The present application claims priority from Japanese Patent Application 2023-107869 filed on Jun. 30, 2023, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a stapler configured to bind a sheet with a staple.
There is proposed a stapler in which a driver for driving out a staple is supported by a drive shaft (for example, see JP4513443B). In such a stapler, both left and right sides of the driver are supported by the drive shaft.
There is further proposed a technique of pressing a center of a driver with a T-bolt for adjusting a vertical position of the driver (for example, see JP3346194B).
In the stapler in the related art, the driver inclines accordingly when the drive shaft (pin) inclines due to bending or the like. When the driver inclines, a difference occurs between a force applied to one staple leg and a force applied to the other staple leg in operation of pressing the staple by the driver. Accordingly, the staple may buckle due to the uniform forces applied to the pair of staple legs.
Illustrative aspects of the present invention provide a stapler in which a driver is prevented from inclining and forces applied to a pair of staple legs are uniform.
One illustrative aspect of the present disclosure provides a stapler including: a driver configured to drive a staple into a sheet, the staple having a crown and a pair of legs; a clincher configured to bend the legs driven into and penetrating the sheet; and a support portion configured to support the driver such that the driver is movable in a driving-in direction of the staple. The support portion is configured to pivotably support the driver such that the driver is rotatable along an axial direction of the crown in a state where the staple is set in a driving-in position.
In the present disclosure, the driver and the support portion relatively pivot along the axial direction of the crown when the staple is set in the driving-in position. Accordingly, the driver is prevented from inclining relative to the axial direction of the crown when the staple is set in the driving-in position.
In the present disclosure, substantially uniform forces are applied to the first and second staple legs of the staple in operation of driving out the staple by the driver. Accordingly, the staple can be prevented from buckling due to uneven forces applied to the first and second staple legs.
Hereinafter, an illustrative embodiment of a stapler and a binding device including the stapler according to the present disclosure will be described with reference to the drawings.
A binding device 100A includes at least one stapler 1A and an operating unit 6 that operates the stapler 1A. In the example of
The stapler 1A includes a driver 2A that is configured to drive out a staple 10 and drives a pair of legs into a sheet P, a driver shaft 3A that moves the driver 2A, and a driver attachment portion 4A that pivotably supports the driver 2A and couples the driver 2A and the driver shaft 3A. The stapler 1A further includes a bending unit 7 that is configured to bend the pair of legs of the staple 10 driven into and penetrating the sheet P.
The staple 10 includes a first leg 10b, which is one of the pair of staple legs bent in a driving-in direction of the staple 10 indicated by an arrow A1, on one end portion of a staple crown 10a. The staple 10 further includes a second leg 10c, which is the other one of the pair of staple legs bent in the driving-in direction of the staple 10, on the other end portion of the staple crown 10a. An extending direction of the staple crown 10a is referred to as an axial direction.
The driver 2A is movably supported in the driving-in direction of the staple 10 and a direction opposite to the driving-in direction of the staple 10. The driver 2A has a rectangular plate shape with the driving-in direction of the staple 10 being a longitudinal direction. The driver 2A includes a pressing portion 20A that presses the staple crown 10a of the staple 10 against the end portions of the staple 10 along the driving-in direction. The pressing portion 20A is constituted by a side of the driver 2A in a lateral direction and extends in the axial direction of the staple crown 10a. In the driver 2A, a length of the pressing portion 20A in the extending direction (width in a left-right direction) is substantially the same as a length of the staple crown 10a in the axial direction.
The driver shaft 3A is an example of a support portion and extends along the axial direction of the staple crown 10a when the staple 10 is set in a driving-in position. The axial direction of the staple crown 10a when the staple 10 is set in the driving-in position is indicated by an arrow B. The driver shaft 3A extending along the axial direction of the staple crown 10a includes not only a case in which the driver shaft 3A extends parallel to the axial direction of the staple crown 10a but also a case in which the driver shaft 3A extends obliquely relative to the axial direction of the staple crown 10a. The same applies to a driver shaft of a modification to be described later. The driver shaft 3A is operated by an operating unit 6 including a motor, a gear, and the like, and moves in the driving-in direction of the staple 10 and the opposite direction thereof.
