Starting method for internal combustion engine and starting device for the same

Information

  • Patent Grant
  • 6718929
  • Patent Number
    6,718,929
  • Date Filed
    Monday, July 22, 2002
    22 years ago
  • Date Issued
    Tuesday, April 13, 2004
    20 years ago
Abstract
In an internal combustion engine provided with a decompression mechanism, a decompression cam that is rotatable with respect to a camshaft between first and second stop positions has a cam profile so that an exhaust valve is opened at the first stop position and is closed at the second stop position. The decompression cam is rotated in the reverse direction to the first stop position by rotating a crankshaft in the reverse direction by an electric motor at startup (position P1). Only the crankshaft is then rotated in the reverse direction (position p3), and the decompression cam is rotated in the normal direction by rotating the crankshaft in the normal direction by the electric motor. During either a compression strokes included within a range of a reverse rotation angle or the first compression stroke after initiation of normal rotation of the decompression cam until the decompression cam reaches the second stop position, the decompression cam opens the exhaust valve and increases the run-up angle of the crankshaft. The aforementioned method and device facilitates a piston overcoming the first compression top dead center decompression operation has stopped without unduly increasing the size and capacity of the required electric motor.
Description




BACKGROUND OF THE INVENTION




CROSS-REFERENCES TO RELATED APPLICATIONS




This nonprovisional application claims priority under 35 U.S.C. §119(a) on Patent Application No. 2001-224282 filed in Japan on Jul. 25, 2001, the entirety of which is herein incorporated by reference.




FIELD OF THE INVENTION




The present invention relates to a starting device and a method for starting an internal combustion engine provided with a crankshaft to be rotated by an electric motor at startup with the starting device, and more particularly to a starting device having an electric motor and a decompression mechanism for opening an engine valve which is lifted by a prescribed amount to reduce the compression pressure during the compression stroke of the internal combustion engine.




DESCRIPTION OF THE BACKGROUND ART




Internal combustion engines having a crankshaft rotated by a starter motor during startup are well known. The internal combustion engine having a decompression mechanism for opening the engine valve to be opened and closed by a valve train cam provided on the camshaft that is rotated synchronously with the rotation of the crankshaft is also known.




For example, in Japanese Patent Document 70366/1994, a decompression unit having a decompression cam and a reversing decompression cam supported on the camshaft via a one-way clutch is described. In the case where a piston in the compression stroke is moved slightly backward by the compression pressure when the internal combustion engine is stopped, the camshaft rotates in the reverse direction. The reversing decompression cam rotates integrally with the camshaft by action of the one-way clutch and opens an exhaust valve to decrease the compression pressure in a combustion chamber at the next startup of the engine.




When reverse rotation of the camshaft does not occur when the internal combustion engine is stopped, e.g., when the piston is in the expansion stroke, the decompression cam opens the exhaust valve during the compression stroke after the next startup timing to reduce the compression pressure in the combustion chamber. With such a decompression unit, decompression operation for reducing the compression pressure is performed only in the first compression stroke after startup.




SUMMARY OF THE INVENTION




The present inventors have determined that the background art suffers from the following disadvantages. During startup of an internal combustion engine, the camshaft starts to rotate in the normal direction from a position where the camshaft stopped previously in the decompression unit of the background art. The crank angle from the position when the crankshaft starts to rotate in the normal direction to the point where the first compression stroke starts after stoppage of decompression operation (compression bottom dead center) (hereinafter referred to as “run-up angle”) is determined by the position where the camshaft stops when the internal combustion engine is stopped. Therefore, depending on the stopped positions, a sufficient run-up angle may not be secured.




Accordingly, the revolving speed (angular speed) of the crankshaft is not sufficient for the piston to get over the first compression top dead center after cease of decompression operation, thereby hindering smooth starting. Such a circumstance tends to occur especially when the sliding friction of the internal combustion engine is excessive, e.g., for example, in case of low temperature starts or the like.




Therefore, in order to ensure that the piston can get over the first compression top dead center, the generated driving torque must be increased in the case where the starter motor is used for starting the internal combustion engine. Accordingly, the starter motor may have to be upsized disadvantageously. In addition, with the decompression units in the background art, it is difficult to increase the run-up angle significantly because the decompression operation is performed only during the first compression stroke after startup. The present invention overcomes these shortcomings associated with the background art and achieves other advantages not realized by the background art.




An object of the present invention is to provide a starting method and starting device for an internal combustion engine in which the run-up angle is increased so that the piston can easily overcome the first compression top dead center, e.g., particularly after decompression operations at startup have stopped, without increasing the size and capacity of the electric motor and/or starting device for rotating the crankshaft.




These and other objects are accomplished by a starting method for an internal combustion engine comprising the steps of rotating a crankshaft with an electric motor during an engine startup; opening an engine valve which is opened and closed by a valve train cam by a decompression mechanism, wherein the valve train cam is provided on a camshaft that is rotated synchronously with a rotation of the crankshaft, wherein the decompression mechanism includes a decompression cam provided on the camshaft in such a manner that the decompression cam is capable of rotating in the rotational range of the camshaft between a first stop position of the camshaft in a reverse rotational direction and a second stop position of the camshaft in a normal rotational direction and has a cam profile to bring the engine valve into an opened state at the first stop position and into a closed state at the second stop position; rotating the crankshaft in the reverse direction with the electric motor to rotate the decompression cam in the reverse direction to place the decompression cam in the first stop position at startup; rotating the crankshaft in the normal rotational direction with the electric motor to rotate the decompression cam in the normal rotational direction; and opening the engine valve by the decompression cam during either a compression stroke included within the range of a prescribed crank angle in which the crankshaft is rotated in the reverse direction by the electric motor or included within the range within a first compression stroke after a start of normal rotation of the decompression cam, or during the time period until the decompression cam reaches the second stop position.




These and other objects are further accomplished by a starting method for an internal combustion engine comprising the steps of rotating a crankshaft with an electric motor during an engine startup; opening an engine valve which is opened and closed by a valve train cam by a decompression mechanism, wherein the valve train cam is provided on a camshaft that is rotated synchronously with a rotation of the crankshaft, wherein the decompression mechanism includes a decompression cam provided on the camshaft in such a manner that the decompression cam is capable of rotating in the rotational range of the camshaft between a first stop position of the camshaft in a reverse rotational direction and a second stop position of the camshaft in a normal rotational direction and has a cam profile to bring the engine valve into an opened state at the first stop position and into a closed state at the second stop position; rotating the crankshaft in the reverse rotational direction with the electric motor to rotate the decompression cam in the reverse direction to place the decompression cam in the first stop position at startup; rotating the crankshaft in the normal rotational direction with the electric motor to rotate the decompression cam in the normal direction; and opening the engine valve with the decompression cam at a plurality of compression strokes during a period until the decompression cam reaches the second stop position.




