The invention relates to staplers, and more specifically to a stapler base and cover construction.
Staplers are known to have bases with varying configurations. For example, some desktop staplers have a flat base including a rubber slipper such that the stapler sits flat on a desk or other surface. In these desktop staplers, it is desirable to maximize the stability of the stapler on the support surface for optimum stapling function. Other staplers are designed to be picked up and gripped by the user during the stapling operation, and may include flat nose pieces such that the stapler stands vertically upright when resting on a surface. In staplers that are designed to be gripped by the user, it is desirable to provide a stapler having an overall geometry that makes it easier for the user to grip and use the stapler, while also maximizing support and guidance of the stapler to provide for more accurate stapling.
However, in some cases it is desirable to provide a stapler that is capable both of having the stability to be utilized as a desktop stapler, as well as having a geometry such that the stapler can be gripped and used as a hand-held stapler. Such a stapler should utilize a geometry that enhances both desktop stability as well as ease and comfort of use while the stapler is being gripped.
The present invention includes a stapler having a base, a staple magazine pivotably coupled to the base and configured to hold staples, a cover assembly coupled to the base for movement during stapling operations, and a staple driver coupled to the cover assembly. In one aspect, the base defines a base length and a base width and includes a front end, a rear end, a top surface, and a bottom surface. The bottom surface includes a first flat portion near the front end of the base, a second flat portion near the rear end of the base, and a recess positioned between the first and second flat portions such that the first and second flat portions and the recess together extend along the entirety of the base. The recess includes a curved portion that extends across the entire width of the base, and is raised upwardly from a plane defined by the first and second flat portions along the entire length between the first and second flat portions.
In another aspect, the geometry of the base is configured to enhance both desktop stability and comfort of use as a hand-held stapler. That enhancement is represented by the ratio of the length of the first and second flat portions to the length of the recess. In one embodiment, the ratio is greater than or equal to about 1:1, and less than or equal to about 2:1. In another embodiment, the ratio is about 1.3:1.
In another aspect of the invention, the cover has a front surface that defines a plane that substantially intersects a front surface of the base. The combined length of the first and second flat portions is greater than or equal to about 40% of the base length, and is less than or equal to about 80% of the base length.
The present invention also includes a stapler configured such that the stapler can be used both as a desktop-type stapler and as a hand-held stapler. The stapler includes a base having a first end and a second end, a staple magazine coupled to the base and configured to hold staples, and a cover assembly coupled to the magazine. The cover assembly includes a cover that can be depressed by a user to actuate the stapler. The cover includes a first end adjacent the first end of the base, the first end having a first width and a second width, and the first end having a first radius of curvature in a convex direction in a plane defining a longitudinal cross section of the stapler, and a second end adjacent the second end of the base, the second end having a width and having a second radius of curvature in a concave direction in the plane defining the longitudinal cross section of the stapler. The first width of the first end is greater than the width of the second end, and wherein the convex radius of curvature is less than the concave radius of curvature.
Other features and advantages of the invention will become apparent to those skilled in the art upon review of the following detailed description and drawings.
Before one embodiment of the invention is explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including”, “having”, and “comprising” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
The base 14 further includes a top surface 46 for receiving and supporting a stack of sheets (not shown) to be stapled. An anvil 50 is supported by the top surface 46 for clinching staples driven through the stack of sheets. As used herein and in the appended claims, the terms “top”, “bottom”, “upper”, “lower”, “right”, “left”, “front”, “rear”, and the like are intended to facilitate description of the illustrated embodiments, and are not intended to imply or require any particular orientation.
With reference to
With reference to
Referring back to
The stapler 10 also includes a driver 66 mounted to the case 64 to drive the staples S out of the stapler 10 into the stack of sheets. The front surface of the driver 66 defines a plane of movement in which the driver 66 moves downwardly to drive the first staple S out of the stapler 10. When the cover assembly 58 is closed, the staple driver 66 is positioned directly above a staple ejection point defined by the front of the magazine 54. As shown in
The magazine 54 includes a nose piece 65 coupled to the front end of the magazine 54, a first side wall 67 defining interior and exterior surfaces, and a second side wall 70 defining interior and exterior surfaces. The side walls 67 and 70 are coupled together by a bottom wall 74, and are spaced apart a distance approximately equal to the width of the staples to be used with the stapler 10.
