1. Field of Application
The present invention relates to a stapler apparatus for stapling a bundle of predetermined sheets put thereon with motor-driven staple driving means.
2. Prior Art
Previous stapler apparatuses for automatically stapling a sheet bundle with staples have a fixed frame and a movable frame attached swingably thereto. Either one of the frames has staple driving means, and the other has staple bending means for bending ends of the staple. In the course that the fixed frame and the movable frame clamp the sheet bundle, the staple driving means forms the linear staples to a U-shape. After that, the staple bending means bends the ends of the staple passed through the sheet bundle. Cam members are provided and interlocked with a drive motor for the operations of the movable frame to clamp the sheet bundle and of the staple driving means to drive the staple into the sheet bundle. That is, the movable frame separated with a predetermined distance is moved close to the fixed frame until it contacts a surface of the sheet bundle before driving the staple in. It is known that the movable frame may have the staple driving means or the staple bending means mounted thereon.
In either type, it is needed that the movable frame is positioned with the predetermined distance from the fixed frame, places the sheet bundle onto the fixed frame, then comes close to the fixed frame, and drives the staple into the sheet bundle with it abutted to the surface of the sheet bundle. The cam members perform the clamping operation of clinching the sheet bundle. Therefore, the cam members and the movable frame must be interlocked together with levers or similar transmission members. The movable frame is different depending on thickness of the sheet bundle in movement distance from a home position (initial position) to the contact position at the surface of the sheet bundle. The moving distance is short for thick sheet bundle and long for thin one. The previous way of interlocking the cam members with the movable frame, as disclosed in, for example, Japanese Laid Open Patent Tokkai Hei 9-169006, is that a transmission member is disposed with one end thereof fitted to the cam member and the other fitted to the movable frame to transmit movement of the cam to the movable frame. In mounting the transmission member (usually lever member) on the fixed frame rotatably by a shaft, the shaft of the transmission member is put in a long hole formed on the fixed frame and is urged to the cam face by a spring as in the long hole. Therefore, the movable frame is swung by the cam with a center of an axis of the fixed frame when it is not resisted by anything. The movement of the cam is transmitted to the movable frame with the transmission member rotating with the center, prompting the movable frame to do the clamping movement. When the movable frame abuts against the surface of the sheet bundle and cannot move any more, excess movement of the cam face serves for the shaft of the transmission member to resist against the spring force to move in the long hole, and the movable frame fits to the cam face with the center of the end abutting on the sheet bundle, allowing only the end to move.
As described above, such a previous method is disadvantageous in that in transmitting the movement of the driving cam to the movable frame by swinging of the transmission member, the shaft as the center for swinging is thrust-moved in the long hole to adjust the movement distance with the thickness of the sheet bundle. This may not allow the shaft to move smoothly in the long hole, but locks the drive system. The failure is due to looseness of the members until abutting from the driving cam to abutting of the movable frame on the sheet bundle and due to frequent non-smooth movement of the transmission member for rotation and thrusting depending on abutting condition of the movable frame on the sheet bundle. In particular, such an arrangement as the driving cam and the long hole for supporting the transmission member and the driving cam are paired right and left, is devised so that the shafts of the transmission members are passed through the right and left long holes to serve for centers of rotation and thrusting movement. Dispersion of parts of the paired members will cause the failure increase.
In view of solving the foregoing problems of the prior arts, it is an object of the present invention to provide a stapler apparatus that clamping of the sheet bundle is smoothly shifted to staple driving operation at little failure occurrence irrespective of thickness of the sheet bundle.
The stapler apparatus according to claim 1 of the present invention is for clamping sheet bundles between a fixed frame and a movable frame for binding, equipped with a fixed frame, a movable frame pivotably mounted to the fixed frame, a staple driving means disposed on one of the fixed frame and the movable frame, a staple bending means for bending the leading ends of staples disposed on the other and a drive cam means for reciprocally moving the movable frame, wherein a transmission member comprising an abutting portion to abut one end of the movable frame, mounted rotatably pivoted to the movable frame, an activating member reciprocated by the drive cam means, interlocked to the drive cam means, and an urging means to urge the transmission member so that the abutting portion abuts the movable frame, and wherein the activating member abutting the transmission member so that the activating means separates the abutting portion from the movable frame resisting the urging means.
The invention according to claim 2 is equipped with a fixed frame, a movable frame pivotably swinging on the fixed frame, a staple driving means disposed on one of the fixed frame and the movable frame, a staple bending means to bend the leading ends of staples disposed on the other, and a drive cam means to reciprocally move the movable frame, to clamp sheet bundles between the fixed frame and the movable frame and to bind sheet bundles, wherein the movable frame is rotatably supported by a shaft on one point to the fixed frame, a transmission member comprising an abutting portion to abut the movable frame, rotatably supported on a shaft on one point on the movable frame, an urging means is disposed to urge the transmission member so that the abutting portion abuts the movable frame, the transmission member interlocked to the drive cam to separate the abutting portion from the movable frame in resistance to the urging means.
