Staple or nail gun assembly, cap feeding device for staple or nail gun, and cap assembly

Information

  • Patent Grant
  • 6302310
  • Patent Number
    6,302,310
  • Date Filed
    Friday, November 12, 1999
    24 years ago
  • Date Issued
    Tuesday, October 16, 2001
    22 years ago
Abstract
A staple or nail gun assembly includes a staple or nail gun and a cap feeding device. The staple or nail gun and the cap feeding device are generally disposed at opposite ends of the handle of the staple or nail gun. The cap feeding device includes a base, a cap container and a shuttle. The base has a cap feeding chamber and a cap holding chamber and a channel connecting the two chambers. The container is used to store staple or nail caps and to feed the caps to the cap feeding chamber of the base, one cap at a time. The shuttle is operatively associated with the channel of the base to move a cap at the cap feeding chamber towards the cap holding chamber through the channel by a distance equal to the diameter of the cap.
Description




FIELD OF THE INVENTION




This invention relates to a cap feeding device for a staple or nail gun, as well as a staple or nail gun assembly and a cap assembly for use with a cap feeding device.




BACKGROUND OF THE INVENTION




Automatic nail guns, powered by compressed air or electricity, are used, for example, to attach roofing material, such as tarpaper, to the roof of a house. A generally flat cap is often used with each nail. A nail penetrates the cap and the tarpaper and protrudes into the underlying roof structure, attaching the roofing material to the roof surface.




Typically, an operator must manually place and hold a cap under the nose of a nail gun and then trigger the gun to drive a nail though the cap into the roof structure. The manual placement of caps presents a serious safety hazard to the operator because the operator's hand is close to the nose of the gun when a nail is driven through the nose of the gun. In addition, manual placement of caps is time-consuming and inefficient.




A cap feeding device may be employed to reduce the risk associated with manual placement of caps and to improve the efficiency of roofing operation. The cap feeding device automatically places a cap under the nose of a nail gun, and then the nail gun drives a nail through the cap and into the underlying roof structure.




A conventional cap feeding device generally includes a cap container and a base having a channel. The base extends between the cap container and a position under the nose of the nail gun. Caps are fed into the channel of the base from the cap container and pushed to the position under the nose of the nail gun. When the gun is triggered, a nail penetrates and dislodges the cap under the nose of the nail gun and protrudes into the underlying roof structure. The feeding of the caps under the nose of the nail gun is coordinated with the ejection of the nails through the nose of the nail gun, so that a cap is placed under the nose of the gun before the gun is triggered to expel a nail.




Conventional cap feeding devices have a number of drawbacks. For example, conventional cap feeding devices are generally heavy, putting additional stress on the operator's hand holding the nail gun. Also, many conventional cap feeding devices can only be installed close to the front end of a nail gun, making the nail gun not only heavy but also unbalanced with most of the weight placed at the front end of the gun. This makes the nail gun difficult to handle and may put stress on the operator's hand and wrist. In addition, with so many components placed near the nose of the gun, it is difficult to see the position of the nose of the gun, making a precise placement of a nail difficult.




The conventional cap feeding devices are installed close to the front end of the gun because designers need to place a conventional cap container close to the nose of the gun to reduce the weight of the cap feeding device. The reason is that in many devices a cap is pushed directly from the cap container to a position under the nose of the nail gun. Thus, if the cap container is far from the nose of the gun, a long shuttle is needed to push a cap from the container to the position under the nose of the nail gun through the channel of the base. In addition, an actuator, such as an air cylinder, with a long displacement is also needed to drive the shuttle. The displacement of the actuator should be about the same as the distance between the cap container and the nose of the nail gun. A long shuttle and actuator increase the weight and size of the cap feeding device. With the cap feeding device placed near the nose of the gun, the shuttle and actuator, thus the cap feeding device, can be made lighter, smaller and less expensive.




SUMMARY OF THE INVENTION




This invention provides a compact, light-weight cap feeding device that overcomes the problems associated with conventional nail guns and cap feeding devices.