As shown in
The rear end 30 of the base 14 includes a first hip portion 100 and a second hip portion 104. The first and second hip portions 100, 104 extend along either side of the rear end 30 of the base 14, and support the magazine 54 and cover assembly 58 therebetween. The first and second hip portions 100, 104 substantially mirror one another and thus any description of one of the hip portions applies to the other hip portion as well, unless otherwise noted.
The first and second hip portions 100, 104 function to support the magazine 54 and cover assembly 58 when the user actuates the stapler 10. In addition, the hip portions 100, 104 include guides 106 that guide the magazine 54 such that the magazine 54 and cover assembly 58 (and thus, the driver 66) are aligned with the anvil 50 in the top surface 46 of the base. The improved alignment allows for more precise staple placement, and results in a higher sheet capacity for the stapler 10 as the stapler 10 experiences fewer failures based upon improper alignment and clinching of the staples S driven from the stapler 10.
The bottom 38 of the base 14 includes a recess 108 near the midpoint 44 of the stapler. The recess 108 has a length B extending along the base 14. The recess 108 is defined by a curved portion 110 that extends upwardly towards the top surface 46 of the base 14. The recess 108 and curved portion 110 cooperate to form a recess 108 between the bottom 38 of the base 14 and a plane F defined by the support surface (not shown) on which the stapler 10 rests, and defined by a portion of the base 14, as will be discussed below. The recess 108 allows a user to place their hand H around the stapler 10 to grip the stapler during the stapling operation, as shown in
The bottom 38 of the base 14 also includes a curved portion K that has a radius of curvature in a vertical plane defining a lateral cross section of the stapler 10 approximately equal to 170 mm. In preferred embodiments, the radius of curvature is greater than or equal to 130 mm, and less than or equal to 200 mm. The curved portion K increases the comfort of the user when the user grips the stapler 10, as the curve is designed to follow the natural curvature of the user's hand H.
As shown in
The positioning and sizing of the recess 108 and curved portion 110 are chosen to enhance the ergonomic benefits of the stapler 10. The radius of the curved portion 110 follows the natural curve of the user's hand when the user grips the stapler 10 to provide a comfortable gripping surface. In the illustrated embodiment, the radius of curvature of the curved portion 110 in a vertical plane defining the lateral cross section of the stapler 10 (i.e., the radius of curvature of the convex surface seen in
When the user grips the stapler 10, the palm of the user's hand will rest approximately on the apex 63 of the cover 62, as described above, and the index finger of the user's hand will rest approximately on the apex 112 of the curved portion 110. The horizontal distance X between the apex 63 and the apex 112 is approximately equal to 64 mm. The horizontal distance X approximately represents the grip length of the user, as X extends between the user's palm on the top of the cover 62 and the user's fingers on the underside of the base 14 at about the apex 112 of the curved portion 110. The angle α formed between a plane P extending parallel to the plane F and including the apex 63 of the cover, and a plane E intersecting the apex 63 of the cover 62 and the apex 112 of the curved portion 110 is approximately equal to forty-seven degrees. The ratio of the horizontal distance X to the height Y is 64 mm:67 mm, or approximately 1:1.
The recess 108 in the bottom 38 of the base 14 increases the functionality of the stapler 10 by making it easier for a user to grip and lift the stapler 10 to use the stapler 10 as a hand-held stapler. The curved portion 110 is located at or near the midpoint 44 of the stapler, which allows the user to grip and balance the stapler 10 easily, while still allowing the user to exert enough force through the driver 66 to drive a staple S through a stack of sheets. The curved portion 110 has a radius of curvature in a vertical plane defining a longitudinal cross section of approximately 100 mm, and a radius of curvature in a vertical plane defining a lateral cross section of approximately 130 mm.
The bottom 38 also includes first and second flat portions 116, 120 on the front end 26 and rear end 30, respectively, of the base 14. The first and second flat portions 116, 120 are in contact with the support surface when the stapler 10 is resting on the support surface and support the stapler 10 on the surface such that the first and second flat portions 116, 120 are coplanar with and further define the plane F. Thus, when a user wishes to utilize the stapler 10 as a desktop stapler, such as when stapling together a greater number of sheets, the first and second flat portions 116, 120 of the base 14 stabilize the stapler 10 while it rests on the support surface. The first flat portion 116 has a length A extending along the base 14, and the second flat portion 120 has a length C.
