Claims
- 1. In combination with a high-intensity-discharge sodium lamp comprising an arc tube formed as an elongated hollow alumina body member of predetermined dimensions having alumina end-closure members hermetically sealed to the end portions of the hollow body member and enclosing a discharge-sustaining filling comprising sodium and inert ionizable starting gas, electrodes operatively positioned within said arc tube proximate the ends thereof, electrical lead-in means sealed to and extending through said alumina end-closure members and connecting to said electrodes to form composite electrode-lead-in structures, a light-transmitting protective outer envelope surrounding said arc tube, frame means positioned within said outer envelope for supporting said arc tube in predetermined position within said outer envelope, electrical adaptor means affixed to said outer envelope for connection to a source of power, a pair of electrical connection means connecting said electrical adaptor means to said electrical lead-in means, and one of said electrical connection means including said frame means to electrically connect one of said electrodes to said electrical adaptor means, the improvement which comprises:
- (a) electrically conducting ceramic means hermetically sealed to and extending through said arc tube at least at one end thereof to form electrically conducting path means through said arc tube, a portion of said conducting ceramic means positioned interiorly of said arc tube and electrically insulated from the proximate electrical lead-in means, said conducting ceramic means comprising refractory-oxide-based ceramic matrix which is non-reactive with respect to high-temperature sodium vapor and which possesses the predetermined thermal-physical-chemical properties required to form a high-temperature seal, with alumina, and said refractory-oxide-based conducting ceramic means having embedded therein a predetermined amount of finely divided refractory metal which is inert with respect to said discharge-sustaining filling to provide said conducting ceramic means with a predetermined electrical conductivity;
- (b) electrically insulating barrier means positioned intermediate said arc-tube-interior portion of said conducting ceramic means and portions of said electrical lead-in conductor means which project interiorly of said arc tube and are proximate said conducting ceramic means, and said barrier means being dimensioned to intercept any condensed discharge-sustaining filling and prevent same from forming a conducting path between said conducting ceramic means and the proximate lead-in conductor means; and
- (c) during starting of said lamp said conducting ceramic means electrically connect, exteriorly of said arc tube, to the said electrode which is positioned proximate the opposite end of said arc tube from the connected conducting ceramic means, and during starting of said lamp the total electrical resistance between said arc-tube-interior portion of said conducting ceramic means and the connected opposite electrode permitting the maintenance of a glow-type discharge within said arc tube between said arc tube interior portion of said conducting ceramic means and the said composite electrode-lead-in structure which is proximate thereto to ionize the atmosphere within said arc tube.
- 2. The combination as specified in claim 1, wherein said electrically-conductive ceramic means is connected to said frame means through a starting resistor of predetermined value.
- 3. The combination as specified in claim 2, wherein said electrically conducting ceramic means and said starting resistor are permanently connected to said frame means.
- 4. The combination as specified in claim 2, wherein after said lamp is normally operating, said electrically conducting ceramic means is electrically isolated from said frame means by a switch means which opens in response to normal lamp operation.
- 5. The combination as specified in any of claims 2, 3 or 4, wherein a starting assistance conductor directly electrically connects to said frame means and extends longitudinally along the exterior of said arc tube.
- 6. The combination as specified in claim 1, wherein said electrically conducting ceramic means comprises calcia-alumina-silica matrix having embedded therein finally divided niobium powder.
- 7. The combination as specified in claim 6, wherein said niobium powder constitutes about 4% by weight of said electrically conducting ceramic means, and said matrix comprises about 44% to 55% by weight calcia, from about 40% to 50% by weight alumina and from about .05% to 10% by weight silica.
- 8. In combination with a high-intensity-discharge sodium lamp comprising an arc tube formed as an elongated hollow alumina body member of predetermined dimensions having alumina end-closure members hermetically sealed to the end portions of the hollow body member and enclosing a discharge-sustaining filling comprising sodium and inert ionizable starting gas, electrodes operatively positioned within said arc tube proximate the ends thereof, electrical lead-in means sealed to and extending through said alumina end-closure members and connecting to said electrodes to form a composite electrode-lead-in structure, a light-transmitting protective outer envelope surrounding said arc tube, means positioned within said outer envelope for supporting said arc tube in predetermined position within said outer envelope, electrical adapter means affixed to said outer envelope for connection to a source of power, and a pair of electrical connection means connecting said electrical adaptor means to said electrical lead-in means, the improvement which comprises:
- (a) electrically conducting ceramic means hermetically sealed to and extending through said arc tube at least at one end thereof to form electrically conducting path means through said arc tube, a portion of said conducting means positioned interiorly of said arc tube and electrically insulated from the proximate electrical lead-in means, said conducting ceramic means comprising refractory-oxide-based ceramic matrix which is non-reactive with respect to high-temperature sodium vapor and which possesses the predetermined thermal-physical chemical properties required to form a high-temperature seal with alumina, and said refractory-oxide-based conducting ceramic means having embedded therein a predetermined amount of finely divided refractory metal which is inert with respect to said discharge-sustaining filling to provide said conducting ceramic means with a predetermined electrical conductivity;
- (b) electrically insulating barrier means positioned intermediate said arc-tube-interior portion of said conducting ceramic means and portions of said electrical lead-in conductor means which project interiorly of said arc tube and are proximate said conducting ceramic means, and said barrier means being dimensioned to intercept any condensed discharge-sustaining means and prevent same from forming a conducting path between said conducting ceramic means and the proximate lead-in conductor means; and
- (c) during starting of said lamp said conducting ceramic means electrically connect, exteriorly of said arc tube, to the said electrode which is positioned proximate the opposite end of said arc tube from the connected conducting ceramic means, and during starting of said lamp the total electrical resistance between said arc-tube-interior portion of said conducting ceramic means and the connected opposite electrode permitting the maintenance of a glow-type discharge within said arc tube between said arc-tube-interior portion of said conducting ceramic means and the said composite electrode-lead-in structure which is proximate thereto to ionize the atmosphere within said arc tube.