In accordance with one aspect of the invention, a device, which is used to feed staple or nail caps having a diameter, includes a base, a container and a shuttle. The base includes cap feeding and cap holding chambers, and a channel connecting the two chambers. The distance between the cap feeding and cap holding chambers is at least twice the diameter of the caps. The container has a generally cylindrical configuration and is substantially perpendicular to the base. The container is operatively associated with the cap feeding chamber and is adapted to feed caps stored in the container into the cap feeding chamber one cap at a time. The shuttle is adapted to slide within the channel of the base and is adapted to move a cap at the cap feeding chamber through the channel towards the cap holding chamber by a distance equal to a diameter of the cap.




In accordance with another aspect of the invention, a staple or nail gun assembly includes a staple or nail gun and a cap feeding device. The staple or nail gun has a head portion and a handle portion. The head portion has an opening through which a staple or nail is expelled. The handle portion has first and second ends, the first end being attached to the head portion. The cap feeding device includes a base, a container and a shuttle. The base includes cap feeding and cap holding chambers, and a channel connecting the two chambers. The distance between the cap feeding and cap holding chambers is at least twice the diameter of the caps. The container has a generally cylindrical configuration and is substantially perpendicular to the base, facilitating the transfer of caps from the container to the cap feeding chamber. The container is operatively associated with the cap feeding chamber and is adapted to feed caps stored in the container into the cap feeding chamber one cap at a time. The shuttle is adapted to slide within the channel of the base and is adapted to move a cap at the cap feeding chamber through the channel towards the cap holding chamber by a distance equal to a diameter of the cap.




In accordance with a further aspect of the invention, a cap assembly for use with a cap feeding device includes a plurality of concentrically stacked staple or nail caps. Each cap has two opposite surfaces, and at least one of the surfaces of each cap is attached to one of the surfaces of another cap.




The cap feeding device and the staple or nail gun assembly of the present invention are compact and light-weight and thus have a number of advantages over the prior art. The weight of a staple or nail gun assembly in accordance to the present invention is substantially balanced. The weight of the staple or nail gun is mostly located at the front end of the gun handle, while the weight of the cap feeding device, especially the weight of the cap container, is mostly located at the rear end of the gun handle. Further, although the cap container is not placed near the nose of the gun, an actuator with a long displacement is not needed because a cap is not pushed directly from the cap feeding chamber to the cap holding chamber. The cap in the cap feeding chamber is pushed by the shuttle towards the cap holding chamber by a distance equal to the diameter of the cap (if the cap is circular). This cap pushes the cap in front of it in the channel towards the cap holding chamber by the same distance. The last cap is pushed into the cap holding chamber, where a staple or nail penetrates the cap in the cap holding chamber when the gun is triggered. In other words, there are at least three caps in the channel of the base, one at the cap feeding chamber, one at the middle position and one at the cap holding chamber. Each time after the gun is triggered, the caps are moved towards the cap holding chamber by a distance equal to the diameter of the caps. In addition, because most of the components of the cap feeding device are not located near the nose of the gun, an operator is able to see the nose of the gun better, allowing him to more precisely aim the nose of the gun.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a staple or nail gun assembly according to the present invention.





FIG. 2

is a side view of a cap container of the embodiment shown in

FIG. 1

, where the cover is in the open position.





FIG. 3

is the side view of the cap container shown in

FIG. 2

, where the cover is in the closed position.





FIG. 4

is a rear view of the cap container shown in

FIGS. 2 and 3

.





FIG. 5

is a top view of a base, a shuttle and a piston-cylinder arrangement of the embodiment shown in FIG.


1


.





FIG. 6

is an exploded view of a mechanism for holding a cap in the cap holding chamber of the base.





FIG. 7

is a top view of the shuttle shown in FIG.


5


.





FIG. 8

is a schematic drawing of the system controlling the movement of the shuttle.





FIG. 9



a


is a top view of a cap used in the present invention.





FIG. 9



b


is a cross sectional drawing of the cap shown in

FIG. 9



a.













DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIGS. 1-8

illustrates one example of the staple or nail gun assembly


10


of the present invention. The staple or nail gun assembly


10


includes a staple or nail gun


20


and a cap feeding device


40


. The staple or nail gun


20


has a handle portion


22


and a head portion


30


. The handle portion


22


has front and rear ends


24


,


26


, the front end


24


being attached to the head portion


30


. The cap feeding device


40


includes a base


50


, a cap container


60


and a shuttle


80


. The base


50


includes a cap feeding chamber


52


and a cap holding chamber


54


, and a channel


56


connecting the two chambers


52


,


54


. The container


60


is used to store staple or nail caps


140


and to feed the caps


140


to the cap feeding chamber


52


of the base


50


one cap at a time. The shuttle


80


is movably disposed in the channel


56


of the base


50


and is adapted to move a cap at the cap feeding chamber


52


towards the cap holding chamber


54


through the channel


56


.