The driver attachment portion 4A is an example of the support portion and includes acting portions 40A that receive a force for moving the driver 2A in the driving-in direction of the staple 10 and a force for moving the driver 2A in the opposite direction thereof. The acting portions 40A are provided in two positions at a prescribed interval along the left-right direction intersecting the driving-in direction of the staple 10 and the opposite direction thereof. The pair of acting portions 40A are provided at an interval larger than a width of the driver 2A along the axial direction of the staple crown 10a. The acting portions 40A are holes into which the driver shaft 3A enters. When the acting portions 40A are square holes, lengths of a first side and a second side orthogonal to the first side are substantially the same as a diameter of the driver shaft 3A. When the acting portions 40A are circular holes, diameters thereof are substantially the same as the diameter of the driver shaft 3A.
The driver attachment portion 4A includes a support shaft 41A that pivotably supports the driver 2A. The support shaft 41A is provided on a side of the acting portions 40A that is along the direction opposite to the driving-in direction of the staple 10. The support shaft 41A has a columnar shape, and an axial direction of the column is orthogonal to the driver shaft 3A. In the driver attachment portion 4A, a center between the pair of acting portions 40A is aligned with a center of the support shaft 41A. That is, a distance L1 from one acting portion 40A to a center O of the support shaft 41A is equal to a distance L2 from the other acting portion 40A to the center O of the support shaft 41A. The distance L1 from one acting portion 40A to the center O of the support shaft 41A and the distance L2 from the other acting portion 40A to the center O of the support shaft 41A are distances along the extending direction of the driver shaft 3A entering the acting portions 40A. Accordingly, the support shaft 41A is provided at a center of the interval between the pair of acting portions 40A.
The driver 2A has an end portion along the direction opposite to the driving-in direction of the staple 10 supported on the driver attachment portion 4A by the support shaft 41A. In the driver 2A, a distance L10 from one end portion of the pressing portion 20A to the center O of the support shaft 41A is equal to a distance L20 from the other end portion of the pressing portion 20A to the center O of the support shaft 41A. The distance L10 from the one end portion of the pressing portion 20A to the center O of the support shaft 41A and the distance L20 from the other end portion of the pressing portion 20A to the center O of the support shaft 41A are distances along the extending direction of the pressing portion 20A. Accordingly, a center of the driver 2A in the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position is supported by the support shaft 41A. Then, the driver 2A and the driver attachment portion 4A relatively pivot about the support shaft 41A as a fulcrum along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
The stapler 1A includes a guide portion 5A that guides the driver 2A moving in the driving-in direction of the staple 10 and the opposite direction thereof along the driving-in direction of the staple 10 and the opposite direction thereof. The guide portion 5A faces the pressing portion 20A of the driver 2A with a width equal to a length of the pressing portion 20A in the extending direction (width in the left-right direction), and extends along the driving-in direction of the staple 10 and the opposite direction thereof.
Accordingly, the driver 2A guided by the guide portion 5A and moving in the driving-in direction of the staple 10 and the opposite direction thereof is prevented from inclining relative to the driving-in direction of the staple 10 and the opposite direction thereof. Accordingly, the pressing portion 20A of the driver 2A is prevented from inclining relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
In the binding device 100A, one driver shaft 3A passes through the pair of acting portions 40A of the driver attachment portion 4A of the stapler 1A1 and the pair of acting portions 40A of the driver attachment portion 4A of the stapler 1A2. Accordingly, in the binding device 100A, the two staplers 1A1 and 1A2 are coupled by the one driver shaft 3A operated by the single operating unit 6. Further, a clincher (not illustrated) of the bending unit 7 is operated by the operating unit 6 via a transmission member 70.
When the driver shaft 3A of the stapler 1A is operated by the operating unit 6 and moves in the driving-in direction of the staple 10 indicated by the arrow A1, the acting portions 40A of the driver attachment portion 4A are pressed by the driver shaft 3A in the driving-in direction of the staple 10.