- 9. A combination arc tube for a high-intensity-discharge sodium lamp, said arc tube comprising an elongated hollow alumina body member of predetermined dimensions having alumina end-closure members hermetically sealed to the end portions of said hollow body member and enclosing a discharge-sustaining filling comprising sodium and inert ionizable starting gas, electrodes operatively positioned within said arc tube proximate the ends thereof, electrical lead-in means sealed to and extending through said alumina end-closure members and connecting to said electrodes, electrically conducting ceramic means hermetically sealed to and extending through said arc tube at least at one end thereof to form electrically conducting path means through said arc tube, a portion of said conducting ceramic means positioned interiorly of said arc tube and electrically insulated from the proximate electrical lead-in means, electrically insulating barrier means positioned intermediate said arc-tube-interior portion of said conducting ceramic means and portions of said electrical lead-in means which project interiorly of said arc tube and are proximate said conducting ceramic means, and said barrier means being dimensioned to intercept any condensed discharge-sustaining means and prevent same from forming a conducting path between said conducting ceramic means and the proximate lead-in conductor means.
- 10. The combination as specified in claims 1, 8 or 9, wherein said alumina end-closure members are sealed to the ends of said elongated hollow alumina body member with said conducting ceramic means to form the electrically conducting path means through said arc tube, and said barrier means is positioned about those portions of said electrical lead-in means which project interiorly of said arc tube and are proximate said conducting ceramic means.
- 11. The combination as specified in claims 1, 8 or 9, wherein said alumina end-closure members are sealed to the ends of said elongated hollow alumina body member by said conducting ceramic means to form the electrically conducting path means through said arc tube, said barrier means is positioned about those portions of said electrical lead-in means which project interiorly of said arc tube and are proximate said conducting ceramic means, and additional conducting ceramic means is formed as a longitudinal conducting stripe on the interior wall of said arc tube and extending from said conducting path means through said arc tube proximate the said electrode which is proximate thereto.
- 12. The combination as specified in claims 1, 8 or 9, wherein said alumina end-closure members are sealed to the ends of said elongated hollow alumina body member by said conducting ceramic means to form the electrically conducting path means through said arc tube, said barrier means is positioned about those portions of said electrical lead-in means which project interiorly of said arc tube and are proximate said conducting ceramic means, and refractory metal sleeve means which is inert with respect to said discharge-sustaining filling is interiorly fitted into at least one end of said arc tube to electrically contact said electrically conducting path means and to longitudinally extend to a position proximate the adjacent electrode, thereby to provide a combination heat reservoir and conducting starting assistance means.
- 13. The combination as specified in claims 1, 8 or 9, wherein said alumina end-closure members are sealed to the ends of said elongated hollow alumina body member by said conducting ceramic means to form the electrically conducting path means through said arc tube, said barrier means is positioned about those portions of said electrical lead-in means which project interiorly of said arc tube and are proximate said conducting ceramic means, and refractory metal sleeve means is fitted about at least one end portion of said arc tube to electrically contact said conducting ceramic means to facilitate electrical connection thereto.
- 14. The combination as specified in claims 1, 8 or 9, wherein said electrically conducting path is formed as a plug-like member means formed of said conducting ceramic means, said plug-like member means having predetermined dimensions and extending through at least one of said alumina end-closure members of said arc tube and sealed thereto, and said barrier means is positioned about those portions of said electrical lead-in means which project interiorly of said arc tube and are proximate said plug-like member means.
- 15. The combination as specified in claims 1, 8 or 9, wherein alumina tubular member means is hermetically sealed through at least one of said alumina end-closure members of said arc tube, said alumina tubular member means being spaced from the adjacent lead-in conductor means and longitudinally extending a short predetermined distance into said arc tube toward that said electrode which connects to the said adjacent lead-in conductor means, said conducting ceramic means is fused within said alumina tubular member means to provide the electrically conducting path through said arc tube, and said alumina tubular member means having affixed thereto electrical connection adaptor means which extends exteriorly of said arc tube and electrically connects to said conducting ceramic means.
Parent Case Info
This application is a continuation-in-part of copending application Ser. No. 948,131, now U.S. Pat. No. 4,191,910, filed Oct. 3, 1978, by D. A. Larson, the present applicant, and owned by the present assignee.
US Referenced Citations (9)
Foreign Referenced Citations (1)
Number |
Date |
Country |
2316857 |
Oct 1974 |
DEX |
Continuation in Parts (1)
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Number |
Date |
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Parent |
948131 |
Oct 1978 |
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