In the preferred embodiment shown in

FIG. 1

, the staple or nail gun


20


is an automatic nail gun powered by compressed air, although any staple or nail gun can be used with an embodiment of present invention, including a staple or nail gun powered, for example, by electricity. The head portion


30


of the nail gun


20


includes a nose portion


32


and a barrel having an opening


34


at the nose portion


32


. The nail gun


20


may also include a nail container


36


connected to the head portion


30


. The nail container


36


holds a plurality of nails and feeds the nails into the barrel one nail at a time. The head portion


30


may also include a piston-cylinder arrangement, in which a piston is movably disposed in a cylinder and divides the cylinder into first and second chambers. When the nail gun


20


is triggered, compressed air is supplied to the first chamber of the cylinder to push the piston towards the nail in the barrel. The piston strikes the nail in the barrel to eject the nail through the opening


34


at the nose portion


32


. Then compressed air can be supplied to the second chamber to return the piston to the retracted position. Alternatively, the piston may be returned to the retracted position with any alternative device such as a spring. Because the head portion


30


, which contains most of the nail gun components, is disposed at the front end


24


of the handle portion


22


, the weight of the staple or nail gun


20


is mostly placed at the front end


24


of the handle


22


.




As stated above, the cap feeding device


40


includes a base


50


, a cap container


60


and a shuttle


80


. The base


50


has a cap feeding chamber


52


and a cap holding chamber


54


, and a channel


56


connecting the two chambers


52


,


54


. The container


60


is used to store nail caps


140


and to feed the caps


140


to the cap feeding chamber


52


of the base


50


one cap at a time. The shuttle


80


is operatively associated with the channel


56


of the base


50


and pushes a cap at the cap feeding chamber


52


towards the cap holding chamber


54


through the channel


56


.




As illustrated in

FIGS. 2-4

, the cap container


60


includes a hollow tubular portion


62


having first and second open ends


64


,


66


, and a cover


68


pivotably connected to the tubular portion


62


at the first open end


64


. The second open end


66


of the tubular portion


62


is aligned with the cap feeding chamber


52


of the base


50


, and the caps


140


in the container


62


are fed to the cap feeding chamber


52


through the second open end


66


. In this embodiment, the tubular portion


62


is attached to the base


50


with a plurality of bolts and nuts. In the illustrated preferred embodiment, the tubular portion


62


is perpendicular to the base


50


. The container


60


also includes a plunger


70


, which may be disposed in the tubular portion


62


or disposed in the cover


68


, and a spring


72


, such as a ribbon spring


72


shown in

FIGS. 2-4

, pulling the plunger


70


towards the second end


66


of the tubular portion


62


. The spring force biases the plunger


70


against the stack of caps


140


in the direction of the second end


66


to ensure that the outermost cap at the second end


66


is disposed in the cap feeding chamber


52


of the base


50


. In the embodiment shown in

FIGS. 2-4

, the tubular portion


62


includes a longitudinal slot


76


in its wall, and the plunger


70


disposed in the tubular portion


62


includes a knob


78


extending to the exterior of the tubular portion


62


through the longitudinal slot


76


. The cover


68


may also include a slot


82


aligned with the slot


76


of the tubular portion


62


so that the plunger


70


can be lifted into the cover


68


from the tubular portion


62


by pulling the knob


78


or a handle


84


attached to the knob


78


. When the plunger


70


is in the cover


68


, the cover


68


can be placed in the open position, as shown in

FIG. 2

, and the spring force keeps the cover


68


in the open position. After the cover


68


is placed in the open position, a coaxial stack of caps


140


can be disposed in the tubular portion


62


. Then the plunger


70


is put back in the tubular portion


62


and the cover


68


is placed in the closed position, as shown FIG.


3


.




