Information
-
Patent Grant
-
6718929
-
Patent Number
6,718,929
-
Date Filed
Monday, July 22, 200222 years ago
-
Date Issued
Tuesday, April 13, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Yuen; Henry C.
- Castro; Arnold
Agents
- Birch, Stewart, Kolasch & Brich, LLP
-
CPC
-
US Classifications
Field of Search
US
- 123 1821
- 123 9016
- 123 9017
- 123 17925
-
International Classifications
-
Abstract
In an internal combustion engine provided with a decompression mechanism, a decompression cam that is rotatable with respect to a camshaft between first and second stop positions has a cam profile so that an exhaust valve is opened at the first stop position and is closed at the second stop position. The decompression cam is rotated in the reverse direction to the first stop position by rotating a crankshaft in the reverse direction by an electric motor at startup (position P1). Only the crankshaft is then rotated in the reverse direction (position p3), and the decompression cam is rotated in the normal direction by rotating the crankshaft in the normal direction by the electric motor. During either a compression strokes included within a range of a reverse rotation angle or the first compression stroke after initiation of normal rotation of the decompression cam until the decompression cam reaches the second stop position, the decompression cam opens the exhaust valve and increases the run-up angle of the crankshaft. The aforementioned method and device facilitates a piston overcoming the first compression top dead center decompression operation has stopped without unduly increasing the size and capacity of the required electric motor.
Description
BACKGROUND OF THE INVENTION
CROSS-REFERENCES TO RELATED APPLICATIONS
This nonprovisional application claims priority under 35 U.S.C. §119(a) on Patent Application No. 2001-224282 filed in Japan on Jul. 25, 2001, the entirety of which is herein incorporated by reference.
FIELD OF THE INVENTION
The present invention relates to a starting device and a method for starting an internal combustion engine provided with a crankshaft to be rotated by an electric motor at startup with the starting device, and more particularly to a starting device having an electric motor and a decompression mechanism for opening an engine valve which is lifted by a prescribed amount to reduce the compression pressure during the compression stroke of the internal combustion engine.
DESCRIPTION OF THE BACKGROUND ART
Internal combustion engines having a crankshaft rotated by a starter motor during startup are well known. The internal combustion engine having a decompression mechanism for opening the engine valve to be opened and closed by a valve train cam provided on the camshaft that is rotated synchronously with the rotation of the crankshaft is also known.
For example, in Japanese Patent Document 70366/1994, a decompression unit having a decompression cam and a reversing decompression cam supported on the camshaft via a one-way clutch is described. In the case where a piston in the compression stroke is moved slightly backward by the compression pressure when the internal combustion engine is stopped, the camshaft rotates in the reverse direction. The reversing decompression cam rotates integrally with the camshaft by action of the one-way clutch and opens an exhaust valve to decrease the compression pressure in a combustion chamber at the next startup of the engine.
When reverse rotation of the camshaft does not occur when the internal combustion engine is stopped, e.g., when the piston is in the expansion stroke, the decompression cam opens the exhaust valve during the compression stroke after the next startup timing to reduce the compression pressure in the combustion chamber. With such a decompression unit, decompression operation for reducing the compression pressure is performed only in the first compression stroke after startup.
SUMMARY OF THE INVENTION
The present inventors have determined that the background art suffers from the following disadvantages. During startup of an internal combustion engine, the camshaft starts to rotate in the normal direction from a position where the camshaft stopped previously in the decompression unit of the background art. The crank angle from the position when the crankshaft starts to rotate in the normal direction to the point where the first compression stroke starts after stoppage of decompression operation (compression bottom dead center) (hereinafter referred to as “run-up angle”) is determined by the position where the camshaft stops when the internal combustion engine is stopped. Therefore, depending on the stopped positions, a sufficient run-up angle may not be secured.
Accordingly, the revolving speed (angular speed) of the crankshaft is not sufficient for the piston to get over the first compression top dead center after cease of decompression operation, thereby hindering smooth starting. Such a circumstance tends to occur especially when the sliding friction of the internal combustion engine is excessive, e.g., for example, in case of low temperature starts or the like.
