Applicants claim priority of Japanese Application No. 2005-163981 filed on Jun. 3, 2005.
The present invention relates generally to a carburetor and more particularly to a start assist device for a carburetor.
Rotary carburetors may include a rotary throttle valve adapted to control a quantity of air flowing through a mixing passage by rotating about an axis and to adjust a quantity of fuel flowing into the mixing passage by shifting in an axial direction and in dependence on the angular position of the rotary throttle valve. Generally, as air flow increases so does fuel flow thus maintaining a substantially constant fuel-and-air ratio of the mixture flowing from the mixing passage and to a warm and running combustion engine. For starting a cold engine, rotary carburetors are known to have starting systems that interact with the rotary throttle valve to generally move the throttle valve axially without rotation, thus increasing the quantity of fuel flowing into the mixing passage without increasing the quantity of air. The result is a richer mixture of fuel-and-air to facilitate cold engine starts.
Typical starting systems for rotary carburetors have a generally planar or plate-like operating member supported slidably by a main body of the rotary carburetor for reciprocal movement to engage a rotating throttle lever of the rotary throttle valve when a richer mixture of fuel-and-air is desired for cold engine starts. A free end or peripheral edge of the operating member typically has a wedge-shaped cam for contacting the throttle lever and moving it in an axial outward direction thus increasing the quantity of fuel flowing into the mixing passage. The operating member of the starting system has only two positions, the rest or disengaged position and the active or engaged position. Therefore, known starting systems are not responsive to varying cold temperatures that ideally require varying degrees of fuel enrichment when starting an engine at different temperatures.
A rotary throttle valve carburetor has a start assist device with an operating member that interacts with a throttle lever of the throttle valve to axially displace the throttle valve, preferably without rotating it. The operating member may be rotated and moved linearly for selective engagement with the throttle lever by any one of a plurality of starting features generally spaced circumferentially about the operating member. Preferably, each starting feature has a face that faces axially outward with respect to the rotary axis and when in contact with the throttle lever. Each face is spaced at a different distance from the operating member axis thus selection of each will cause the operating member to contact and move the throttle lever a different distance. The different distances correspond to varying fuel enrichments that may be associated with different temperatures of an engine to be started.
When the operating member is moved preferably linearly into an engaged position against a biasing force of a spring, a face of a selected starting feature may be in full contact with a contact surface of the throttle valve. Preferably, the frictional force between the selected face and the contact surface, which may in part be attributed to a spring that biases the throttle valve to its idle position, overcomes the biasing force of the spring acting on the operating member. Accordingly, the start assist device remains in the engaged position until the rotary throttle valve is rotated out of its idle position at which time the contact surface is moved from the selected face and the operating member returns to the disengaged position under the force of its spring.
Objects, features and advantages of this invention may include providing a rotary carburetor having a start assist device that improves engine starting over a wide range of ambient temperatures, improves engine performance across a larger geographical area or through seasonal weather changes, permits selection of the amount of fuel enrichment when desired, may automatically disengage, is of relatively simple and compact design, requires few parts, is inexpensive to manufacture and assemble, robust, easily adjustable and maintained, reliable, durable and in service has a long and useful life.
These and other objects, features and advantages of the invention will become apparent from the following detailed description of preferred embodiments and best mode, appended claims, and accompanying drawings in which:
As best illustrated in
A fuel nozzle 36 carried by the body 24 of the carburetor 20 and disposed concentrically with the rotary axis 32 projects through a distal or bottom end 38 of the valve body 30 and into the through-bore 34 for flowing a controlled amount of liquid fuel into the through-bore 34. The amount of fuel flowing into the through-bore 34 is generally dependent upon the axial position of the valve body 30 which is dictated by its rotational position. A fuel adjustment needle 40 adjustably carried by the valve body 30 and disposed concentrically with the rotary axis 32, generally confronts the fuel nozzle 36 and projects through an open distal end 42 of the nozzle 36. The needle 40 moves relative to the nozzle 36 to variably and preferably adjustably obstruct an orifice or fuel jet 44 communicating through a cylindrical wall 46 of the nozzle 36 and directly into and facing downstream of the through-bore 34 for the controlled flow of liquid fuel. When the rotary throttle valve 28 is in the idle position, the projection of the adjustment needle 40 into the fuel nozzle 36 as dictated by the axial position of the valve body 30 is maximized, thus minimizing the flow area of the orifice 44 for minimal fuel flow into the through-bore 34. When the rotary throttle valve 28 is in the WOT position, the projection of the adjustment needle 40 into the fuel nozzle 36 is minimal (if any), thus maximizing the flow area of the orifice 44 for maximum fuel flow into the through-bore 34. Consequently, with increasing speed or power of a running engine, the amount or quantity per unit of time of fuel and air flowing through the mixing passage 22 increases while the ratio of fuel and air remains substantially constant.