These and other objects are further accomplished by a starting device for an internal combustion engine, wherein the starting device includes an electric motor for rotating a crankshaft during an engine startup, an engine valve with a valve train cam, a control device for controlling rotation of the crankshaft with the electric motor, and a decompression mechanism for opening the engine valve to be opened and closed by the valve train cam provided on a camshaft that is rotated synchronously with rotation of the crankshaft, the decompression mechanism comprising a reverse rotation stopper defining a first stop position; a normal rotation stopper defining a second stop position; a decompression cam rotatably mounted on the camshaft so as to be capable of rotating in a rotational range of the camshaft between the first stop position in a reverse rotational direction of the camshaft and the second stop position in a normal rotational direction of the camshaft; a decompression cam profile for opening the engine valve at the first stop position and closing the same at the second stop position; a torque transmission device transmitting reverse rotation torque from the camshaft to the decompression cam, the torque transmission device including a constrained state in which relative rotation between the camshaft and the decompression cam is constrained during a reverse rotation of the crankshaft, and an unconstrained state in which a drag torque is transmitted in the normal direction from the camshaft to the decompression cam by permitting a relative rotation between the camshaft and the decompression cam during a normal rotation of the crankshaft; and a rotation control device alternately preventing and permitting dragging of the decompression cam between the first stop position and the second stop position in the normal rotational direction.




According to a first aspect of the present invention, the crankshaft is rotated in the reverse direction by a prescribed crank angle by the electric motor and thus the decompression cam is rotated in the reverse direction and then in the normal direction at startup. When the crankshaft is rotated in the reverse direction, the engine valve is opened by rotating the decompression cam in the reverse direction and placing the same at the first stop position. Next, the decompression cam is rotated in the normal direction after the crankshaft starts to rotate in the normal direction. Then, decompression operation is performed during the compression stroke, e.g., either the compression stroke included in the range of the prescribed crank angle by which the crankshaft is rotated in the reverse direction or the first compression stroke after normal rotation of the decompression cam during the time period until the decompression cam reaches the second stop position.




Accordingly, the run-up angle increases by the extent of the prescribed crank angle by which the crankshaft is rotated in the reverse direction from the rotational position of the crankshaft at startup of the internal combustion engine. The revolving speed of the crankshaft at the first point of start of compression after stoppage of decompression operation thus increases, and the piston can easily overcome the first compression top dead center after stoppage of decompression operation. Therefore, the starting capability of the engine is improved without unnecessarily increasing the size and capacity of the electric motor that rotates the crankshaft. In addition, since the engine valve can always be opened at a certain position of the decompression cam when the crankshaft rotates in the normal direction by positioning, the angular range in which the engine valve can be opened by the decompression cam can be set to a certain range at each startup, thereby ensuring larger run-up angle than the related art.




According to a second aspect of the present invention, the crankshaft is rotated in the reverse direction by a prescribed crank angle by the electric motor and the decompression cam is rotated in the reverse direction and then in the normal direction at startup. Therefore, when the crankshaft is rotated in the reverse direction, the engine valve is opened by the decompression cam by rotating the decompression cam in the reverse direction and placing the decompression cam at the first stop position. The decompression cam is then rotated in the normal direction after the crankshaft starts to rotate in the normal direction. Decompression operation is then performed during a plurality of compression strokes until the decompression cam reaches the second stop position by rotating in the normal direction. Accordingly, decompression operation is performed during at least two compression strokes after the crankshaft starts rotating in the normal direction, and thus the run-up angle increases.




According to an additional aspect of the present invention, the following effects are exercised in addition to the effects described hereinabove. The torque transmission device includes the one-way clutch and the torque limiter provided in series in the torque transmission route from the camshaft to the decompression cam. When the crankshaft is further rotated in the reverse direction during which relative rotation between the camshaft and the decompression cam is disabled by the effect of the one-way clutch, the decompression cam abuts against the reverse rotation stopper and stopped at the first stop position by the torque limiter in a simple structure. The run-up angle increases correspondingly, and thus the revolving speed of the crankshaft at the first point of start of compression after stoppage of decompression operation increases. Accordingly, the piston can overcome the first compression top dead center after stoppage of decompression operation more easily. In addition, the torque limiter can prevent excessive torque from exerting on the decompression cam, the reverse rotation stopper, and the one-way clutch.




According to an additional aspect of the present invention, since the effective operation angle of the decompression cam is larger than the operation angle of the valve train cam which opens and closes the engine valve during the time that the valve is opened by the decompression cam at startup, decompression operation is not stopped by the first opening of the engine valve by the valve train cam after normal rotation has started. Instead, it is stopped at subsequent openings of the engine valve by the valve train cam. Accordingly, the advantageous effects of the present invention are obtained with a relatively simple structure depending on the configuration of the profile of the decompression cam. In the following description of the present invention, the various angles of operation and various angles are meant to be associated with the rotational angles of the crankshaft where otherwise not noted.




Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will become more fully understood from the detailed description given hereinafter and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:





FIG. 1

is a side cross sectional view of an internal combustion engine provided with a starting device according to the present invention;





FIG. 2

is a cross sectional view showing a portion of the internal combustion engine shown in

FIG. 1

;





FIG. 3

is an enlarged cross sectional view showing a portion shown in

FIG. 2

;





FIG. 4

is a cross sectional view taken along the line IV—IV in

FIG. 3

;





FIG. 5

is a partial, cross sectional view taken along the line V—V in FIG.


3


and showing a front view of a decompression cam;




FIG.


6


(A) is an enlarged, frontal view of a portion the decompression cam in

FIG. 5

;




FIG.


6


(B) is a cross sectional view taken along the line B—B in FIG.


6


(A);





FIG. 7

is a graphical view showing a cam profile of the exhaust cam and the decompression cam in the internal combustion engine in

FIG. 1

;





FIG. 8

is a cross sectional view showing a positional relationship among the decompression cam, the exhaust cam, and the associated components during startup of the internal combustion engine in

FIG. 1

;





FIG. 9

is a cross sectional view showing a positional relationship of the components of

FIG. 8

at initiation of normal rotation of the crankshaft during a decompression operation;





FIG. 10

is a cross sectional view showing a positional relationship of the components of

FIG. 8

immediately before a first exhaust stroke, after initiation of normal rotation of the crankshaft;





FIG. 11

is a cross sectional view showing a positional relationship of the components of

FIG. 8

during the first exhaust stroke, after initiation of normal rotation of the crankshaft;





FIG. 12

is a cross sectional view showing a positional relationship of the components of

FIG. 8

immediately after the first exhaust stroke, after initiation of normal rotation of the crankshaft;





FIG. 13

is a cross sectional view showing a positional relationship of the components of

FIG. 8

when the second exhaust stroke, after initiation of the normal rotation of the crankshaft, is terminated; and





FIG. 14

is a graphical view showing the action of the decompression mechanism of the present invention in the internal combustion engine of FIG.


1


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The present invention will hereinafter be described with reference to the accompanying drawings. Referring now to FIG.


1


through

FIG. 14

, the embodiments of the present invention will be described.

FIG. 1

is a side cross sectional view of an internal combustion engine provided with a starting device according to the present invention.

FIG. 2

is a cross sectional view showing a portion of the internal combustion engine shown in FIG.


1


.

FIG. 3

is an enlarged cross sectional view showing a portion shown in FIG.