Therefore, in order to ensure that the piston can get over the first compression top dead center, the generated driving torque must be increased in the case where the starter motor is used for starting the internal combustion engine. Accordingly, the starter motor may have to be upsized disadvantageously. In addition, with the decompression units in the background art, it is difficult to increase the run-up angle significantly because the decompression operation is performed only during the first compression stroke after startup. The present invention overcomes these shortcomings associated with the background art and achieves other advantages not realized by the background art.
An object of the present invention is to provide a starting method and starting device for an internal combustion engine in which the run-up angle is increased so that the piston can easily overcome the first compression top dead center, e.g., particularly after decompression operations at startup have stopped, without increasing the size and capacity of the electric motor and/or starting device for rotating the crankshaft.
These and other objects are accomplished by a starting method for an internal combustion engine comprising the steps of rotating a crankshaft with an electric motor during an engine startup; opening an engine valve which is opened and closed by a valve train cam by a decompression mechanism, wherein the valve train cam is provided on a camshaft that is rotated synchronously with a rotation of the crankshaft, wherein the decompression mechanism includes a decompression cam provided on the camshaft in such a manner that the decompression cam is capable of rotating in the rotational range of the camshaft between a first stop position of the camshaft in a reverse rotational direction and a second stop position of the camshaft in a normal rotational direction and has a cam profile to bring the engine valve into an opened state at the first stop position and into a closed state at the second stop position; rotating the crankshaft in the reverse direction with the electric motor to rotate the decompression cam in the reverse direction to place the decompression cam in the first stop position at startup; rotating the crankshaft in the normal rotational direction with the electric motor to rotate the decompression cam in the normal rotational direction; and opening the engine valve by the decompression cam during either a compression stroke included within the range of a prescribed crank angle in which the crankshaft is rotated in the reverse direction by the electric motor or included within the range within a first compression stroke after a start of normal rotation of the decompression cam, or during the time period until the decompression cam reaches the second stop position.
These and other objects are further accomplished by a starting method for an internal combustion engine comprising the steps of rotating a crankshaft with an electric motor during an engine startup; opening an engine valve which is opened and closed by a valve train cam by a decompression mechanism, wherein the valve train cam is provided on a camshaft that is rotated synchronously with a rotation of the crankshaft, wherein the decompression mechanism includes a decompression cam provided on the camshaft in such a manner that the decompression cam is capable of rotating in the rotational range of the camshaft between a first stop position of the camshaft in a reverse rotational direction and a second stop position of the camshaft in a normal rotational direction and has a cam profile to bring the engine valve into an opened state at the first stop position and into a closed state at the second stop position; rotating the crankshaft in the reverse rotational direction with the electric motor to rotate the decompression cam in the reverse direction to place the decompression cam in the first stop position at startup; rotating the crankshaft in the normal rotational direction with the electric motor to rotate the decompression cam in the normal direction; and opening the engine valve with the decompression cam at a plurality of compression strokes during a period until the decompression cam reaches the second stop position.
These and other objects are further accomplished by a starting device for an internal combustion engine, wherein the starting device includes an electric motor for rotating a crankshaft during an engine startup, an engine valve with a valve train cam, a control device for controlling rotation of the crankshaft with the electric motor, and a decompression mechanism for opening the engine valve to be opened and closed by the valve train cam provided on a camshaft that is rotated synchronously with rotation of the crankshaft, the decompression mechanism comprising a reverse rotation stopper defining a first stop position; a normal rotation stopper defining a second stop position; a decompression cam rotatably mounted on the camshaft so as to be capable of rotating in a rotational range of the camshaft between the first stop position in a reverse rotational direction of the camshaft and the second stop position in a normal rotational direction of the camshaft; a decompression cam profile for opening the engine valve at the first stop position and closing the same at the second stop position; a torque transmission device transmitting reverse rotation torque from the camshaft to the decompression cam, the torque transmission device including a constrained state in which relative rotation between the camshaft and the decompression cam is constrained during a reverse rotation of the crankshaft, and an unconstrained state in which a drag torque is transmitted in the normal direction from the camshaft to the decompression cam by permitting a relative rotation between the camshaft and the decompression cam during a normal rotation of the crankshaft; and a rotation control device alternately preventing and permitting dragging of the decompression cam between the first stop position and the second stop position in the normal rotational direction.