With the invention of claims 1 and 2, adjustment of the movement distance depending on thickness of the sheet bundle is not made by moving the swinging shaft of the movable frame, but by use of turning of the transmission member supported swingably by shaft on the movable frame. This feature does not need the thrusting movement of the swinging fulcrum shaft of the movable frame in the long hole as in the previous apparatus. For the reason, the shaft will not be caused in the failure that it does not move smoothly in the long hole, not resulting in locking of the drive system. Also, it is advantageous that smooth operations are assured as not affected by dispersion of parts of the members because of just swinging.
The stapler apparatus according to claim 3 of the present invention is characterized in that in the stapler apparatus in claim 1, the urging means is made up of a spring member disposed between the movable frame and the transmission member.
According to the invention, the spring member disposed between the movable frame and the transmission member is stretched by adjustment of the movement distance depending on thickness of the sheet bundle. The reaction serves for clamping the sheet bundle. This means that even for clamping only one sheet, minimum necessary clamping force can be obtained not to escape the sheet when driving the staple into the sheet.
The stapler apparatus according to claim 4 of the present invention is characterized in that in the stapler apparatus in claim 1, the urging means is made up of a spring member disposed between the transmission member and the fixed frame.
According to the invention, as the spring member does not swing together with the movable member, they can be easily arranged even in limited space.
The invention according to claim 5 is characterized in that in the stapler apparatus in claim 1 or 2, each of said movable frame and the transmission member is paired with distance from the fixed frame respectively.
According to the invention, as the paired movable frame and the paired transmission members are disposed to have the fixed frame therebetween and are urged by the respective spring members, smooth swinging operation can be made without deviation.
The following describes an embodiment of the stapler apparatus of the present invention by reference to the accompanying drawings.
The stapler apparatus 10 in the embodiment, as shown in
The fixed frame 11 has a mount 12 disposed for mounting a staple supply unit 40 at a rear thereof and has a sheet table 13 for bundling sheets at a front thereof. The fixed frame 11 also has a driver unit 20 for driving sheet-like staples fed from the staple supply unit 40 therein and has a drive motor for driving the driver unit 20 therein. The staple supply unit 40 has a cassette 41 containing the staples interlocked together like a sheet and has a holder 42 for containing the cassette 41, being detachably mounted on a mount 12 of the fixed frame 11. The driver unit 20 is described below in detail by reference to
Both the first cam member 23 and the second cam member 24 are formed of the same member and arranged in parallel with the drive motor 21. The first cam member 23 and the second cam member 24 are made up of drive gears 23a and 24a that have the torque to rotate in different directions by the sixth deceleration gear 22f and the seventh deceleration gear 22g, eccentric cams 23c and 24c that are fitted via shafts 23b and 24b, and rotating cams 23e and 24e for reciprocally moving the driver 60, respectively. The eccentric cams 23c and 24c are shaped virtually semicircle, peripheries of which drives the anvil unit 30 to swing. The eccentric cams 23c and 24c also have clincher swinging shafts 23d and 24d projected thereout for swinging a clincher unit disposed inside the anvil unit 30, respectively. The rotating cams 23e and 24e, on the other hand, are rotatably supported by the eccentric cams 23c and 24c and engaging pins 23f and 24f and are rotated in synchronization with the drive gears 23a and 24a. The rotating cams 23e and 24e have driver swinging pins 23g and 24g arranged symmetrically in a standing condition at positions separated from centers thereof on front surfaces thereof, respectively. The driver swinging pins 23g and 24g are engaged with slits 62a and 62b opened on a driver body 61, respectively. As described above, the first cam member 23 and the second cam member 24 operate the anvil unit 30, the clincher unit 50, and the driver 60 at the same time.
The driver 60, as shown in
The driver 60 formed as described above moves the driver head 63 one reciprocal stroke while the driver swinging pins 23g and 24g fitted with the respective slits 62a and 62b of the driver body 61 rotate one turn. This completes stapling operation. The driver swinging pints 23g and 24g are symmetrically put not to deviate an acting point for the driver 60. As described above, the driver 60 features that the rotations of the rotating cams 23e and 24e arranged symmetrically make upward or downward pushing while moving the acting points in sequence, not causing the driver head 63 to shake right or left. This allows the staples to pass securely through even a large amount of sheet bundle.
The anvil unit 30, as shown in
The anvil unit 30, as shown in
The following describes operation of the anvil unit 30 by reference to
Step a. The figure shows a state before clamping the sheet bundle. The anvil 31 is stopped at a position farthest from the sheet table 13. The anvil arm 32 in the state is urged to swing clockwise with a center of the first swing pivot 35a by the first spring 36a as the anvil swinging shaft 37 is at a position escaped from the cam face of the above-mentioned eccentric cam 23c. The anvil swinging shaft 37 is brought up to a highest position by the activating lever 27a abutting on the abutting protrusion 28a on the anvil arm 32a by the second spring 39a, the activating lever 72a being supported by shaft with a center of the second swing pivot 38a together with the anvil arm 32a. In such a state, the anvil arm 32a abuts on a stop of an apparatus frame (not shown) by the first spring 36a to keep in the initial state that opens a space available for loading the bundle of maximum allowable sheets to staple.