2


.

FIG. 4

is a cross sectional view taken along the line IV—IV in FIG.


3


.

FIG. 5

is a partial, cross sectional view taken along the line V—V in FIG.


3


and showing a front view of a decompression cam. FIG.


6


(A) is an enlarged, frontal view of a portion the decompression cam in FIG.


5


. FIG.


6


(B) is a cross sectional view taken along the line B—B in FIG.


6


(A).





FIG. 7

is a graphical view showing a cam profile of the exhaust cam and the decompression cam in the internal combustion engine in FIG.


1


.

FIG. 8

is a cross sectional view showing a positional relationship among the decompression cam, the exhaust cam, and the associated components during startup of the internal combustion engine in FIG.


1


.

FIG. 9

is a cross sectional view showing a positional relationship of the components of

FIG. 8

at initiation of normal rotation of the crankshaft during a decompression operation.

FIG. 10

is a cross sectional view showing a positional relationship of the components of

FIG. 8

immediately before a first exhaust stroke, after initiation of normal rotation of the crankshaft.

FIG. 11

is a cross sectional view showing a positional relationship of the components of

FIG. 8

during the first exhaust stroke, after initiation of normal rotation of the crankshaft.

FIG. 12

is a cross sectional view showing a positional relationship of the components of

FIG. 8

immediately after the first exhaust stroke, after initiation of normal rotation of the crankshaft.

FIG. 13

is a cross sectional view showing a positional relationship of the components of

FIG. 8

when the second exhaust stroke, after initiation of the normal rotation of the crankshaft, is terminated.

FIG. 14

is a graphical view showing the action of the decompression mechanism of the present invention in the internal combustion engine of FIG.


1


.




In FIG.


1


and

FIG. 2

, an internal combustion engine E embodying the present invention is a SOHC type, single-cylinder, four-stroke internal combustion engine to be mounted on a motorcycle. The engine E includes a cylinder


1


, a cylinder head


2


connected to the upper end of the cylinder


1


, a cylinder head cover


3


connected to the upper end of the cylinder head


2


, and a crankcase (not shown) connected to the lower end of the cylinder


1


for rotatably supporting a crankshaft


4


. A piston


5


slidably fitted into a cylinder hole


1




a


is formed on the cylinder


1


and is connected to the crankshaft


4


via a connecting rod


6


. The crankshaft


4


is rotated by the reciprocating piston


5


. The crankshaft


4


is rotated by a starter motor M; e.g., an electric motor that is capable of rotating in the normal direction and in the reverse direction at startup of the internal combustion engine E. The drive of the starter motor M is controlled based on an output signal from an electronic control unit C, e.g., signals from a starter switch W and a rotational position sensor G are supplied for controlling the motor M.




The cylinder head


2


is formed with an air intake port


8


and an exhaust port


9


communicating with a combustion chamber


7


positioned upwardly of the cylinder hole


1




a


. The cylinder head


2


is provided with an intake valve


10


for opening and closing an intake valve port


8




a


, e.g., an opening of the air intake port


8


leading to the combustion chamber


7


, and an exhaust valve


11


for opening and closing an exhaust valve port


9




a


, e.g., an opening of the exhaust port


9


leading to the combustion chamber


7


. The intake valve


10


and the exhaust valve


11


are urged to close the intake valve port


8




a


and the exhaust valve port


9




a


respectively by valve springs


13


,


14


mounted between retainers


12


integrally mounted between the respective ends of the springs and the cylinder head


2


. An ignition plug


15


for burning an air-fuel mixture drawn into the combustion chamber


7


from the intake unit (not shown) through the air intake port


8


is screwed into the cylinder head


2


so as to face toward the combustion chamber


7


.




In a dynamic valve chamber V defined by the cylinder head


2


and the cylinder head cover


3


, a camshaft


16


disposed between the intake valve


10


and the exhaust valve


11


is rotatably supported by the cylinder head


2


via a pair of ball bearings


17


. The camshaft


16


is rotated synchronously with the crankshaft


4


at half the revolving speed of the crankshaft


4


by a driving mechanism. The driving mechanism includes a driven sprocket


18


provided at one end of the camshaft


16


, a driving sprocket


19


provided on the crankshaft


4


, and a timing chain


20


routed on both of these sprockets


18


,


19


.




Further, a pair of rocker shafts


21


,


22


disposed respectively in parallel with the camshaft


16


are secured to the cylinder head


2


at positions between the intake valve


10


and the camshaft


16


, and between the exhaust valve


11


and the camshaft


16


in the dynamic valve chamber V. An intake rocker arm


23


and an exhaust rocker arm


24


are pivotally supported by the rocker shafts


21


,


22


respectively. Tappet screws


25


that can abut against the extremities of the intake valve


10


and the exhaust valve


11


are adjustably screwed on the ends of the intake rocker arm


23


and the exhaust rocker arm


24


, and are secured by a locknut


26


.




The other ends of the intake rocker arm


23


and the exhaust rocker arm


24


are bifurcated by a pair of supporting portions


23




a


,


23




b


, and


24




a


,


24




b


, respectively, and a roller


27


and a roller


28


to be accommodated in the opening formed between the pair of supporting portions


23




a


,


23




b


;


24




a


,


24




b


are rotatably supported on a supporting shaft


29


fitted to the pair of supporting portions


23




a


,


23




b


;


24




a


,


24




b


via a needle bearing


30


.




The roller


27


and the roller


28


are in rolling contact with an intake cam


31


and an exhaust cam


32


acting as the valve train cam provided on the camshaft


16


. The exhaust cam


32


has a cam profile including a base circle portion


32




a


and a lift portion


32




b


having a prescribed operation angle A


2


(See

FIG. 7

) for defining the valve-opening period and a cam lift for defining a prescribed lift amount. The intake cam


31


also has a cam profile including a base circle portion and the lift portion. The intake rocker arm


23


and the exhaust rocker arm


24


are pivoted according to these cam profiles to open and close the intake valve


10


and the exhaust valve


11


respectively in cooperation with the valve springs


13


,


14


. Therefore, both of the rocker arms


23


,


24


serve as cam followers for opening and closing the intake valve


10


and the exhaust valve


11


while following the movement of the corresponding intake cam


31


and the exhaust cam


32


.




Referring now to

FIG. 3

to

FIG. 5

, the camshaft


16


is also provided with a decompression mechanism D for reducing the compression pressure in the combustion engine


7


during the compressing stroke for facilitating startup of the internal combustion engine E at startup. The decompression mechanism D includes a decompression cam


40


provided on the camshaft


16


, a torque transmission mechanism, and a rotation control device. The decompression cam


40


can be rotated in the same direction as the rotational direction of the camshaft


16


that rotates in the normal and reverse directions by the torque of the camshaft


16


transmitted by the torque transmission mechanism.




The torque transmission mechanism includes a one-way clutch


41


and a torque limiter


50


disposed in series in the torque transmission route through which torque is transmitted from the camshaft


16


to the decompression cam


40


. The one-way clutch


41


is attached on the periphery of the camshaft


16


on the side of the camshaft


16


axially opposite from the intake cam


31


so as to contact the periphery of the exhaust cam


32


. The one-way clutch


41


includes a cylindrical outer ring


42


fitted on the camshaft


16


so as to be capable of relative rotation and a clutch element including a roller


43


and a coil spring


44


on the periphery thereof.