According to a first aspect of the present invention, the crankshaft is rotated in the reverse direction by a prescribed crank angle by the electric motor and thus the decompression cam is rotated in the reverse direction and then in the normal direction at startup. When the crankshaft is rotated in the reverse direction, the engine valve is opened by rotating the decompression cam in the reverse direction and placing the same at the first stop position. Next, the decompression cam is rotated in the normal direction after the crankshaft starts to rotate in the normal direction. Then, decompression operation is performed during the compression stroke, e.g., either the compression stroke included in the range of the prescribed crank angle by which the crankshaft is rotated in the reverse direction or the first compression stroke after normal rotation of the decompression cam during the time period until the decompression cam reaches the second stop position.
Accordingly, the run-up angle increases by the extent of the prescribed crank angle by which the crankshaft is rotated in the reverse direction from the rotational position of the crankshaft at startup of the internal combustion engine. The revolving speed of the crankshaft at the first point of start of compression after stoppage of decompression operation thus increases, and the piston can easily overcome the first compression top dead center after stoppage of decompression operation. Therefore, the starting capability of the engine is improved without unnecessarily increasing the size and capacity of the electric motor that rotates the crankshaft. In addition, since the engine valve can always be opened at a certain position of the decompression cam when the crankshaft rotates in the normal direction by positioning, the angular range in which the engine valve can be opened by the decompression cam can be set to a certain range at each startup, thereby ensuring larger run-up angle than the related art.
According to a second aspect of the present invention, the crankshaft is rotated in the reverse direction by a prescribed crank angle by the electric motor and the decompression cam is rotated in the reverse direction and then in the normal direction at startup. Therefore, when the crankshaft is rotated in the reverse direction, the engine valve is opened by the decompression cam by rotating the decompression cam in the reverse direction and placing the decompression cam at the first stop position. The decompression cam is then rotated in the normal direction after the crankshaft starts to rotate in the normal direction. Decompression operation is then performed during a plurality of compression strokes until the decompression cam reaches the second stop position by rotating in the normal direction. Accordingly, decompression operation is performed during at least two compression strokes after the crankshaft starts rotating in the normal direction, and thus the run-up angle increases.
According to an additional aspect of the present invention, the following effects are exercised in addition to the effects described hereinabove. The torque transmission device includes the one-way clutch and the torque limiter provided in series in the torque transmission route from the camshaft to the decompression cam. When the crankshaft is further rotated in the reverse direction during which relative rotation between the camshaft and the decompression cam is disabled by the effect of the one-way clutch, the decompression cam abuts against the reverse rotation stopper and stopped at the first stop position by the torque limiter in a simple structure. The run-up angle increases correspondingly, and thus the revolving speed of the crankshaft at the first point of start of compression after stoppage of decompression operation increases. Accordingly, the piston can overcome the first compression top dead center after stoppage of decompression operation more easily. In addition, the torque limiter can prevent excessive torque from exerting on the decompression cam, the reverse rotation stopper, and the one-way clutch.