Preferably, the rotary carburetor 20 has a fuel metering assembly 48 associated with and preferably carried by the carburetor body 24 such as by a plurality of threaded fasteners or bolts 50. The assembly 48 preferably has a metering chamber plate 52 that defines a metering chamber disposed between the body 24 of the carburetor 20 and a reference chamber plate 54 that defines a reference chamber. The fuel metering chamber communicates with the fuel nozzle 36 providing a flow of liquid fuel preferably at substantially constant pressure. The metering chamber and reference chamber may be separated by a resiliently flexible diaphragm 56 to maintain the substantially constant fuel pressure.
As best illustrated in
Preferably, the adjustment needle 40 is threaded axially into a generally hollow shaft 64 of the rotary throttle valve 28 fixed to the body 30 and axially projecting outward through a plate or base portion 66 of a lid or cap 68. During assembly, the valve body 30 and a portion of the projecting shaft 64 are placed in the cylindrical cavity 26 through an opening 70 of the cavity 26 of equal or greater diameter than the valve body 30. The plate portion 66 of the cap 68 is then secured over the opening 70 with at least one fastener or bolt 72 (
The rotary throttle valve 28 is biased toward its idle position preferably by a compression spring 84 located in the cylindrical cavity 26, generally received about the shaft 64, and compressed between an annular shelf 86 of the valve body 30 and the plate portion 66 of the cap 68. A cam interface 90 may be orientated axially between the carburetor body 24 and the valve body 30 and preferably extending circumferentially about the fuel nozzle 36. The cam interface 90 includes the distal end 38 of the valve body 30 that preferably is ramped in a circumferential direction and a cam follower 92 (
In operation and as illustrated, the rotary throttle valve 28 rotates preferably toward the WOT position and moves axially upward against the biasing force of the spring 84 when actuator wire of the Bowden cable 83 is pulled by the operator. When the Bowden cable 83 is returned to its idle position the valve is rotated and is moved axially downward toward its idle position under the return force of the spring 84 and the cammed interface 90. Because the valve body 30 is preferably cammed to move axially as the throttle rotates, the adjustment needle 40 also moves axially in and out of the fuel nozzle 36 as the throttle valve 28 rotates. Hence, the adjustment needle 40 variably obstructs the orifice 44 in the nozzle 36 to control the delivery of liquid fuel to the mixing passage 22.
As best illustrated in
During cold engine starts, the cam interface 90 is generally released or defeated by a start assist device 94 of the carburetor 20 that exerts an axial force preferably against the throttle lever 76 to move the valve body 30 axially against the biasing force of the spring 84 and in an outward direction with respect to the body 24. Preferably, this axial movement may occur without rotational movement about the rotary axis 32. The axial movement created by the start assist device 94 creates an axial space between the ramped bottom end 38 of the valve body 30 and the cam follower or surface 92 of the stationary body 24. The axial movement of the valve body 30 increases the flow cross section or open area of the orifice 44 of the fuel nozzle 36 and may do so without rotation of the valve body 30 that would otherwise increase air flow. So the fuel and air mixture flowing through the mixing passage 22 is enriched to facilitate starting the engine.