The outer ring


42


has a smaller diameter portion


42




a


and a larger diameter portion


42




b


that has a diameter larger than the smaller diameter portion


42




a


. The larger diameter portion


42




b


is formed on its inner peripheral surface with three cam grooves


45


each having a depth that decreases toward the direction of reverse rotation R, which is the opposite direction from the direction of normal rotation N of the camshaft


16


, at regular intervals in the circumferential direction. The roller


43


and the coil spring


44


for urging the roller


43


toward the shallower side in the cam groove


45


are accommodated in each cam groove


45


.




When the camshaft


16


is rotated in the normal direction synchronously with the normal rotation of the crankshaft


4


, the roller


43


moves toward the deeper side in the cam groove


45


in opposition to the spring force of the coil spring


44


. Accordingly, the one-way clutch


41


is brought into the unconstrained state in which relative rotation between the camshaft


16


and the outer ring


42


is enabled. However, in this unconstrained state, inconsiderable drag torque in the normal direction N, that will be described later, is transmitted from the camshaft


16


to the outer ring


42


by a slight force transmitted to the outer ring


42


via the coil spring


44


. The force transmitted to the outer ring


42


via the coil spring


44


is based on a frictional force between the camshaft


16


and the roller


43


and a slight frictional force between the camshaft


16


and the outer ring


42


.




When the camshaft


16


rotates synchronously with reverse rotation of the crankshaft


4


in the reverse direction, the roller


43


moves toward the shallower side in the cam groove


45


and is caught between the camshaft


16


and the outer ring


42


. The one-way clutch


41


is brought into the constrained state in which relative rotation between the camshaft


16


and the outer ring


42


is disabled, and thus reverse rotation torque of the camshaft


16


is transmitted to the outer ring


42


, and the camshaft


16


and the outer ring


42


rotate integrally in the reverse direction.




The smaller diameter portion


42




a


of the outer ring


42


is fitted with the ring-shaped decompression cam


40


on the outer periphery thereof so as to be capable of relative rotation. The axial movement of the decompression cam


40


is limited by a stopper ring


47


fitted in the annular groove formed on the outer periphery of the smaller diameter portion


42




a


with a washer


46


interposed therebetween. An end face


40




d


is opposed to the larger diameter portion


42




b


in the axial direction and is maintained in surface contact with an end face


42




b




1


of the larger diameter portion


42




b


in opposition to the spring force of a coil spring


53


including the torque limiter


50


.




The torque limiter


50


is provided between the decompression cam


40


and the one-way clutch


41


for transmitting torque of the camshaft


16


transmitted to the one-way clutch


41


to the decompression cam


40


. The torque limiter


50


includes an engaging portion provided on the end face


40




d


of the decompression cam


40


, and an engaging element including a ball


52


and the coil spring


53


for engaging the engaging portion. The engaging portion includes a plurality of, for example, twelve engaging grooves


51


formed circumferentially at regular intervals on the end face


40




d


of the decompression cam


40


, and each engaging groove


51


. Each engaging groove


51


includes, as shown in

FIG. 6

, a steeply inclined portion


51




a


on which a part of the ball


52


is brought into surface contact and which is reduced suddenly in depth toward the direction of reverse rotation R, and a gradually inclined portion


51




b


, that is reduced gradually in depth toward the normal rotational direction N.




The larger diameter portion


42




b


of the outer ring


42


is formed for example with three accommodation holes


54


having bottoms extending in the axial direction and each opening on the end surface


42




b




1


at positions between the three circumferentially adjacent cam grooves


45


at intervals to come in alignment with three, circumferentially adjacent engaging grooves


51


in the axial direction. Each accommodation hole


54


accommodates the ball


52


and the coil spring


53


for urging the ball


52


toward the decompression cam


40


in the axial direction.




When the engaging groove


51


and the ball


52


are brought into alignment and a part of the ball


52


is fitted into and pressed against the steeply inclined portion


51




a


of the engaging groove


51


by a spring force of the coil spring


53


, the torque limiter


50


transmits torque transmitted from the camshaft


16


through the outer ring


42


to the decompression cam


40


directly, and integrally rotates the outer ring


42


and the decompression cam


40


. When reverse rotation torque applied from the outer ring


42


to the decompression cam


40


exceeds the upper limit torque, e.g., a maximum torque at which the decompression cam


40


and the outer ring


42


can be integrally rotated, the ball


52


is forced out from the steeply inclined portion


51




a


by such excessive torque, and the torque limiter


50


blocks transmission to the outer ring


42


. Accordingly, only the outer ring


42


is rotated integrally with the camshaft


16


in the reverse direction by reverse rotation torque transmitted from the camshaft


16


.




The upper limit torque is set at a value larger than a rotational resistance torque generated by a frictional force between the cam portion of the decompression cam


40


and the exhaust rocker arm


24


that is in contact with the cam portion when the crankshaft


4


rotates in the reverse direction. The maximum torque at which the decompression cam


40


and the outer ring


42


can rotate integrally is set at a value smaller than the upper limit torque in the reverse rotation from the gradually inclined portion


51




b


of the engaging groove


51


. This is because the torque transmitted to the decompression cam


40


is drag torque in contrast to normal rotational torque applied from the outer ring


42


to the decompression cam


40


. The gradually inclined portion


51




b


enables the ball


52


moving toward the engaging groove


51


, which is adjacent in the reverse rotational direction R, to smoothly fit into the engaging groove


51


in the case where the decompression cam


40


abuts against a reverse rotation stopper


33


. Accordingly, only the outer ring


42


rotates in the reverse direction.




As shown in FIG.


1


and

FIG. 5

, the decompression cam


40


with which a slipper portion


24




a




1


(See

FIG. 3

) comes into contact includes a projecting portion


40




c


projecting in the radial direction, a pair of base circle portions


40




a




1


,


40




a




2


extending circumferentially with the projecting portion


40




c


interposed therebetween, and a lift portion


40




b


continuing from both of the base circle portions


40




a




1


,


40




a




2


and projecting in the radial direction. The slipper portion


24




a




1


is a part of the outer peripheral surface of one of the supporting portions


24




a


of the exhaust rocker arm


24


.




The projecting portion


40




c


abuts against the reverse rotation stopper


33


provided on the cylinder head


2


(see

FIG. 1

) when the decompression cam


40


rotates in the reverse direction, thereby preventing the decompression cam


40


from further rotating in the reverse direction. The projecting portion


40




c


abuts against a normal rotation stopper


34


secured to the rocker shaft


21


when the decompression cam


40


rotates in the normal direction, thereby preventing the decompression cam


40


from further rotating in the normal direction. The decompression cam


40


can therefore only rotate between the reverse rotation stopper


33


that defines the first stop position in the reverse rotational direction R, and the normal rotation stopper


34


that defines the second stop position in the normal rotational direction N.