According to an additional aspect of the present invention, since the effective operation angle of the decompression cam is larger than the operation angle of the valve train cam which opens and closes the engine valve during the time that the valve is opened by the decompression cam at startup, decompression operation is not stopped by the first opening of the engine valve by the valve train cam after normal rotation has started. Instead, it is stopped at subsequent openings of the engine valve by the valve train cam. Accordingly, the advantageous effects of the present invention are obtained with a relatively simple structure depending on the configuration of the profile of the decompression cam. In the following description of the present invention, the various angles of operation and various angles are meant to be associated with the rotational angles of the crankshaft where otherwise not noted.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will become more fully understood from the detailed description given hereinafter and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
FIG. 1
is a side cross sectional view of an internal combustion engine provided with a starting device according to the present invention;
FIG. 2
is a cross sectional view showing a portion of the internal combustion engine shown in
FIG. 1
;
FIG. 3
is an enlarged cross sectional view showing a portion shown in
FIG. 2
;
FIG. 4
is a cross sectional view taken along the line IV—IV in
FIG. 3
;
FIG. 5
is a partial, cross sectional view taken along the line V—V in FIG.
3
and showing a front view of a decompression cam;
FIG.
6
(A) is an enlarged, frontal view of a portion the decompression cam in
FIG. 5
;
FIG.
6
(B) is a cross sectional view taken along the line B—B in FIG.
6
(A);
FIG. 7
is a graphical view showing a cam profile of the exhaust cam and the decompression cam in the internal combustion engine in
FIG. 1
;
FIG. 8
is a cross sectional view showing a positional relationship among the decompression cam, the exhaust cam, and the associated components during startup of the internal combustion engine in
FIG. 1
;
FIG. 9
is a cross sectional view showing a positional relationship of the components of
FIG. 8
at initiation of normal rotation of the crankshaft during a decompression operation;
FIG. 10
is a cross sectional view showing a positional relationship of the components of
FIG. 8
immediately before a first exhaust stroke, after initiation of normal rotation of the crankshaft;
FIG. 11
is a cross sectional view showing a positional relationship of the components of
FIG. 8
during the first exhaust stroke, after initiation of normal rotation of the crankshaft;
FIG. 12
is a cross sectional view showing a positional relationship of the components of
FIG. 8
immediately after the first exhaust stroke, after initiation of normal rotation of the crankshaft;
FIG. 13
is a cross sectional view showing a positional relationship of the components of
FIG. 8
when the second exhaust stroke, after initiation of the normal rotation of the crankshaft, is terminated; and
FIG. 14
is a graphical view showing the action of the decompression mechanism of the present invention in the internal combustion engine of FIG.
1
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention will hereinafter be described with reference to the accompanying drawings. Referring now to FIG.
1
through
FIG. 14
, the embodiments of the present invention will be described.
FIG. 1
is a side cross sectional view of an internal combustion engine provided with a starting device according to the present invention.
FIG. 2
is a cross sectional view showing a portion of the internal combustion engine shown in FIG.
1
.
FIG. 3
is an enlarged cross sectional view showing a portion shown in FIG.
2
.
FIG. 4
is a cross sectional view taken along the line IV—IV in FIG.
3
.
FIG. 5
is a partial, cross sectional view taken along the line V—V in FIG.
3
and showing a front view of a decompression cam. FIG.
6
(A) is an enlarged, frontal view of a portion the decompression cam in FIG.
5
. FIG.
6
(B) is a cross sectional view taken along the line B—B in FIG.
6
(A).
FIG. 7
is a graphical view showing a cam profile of the exhaust cam and the decompression cam in the internal combustion engine in FIG.
1
.
FIG. 8
is a cross sectional view showing a positional relationship among the decompression cam, the exhaust cam, and the associated components during startup of the internal combustion engine in FIG.
1
.
FIG. 9
is a cross sectional view showing a positional relationship of the components of
FIG. 8
at initiation of normal rotation of the crankshaft during a decompression operation.
FIG. 10
is a cross sectional view showing a positional relationship of the components of
FIG. 8
immediately before a first exhaust stroke, after initiation of normal rotation of the crankshaft.
FIG. 11
is a cross sectional view showing a positional relationship of the components of
FIG. 8
during the first exhaust stroke, after initiation of normal rotation of the crankshaft.