Step b. When a staple start signal is received from an external apparatus with the sheet bundle placed in position on the sheet table 13 in step a before, the eccentric cam 23c starts rotation. At the same time, the anvil swinging shaft 37 presses down the activating lever 27a to resist against the first spring 36a. Then the anvil arm 32a starts turning toward the sheet table 13 with the center of the first swing pivot 35a. In the event, the second spring 39a turns the activating lever 27a and the anvil arm 32a together. The state becomes one that the maximum allowable bundle sheets can be stapled.
Step c. The anvil arm 32a turns further. The figure shows the state that zero to several sheets are clamped.
The following steps d and e are for a bundle thickness absorption operation to adjust the moving distance for thickness of the sheet bundle with turning of the eccentric cam 23c after clamping the sheet bundle at steps b and c above.
Step d. First, when the anvil 31 clamps the sheet bundle of a desired thickness in the state of step b, the anvil arm 32a stops swinging once. Even in the state, the eccentric cam 23c continues rotation further to press the anvil swinging shaft 37 downward. This resists against urging of the second spring 39a to rotate the activating lever 27a counterclockwise until the eccentric cam 23c rotates one turn. Also the reaction given by the rotation of the activating lever 27a resisting against the urging force of the second spring 39a allows the anvil 31 to clamp the sheet bundle. This completes the clamping operation the force of which is enough not to escape the sheet bundle when the staple is driven in upward. The clamping operation also prevents the activating lever 27a and the eccentric cam 23c from being damaged.
Step 3. The figure shows the state that the sheet bundle is thinner than at step d. The operation is similar to step d above. Description is omitted.
As explained above, the anvil unit 30 having the arrangement mentioned above can perform secure clamping operation irrespective of the thickness of sheet bundle.
The cover 34 of the anvil 31 has the clincher unit 50 disposed therein. The clincher unit 50 is an arrangement for bending edges of the staples passed through the sheet bundle by the driver head 63 inside the driver 60. The clincher unit 50, as shown in
The staples 43 moved forward sequentially by the staple feeding arrangement 70, as shown in
a. Initial State
This shows a state right before start of the stapling operation. The staple 43 is fed under the bending block 75 by the means described by reference to
b. Sheet Bundle Clamping State
When a stapling start signal is received in the state a above, the paired rotating cams 23e and 24e start rotation in arrow directions. The rotations of the rotating cams 23e and 24e make the driver swinging pins 23g and 24g press the driver 60 up. At the same time, through the serial operations shown in
c. Staple Forming State
The staple forming member 77 bends upward the both ends of the staple 43 put on the bending block 75 as interlocked with upward movement of the driver 60 in step b above.
d. Stapling Start State
The driver 60 and the staple forming member 77 are disengaged from the state at step c above. Only the driver 60 moves up. The end 64 on the driver head 63 then is butted against the U-shaped staple 43. The staple 43 is at the state right before being driven into the sheet bundle 79.
e. Stapling Setup State
When the driver 60 moves up further from the state at step d above, the both ends on the U-shaped staple 43 are passed through the sheet bundle 79 and run into the clinchers 51a and 51b, allowing clinching to start.
f. Clinching State
Finally, the clinching plate 52 is pushed down to bend the both ends of the staple inward. This ends the sequence of stapling operations.
The operations at steps a to f can be completed in a single turn of the driver swinging pins 23g and 24g made to stand on the rotating cams 23e and 24e. As described so far, the stapler apparatus 10 according to the present invention is excellently stable as the drive parts are driven by the two systems of cam members 23 and 24 of identical members. In particular, the rotating cams 23e and 24e and the driver swinging pins 23g and 24g for driving the driver 60 can perform smooth driving as they are symmetrical in shape and position.
The embodiments described so far have the anvil unit 30 swung to clamp the sheet bundle between it and the driver unit 20 placed in position. Alternatively, of course, the driver unit 20 can be swung, and both the driver unit 20 and the anvil unit 30 can be swung one another.
10=Stapler apparatus
20=Driver unit
21=Drive motor
23=First cam member
24=Second cam member
27
a and 27b=Activating levers
28
a and 28b=Abutting protrusions
30=Anvil unit
32
a and 32b=Anvil arms
38
a and 38b=Second swing pivots
39
a and 39b=Second springs
40=Staple supply unit
50=Clincher unit
60=Driver
70=Staple feeding arrangement
Number | Date | Country | Kind |
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2001-165892 | May 2001 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IB02/01927 | 5/31/2002 | WO | 00 | 11/11/2003 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO03/008160 | 1/30/2003 | WO | A |
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Number | Date | Country | |
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20040134962 A1 | Jul 2004 | US |