This invention concerns the construction of telecommunications towers on which transmitters are mounted, and in particular it concerns strengthening for monopole towers.
Telecommunications towers are usually tall so that the transmitters and receivers can broadcast and receive over the tops of nearby buildings and hills. There are several different types of towers suitable for mounting transmitters. First, guyed masts that are laterally supported by guy wires. Second, lattice towers that have a wide footprint, taper as they go up and are self-supporting. And third, monopole towers that have a small footprint and are self-supporting.
Ubiquitous wireless communication networks require communications towers to be located throughout populated areas. The location, elevation and concentration of these towers are determined by geographic factors and population density. Communication companies differentiate by providing superior network coverage and capacity. These conditions have led to a market for vertical real estate capable of accommodating communications equipment. This market need has been fulfilled by existing communication towers and in urban areas rooftops. The demand in this market is balanced with costs to build and operate telecommunications towers and local authority delays and community resistance to building new facilities.
As a result, over time more and more equipment tends to be mounted on each existing tower until eventually the maximum structural capacity for a tower may be approached. Due to network operation issues and associated costs tearing down the existing tower and building a new and bigger tower is not an attractive solution. Accordingly, techniques have been developed for strengthening the towers.
Lattice towers and guyed masts are able to be incrementally strengthened, for instance by adding more lattice or additional guy wires, however it is much more difficult to strengthen a monopole.
The invention is a monopole hollow strengthening tower comprising stages that each comprise a pair of half-pipe sections that fit around the monopole. Each pair of sections are connected to the stage below and to each other. A first stage is connected to the footing of the monopole, a second stage is connected to the top of the first stage and includes cable ports designed for the particular cabling requirement of the monopole. Subsequent stages extend above the second stage, finally there is a ‘top stage’ which incorporates a clamping system to grip the monopole, and this stage is the only stage above the footing where the monopole and the strengthening tower are in contact with each other. Wherein the footing for the monopole is strengthened by casting a concrete foundation around the existing footing and setting the upper level of the foundation at a first predetermined distance below a lowest cable tray, and wherein the half-pipe sections of the first stage have a height equal to the first predetermined distance; and further wherein the half-pipe sections of a third stage have the same diameter as the half-pipe sections of the first stage.
A bolt cage may be embedded in the new foundation to connect to the first stage of strengthening.
The half-pipe sections for the first stage may be provided in a range of different diameters.
The first predetermined distance, which is 2 m.
The half-pipe sections for the third stage and above, may be provided in a range of different lengths. This provides adequate versatility for the height of the hollow strengthening tower.
The half-pipe sections for the first stage and the third stage may be selected from multiple predetermined types.
The strengthening tower surrounds the monopole, and since it is required to be extremely stiff it may be fabricated from steel or carbon fibre half-pipe sections.
The half-pipe sections may include flanges along their vertical edges for connection to each other. The sections may also have semi-circular flanges around their top and bottom edges for connection to the stages above and below. Webs may be incorporated between the flanges and the outer wall of each section for further stiffening.
The cable ports are located at joints in the half-pipe sections such that the telecommunications cables remain undisturbed, and therefore operational, throughout the strengthening process.
Additional overturning resistance may be provided by means of screw piles, rock anchors or bored piers, that are connected to the concrete foundation.
Only the second stage is customised to the monopole by having portholes for the existing, as well as any new, cable bundles. Since the portholes accommodate the cabling there is no need to disconnect the cables from the monopole when the hollow tower is being built.
The monopole hollow strengthening tower may extend above the monopole.
In a further aspect the invention is a method for strengthening a monopole, by installing a hollow strengthening tower around it, where the hollow strengthening tower comprises a number of stages that each comprises a pair of half-pipe sections that are connected to the stage below and to each other.