FIG. 12
is a cross sectional view showing a positional relationship of the components of
FIG. 8
immediately after the first exhaust stroke, after initiation of normal rotation of the crankshaft.
FIG. 13
is a cross sectional view showing a positional relationship of the components of
FIG. 8
when the second exhaust stroke, after initiation of the normal rotation of the crankshaft, is terminated.
FIG. 14
is a graphical view showing the action of the decompression mechanism of the present invention in the internal combustion engine of FIG.
1
.
In FIG.
1
and
FIG. 2
, an internal combustion engine E embodying the present invention is a SOHC type, single-cylinder, four-stroke internal combustion engine to be mounted on a motorcycle. The engine E includes a cylinder
1
, a cylinder head
2
connected to the upper end of the cylinder
1
, a cylinder head cover
3
connected to the upper end of the cylinder head
2
, and a crankcase (not shown) connected to the lower end of the cylinder
1
for rotatably supporting a crankshaft
4
. A piston
5
slidably fitted into a cylinder hole
1
a
is formed on the cylinder
1
and is connected to the crankshaft
4
via a connecting rod
6
. The crankshaft
4
is rotated by the reciprocating piston
5
. The crankshaft
4
is rotated by a starter motor M; e.g., an electric motor that is capable of rotating in the normal direction and in the reverse direction at startup of the internal combustion engine E. The drive of the starter motor M is controlled based on an output signal from an electronic control unit C, e.g., signals from a starter switch W and a rotational position sensor G are supplied for controlling the motor M.
The cylinder head
2
is formed with an air intake port
8
and an exhaust port
9
communicating with a combustion chamber
7
positioned upwardly of the cylinder hole
1
a
. The cylinder head
2
is provided with an intake valve
10
for opening and closing an intake valve port
8
a
, e.g., an opening of the air intake port
8
leading to the combustion chamber
7
, and an exhaust valve
11
for opening and closing an exhaust valve port
9
a
, e.g., an opening of the exhaust port
9
leading to the combustion chamber
7
. The intake valve
10
and the exhaust valve
11
are urged to close the intake valve port
8
a
and the exhaust valve port
9
a
respectively by valve springs
13
,
14
mounted between retainers
12
integrally mounted between the respective ends of the springs and the cylinder head
2
. An ignition plug
15
for burning an air-fuel mixture drawn into the combustion chamber
7
from the intake unit (not shown) through the air intake port
8
is screwed into the cylinder head
2
so as to face toward the combustion chamber
7
.
In a dynamic valve chamber V defined by the cylinder head
2
and the cylinder head cover
3
, a camshaft
16
disposed between the intake valve
10
and the exhaust valve
11
is rotatably supported by the cylinder head
2
via a pair of ball bearings
17
. The camshaft
16
is rotated synchronously with the crankshaft
4
at half the revolving speed of the crankshaft
4
by a driving mechanism. The driving mechanism includes a driven sprocket
18
provided at one end of the camshaft
16
, a driving sprocket
19
provided on the crankshaft
4
, and a timing chain
20
routed on both of these sprockets
18
,
19
.
Further, a pair of rocker shafts
21
,
22
disposed respectively in parallel with the camshaft
16
are secured to the cylinder head
2
at positions between the intake valve
10
and the camshaft
16
, and between the exhaust valve
11
and the camshaft
16
in the dynamic valve chamber V. An intake rocker arm
23
and an exhaust rocker arm
24
are pivotally supported by the rocker shafts
21
,
22
respectively. Tappet screws
25
that can abut against the extremities of the intake valve
10
and the exhaust valve
11
are adjustably screwed on the ends of the intake rocker arm
23
and the exhaust rocker arm
24
, and are secured by a locknut
26
.
The other ends of the intake rocker arm
23
and the exhaust rocker arm
24
are bifurcated by a pair of supporting portions
23
a
,
23
b
, and
24
a
,
24
b
, respectively, and a roller
27
and a roller
28
to be accommodated in the opening formed between the pair of supporting portions
23
a
,
23
b
;
24
a
,
24
b
are rotatably supported on a supporting shaft
29
fitted to the pair of supporting portions
23
a
,
23
b
;
24
a
,
24
b
via a needle bearing
30
.