In a preferred embodiment shown in

FIGS. 9



a


and


9




b,


the caps


140


each have two opposite surfaces


142


,


144


with at least one surface


142


,


144


of each cap attached to a surface


142


,


144


of another cap. In a preferred embodiment, the cap is circular, with a diameter of about 1 inch and a thickness of about {fraction (1/16)} inch. The caps


140


can be attached to one another in several ways. For example, the caps


140


may be glued to each other, or they may be attached by friction fit. Alternatively, the stack of caps may include grooves on the opposite sides of the stack, and the caps may be held together with a string, such as a wax or plastic string, disposed on the grooves. A stack of caps


140


may include any number of caps, for example, 100 caps. A stack of caps


140


attached to each other is easier to handle and to load into the cap container


60


.




The base


50


has a generally flat, elongated rectangular configuration and is used to transport caps


140


from the cap feeding chamber


52


to the cap holding chamber


54


under the nose


32


of the nail gun


20


. The cap feeding and cap holding chambers


52


,


54


are disposed respectively near the first and second ends


86


,


88


of the base


50


. The distance between the cap feeding and cap holding chambers


52


,


54


is such that the cap feeding chamber


52


(and thus the cap container


60


) is near the rear end


26


of the handle portion


22


, and the cap holding chamber


54


is under the nose


32


of the nail gun


20


. The cap feeding chamber


52


includes an indentation having a configuration similar to that of the caps


140


for accommodating a cap. In the illustrated embodiment, for example, the cap feeding chamber


52


includes an indentation


90


having a circular configuration which is similar to the flat circular configuration of the caps


140


. The cap holding chamber


54


has a generally circular through hole having a configuration similar to that of caps


140


.




A cap holding mechanism may be provided to hold a cap in the cap holding chamber


54


and to allow a cap to go through the cap holding chamber


54


when a nail is ejected through the nose


32


of the nail gun


20


and strikes the cap. The cap holding mechanism


53


used in the illustrated embodiment is shown in FIG.


6


. The cap holding mechanism


53


includes a feeding pawl


58


and a spring


57


. The feeding pawl


58


and spring


57


are attached to the base


50


by a bracket


55


. The spring


57


presses the feeding pawl


58


against a ledge


59


which extends from the bottom of the channel


56


into the circular cap holding chamber


54


. As a cap is pushed into the cap holding chamber


54


, the cap passes between the ledge


59


and the feeding pawl


58


. When the cap is placed in the cap holding chamber


54


, the feeding pawl


58


presses the cap against the ledge


59


and holds the cap in the cap holding chamber


54


. When a nail is ejected through the nose


32


of the nail gun


20


and strikes the cap, the feeding pawl


58


releases the cap and allows the cap to go through the cap holding chamber


54


.




The channel


56


extends between the cap feeding chamber


52


and the cap holding chamber


54


. At the cap feeding chamber


52


, the channel


56


extends beyond the cap feeding chamber


52


and intersects the first end surface


86


of the base


50


to form an opening


90


. Preferably, the bottom surface of the cap feeding chamber


52


is flush with the bottom surface of the channel


56


so that a cap disposed in the cap feeding chamber


52


can be pushed into the channel


56


towards the cap holding chamber


54


. At the cap holding chamber


54


, the channel


56


does not extend beyond the cap holding chamber


54


so that a cap can only be fed to the cap holding chamber


54


from the channel


56


but not beyond cap holding chamber


54


. The channel


56


has a cross section similar to the cross section of the caps


140


. For example, the channel


56


in the illustrated embodiment has a rectangular cross section with its width similar to the diameter of the caps


140


and with its height similar to the height of the caps


140


. In this way, only one cap can be pushed into the channel


56


from the cap feeding chamber


52


, and the channel


56


can accommodate only one cap at any particular position.