The method comprising the following steps:
Casting a concrete foundation around the existing monopole footing;
Setting the upper level of the foundation at a first predetermined distance below the lowest cable tray;
Installing half-pipe sections for the first stage that have a height equal to the first predetermined distance;
Installing a second stage that is connected to the top of the first stage and includes cable ports designed for the particular cabling requirement of the monopole.
Installing half-pipe sections of the third stage, which has the same diameter as the first half-pipe sections.
Finally installing a ‘top stage’ which incorporates a clamping system to grip the monopole, wherein this stage is the only stage where the monopole and strengthening stages are in contact with each other.
When stages are to be fitted around a part of the monopole that includes equipment, a crane may be used to move the equipment to another part of the tower. After the stages are fitted, the equipment may be returned to its original location, if desired. This minimises downtime for the transmitters during strengthening.
The strengthening technique has been developed to meet the following operational requirements during strengthening:
Minimisation of outages and disturbances for transmitters on the monopole.
Shortest timeframe.
Minimum strengthening to meet the additional strengthening required.
And, avoids significant enlargement of the monopole footprint.
In yet a further aspect the invention is a monopole hollow strengthening tower comprising stages that each comprise a pair of half-pipe sections that fit around the monopole. Each pair of sections are connected to the stage below and to each other. A first stage is connected to the footing of the monopole, a second stage is connected to the top of the first stage and includes cable ports designed for the particular cabling requirement of the monopole. Subsequent stages extend above the second stage. Wherein the footing for the monopole is strengthened by casting a concrete foundation around the existing footing and setting the upper level of the foundation at a first predetermined distance below the lowest cable tray, and wherein the half-pipe sections of the first stage have a height equal to the first predetermined distance; and further wherein the half-pipe sections of the third stage have the same diameter as the first stage.
An example of the invention will now be described with reference to the accompanying drawings, in which:
a) is a pictorial view of a monopole including its footing and equipment.
b) is an elevation of the lower part of the monopole of
a) is a pictorial view showing an upgraded footing for the monopole of
b) is a pictorial view of the monopole of
c) is a pictorial view of the monopole of
d) is an elevation of one of the semi-circular strengthening sections of
e) is a plan view of the semi-circular strengthening of
a) is a pictorial view of a further pair of semi-circular strengthening sections incorporating portholes for cables.
b) is a pictorial sketch of the semi-circular strengthening sections of
a) is a pictorial view of the monopole fitted with the strengthening sections of
b) is a pictorial sketch of the arrangement of
a) is a pictorial view of a ‘top stage’ for the strengthening, which is clamped to the monopole.
b) is a plan view of the ‘top stage’ of
a) is a pictorial view of the monopole after the strengthening has been completely installed.
b) is a pictorial view of the monopole after strengthening and including an additional stage to the strengthening to increase its height.
a) is an elevation of a strengthening tower comprising three stages.
b) is a plan view of the semi-circular strengthening of the top of the upmost stage of the strengthening tower of
c) is a plan view of the semi-circular strengthening of the base of the upmost stage of the strengthening tower of
d) is a plan view of semi-circular strengthening of the top of the lowest stage of the strengthening tower of
e) is a plan view of semi-circular strengthening of the base of the lowest stage of the strengthening tower of
f) is a sectional view of a reinforcing web of
g) is a detailed view of the mating interface between two semi-circular strengthening sections.
a) to 8(e) are tables of design data for five different types of hollow strengthening towers, each with three stages.
a) is a plan view of the ‘top stage’ of
b) is a plan view of one portion of the clamp of
c) is a plan view of a clamp guide of
a) is an elevation of the second stage of
b) is a cross-sectional view of the second stage of
c) is a detailed view of
Referring first to
There are typically a bundle of cables for each customer who uses the tower. The first customer will typically have their cables running up the interior of the tower, later customers will have their cables running up the exterior of the tower.