The roller
27
and the roller
28
are in rolling contact with an intake cam
31
and an exhaust cam
32
acting as the valve train cam provided on the camshaft
16
. The exhaust cam
32
has a cam profile including a base circle portion
32
a
and a lift portion
32
b
having a prescribed operation angle A
2
(See
FIG. 7
) for defining the valve-opening period and a cam lift for defining a prescribed lift amount. The intake cam
31
also has a cam profile including a base circle portion and the lift portion. The intake rocker arm
23
and the exhaust rocker arm
24
are pivoted according to these cam profiles to open and close the intake valve
10
and the exhaust valve
11
respectively in cooperation with the valve springs
13
,
14
. Therefore, both of the rocker arms
23
,
24
serve as cam followers for opening and closing the intake valve
10
and the exhaust valve
11
while following the movement of the corresponding intake cam
31
and the exhaust cam
32
.
Referring now to
FIG. 3
to
FIG. 5
, the camshaft
16
is also provided with a decompression mechanism D for reducing the compression pressure in the combustion engine
7
during the compressing stroke for facilitating startup of the internal combustion engine E at startup. The decompression mechanism D includes a decompression cam
40
provided on the camshaft
16
, a torque transmission mechanism, and a rotation control device. The decompression cam
40
can be rotated in the same direction as the rotational direction of the camshaft
16
that rotates in the normal and reverse directions by the torque of the camshaft
16
transmitted by the torque transmission mechanism.
The torque transmission mechanism includes a one-way clutch
41
and a torque limiter
50
disposed in series in the torque transmission route through which torque is transmitted from the camshaft
16
to the decompression cam
40
. The one-way clutch
41
is attached on the periphery of the camshaft
16
on the side of the camshaft
16
axially opposite from the intake cam
31
so as to contact the periphery of the exhaust cam
32
. The one-way clutch
41
includes a cylindrical outer ring
42
fitted on the camshaft
16
so as to be capable of relative rotation and a clutch element including a roller
43
and a coil spring
44
on the periphery thereof.
The outer ring
42
has a smaller diameter portion
42
a
and a larger diameter portion
42
b
that has a diameter larger than the smaller diameter portion
42
a
. The larger diameter portion
42
b
is formed on its inner peripheral surface with three cam grooves
45
each having a depth that decreases toward the direction of reverse rotation R, which is the opposite direction from the direction of normal rotation N of the camshaft
16
, at regular intervals in the circumferential direction. The roller
43
and the coil spring
44
for urging the roller
43
toward the shallower side in the cam groove
45
are accommodated in each cam groove
45
.
When the camshaft
16
is rotated in the normal direction synchronously with the normal rotation of the crankshaft
4
, the roller
43
moves toward the deeper side in the cam groove
45
in opposition to the spring force of the coil spring
44
. Accordingly, the one-way clutch
41
is brought into the unconstrained state in which relative rotation between the camshaft
16
and the outer ring
42
is enabled. However, in this unconstrained state, inconsiderable drag torque in the normal direction N, that will be described later, is transmitted from the camshaft
16
to the outer ring
42
by a slight force transmitted to the outer ring
42
via the coil spring
44
. The force transmitted to the outer ring
42
via the coil spring
44
is based on a frictional force between the camshaft
16
and the roller
43
and a slight frictional force between the camshaft
16
and the outer ring
42
.
When the camshaft
16
rotates synchronously with reverse rotation of the crankshaft
4
in the reverse direction, the roller
43
moves toward the shallower side in the cam groove
45
and is caught between the camshaft
16
and the outer ring
42
. The one-way clutch
41
is brought into the constrained state in which relative rotation between the camshaft
16
and the outer ring
42
is disabled, and thus reverse rotation torque of the camshaft
16
is transmitted to the outer ring
42
, and the camshaft
16
and the outer ring
42
rotate integrally in the reverse direction.
