the base portion 22 while still defining a gap 42 between the support portions 14, 18. The gap 42 can have any width desired.
The support portions 14, 18 illustrated in
With reference to
In the illustrated embodiment, the apertures 46 are generally rectangular in shape, and are spaced evenly along the length of the U-shaped channel 15. In other embodiments, however, the shape of the apertures 46 can be different (e.g., round, oval, keyhole-shaped, irregular, and the like), and need not necessarily be evenly spaced. Additionally, the apertures 46 need not necessarily be included in the entire length of the U-shaped channel 15.
With reference now to
Although all of the apertures 46 in the U-shaped channel 15 of the illustrated embodiment are substantially aligned with all of the apertures 50 in the base portion 22, in some embodiments fewer than all of the apertures 46, 50 in either of these standard components are substantially aligned as just described.
In those embodiments in which the standard comprises two or more separate elements coupled together (e.g., a U-shaped channel and a base portion, one or more plates and a base portion, or any other structure in which the apertures 46, 50 described above are defined and/or in which a storage or display element is received), the separate elements can be coupled in any suitable manner. By way of example, the U-shaped channel 15 illustrated in
In those embodiments in which two or more of the components of the standard 10 described herein are defined by a single integral element, such an element can be manufactured in any suitable manner. By way of example only, a one-piece standard 10 having the components described herein can be manufactured by extrusion, stamping, bending, pressing, casting, molding, machining, and/or in any other manner.
The standard 10 illustrated in
The standard 10 can be secured to a stud or other element or structure in a number of different manners. In some applications, the base portion 22 is positioned to be flush with an exterior surface of the stud or other element or structure, such that the support portions 14, 18 extend substantially away from the stud or other element or structure (see, for example,
An example installation of the standard 10 illustrated in
A top view of the standard 10, stud 100, and bracket 110 is shown in
In another embodiment of the present invention, the standard 10 can be mounted between two studs 150, as shown in the example of
Also in the illustrated embodiment of
In other embodiments, the standard 10 can be mounted in a variety of other manners to any desired element or structure. For example, the standard 10 can be permanently mounted (e.g., by welding, adhesive or cohesive bonding material, riveting, and the like) to a variety of elements or structures, such as a ceiling or a floor. Alternatively, the standard 10 can be releasably coupled to an element or structure by one or more bolts, screws, or other fasteners, one or more pin and aperture connections, clamps, clips, snap-fits or other inter-engaging elements, and the like.
As described above, in some embodiments, the standard 10 can be at least partially covered by one or more elements, such as to provide a more aesthetically pleasing appearance to the structure in which the standard 10 is incorporated. In such embodiments, the covering elements can be placed over the base portion 22 and/or the fasteners or other elements used to mount the standard 10 as described above. In such embodiments, the covering elements (e.g., drywall, wood, pegboard, or other panels, and the like) can be substantially flush with the top of the upturned edges 34, 38 of the base portion 22 and/or can abut the support portions 14, 18 of the standard 10 (see
With reference again to the illustrated embodiment shown in
Referring again to
The embodiments described above and illustrated in the figures are presented by way of example only and are not intended as a limitation upon the concepts and principles of the present invention. As such, it will be appreciated by one having ordinary skill in the art that various changes in the elements and their configuration and arrangement are possible without departing from the spirit and scope of the present invention.
Various embodiments of the invention are set forth in the following claims.
This application claims the benefit of U.S. Provisional Application No. 60/665,039 filed Mar. 24, 2005, the entire contents of which are incorporated by reference herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US06/10773 | 3/24/2006 | WO | 00 | 10/19/2007 |
Number | Date | Country | |
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60665039 | Mar 2005 | US |