The driver 2A is coupled to the driver attachment portion 4A by the support shaft 41A. Accordingly, the driver 2A is pressed in the driving-in direction of the staple 10 via the support shaft 41A of the driver attachment portion 4A, and moves from the standby position to a driving-out position. When the driver 2A moves from the standby position illustrated in
Accordingly, the pressing portion 20A of the driver 2A is prevented from inclining relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position that is orthogonal to the driving-in direction of the staple 10 and is indicated by the arrow B. When the driver 2A moves from the standby position to the driving-out position, the pressing portion 20A presses the staple crown 10a of the staple 10 to drive out the staple 10.
The driver 2A and the driver attachment portion 4A relatively pivot about the support shaft 41A as a fulcrum along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position. In the driver 2A that is guided by the guide portion 5A and moves in the driving-in direction of the staple 10, the pressing portion 20A is prevented from inclining relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
As illustrated in
As illustrated in
Accordingly, no matter when the driver shaft 3A inclines or does not incline relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position, the pressing portion 20A of the driver 2A is prevented from inclining relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
The support shaft 41A is provided at the center of the interval between the pair of acting portions 40A. The center of the driver 2A in the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position is supported by the support shaft 41A.
Accordingly, a force of pressing the pair of acting portions 40A of the driver attachment portion 4A by the driver shaft 3A in the driving-in direction of the staple 10 is applied to the center of the driver 2A along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
Accordingly, no matter when the driver shaft 3A inclines or does not incline relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position, forces applied from the pressing portion 20A to one end portion and the other end portion of the staple crown 10a are substantially uniform in operation of pressing the staple crown 10a of the staple 10 by the pressing portion 20A of the driver 2A.
Accordingly, substantially uniform forces are applied to the first staple leg 10b and the second staple leg 10c in the operation of driving out the staple 10 by the driver 2A. Accordingly, the staple 10 is prevented from buckling due to uneven forces applied to the first staple leg 10b and the second staple leg 10c.
In the binding device 100A illustrated in
On the other hand, in the binding device 100A, a driver shaft passing through the pair of acting portions 40A of the driver attachment portion 4A of the stapler 1A and a driver shaft passing through the pair of acting portions 40A of the driver attachment portion 4A of the stapler 1A2 are connected between the stapler 1A and the stapler 1A2 to constitute the one driver shaft 3A. For this reason, the driver shaft 3A is longer than that of the stapler 1A illustrated in
However, even when the driver shaft 3A inclines relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position, the pressing portion 20A of the driver 2A is prevented from inclining relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position. Further, the force of the pair of acting portions 40A of pressing the driver attachment portion 4A by the driver shaft 3A in the driving-in direction of the staple 10 is applied to the center of the driver 2A along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
Accordingly, even when the driver shaft 3A inclines due to deformation such as bending relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position, substantially uniform forces are applied to the first staple leg 10b and the second staple leg 10c in the operation of driving out the staple 10 by the driver 2A. Accordingly, the driver shaft 3A is allowed to deform, and the staple 10 is prevented from buckling due to uneven forces applied to the first staple leg 10b and the second staple leg 10c.
A stapler 1B according to the first modification includes a driver 2B that drives out the staple 10, and a driver shaft 3B that moves the driver 2B in the driving-in direction of the staple 10 and the opposite direction thereof and pivotably supports the driver 2B along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
The driver 2B is movably supported in the driving-in direction of the staple 10 indicated by the arrow A1 and the opposite direction thereof. The driver 2B has a rectangular plate shape with the driving-in direction of the staple 10 and the opposite direction thereof being the longitudinal direction. The driver 2B includes a pressing portion 20B that presses the staple crown 10a of the staple 10 against the end portions of the staple 10 along the driving-in direction. The driver 2B includes, at an end portion along the opposite direction of the driving-in direction of the staple 10, an acting portion 22B that is supported by the driver shaft 3B and receives a force for moving the driver 2B in the driving-in direction of the staple 10 and a force for moving the driver 2B in the opposite direction. The acting portion 22B is a hole into which the driver shaft 3B enters, and in which a gap is defined between the driver shaft 3B and the acting portion 22B such that the driver shaft 3B is rotatable relative to the driver shaft 2B along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position. In the driver 2B, the acting portion 22B is provided at the center along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position that is the extending direction of the pressing portion 20B.