As illustrated in

FIGS. 4

,


5


,


7


and


8


, the shuttle


80


has a generally flat rectangular configuration. At least a portion of the shuttle


80


is movably disposed in the channel


56


of the base


50


through the opening


90


of the channel


56


. The rest of the shuttle


80


may be outside of the channel


56


or may also be disposed in the channel


56


. Preferably, the cross section of the shuttle


80


is similar to or slightly smaller than that of the caps


140


and that of the channel


56


. In the illustrated embodiment, the first end


92


of the shuttle


80


is outside of the channel


56


while the second end of the shuttle


80


is disposed in the channel


56


. The shuttle


80


is movable within the channel


56


between a forward position and a back position. At the forward position, the second end


94


of the shuttle


80


is between the cap feeding chamber


52


and the cap holding chamber


54


. At the back position, the second end


94


is between the cap feeding chamber


52


and the opening


90


of the channel


56


. When the shuttle


80


moves from the back position to the forward position, the second end


94


of the shuttle


80


pushes a cap in the cap feeding chamber


52


towards the cap holding chamber


54


by a distance substantially equal to the diameter of each of the caps


140


. Preferably, the second end


94


of the shuttle


80


has a semicircular configuration that conforms to the side surface of each of the caps


140


.




As shown in

FIGS. 1

,


5


and


8


, a piston-cylinder arrangement


100


, powered by compressed air, is connected to the portion of the shuttle


80


outside of the channel


56


(or any portion of the shuttle


80


) to move the shuttle


80


in the channel


56


. Alternatively, any linear or rotational actuator, such as an electric or hydraulic motor, may be used to move the shuttle


80


in a desired manner. Although not shown in the Figures, a shield or guard may be provided to cover the moving piston and/or the second end


92


of the shuttle


80


to protect the operator from injury. The cylinder


102


includes a forward chamber


104


and a back chamber


106


, which are separated by the piston


108


. Compressed air can be supplied either to the forward chamber


104


or to the back chamber


106


to move the piston


108


within the cylinder


102


. The supply of compressed air to the chambers


104


,


106


of the cylinder


102


is controlled by a four-way, two-position valve


110


, as shown in FIG.


8


. Compressed air can be supplied to the cylinder


102


from the nail gun


20


or from another source.




The positioning of the valve


110


, thus the movement of the piston


108


and shuttle


80


, is coordinated with the relative movement of the nail gun


20


and the cap feeding device


40


. The nail gun


20


and the cap feeding device


40


are pivotably attached to each other at a joint


150


. A spring


120


disposed between and connected to the nail gun


20


and the cap feeding device


40


normally biases the cap feeding device


40


and the nail gun


20


against each other and keeps the nose portion


32


of the nail gun


20


apart from the cap holding chamber


54


of the base


50


. When the base


50


is placed on a roof surface and the nail gun


20


is pressed towards the base


50


, the spring


120


is compressed, allowing the nose portion


32


to be positioned just above the cap holding chamber


54


. In this position, the nail gun


20


can be triggered to expel a nail through the opening


34


of the nose


32


.




The coordination between the movement of the shuttle


80


and the relative movement between the nail gun


20


and the cap feeding device


40


can be explained while referring to the schematic drawing in FIG.


8


. The four-way, two-position valve


110


includes an air pressure port


112


, an exhaust port


114


, and forward and back ports


116


,


118


connected respectively to the forward and back chambers


104


,


106


of the cylinder


102


. At the first valve position


130


, the pressure port


112


is connected to the back port


118


, and the exhaust port


114


is connected to the forward port


116


. Compressed air is supplied to the back chamber


106


of the cylinder


102


, and the forward chamber


104


is connected the exhaust port


114


. At the second valve position


132


, compressed air is supplied to the forward chamber


104


, and the back chamber


106


is connected to the exhaust port


114


. Normally, the nail gun


20


and the cap feeding device


40


are kept apart by the spring


120


, and the valve


110


is in the first position. At this position, compressed air is supplied to the back chamber


106


, and the shuttle


80


is in the back position. When the nail gun


20


is pressed towards the base


50


of the cap feeding device


40


, the spring


120


is compressed, and the spring


120


pushes the valve


110


into the second position


132


. At this position, compressed air is supplied to the forward chamber


104


and the shuttle


80


is moved to the forward position.