Enhancing both the ease of gripping the stapler 10 for use as a hand-held and the desktop stability of the stapler 10 results from the geometry of the base 14. Improving the grip ease and grip comfort is accomplished by increasing the length of the recess 108, as well as modifying the radius of curvature of the curved portion 110 and the depth D of the recess 108. However, with increased recess length comes a reduction in the length of the flat portions of the base 14 available for stapler stability when used as a desktop stapler. On the other hand, increasing the length of the first and second flat portions 116, 120 for supporting the stapler 10 on the support surface reduces the recess 108 available to the user, which makes the stapler 10 more difficult to grip when used as a hand-held.
The geometry of the stapler base 14 that best balances desktop stability with grip comfort can be defined as the ratio of the flat areas to the curved areas. This ratio is represented by the following formula:
(A+C):B.
In the preferred embodiment, the ratio is less than or equal to about 2:1, and is greater than or equal to about 1:1. In a more preferred embodiment, the ratio is less than or equal to about 1.5:1. As shown in
The ratio of the lengths of the first and second flat portions 112, 116 with respect to the length L of the stapler base 14 are also illustrative of the enhanced geometry of the stapler 10. In a preferred embodiment, the total length of the flat portions greater than or equal to 40% of the length L of the base 14, and less than or equal to 80% of the length L. In a more preferred embodiment, the total length of the flat portions greater than or equal to 50% of the length L of the base and less than or equal to 70% of the length L. In the illustrated stapler 20, the ratio of the lengths of the first and second flat portions 112, 116 with respect to the length L of the base 14 is equal to (36=62)/175, or approximately 56% of the length of the base 14.
Thus, the configuration of the base 14 improves the ergonomics of the stapler when it is used as a hand-held stapler, and provides for a dual-purpose stapler that can be comfortably and easily used as a hand-held, as well as providing for easy and stable use as a desktop-type stapler.
The configuration of the cover 62 further improves the ergonomics of the stapler. As discussed above, the front end of the cover 62 includes a front surface 61. The front end of the cover 62 includes a radius of curvature in a vertical plane defining a lateral cross section of the stapler 10 approximately equal to 32 mm. The cover 62 also includes a top portion 130, a bottom portion 132, and two sidewalls 134 that extend downwardly from the top portion 130 to the bottom portion 132. With reference to
In the illustrated embodiment, the first width R is approximately equal to 26 mm and the second width G is approximately equal to 35 mm. Thus, the first width R is approximately 75% of the second width G. The flaring of the sidewalls 134 (i.e., the difference between the first and second widths R, G) is configured to enhance the ability of the user to grip the stapler, with the geometry including sharp enough curves such that the stapler 10 will rest firmly in the hand of the user, but soft enough that the stapler is comfortable in the user's hand.
To that end, the portion 138 of the cover 62 that transitions from the sidewalls 134 to the top portion 130 has a radius of curvature approximately equal to 5 mm. This curve assures a firm, yet comfortable grip on the stapler 10 by the user. It is understood that in other preferred embodiments, the radius of curvature of the portion 138 is greater than or equal to approximately 3 mm, and is less than or equal to approximately 10 mm.
With reference to
Extending between the convex and concave portions discussed above is a central portion upon which the first knuckle J of the user's thumb T rests. The central portion has a much flatter curve than the convex or concave portions, and has a radius of curvature in a vertical plane defining a longitudinal cross section of the stapler 10 of approximately 950 mm, and a radius of curvature in a vertical plane defining a lateral cross section of the stapler 10 approximately equal to 50 mm.
Further, and as shown in
While either the geometry of the base 14 or the cover 62 as described above is alone enough to enhance the functionality and ergonomics of the stapler 10 such that the stapler can be used either as a desktop-type stapler or a hand-held stapler, combining the base 14 and cover 62 and the geometries discussed above further enhances the stapler. The curvatures of the base 14 and the cover 62 work together to receive various parts of the user's hand H during gripping, providing a stable, comfortable grip, as well as allowing the stapler 10 to be well-supported on a support surface when used as a desktop stapler. In various preferred embodiments of the invention, the stapler 10 may include the base 14 and/or cover 62 of the illustrated embodiment, or may include various features thereof in combination with each other. The result is a stapler having improved ergonomics that is versatile enough to be used in multiple ways to achieve the benefits of both a hand-held and desktop stapler.
Various features of the invention can be found in the following claims.
This application is a continuation-in-part of co-pending U.S. patent application Ser. No. 29/202,704, filed Apr. 2, 2004, the entire contents of which are incorporated by reference herein.
Number | Date | Country | |
---|---|---|---|
Parent | 29202704 | Apr 2004 | US |
Child | 11194513 | Aug 2005 | US |