It will be appreciated that the greatest strain on the monopole is near its base. It follows that the first part that might need strengthening is the footing 28. Referring now to
Next, a stiff hollow strengthening tower 120 is constructed around monopole 10. The hollow tower is placed around the monopole in stages with the first stage being placed on foundation 30. Each stage has two ‘half-pipe’ sections which are semicircular in horizontal section. They are placed around the monopole using a crane 40.
The first section 50 of the hollow strengthening tower 120 is shown in place in
Vertical flanges 62 and 64 run up the edges of each section so they can be fastened together. The sections are bolted to each other and to the bolt cage in foundation 30.
It will be seen from
Referring now to
Referring now to
b) also shows a fourth stage 50″/52″ and a fifth stage 100/102 of the strengthening tower 120 fitted around the monopole 10. This stage is also selected from a catalogue of standard hollow strengthening tower sections, and in this case are identical to the third stage 50′/52′.
a) and (b) show a ‘top stage’ 100/102 which is fitted around the monopole at the top of strengthening tower 120. The top stage carries four clamps 110, 112, 114 and 116 that grip the outside of monopole 10. This is a ‘pinned’ connection that provides ‘propped’ support and changes the existing cantilever structure of the monopole 10 into a ‘propped’ cantilever structure. The majority of any force caused by bending in the monopole 10 is transferred through this ‘pinned’ connection to the hollow strengthening tower 120.
The height at which the ‘top stage’ 100/102 is clamped to the monopole 10, is determined by the degree of strengthening required. For instance, when a monopole is loaded to its design capacity and new equipment is to be installed, then the top stage 100/102 will be installed to the height required for that degree of strengthening. When further equipment is required then the clamps will be taken off, one or more new stages of the hollow tower are added, and then the clamps are reinstalled at a greater height; giving greater strength. This can happen several times during the life of a monopole. The clamps 110, 112, 114 and 116 are adjustable so that they can accommodate to clamp different diameters of the monopole. This allows the same clamps to be used and re-used at a different height. In one example, the hollow strengthening extends further than the monopole and therefore results in a higher tower than the monopole itself.
a) shows a monopole 10 that is completely encased by hollow tower 120.
a) illustrates another example of a strengthening tower 700 comprising a lower stage 702, a feeder entry stage 704 including a first porthole 705 and a second porthole 706, and a top stage 708. The stages 702, 704 and 708 are taken from a catalogue of standard strengthening towers. In this example, the lower stage 702 extends from 0 m to 2 m, the feeder entry stage 704 from 2 m to 4 m and the top stage from 4 m to 10 m above ground level. The three stages 702, 704 and 708 are also referred to as modules or jacket sections.
b) illustrates the semi-circular strengthening 710, such as a flange, at the top of the top stage 708. The flange 710 has multiple holes 712 for affixing the brackets 110, 112, 114 and 116 of
The diameter of the holes is such that the diameter of the holes corresponds to the diameter of bolts used, as given in
c) illustrates a flange 720 of the base of the top stage 708 of the strengthening tower 700. Similar to flange 710 in
f) illustrates gusset plate 724 in sectional view. The gusset plate 724 has the shape of a right triangle with the three corners cut off. The height 725 is defined as the length of the cathetus that extends along the steel jacket and is given in
The gusset plate is welded to the flange 720 and the wall 728 of the steel jacket 708. The thickness of the wall 728 is denoted as “tw”, while the exterior diameter of the wall 728 is denoted as “do” in the tables in
d) and
In this example, the wall thickness of the feeder entry stage 704 matches the wall thickness of lowest stage 702. The configuration of the top and base flanges of feeder entry stage 704, including number of holes and design of gusset plates, is such that the configuration matches that of the bottom flange of top stage 708 and the top flange of the lowest stage 702, respectively.
g) is a detailed view of a mating interface 760 between two semi-circular strengthening sections. In the following description of the mating interface 760, the reference numerals of the base flange 720 of the top stage 708 are used but the same design may be applied to the other stages 702 and 704.