The base circle portions


40




a




1


,


40




a




2


of the decompression cam


40


have diameters so that the slipper portion


24




a




1


comes into contact with the base circle portions


40




a




1


,


40




a




2


when the roller


28


is in contact with the base circle portion


32




a


of the exhaust cam


32


. The lift portion


40




b


is formed circumferentially along a prescribed range so as to project by a constant amount in the radial direction. The lift portion


40




b


has a cam lift defining a prescribed lift amount for decompression Ld, which is smaller than the maximum lift amount Le of the exhaust valve


11


lifted by the exhaust cam


32


, as shown in

FIG. 7

for performing decompression operation for reducing the compression pressure in the combustion chamber


7


.




The cam profile of the decompression cam


40


includes the part of the lift portion


40




b


with which the slipper portion


24




a




1


contacts the part of the base circle


40




a




1


with which the slipper portion


24




a




1


contacts within the range of a preset rotational angle Ad, e.g., the angle that the decompression cam


40


rotates between the reverse rotation stopper


33


and the normal rotation stopper


34


, out of the part of the base circle portion


40




a




1


and the lift portion


40




b


extending from the projecting portion


40




c


in the normal rotational direction N. With such a cam profile, when the decompression cam


40


is at the first stop position, the lift portion


40




b


is at a position where it can come into contact with the slipper portion


24




a




1


, and the decompression cam


40


can open the exhaust valve


11


. When the decompression cam


40


is at the second stop position, the base circle portion


40




a




1


is at the position where it can come into contact with the slipper portion


24




a




1


, and the decompression cam


40


can close the exhaust valve


11


.




Further, the effective operation angle A


1


, e.g., the angular range of the lift portion


40




b


having a constant cam lift in the aforementioned cam profile, is set to the value larger than the angle of decompression operation A


3


of the exhaust cam


32


. The angular range where the exhaust valve


11


opened by the decompression cam


40


is opened by a lift amount larger than the lift amount for decompression Ld by the lift portion


32




b


of the exhaust cam


32


. The decompression operation is not stopped by opening of the exhaust valve


11


during the first exhaust stroke after the crankshaft


4


starts to rotate in the normal direction. The angular range is simultaneously smaller than twice the angle of decompression operation A


3


so that the decompression operation is released by opening of the exhaust valve


11


during the second exhaust stroke after the crankshaft


4


starts to rotate in the normal direction. In this embodiment, the preset rotational angle Ad is set to a value smaller than twice the operation angle A


2


of the exhaust cam


32


.




The rotation control device includes the exhaust rocker arm


24


that applies a pressing force based on a spring force of the valve spring


14


on the decompression cam


40


with the slipper portion


24




a




1


being contacted with the lift portion


40




b


of the decompression cam


40


. In the decompression operation in which the exhaust valve


11


is opened by the decompression cam


40


, the exhaust rocker arm


24


applies rotational resistance torque caused by a frictional force between the slipper portion


24




a




1


and the lift portion


40




b


on the decompression cam


40


by the pressing force.




Since the rotational resistance torque is set to be larger than the drag torque, the exhaust rocker arm


24


prevents the decompression cam


40


from rotating in the normal direction by the drag torque generated when the camshaft


16


is rotated in the normal direction when the slipper portion


24




a




1


is in contact with the lift portion


40




b


of the decompression cam


40


. This also allows the decompression cam


40


to rotate in the normal direction by the drag torque when the roller


28


of the exhaust rocker arm


24


is in contact with the lift portion


32




b


of the exhaust cam


32


and the slipper portion


24




a




1


moves away from the lift portion


40




b


of the decompression cam


40


so that the exhaust valve


11


is opened by the exhaust cam


32


.




Referring now to

FIG. 2

, the electronic control unit C is supplied with a signal detected from the rotational position sensor G for detecting the rotational position of the camshaft


16


. The specific rotational position of the camshaft


16


, e.g., an exhaust top dead center, is detected by the sensor, and the rotational position of the crankshaft


4


where the crankshaft


4


stops reverse rotation after the decompression cam


40


is abutted against the reverse rotation stopper


33


is set to the second exhaust top dead center (the rotational position P


8


in

FIG. 14

) after initiation of reverse rotation. At the exhaust top dead center, the lift amount of the exhaust valve


11


is smaller than the lift amount for decompression Ld, so that the slipper portion


24




a




1


of the exhaust rocker arm


24


can abut against the decompression cam


40


.




Accordingly, the electronic control unit C controls the drive of the starter motor M in such a manner that when the ON-signal is supplied by the starter switch W, the starter motor M is rotated in the reverse direction and the crankshaft


4


is rotated in the reverse direction by the initial reverse rotation angle Ar (See

FIG. 14

) to the second exhaust top dead center at which the angle is larger than the preset rotational angle Ad (See FIG.


7


). Subsequently, the starter motor M is rotated in the normal direction to rotate the crankshaft


4


in the normal direction.




With reference to

FIG. 1

, FIG.


2


and

FIG. 7

to

FIG. 14

, the action of the decompression mechanism D will be described hereinafter. As shown in

FIG. 14

, it is assumed that at startup of the internal combustion engine E (rotational position PI), the crankshaft


4


is stopped in the middle of the compression stroke S


1


, and the decompression cam


40


is at the second stop position where it abuts against the normal rotation stopper


34


(See FIG.


8


). In this case, description is made assuming that reverse rotation of the crankshaft


4


did not occur when the internal combustion engine E is stopped.




However, even when reverse rotation occurred, the same action as the following description will basically be carried out except for the position of the decompression cam


40


at startup that it reaches after rotating in the direction of reverse rotation R from the normal rotation stopper


34


. In

FIG. 14

, the rotational position of the crankshaft


4


is shown by the largest bold-faced arrow, the rotational position of the decompression cam


40


is shown by the hollow arrow, and whether exhaust valve


11


is opened or closed is shown by the arrow of moderate thickness.




When the starter switch W is turned on, the starter motor M rotates in the reverse direction by the instruction from the electronic control unit C and thus the crankshaft


4


and the camshaft


16


are rotated in the reverse direction. Fueling and ignition in the internal combustion engine E are stopped when the crankshaft


4


rotates in the reverse direction, and are started after initiation of the normal rotation of the crankshaft


4


. The one-way clutch


41


is brought into the constrained state by reverse rotation of the camshaft


16


, and the outer ring


42


rotates integrally with the camshaft


16


in the reverse direction. In this case, since the rotational resistance torque based on a frictional force caused by contact between the slipper position


24




a




1


of the exhaust rocker arm


24


and the base circle portion


40




a




1


and lift portion


40




b


of the decompression cam


40


is smaller than the aforementioned upper limit torque, the decompression cam


40


rotates integrally with the camshaft


16


in the reverse direction by reverse rotation torque applied from the camshaft


16


and the outer ring


42


through the torque limiter


50


to the decompression cam


40


.