The driver shaft 3B is an example of the support portion and extends along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position indicated by the arrow B. The driver shaft 3B is operated by an operating unit (not illustrated) including a motor, a gear, and the like, and moves in the driving-in direction of the staple 10 and the opposite direction thereof.
Accordingly, the center of the driver 2B along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position, which is the extending direction of the pressing portion 20B, is supported by the driver shaft 3B via the acting portion 22B. The driver 2B and the driver shaft 3B relatively pivot about the acting portion 22B as a fulcrum along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
The stapler 1B includes a guide portion (not illustrated) that guides the driver 2B moving in the driving-in direction of the staple 10 and the opposite direction thereof along the driving-in direction of the staple 10 and the opposite direction thereof.
In the stapler 1B, the driver 2B and the driver shaft 3B relatively pivot about the acting portion 22B as a fulcrum along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position. Accordingly, in the driver 2B that is guided by the guide portion (not illustrated) and moves in the driving-in direction of the staple 10, the pressing portion 20B is prevented from inclining relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
Further, the force of pressing the acting portion 22B of the driver 2B by the driver shaft 3B in the driving-in direction of the staple 10 is applied to the center of the driver 2B along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
Accordingly, no matter when the driver shaft 3B inclines or does not incline relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position, forces applied from the pressing portion 20B to one end portion and the other end portion of the staple crown 10a are substantially uniform in operation of pressing the staple crown 10a of the staple 10 by the pressing portion 20B of the driver 2B.
Accordingly, substantially uniform forces are applied to the first staple leg 10b and the second staple leg 10c in the operation of driving out the staple 10 by the driver 2B. Accordingly, the stapler 1B does not include a driver attachment portion as the support portion, and the staple 10 is prevented from buckling due to uneven forces applied to the first staple leg 10b and the second staple leg 10c.
A stapler 1C according to the second modification includes a driver 2C that drives out the staple 10, and a driver shaft 3C that moves the driver 2C in the driving-in direction of the staple 10 and the opposite direction thereof and pivotably supports the driver 2C along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
The driver 2C is movably supported in the driving-in direction of the staple 10 indicated by the arrow A1 and the opposite direction thereof. The driver 2C has a rectangular plate shape with the driving-in direction of the staple 10 and the opposite direction thereof being the longitudinal direction. The driver 2C includes a pressing portion 20C that presses the staple crown 10a of the staple 10 against the end portions of the staple 10 along the driving-in direction. The driver 2C includes, at an end portion along the opposite direction of the driving-in direction of the staple 10, an acting portion 22C that is supported by the driver shaft 3B and receives a force for moving the driver 2C in the driving-in direction and a force for moving the driver 2C in the opposite direction. The acting portion 22C is a protrusion on the driver 2C. In the driver 2C, the acting portion 22C is provided at the center along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
The driver shaft 3C is an example of the support portion and extends along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position. The driver shaft 3C is operated by an operating unit (not illustrated) including a motor, a gear, and the like, and moves in the driving-in direction of the staple 10 and the opposite direction thereof.
The driver shaft 3C has a plate shape and includes an acted portion 32C into which the acting portion 22C of the driver 2C enters. The acted portion 32C is a hole in which a gap is defined between the acted portion 32C and the acting portion 22C such that the driver shaft 3C is rotatable relative to the driver shaft 2C along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
Accordingly, the center of the driver 2C along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position is supported by the acted portion 32C of the driver shaft 3C via the acting portion 22C. The driver 2C and the driver shaft 3C relatively pivot about the acting portion 22C as a fulcrum along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
The stapler 1C includes a guide portion (not illustrated) that guides the driver 2C moving in the driving-in direction of the staple 10 and the opposite direction thereof along the driving-in direction of the staple 10 and the opposite direction thereof.
