Claims
- 1. A standing seam metal roof panel comprising:
- (a) a central web of rectangular shape, a substantial portion of which is planar;
- (b) a continuous inclined wall extending from each side of said web along the entire length thereof and terminating in a flange perpendicularly disposed relative to said web;
- (c) a series of deformable tabs extending from the distal edge of said flange along substantially the entire length thereof on both sides of said panel, said tabs projecting outwardly of the side edges of the roof panel, and defining spaced recesses therebetween each having a longitudinal extent at least as great as the longitudinal extent of each tab;
- (d) the spacing between centers of the tabs on both sides of said panel being equal, whereby the panel is orientation insensitive and two such panels may be interlocked along their side edges by receipt of the tabs of each panel into the slots of the opposite panel followed by downward deformation of the tabs to a position parallel to the flanges, all without regard to the end-to-end or side-to-side relationship of the panels.
- 2. The roof panel according to claim 1 further defined by a rib formed in said web and extending along the longitudinal central axis thereof whereby the panel width can be increased without reducing overall panel strength.
- 3. The roof panel according to claim 2 wherein said rib defines a recess having a cross-sectional shape substantially the same as the cross-sectional shape of the recess formed by adjacent walls of a pair of said roof panels with the respective tabs and slots thereof interengaged with each other.
- 4. The roof panel according to claim 1 wherein said flanges are each provided with foam tape on the distal side thereof whereby said tape seals the standing seam against the entry of moisture.
- 5. A roof structure for a metal building comprising:
- (a) a plurality of identical metal roof panels, each such panel including:
- (i) a central web of rectangular shape, a substantial portion of which is planar,
- (ii) a continuous inclined wall incuding a flange extending from each side of said web along the entire length thereof,
- (iii) a series of deformable tabs extending from the distal edge of said flange along substantially the entire length thereof on both sides of said panel, said tabs projecting outwardly of the side edges of the roof panel and defining spaced recesses therebetween each having a longitudinal extent at least as great as the longitudinal extent of each tab,
- (iv) the spacing between centers of the tabs on both sides of said panel being equal whereby each of said roof panels can be interlocked with an adjacent roof panel by receipt of the tabs of one panel into the slots of the adjacent panel and vice versa without regard to the end-to-end or side-to-side relationship of the panels;
- (b) a supporting structure including a plurality of parallel spaced beam members extending perpendicularly to the longitudinal central axes of said roof panels with the webs of the roof panels resting on said beam members; and
- (c) a plurality of clips connecting said roof panels to said beam members, the clips being substantially equally spaced along each beam member, each clip including:
- (i) a flange portion fastened to the beam member,
- (ii) an upstanding web portion,
- (iii) a plurality of deformable tabs extending from the distal edge of said flange portion in alternate oppositely disposed relationship, said tabs interfitting with respective tabs of adjacent roof panels during interlocking of the latter, thereby serving to secure the roof panels to each other and to the beam members.
- 6. The roof construction according to claim 5 further defined by said tabs of the roof panels and the clip tabs associated therewith being bent downwardly; and a plurality of sealing caps, each cap extending longitudinally along the adjoining portions of each pair of roof panels, each cap being of inverted U-shape cross-section and receiving said bent tabs therein.
- 7. The roof construction according to claim 6 wherein a mastic is placed in each cap for forming a weatherproof seal between the adjoining portions of the roof panels.
- 8. The roof construction according to claim 6 wherein foam tape is provided on the bottom portion of the sealing cap for forming a weatherproof seal.
- 9. The roof construction according to claim 5 further defined by a rib formed in a web of each roof panel and extending along the longitudinal central axis thereof whereby the panel width can be increased without reducing overall panel strength.
- 10. The roof construction according to claim 9 wherein each of said ribs defines a recess having a cross-sectional shape substantially the same as the cross-sectional shape of the recess formed by adjacent walls of a pair of roof panels.
- 11. A method of erecting a standing seam roof structure on a rectangular metal building including spaced beam members arranged to form a roof having a ridge at the longitudinal centerline comprising the steps of:
- (a) positioning first standing seam roof panels on said beam members at one end of said building on either side of the ridge of the building structure, said panels extending from points just short of the ridge of the building to the eaves thereof;
- (b) securing the side edge portions of said panels, proximal to the building end, to the beam members;
- (c) positioning a ridge panel over said ridge in overlapping relation with adjacent end portions of said roof panels;
- (d) securing clips to said beam members adjacent the opposite side portions of said panels at selected points along the line where said standing seam is to be formed;
- (e) positioning additional roof panels on said beam members adjacent said first panels on either side of said ridge as in step (a);
- (f) securing the side edges of said additional roof panels to the side edges of the previously positioned panels and securing said panels to said clips, said securing being accomplished by the interengagement and downward deformation of tabs in slots located on the ends of said panels, the positioning of said tabs and slots on said panels rendering said panels quarter-symmetric whereby the panels are orientation insensitive and may be installed with either end facing an adjacent panel end;
- (g) positioning a second ridge panel on said ridge as in step (c) adjacent said first ridge panel, interengaging the two and overlapping the second ridge panel with adjacent end portions of the additional roof panels;
- (h) repeating steps (d) through (g) to complete a desired area of said roof structure;
- whereby the roof structure is assembled in a single pass proceeding from said one end of the building to the other end,
- 12. The method of claim 11 further including the steps of:
- (a) bending the tabs downwardly after interengagement to secure the panels permanently to each other and to the clip; and
- (b) applying an inverted U-shaped cap member over the tabs to weatherproof the standing seam.
- 13. The method of claim 11 wherein said clip is provided with tabs which are engaged by the tabs of adjacent roof panels during panel interengagement thereby to secure the panels to each other and to the beam members.
- 14. The method of claim 13 further including the steps of:
- (a) bending the panel and clip tabs downwardly after interengagement to permanently secure the panels to each other and to the clip; and
- (b) applying an inverted U-shaped cap member over the tabs to weatherproof the standing seam.
- 15. The method of erecting a standing seam metal roof of a rectangular building including logitudinally spaced beam members comprising the steps of:
- (a) positioning plural standing seam roof panels on said beams at any desired starting line to cover a section of said building.
- (b) anchoring said roof panels in place along their side edges which are proximate to said starting line;
- (c) anchoring the other side edges of said panels to said beams;
- (d) positioning and securing plural additional standing seam roof panels on said beams by interengaging the side edges of the additional panels with the adjacent side edges of the first mentioned panels thereby to form a standing seam and to cover another section of said building, said securing being accomplished by the interengagement and downward deformation of tabs in slots located on the ends of said panels, the positioning of said tabs and slots on said panels rendering said panels quartersymmetric whereby the panels are orientation insensitive and may be installed with either end facing an adjacent panel end;
- (e) repeating steps (c) and (d) until any desired area of said building is covered; and
- (f) anchoring the last-positioned series of roof panels to said beam members.
CROSS-REFERENCE TO RELATED APPLICATION
This application is a continuation-in-part of Ser. No. 794,541, filed May 6, 1977, abandoned.
US Referenced Citations (11)
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
794541 |
May 1977 |
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