In the middle of reverse rotation of the camshaft


16


, the slipper portion


24




a




1


comes into contact with the lift portion


40




b


of the decompression cam


40


, and the exhaust rocker arm


24


is pivoted. The exhaust valve


11


is thus opened by the lift amount for decompression Ld. Subsequently, after the first intake stroke S


2


of the internal combustion engine E after initiation of reverse rotation the decompression cam


40


stops at the aforementioned first stop position at the moment when the projecting portion


40




c


of the decompression cam


40


abuts against the reverse rotation stopper


33


(rotational position P


2


), and further reverse rotation is prevented. Actually, since the crankshaft


4


is rotated in the reverse direction, the piston


5


moves toward the top dead center, but it is referred as intake stroke as a matter of convenience. Hereinafter, the name of the stroke when the crankshaft


4


is rotated in the normal direction is also used when it is rotated in the reverse direction.




Therefore, the rotational resistance torque applied on the decompression cam


40


exceeds the upper limit torque, and the aforementioned excessive torque is applied on the torque limiter


50


to release the ball


52


of the torque limiter


50


from being fitted into the steeply inclined portion


51


a of the engaging groove


51


. Therefore, only the outer ring


42


rotates integrally with the camshaft


16


in the reverse direction. This additional reverse rotation continues during the exhaust stroke S


3


, the expansion stroke S


4


, and the compression stroke S


5


and the intake stroke S


6


, and terminates when the crankshaft


4


is rotated by the initial reverse rotation angle Ar in the reverse direction (rotational position P


3


) at the timing of the second exhaust top dead center after initiation of reverse rotation is detected by the rotational position sensor G (See FIG.


9


). In this example, the slipper portion


24




a




1


of the exhaust locker arm


24


is in contact with the lift portion


40




b


of the decompression cam


40


at the time when reverse rotation is terminated, and the exhaust valve


11


is opened by the lift amount for decompression Ld.




With instruction(s) from the electronic control unit C, the starter motor M rotates in the normal direction to rotate the crankshaft


4


and the camshaft


16


in the normal direction. In this case, the one-way clutch


41


is brought into an unconstrained state by the normal rotation of the camshaft


16


, and the outer ring


42


applies the drag torque (smaller than the aforementioned upper limit torque) on the decompression cam


40


through the torque limiter


50


. The rotational resistance torque generated by the slipper portion


24




a




1


of the exhaust rocker arm


24


being in contact with the lift portion


40




b


of the decompression cam


40


urged by the valve spring


14


is larger than the drag torque until the rotational position of the crankshaft


4


in an intake stroke S


7


passes through the first compression stroke S


8


and the expansion stroke S


9


after initiation of normal rotation of the crankshaft


4


(or the camshaft


16


) and reaches the first exhaust stroke S


10


(See FIG.


10


). Accordingly, the decompression cam


40


does not rotate in the normal direction, and stops at the first stop position.




Therefore, in the first compression stroke S


8


, since the exhaust valve


11


is opened by the lift amount for decompression Ld so that the decompression operation is performed. Thus, the compression pressure in the combustion chamber


7


is reduced, and the piston


5


can easily overcome the compression top dead center (rotational position P


4


). In the first exhaust stroke S


10


, the camshaft


16


is rotated in the normal direction, and the roller


28


of the exhaust rocker arm


24


is brought into contact with the exhaust cam


32


, and then the exhaust rocker arm


24


is pivoted by the exhaust cam


32


. The exhaust valve


11


is subsequently opened by a lift amount larger than the lift amount of the decompression cam


40


(See FIG.


11


).




Accordingly, the slipper portion


24




a




1


moves away from the lift portion


40




b


of the decompression cam


40


, and thus rotational resistance torque of the decompression cam


40


is reduced to the value smaller than the drag torque. The decompression cam


40


rotates in the normal direction with the outer ring


42


at the same rotational speed with the camshaft


16


by the drag torque. Though such normal rotation of the decompression cam


40


is generated in the region of the angle of decompression operation A


3


of the exhaust cam


32


, since the effective operation angle A


1


of the decompression cam


40


is larger than the angle of decompression operation A


3


, the slipper portion


24




a




1


comes into contact with the lift portion


40




b


of the decompression cam


40


again in the final period of the first exhaust stroke S


10


. The exhaust valve


11


is then opened by the lift amount for decompression Ld. Since the rotational resistance torque of the decompression cam


40


is increased to the value larger then the drag torque, the rotation of the decompression cam


40


stops (See FIG.


12


).




Subsequently, only the camshaft


16


rotates further in the normal direction, and the decompression operation is performed in the second compression stroke S


12


, e.g., the first compression stroke after normal rotation of the decompression cam


40


. Therefore, the piston


5


can easily overcome the compression top dead center (rotational position P


5


). Then, the camshaft


16


further rotates in the normal direction through the expansion stroke S


13


. During the second exhaust stroke S


14


after initiation of normal rotation of the crankshaft


4


, the slipper portion


24




a




1


moves away from the decompression cam


40


when the exhaust valve


11


is opened by the exhaust cam


32


as in the case of the first exhaust stroke S


10


. The decompression cam


40


therefore rotates in the normal direction at the same rotational speed with the camshaft


16


by the drag torque.




However, the effective operation angle A


1


of the decompression cam


40


is smaller than twice the angle of decompression operation A


3


of the exhaust cam


32


, and the preset rotational angle Ad is smaller than twice the operation angle A


2


of the exhaust cam


32


(See FIG.


7


). Therefore, the projection


40




c


of the decompression cam


40


abuts against the normal operation stopper


34


during the second exhaust stroke S


14


, and the decompression cam


40


takes the second stop position. Consequently, when the second exhaust stroke S


14


terminates, the slipper portion


24




a




1


comes into contact with the base circle portion


40




a




1


of the decompression cam


40


. The exhaust valve


11


thus moves according to the cam profile of the exhaust cam


32


with which the roller


28


of the exhaust rocker arm


24


comes into contact and is brought into closed state (See FIG.


13


). Accordingly, the decompression operation by the decompression mechanism D with respect to the exhaust valve


11


is stopped, and the exhaust valve


11


thereafter is opened and closed only by the exhaust cam


32


.




Next, the camshaft


16


further rotates in the normal direction through the intake stroke S


15


. During the third compression stroke S


16


after initiation of normal rotation of the crankshaft


4


, the air-fuel mixture is compressed at the normal compression pressure without reducing the pressure by the decompression operation and ignited by the ignition plug


15


. The internal combustion engine E proceeds to the starting operation, and then to the idle operation. In this third compression stroke S


16


, since the crank angle from initiation of normal rotation of the crankshaft


4


to the compression starting portion P


6


of the third compression stroke S


16


(the first compression stroke starting point, compression bottom dead center while the crankshaft


4


is rotated in the normal direction and after the decompression operation is released, rotational position P


6


), e.g., the run-up angle Aa of the crankshaft


4


is large in comparison with the case where the crankshaft


4


is rotated in the normal direction. When the crankshaft is rotated in the normal direction immediately from the startup position of the internal combustion engine E for performing the regular compression stroke, the acceleration time is increased, and the crankshaft


4


rotates at a faster rotational speed, thereby facilitating the piston to overcome the compression top dead center P


7


at the regular compression pressure.