In the stapler 1C, the driver 2C and the driver shaft 3C relatively pivot about the acting portion 22C as a fulcrum along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position. Accordingly, in the driver 2C that is guided by the guide portion (not illustrated) and moves in the driving-in direction of the staple 10, the pressing portion 20C is prevented from inclining relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
Further, the force of pressing the acting portion 22C of the driver 2C by the acted portion 32C of the driver shaft 3C in the driving-in direction of the staple 10 is applied to the center of the driver 2C along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
Accordingly, no matter when the driver shaft 3C inclines or does not incline relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position, forces applied from the pressing portion 20C to one end portion and the other end portion of the staple crown 10a are substantially uniform in operation of pressing the staple crown 10a of the staple 10 by the pressing portion 20C of the driver 2C.
Accordingly, substantially uniform forces are applied to the first staple leg 10b and the second staple leg 10c in the operation of driving out the staple 10 by the driver 2C. Accordingly, the stapler 1C does not include a driver attachment portion as the support portion, and the staple 10 is prevented from buckling due to uneven forces applied to the first staple leg 10b and the second staple leg 10c.
A stapler 1D according to the third modification includes a driver 2D that drives out the staple 10, and a driver shaft 3D that moves the driver 2D in the driving-in direction of the staple 10 and the opposite direction thereof and pivotably supports the driver 2D along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
The driver 2D is movably supported in the driving-in direction of the staple 10 and the opposite direction thereof. The driver 2D has a rectangular plate shape with the driving-in direction of the staple 10 and the opposite direction thereof being the longitudinal direction. The driver 2D includes a pressing portion 20D that presses the staple crown 10a of the staple 10 against the end portions of the staple 10 along the driving-in direction. The driver 2D includes, at an end portion along the opposite direction of the driving-in direction of the staple 10, an acting portion 22D that is supported by the driver shaft 3B and receives a force for moving the driver 2D in the driving-in direction and a force for moving the driver 2D in the opposite direction. The acting portion 22D is a hole penetrating front and back of the driver 2D. In the driver 2D, the acting portion 22D is provided in a position including the center along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
The driver shaft 3D is an example of the support portion and extends along the axial direction of the staple crown 10a when the staple 10 is set in a driving-in position. The driver shaft 3D is operated by an operating unit (not illustrated) including a motor, a gear, and the like, and moves in the driving-in direction of the staple 10 and the opposite direction thereof.
The driver shaft 3D has a plate shape and includes an acted portion 32D into which the acting portion 22D of the driver 2D enters. The acted portion 32D is a cylindrical protrusion in which a gap is defined between the acted portion 32D and the acting portion 22D such that the driver shaft 3D is rotatable relative to the driver shaft 2D along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
Accordingly, the center of the driver 2D along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position is supported by the acted portion 32D of the driver shaft 3D via the acting portion 22D. The driver 2D and the driver shaft 3D relatively pivot about the acted portion 32D as a fulcrum along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
The stapler 1D includes a guide portion (not illustrated) that guides the driver 2D moving in the driving-in direction of the staple 10 and the opposite direction thereof along the driving-in direction of the staple 10 and the opposite direction thereof.
In the stapler 1D, the driver 2D and the driver shaft 3D relatively pivot about the acted portion 32D as a fulcrum along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position. Accordingly, in the driver 2D that is guided by the guide portion (not illustrated) and moves in the driving-in direction of the staple 10, the pressing portion 20D is prevented from inclining relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
Further, the force of pressing the acting portion 22D of the driver 2D by the acted portion 32D of the driver shaft 3D in the driving-in direction of the staple 10 is applied to the center of the driver 2D along the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position.
Accordingly, no matter when the driver shaft 3D inclines or does not incline relative to the axial direction of the staple crown 10a when the staple 10 is set in the driving-in position, forces applied from the pressing portion 20D to one end portion and the other end portion of the staple crown 10a are substantially uniform in operation of pressing the staple crown 10a of the staple 10 by the pressing portion 20D of the driver 2D.
Accordingly, substantially uniform forces are applied to the first staple leg 10b and the second staple leg 10c in the operation of driving out the staple 10 by the driver 2D. Accordingly, the stapler 1D does not include a driver attachment portion as the support portion, and the staple 10 is prevented from buckling due to uneven forces applied to the first staple leg 10b and the second staple leg 10c.
Number | Date | Country | Kind |
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2023-107869 | Jun 2023 | JP | national |