A pattern of multiple vertically align holes, such as hole 762, extends along the seam plate 761, the centre of hole 762 being located outwardly from the exterior surface of wall 728 by 35 mm. The seam plate extends inwardly from the exterior surface of wall 728 by 20 mm. When in use, two semi-circular strengthening sections 70 and 72 in
a) shows another example of the ‘top stage’ 900. This example of top stage 900 is similar to the example described with reference to
b) shows one of the four clamps 910 in more detail. The clamp 910 comprises a horizontal, arcuate clamp plate 932 that supports an downwardly extending bearing plate 934 for engaging the monopole 10. The connection between the clamp plate 932 and the bearing plate 934 is reinforced by reinforcement gussets 936 and 938, which are, in this example, arranged such that they are equally distanced from the centre of the clamp plate 932 and one end of the clamp plate 932. A third reinforcement gusset 939 is located at the centre of the clamp plate 932.
At the centre of the clamp plate 932, there is a outwardly extending round bar 940 attached to the top surface of the clamp plate 932. The round bar 940 has a thread 942 at the outward end. When in use, the round bar 940 is received by clamp guide 920 in
The clamp 910 further comprises two vertical coupling plates 942 and 944 located at opposed ends of the clamp plate 932. Each of the coupling plates 942 and 944 has a central hole for receiving a bolt that connects two adjacent clamps as shown in
c) shows the clamp guide 920 in more detail. The clamp guide 920 comprises a horizontal rectangular base plate 952 with two holes 954 and 956. The distance between the holes 954 and 956 and their diameter correspond to the distance and diameter of holes 712 in top flange 710 as described with reference to
When in use, the clamp guide 920 is located on the top flange 710 of the top stage 708 such that the holes 954 and 956 align with the holes 712 of the top flange 710 and such that the interface plate 958 is facing outwardly. Two bolts as specified in
Once the clamp guide 920 is installed, the round bar 940 of clamp 910 is inserted into hole 960 of clamp guide 920 and secured with a nut from the outside to secure the clamp against moving inwardly. In one example, a second nut is screwed on the round bar 940 before the round bar 940 is inserted into hole 960 to also secure the clamp 910 against moving outwardly. Both nuts are then tightened such that the interface plate 958 is tightly held between the two nuts.
In another example, the round bar 940 is inserted into the hole 960 of clamp guide 920 before the clamp guide is affixed to top flange 710. This may be the case if the dimensions of the monopole and the clamp 910 are such that there is not enough space to mount the clamp 910 after installing the clamp guide 920.
The other clamps 912, 914 and 916 are installed in a similar manner such that the monopole is held by a pinned connection between the four claps 910, 912, 914 and 916. In different examples, the number of clamps may not be four but any other suitable number, such as three or eight.
a) shows another example of the second stage 70 in
b) shows the reinforcement webs 1010, 1012, 1014 and 1016 in cross section and
The monopole 10 is designed for a maximum moment capacity at high wind speeds and if the installation of additional equipment causes the moment to exceed the maximum moment capacity of the monopole, the proposed strengthening tower is constructed around the monopole. Since a moment depends on the length of a lever, that is monopole 10, the moment is greatest at the base of the monopole and smallest at the top.
The table in
In the same example, the moment at 2 m also exceeds the maximum moment capacity of the monopole but at 4 m the moment is less than the maximum moment capacity of the monopole. As a result, only one more stage, that is two stages in total, are required. More stages may be added later, when more equipment is installed that causes the moment at 4 m or above to exceed the maximum moment capacity of the monopole.
In cases where installation of large amounts of equipment is expected for the future, a type is selected that has a much higher maximum moment capacity at 0 m than is required. For the example above, although type B is sufficient type C may be selected in order to be able to withstand moments of up to 2400 kNm at 0 m in the future.
Although the invention has been described with reference to a particular example it should be appreciated that it may be embodied in many other forms and variations.
Number | Date | Country | Kind |
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2011901408 | Apr 2011 | AU | national |