The operation of the nail gun assembly


10


, which includes the cap feeding device


40


, can be described while referring to

FIGS. 1-8

. If the cap container


60


is empty at the beginning of the operation, the plunger


70


can be lifted into the cover


68


, and the cover


68


can be placed in the open position. A stack of caps


140


attached to one another is disposed in the cap container


60


. The plunger


70


then is put back into the container


60


, and the cover


68


is placed in the closed position. If there are no caps in the channel


56


of the base


50


at this time, caps


140


can be fed into the channel


56


. To do so, the nail gun assembly


10


is placed on a surface such as a roof surface, and the nail gun


20


is pressed towards the base


50


to compress the spring


120


. The spring


120


then presses the valve


110


to put the valve


110


in the second valve position, and compressed air is supplied to the forward chamber


104


of the cylinder


102


and pushes the piston


108


to the forward position. The shuttle


80


is pushed to the forward position by the piston


108


, and the shuttle


80


pushes the cap in the cap feeding chamber


52


towards the cap holding chamber


54


by a distance equal to the diameter of one of the caps


140


. When the nail gun assembly


10


is lifted off the roof surface, the spring


120


pushes the nail gun


20


and the cap feeding device


40


apart, and the valve


110


returns to the first valve position. The shuttle


80


is moved to the back position and a cap is fed into the cap feeding chamber


52


. This is repeated until the channel


56


is full of caps but a cap is not yet fed into the cap holding chamber


54


. While doing this, the nail gun


20


need not be triggered to discharge a nail each time a cap is advanced in the channel


56


. After a cap is loaded into the cap holding chamber


54


, the nail gun assembly


10


is ready for use. The nail gun assembly


10


can then be placed on a piece of roof material, such as a piece of tarpaper, placed over a roof surface. The nail gun


20


is pressed towards the base


50


. The shuttle


80


moves to the forward position and pushes the cap in the cap feeding chamber


52


towards the cap holding chamber


54


by a distance equal to the diameter of the cap


140


. Also, the cap next to the cap holding chamber


54


is pushed into the cap holding chamber


54


. Then, the nail gun


20


is triggered to eject a nail through the opening


34


on the nose


32


. The nail penetrates the cap in the cap holding chamber


54


and the tarpaper, and protrudes into the roof structure. The tarpaper is attached to the roof surface by the nail with a cap disposed between the tarpaper and the head of the nail. When the nail gun assembly


10


is lifted off the roof surface, the shuttle


80


moves back to the back position, and a cap is fed into the cap feeding chamber


52


. Then, the nail gun assembly


10


is again ready for use.