The operation and effects of the present invention as described thus far will be described hereinafter. At startup of the internal combustion engine E, the starter motor M controlled by the electronic control unit C rotates the crankshaft


4


and thus the camshaft


16


in the reverse direction by the initial reverse rotation angle Ar. The starter motor M then rotates the same in the normal direction, so that the decompression cam


40


is rotated integrally with the camshaft


16


in the reverse direction via the one-way clutch


41


that is brought into the constrained state during reverse rotation of the crankshaft


4


to the first stop position. The exhaust rocker arm


24


is brought into abutment with the lift portion


40




b


of the decompression cam


40


to enable opening of the exhaust valve


11


. Subsequently, the crankshaft


4


and the camshaft


16


are further rotated in the reverse direction with the decompression cam


40


kept at the first stop position by the action of the torque limiter


50


.




After initiation of normal rotation of the crankshaft


4


, the exhaust rocker arm


24


prevents normal rotation of the decompression cam


40


, on which the drag torque is transmitted from the one-way clutch


41


, by applying rotational resistance torque thereon and bringing the slipper portion


24




a




1


into contact with the lift portion


40




b


of the decompression cam


40


. The exhaust rocker arm


24


permits normal rotation of the decompression cam


40


by the drag torque when the roller


28


is brought into contact with the exhaust cam


32


and the slipper portion


24




a




1


is moved away from the decompression cam


40


. Accordingly, the decompression cam


40


has an effective operation angle A


1


set at a value larger than the angle of decompression operation of the valve train cam for opening and closing the exhaust valve


11


that is opened by the decompression cam


40


at startup.




The angle of decompression operation of the decompression cam is smaller than twice the angle of decompression operation of the exhaust cam


32


. The decompression cam performing decompression with the exhaust valve


11


is opened by the lift amount for decompression Ld during the first compression stroke S


8


. The angle of decompression operation is included in the initial reverse rotation angle Ar of the reverse rotation, during the first compression stroke S


12


after start of normal rotation of the decompression cam


40


and during the period from the first stop position to the second stop position.




Accordingly, the run-up angle Aa increases by the amount corresponding to the reverse rotation of the crankshaft


4


from the rotational position PI of the crankshaft


4


at startup of the internal combustion engine E by the initial reverse rotation angle Ar. The rotational speed of the crankshaft


4


at the first compression starting point (rotational position P


6


) after release of the decompression operation thus increases, so that the piston can easily overcome the first compression top dead center (rotational position P


7


) after stoppage of decompression operation. This improves starting capability while avoiding an undesirable increase in the size and capacity of the starter motor M that rotates the crankshaft


4


. In addition, an increase in the run-up angle Aa can be realized with the simple structure of the present invention by setting the effective operation angle A


1


of the lift portion


40




b


of the decompression cam


40


.




In addition, the decompression cam


40


can be placed in such a manner that the exhaust rocker arm


24


is always in contact with a fixed position of the lift portion


40




b


of the decompression cam


40


at startup of normal rotation of the crankshaft


4


(rotational position P


3


), irrespective of the rotational position PI of the crankshaft


4


at startup of the internal combustion engine E, by placing the decompression cam


40


at the first stop position when rotating the crankshaft


4


in the reverse direction. Accordingly, the angular range in which the exhaust valve


11


can be opened by the decompression cam


40


, e.g., the effective operation angle A


1


, can be set to a fixed position for every startup, thereby ensuring the run-up angle Aa larger than that achieved in the background art.




The torque limiter


50


for preventing reverse rotation torque exceeding upper limit torque from being applied on the decompression cam


40


when the crankshaft


4


rotates in the reverse direction is provided in series with the one-way clutch


41


in the torque transmission route extending from the camshaft


16


to the decompression cam


40


. Therefore, when the crankshaft


4


is rotated in the reverse direction during which relative rotation of the camshaft


16


and the decompression cam


40


is disabled by the one-way clutch


41


, the torque limiter


50


allows further reverse rotation of the crankshaft


4


after the decompression cam


40


abuts against the reverse rotation stopper


33


at the first stop position. This arrangement permits an increase of the run-up angle with a simple structure. In addition, the torque limiter


16


prevents excessive torque from being applied on the decompression cam


40


, the reverse rotation stopper


33


and the one-way clutch


41


.




Hereinafter, an embodiment in which the aforementioned embodiment is modified will be described relating to the modified construction. In the aforementioned embodiment, although the initial reverse rotation angle Ar is set up to the second exhaust top dead center after initiation of reverse rotation based on the detected signal from the rotational position sensor G, it may be the angle set according to the rotational position of the camshaft


16


whereof the angle is larger than the preset rotational angle Ad. For example, an angle up to the first exhaust top dead center after initiation of reverse rotation, or may be an angle set according to an arbitrary rotational position of the camshaft


16


after initiation of reverse rotation other than the exhaust top dead center. In addition, the initial reverse rotation angle Ar may be an angle larger than the preset rotational angle Ad and stored in the memory of the electronic control unit C. In this embodiment, the reverse rotation angle is not sensed by the rotational position sensor G, and the rotational sensor may be reduced to improve costs and reduce the number of components.




In addition, the initial reverse rotation angle Ar is set to the angle at which the crankshaft


4


and the camshaft


16


are rotated in the reverse direction even after the decompression cam


40


abuts against the reverse rotation stopper


33


. However, it is also possible to provide a sensor, e.g., a contact sensor, for detecting that the decompression cam


40


is abutted against the reverse rotation stopper


33


, so that the reverse rotation is terminated when the decompression cam


40


takes the first stop position. In this case, the run-up angle Aa increases in comparison with the approaches of the background art, and the piston can easily overcome the first compression stroke after stoppage of decompression operation.




In the aforementioned embodiment, the effective operation angle A


1


of the decompression cam


40


is set at a value larger than the angle of decompression operation A


3


of the exhaust cam


32


for opening and closing the exhaust valve


11


, and simultaneously smaller than twice the angle of decompression operation A


3


. However, it is also possible to set the same to the value larger than twice the exhaust cam


32


, and in such a case, the run-up angle Aa can further be increased.




Although the starter motor M is an electric starter motor M in the aforementioned embodiment, an electric motor that also serves as a generator may be used at startup. It is also possible that the electric motor can only rotate in the normal operating direction. In this case, a control device is provided with a switching mechanism for switching rotation of the crankshaft


4


from the normal direction to the reverse direction, and vice versa in the rotational force transmission route from the electric motor to the crankshaft


4


. Therefore, the crankshaft


4


is rotated in the normal direction or in the reverse direction by the electric motor and the switching mechanism.




Although the engine valve opened by the decompression cam


40


is the exhaust valve


11


in the aforementioned embodiment, it may be the intake valve


10


. When providing a sensor for detecting the rotational position of the camshaft


16


in this case, it is preferable to determine the rotational position of the crankshaft


4


at termination of reverse rotation to be near the timing to close the valve of the intake valve, e.g., within the range that the decompression cam


40


does not rotate in the normal direction by the drag torque immediately after initiation of normal rotation of the crankshaft


4


.