As best illustrated in
The operating member 96 preferably has an enlarged end or trailing knob section 104, a cylindrical shaft section 106, and a leading engagement section 108. The shaft section 106 may be orientated axially along and concentrically to the centerline and axially between the knob section 104 and the engagement section 108. The shaft section 106 is in rotational and axial sliding relationship to the support member 100 in the bore 102 and under sufficiently close tolerances to maintain radial alignment of the engagement section 108 to the line 98. The engagement section 108 preferably carries a normal temperature start feature 110 and a cold temperature start feature 112 having respective substantially planar faces 111, 113. Preferably, the faces 111, 113 face radially outward with respect to the line 98 and are both parallel to the line 98. As best shown in
As best illustrated in
Prior to starting the engine when the engine is generally at a normal temperature and with the rotary throttle valve 28 in its idle position, an operator grasps the knob section 104 of the operating member 96 and rotates the operating member 96 about the line 98 to a normal temperature or first starting position. When the operating member 96 is rotated, the guide pin 124 moves along the routing trench 126 until it aligns with a leading end 130 of a guide groove 132 of the normal temperature start feature 110. The operator then pushes the enlarged knob section 104 of the operating member 96 toward the support member 100 and against the biasing force of the compression spring 120 disposed axially there between. Axial movement of the operating member 96 along the line 98 causes the guide pin 124 to travel axially along the guide groove 132 of the normal temperature start feature 110 until the pin 124 contacts a stop at a trailing end 134 of the groove 132 which may be located in the shaft section 106 of the operating member 96, as best shown in
When the pin 124 is located at the trailing end 134 of the guide groove 130, the leading abutment 118 has made contact with the throttle level 76 that is positioned in its idle position. As best shown in
As best illustrated in
When the pin 124 is located at the trailing end 144 of the guide groove 142, the leading abutment 118 has made contact with the throttle lever 76. The chamfered features of the leading abutment cause the throttle lever 76 to move axially outward with respect to the axis 32 (upward as viewed in
Preferably, the contact surface 136 is carried by a platform 146 of the throttle lever 76 that extends axially toward the plate portion 66 of the cap 68. Outboard or spaced from the contact surface 136, the platform 146 preferably is spaced from the plate 66 a distance slightly greater than the cold distance 116. Accordingly, when the rotary throttle valve 28 is not in its idle position there is a gap between the throttle lever 76 and the operating member 96 so that actuation of the start assist device 94 will have little or no effect upon the throttle valve 28. When the start assist device 94 is in the normal or cold start positions, the contact surface 136 of the throttle lever 76 is biased against the normal or cold faces 111, 113 by the biasing force of the throttle spring 84. So that the operator is not required to hold the operating member 96 in the normal or cold start positions against the biasing force of spring 120 and while attempting to start the engine, the springs 84, 120 preferably are sized and selected so that the biasing force of the spring 120 will not overcome any engagement or frictional force between surface 136 and faces 111, 113 generally creating by the biasing force of spring 84. Preferably then, the subsequent actuation or rotation of the throttle lever 76 after engine start will automatically disengage the start assist device 94, since such rotation circumferentially shifts the inverted platform 146 off either face 111, 113. Once the platform 146 is generally circumferentially cleared of the member 96, the biasing force of the spring 120 is sufficient to axially move the operating member 96 along the line 98, thus spacing it from the throttle lever 76.
Because the enrichment of a fuel and air mixture can be incrementally and selectively increased at least in two stages (i.e. normal and cold engine starts), the carburetor 20 is capable of adjusting to a wider range of environmental and engine temperatures. For example, normal engine starts can be configured for summer months and cold engine starts can be configured for winter months of the year in various geographic regions. When the seasons or geographical locations have changed, the operating member 96 is turned to select one of the normal or cold temperature start features 110, 112 at the time of starting the engine. Furthermore, the manufacturer can pre-set the start assist device 94 if the point of sale of the engine driven apparatus utilizing carburetor 20 is known, thus simplifying engine start for the purchasing operator.
Because in the implementation shown selection between start features 110, 112 may be made by turning the operating member a full one-hundred and eighty degrees, the switching process is clearly defined and the operator can make the selection accurately. To further simplify the selection, written or other indicators 148 can be placed on the knob section 104 of the operating member 96 (see
As best illustrated in
While the forms of the invention herein disclosed constitute presently preferred embodiments, many others are possible. For instance, there may be more than two temperature start features and each may have a dedicated groove and a face spaced about the operating member. All the grooves may be connected by a common routing trench for section of the desired start feature. It is not intended herein to mention all the possible equivalent forms or ramifications of the invention. It is understood that terms used herein are merely descriptive, rather than limiting, and that various changes may be made without departing from the spirit or scope of the invention.
Number | Date | Country | Kind |
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2005-163981 | Jun 2005 | JP | national |