Claims
  • 1. A device for feeding staple or nail caps for use in conjunction with a hand-held automatic stapling or nailing gun, each cap having a diameter, the device comprising:a base including a cap feeding chamber and a cap holding chamber connected by a channel extending into said cap feeding chamber and cap holding chamber and said channel extending between said cap feeding chamber and cap holding chamber a distance at least twice a diameter of each cap; a cap holding container having a generally cylindrical interior configuration being axially disposed substantially perpendicular to the base, the container being operatively associated above the cap feeding chamber for feeding individual caps sequentially from the container into the cap feeding chamber, one cap at a time; and a shuttle sliding within the channel of the base, operable reciprocally from a position outside the cap feeding chamber toward the cap holding chamber to a position substantially filling the cap feeding chamber to move a single cap from the cap feeding chamber through the channel towards the cap holding chamber by a distance substantially equal to a diameter of the cap.
  • 2. The device of claim 1 further including a cap holding mechanism.
  • 3. The device of claim 2, wherein the cap holding mechanism includes a spring and a feeding pawl.
  • 4. The device of claim 3 further including a ledge extending from a bottom of the channel into the cap holding chamber, wherein the spring of the cap holding mechanism presses the holding pawl against the ledge.
  • 5. The device of claim 1 further including a piston-cylinder arrangement including a cylinder and a piston movably disposed in the cylinder, the piston being connected to the shuttle to move the shuttle in the channel of the base.
  • 6. The device of claim 5 further including a two-position, four-way valve to control movement of the piston within the cylinder.
  • 7. The device of claim 1, wherein the container contains a stack of coaxially arranged caps.
  • 8. The device of claim 7, wherein the container includes a spring and a plunger disposed in the container, the spring biasing the plunger towards the cap feeding chamber of the base.
  • 9. A staple or nail gun assembly comprising:a staple or nail gun including, a head portion having an opening through which a staple or nail is expelled, and a handle portion having front and rear ends, the front end being attached to the head portion; and a device for feeding staple or nail caps, the device including, a base having a cap feeding chamber and a cap holding chamber connected by a channel extending into said cap feeding chamber and cap holding chamber, the cap feeding chamber being disposed near the rear end of the handle portion and the cap holding chamber being disposed adjacent the opening of the head portion, a container for storing staple or nail caps, the container having a generally tubular configuration and being disposed substantially perpendicular to the base, the container being operatively associated above the cap feeding chamber to sequentially feed individual caps stored in the container into the cap feeding chamber, one cap at a time, and a shuttle sliding reciprocally within the channel of the base from a position outside the cap feeding chamber toward the cap holding chamber to a position substantially filling the cap feeding chamber to move a single cap in the feeding chamber towards the cap holding chamber through the channel by a distance substantially equal to the diameter of the cap, whereby a staple or nail discharged through the opening of the head portion passes through the cap into the cap holding chamber.
  • 10. The staple or nail gun assembly of claim 9, wherein the cap feeding device further includes a cap holding mechanism.
  • 11. The staple or nail gun assembly of claim 10, wherein the cap holding mechanism includes a spring and a feeding pawl.
  • 12. The staple or nail gun assembly of claim 11, where in the cap feeding device further includes a ledge extending from a bottom of the channel into the cap holding chamber, wherein the spring of the cap holding mechanism presses the holding pawl against the ledge.
  • 13. The staple or nail gun assembly of claim 9 further including a piston-cylinder arrangement including a cylinder and a piston movably disposed in the cylinder, the piston being connected to the shuttle to move the shuttle in the channel of the base.
  • 14. The staple or nail gun assembly of claim 13 further including a two-piston, four-way valve to control movement of the piston within the cylinder.
  • 15. The staple or nail gun assembly of claim 9, wherein the cylindrical container contains a stack of co-axially arranged caps.
  • 16. The staple of nail gun assembly of claim 15, wherein the container includes a spring and a plunger disposed in the container, the spring biasing the plunger towards the cap feeding chamber of the base.
  • 17. The staple or nail gun assembly of claim 9, wherein the staple or nail gun assembly and the cap feeding device are pivotably connected to each other, the staple or nail gun assembly and the cap feeding device being movable relative to each other between an open position and a closed position.
  • 18. The staple or nail gun assembly of claim 17 further including a spring disposed between the staple or nail gun assembly and the cap feeding device, wherein the spring of the assembly biases the staple or nail gun assembly and the cap feeding device in the open position.
  • 19. A device for feeding staple or nail caps for use in conjunction with a hand-held automatic stapling or nailing gun, each cap having a diameter, the device comprising:a base including a cap feeding chamber and a cap holding chamber connected by a channel having a bottom having a width substantially equal the diameter of the cap, and parallel lands forming substantially vertical sides to said channel, said channel extending into said cap feeding chamber and cap holding chamber and said channel extending between said cap feeding chamber and cap holding chamber a distance at least twice a diameter of each cap and terminating in a ledge extending into said cap holding chamber; and a cap holding container having a generally cylindrical configuration substantially perpendicular to the base, the container being operatively associated with the cap feeding chamber for feeding caps sequentially from the container into the cap feeding chamber, one cap at a time; and a shuttle sliding within the channel of the base, to move a cap from the cap feeding chamber through the channel towards the cap holding chamber by a distance substantially equal to a diameter of the cap; and a bracket affixed to said base, adjacent said cap holding chamber, having a spring-loaded cap holding pawl pivotally disposed on said bracket above the channel ledge, the pawl being resiliently biased against said ledge whereby, a cap advanced into said cap holding chamber intervenes between said ledge and pawl and is retained by the spring loaded pawl.
  • 20. The device of claim 19 further additionally comprising a staple or nail gun including a head portion having an opening through which a staple or nail is expelled; anda handle portion having front and rear ends, the front end being attached to the head portion, a shuttle sliding reciprocally within the channel of the base from a position outside the cap feeding chamber toward the cap holding chamber to a position substantially filling the cap feeding chamber to move a single cap in the feeding chamber towards the cap holding chamber through the channel by a distance substantially equal to the diameter of the cap, whereby a staple or nail discharged through the opening of the head portion passes through the cap into the cap holding chamber.
Parent Case Info

This application claims the priority of U.S. provisional patent application Ser. No. 60/108,174, filed Nov. 13, 1998, which is incorporated by reference in its entirety.

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Provisional Applications (1)
Number Date Country
60/108174 Nov 1998 US