The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.



Claims
  • 1. A starting method for an internal combustion engine comprising the steps of:rotating a crankshaft with an electric motor during an engine startup; opening an engine valve which is opened and closed by a valve train cam by a decompression mechanism, wherein said valve train cam is provided on a camshaft that is rotated synchronously with a rotation of the crankshaft, wherein the decompression mechanism includes a decompression cam provided on the camshaft in such a manner that the decompression cam is capable of rotating in the rotational range of the camshaft between a first stop position of the camshaft in a reverse rotational direction and a second stop position of the camshaft in a normal rotational direction and has a cam profile to bring the engine valve into an opened state at the first stop position and into a closed state at the second stop position; rotating the crankshaft in the reverse direction with the electric motor to rotate the decompression cam in the reverse direction to place the decompression cam in the first stop position at startup; rotating the crankshaft in the normal rotational direction with the electric motor to rotate the decompression cam in the normal rotational direction; and opening the engine valve by the decompression cam during either a compression stroke included within the range of a prescribed crank angle in which the crankshaft is rotated in the reverse direction by the electric motor or included within the range within a first compression stroke after a start of normal rotation of the decompression cam, or during the time period until the decompression cam reaches the second stop position.
  • 2. The starting method for an internal combustion engine according to claim 1, further comprising further rotating the crankshaft in the reverse rotational direction with the electric motor after the decompression cam is placed in the first stop position.
  • 3. A starting method for an internal combustion engine comprising the steps of:rotating a crankshaft with an electric motor during an engine startup; opening an engine valve which is opened and closed by a valve train cam by a decompression mechanism, wherein said valve train cam is provided on a camshaft that is rotated synchronously with a rotation of the crankshaft, wherein the decompression mechanism includes a decompression cam provided on the camshaft in such a manner that the decompression cam is capable of rotating in the rotational range of the camshaft between a first stop position of the camshaft in a reverse rotational direction and a second stop position of the camshaft in a normal rotational direction and has a cam profile to bring the engine valve into an opened state at the first stop position and into a closed state at the second stop position; rotating the crankshaft in the reverse rotational direction with the electric motor to rotate the decompression cam in the reverse direction to place the decompression cam in the first stop position at startup; rotating the crankshaft in the normal rotational direction with the electric motor to rotate the decompression cam in the normal direction; and opening the engine valve with the decompression cam at a plurality of compression strokes during a period until the decompression cam reaches the second stop position.
  • 4. The starting method for an internal combustion engine according to claim 3, further comprising further rotating the crankshaft in the reverse rotational direction with the electric motor after the decompression cam is placed in the first stop position.
  • 5. A starting device for an internal combustion engine, wherein the starting device includes an electric motor for rotating a crankshaft during an engine startup, an engine valve with a valve train cam, a control device for controlling rotation of the crankshaft with the electric motor, and a decompression mechanism for opening the engine valve to be opened and closed by the valve train cam provided on a camshaft that is rotated synchronously with rotation of the crankshaft, said decompression mechanism comprising:a reverse rotation stopper defining a first stop position; a normal rotation stopper defining a second stop position; a decompression cam rotatably mounted on the camshaft so as to be capable of rotating in a rotational range of the camshaft between the first stop position in a reverse rotational direction of the camshaft and the second stop position in a normal rotational direction of the camshaft; a decompression cam profile for opening the engine valve at the first stop position and closing the same at the second stop position; a torque transmission device transmitting reverse rotation torque from the camshaft to the decompression cam, said torque transmission device including a constrained state in which relative rotation between the camshaft and the decompression cam is constrained during a reverse rotation of the crankshaft, and an unconstrained state in which a drag torque is transmitted in the normal direction from the camshaft to the decompression cam by permitting a relative rotation between the camshaft and the decompression cam during a normal rotation of the crankshaft; and a rotation control device alternately preventing and permitting dragging of the decompression cam between the first stop position and the second stop position in the normal rotational direction.
  • 6. The starting device for an internal combustion engine according to claim 5, wherein torque transmission device includes a one-way clutch and a torque limiter provided in series in a torque transmission route between the camshaft to the decompression cam.
  • 7. The starting device for an internal combustion engine according to claim 6, wherein the one-way clutch controls the constrained state when the crankshaft is rotated in the reverse direction and the unconstrained state when the crankshaft rotates in the normal direction so that the drag torque is transmitted from the camshaft to the decompression cam.
  • 8. The starting device for an internal combustion engine according to claim 6, said torque limiter limiting a reverse rotation torque transmitted from the camshaft to the decompression cam that is at the first stop position to a value below an upper limit torque.
  • 9. The starting device for an internal combustion engine according to claim 7, said torque limiter limiting a reverse rotation torque transmitted from the camshaft to the decompression cam that is at the first stop position to a value below an upper limit torque.
  • 10. The starting device for an internal combustion engine according to claim 9, said torque limiter rotating only the camshaft in the reverse direction when reverse rotation torque exceeds the upper limit torque exerted to the camshaft.
  • 11. The starting device for an internal combustion engine according to claim 6, wherein the electric motor places the decompression cam at the first stop position and then further rotates the crankshaft in the reverse direction.
  • 12. The starting device for an internal combustion engine according to claim 10, wherein the electric motor places the decompression cam at the first stop position and then further rotates the crankshaft in the reverse direction.
  • 13. The starting device for an internal combustion engine according to claim 12, wherein the rotation control device allows the decompression cam to travel within a range of the angle of decompression operation of the valve train cam.
  • 14. The starting device for an internal combustion engine according to claim 13, wherein an effective operation angle of the decompression cam is larger than a valve train cam decompression operation angle.
  • 15. The starting device for an internal combustion engine according to claim 6, said one-way clutch further including a cylindrical outer ring fitted on the camshaft so as to be capable of relative rotation and a clutch element, said clutch element further including at least one roller and at least one coil spring on the periphery thereof.
  • 16. The starting device for an internal combustion engine according to claim 15, said outer ring having a smaller diameter portion and a larger diameter portion, wherein said larger diameter portion has an inner peripheral surface and a plurality of cam grooves formed on the inner peripheral surface and each having a depth that decreases toward the direction of reverse rotation.
  • 17. The starting device for an internal combustion engine according to claim 14, said one-way clutch further including a cylindrical outer ring fitted on the camshaft so as to be capable of relative rotation and a clutch element, said clutch element further including at least one roller and at least one coil spring on the periphery thereof.
  • 18. The starting device for an internal combustion engine according to claim 17, said outer ring having a smaller diameter portion and a larger diameter portion, wherein said larger diameter portion has an inner peripheral surface and a plurality of cam grooves formed on the inner peripheral surface and each having a depth that decreases toward the direction of reverse rotation.
Priority Claims (1)
Number Date Country Kind
2001-224282 Jul 2001 JP
US Referenced Citations (3)
Number Name Date Kind
4790271 Onda Dec 1988 A
5687682 Rembold et al. Nov 1997 A
6435151 Yamaura et al. Aug 2002 B1
Foreign Referenced Citations (1)
Number Date Country
6-70366 Sep 1994 JP