The smaller diameter portion
42
a
of the outer ring
42
is fitted with the ring-shaped decompression cam
40
on the outer periphery thereof so as to be capable of relative rotation. The axial movement of the decompression cam
40
is limited by a stopper ring
47
fitted in the annular groove formed on the outer periphery of the smaller diameter portion
42
a
with a washer
46
interposed therebetween. An end face
40
d
is opposed to the larger diameter portion
42
b
in the axial direction and is maintained in surface contact with an end face
42
b
1
of the larger diameter portion
42
b
in opposition to the spring force of a coil spring
53
including the torque limiter
50
.
The torque limiter
50
is provided between the decompression cam
40
and the one-way clutch
41
for transmitting torque of the camshaft
16
transmitted to the one-way clutch
41
to the decompression cam
40
. The torque limiter
50
includes an engaging portion provided on the end face
40
d
of the decompression cam
40
, and an engaging element including a ball
52
and the coil spring
53
for engaging the engaging portion. The engaging portion includes a plurality of, for example, twelve engaging grooves
51
formed circumferentially at regular intervals on the end face
40
d
of the decompression cam
40
, and each engaging groove
51
. Each engaging groove
51
includes, as shown in
FIG. 6
, a steeply inclined portion
51
a
on which a part of the ball
52
is brought into surface contact and which is reduced suddenly in depth toward the direction of reverse rotation R, and a gradually inclined portion
51
b
, that is reduced gradually in depth toward the normal rotational direction N.
The larger diameter portion
42
b
of the outer ring
42
is formed for example with three accommodation holes
54
having bottoms extending in the axial direction and each opening on the end surface
42
b
1
at positions between the three circumferentially adjacent cam grooves
45
at intervals to come in alignment with three, circumferentially adjacent engaging grooves
51
in the axial direction. Each accommodation hole
54
accommodates the ball
52
and the coil spring
53
for urging the ball
52
toward the decompression cam
40
in the axial direction.
When the engaging groove
51
and the ball
52
are brought into alignment and a part of the ball
52
is fitted into and pressed against the steeply inclined portion
51
a
of the engaging groove
51
by a spring force of the coil spring
53
, the torque limiter
50
transmits torque transmitted from the camshaft
16
through the outer ring
42
to the decompression cam
40
directly, and integrally rotates the outer ring
42
and the decompression cam
40
. When reverse rotation torque applied from the outer ring
42
to the decompression cam
40
exceeds the upper limit torque, e.g., a maximum torque at which the decompression cam
40
and the outer ring
42
can be integrally rotated, the ball
52
is forced out from the steeply inclined portion
51
a
by such excessive torque, and the torque limiter
50
blocks transmission to the outer ring
42
. Accordingly, only the outer ring
42
is rotated integrally with the camshaft
16
in the reverse direction by reverse rotation torque transmitted from the camshaft
16
.
The upper limit torque is set at a value larger than a rotational resistance torque generated by a frictional force between the cam portion of the decompression cam
40
and the exhaust rocker arm
24
that is in contact with the cam portion when the crankshaft
4
rotates in the reverse direction. The maximum torque at which the decompression cam
40
and the outer ring
42
can rotate integrally is set at a value smaller than the upper limit torque in the reverse rotation from the gradually inclined portion
51
b
of the engaging groove
51
. This is because the torque transmitted to the decompression cam
40
is drag torque in contrast to normal rotational torque applied from the outer ring
42
to the decompression cam
40
. The gradually inclined portion
51
b
enables the ball
52
moving toward the engaging groove
51
, which is adjacent in the reverse rotational direction R, to smoothly fit into the engaging groove
51
in the case where the decompression cam
40
abuts against a reverse rotation stopper
33
. Accordingly, only the outer ring
42
rotates in the reverse direction.
As shown in FIG.
1
and
FIG. 5
, the decompression cam
40
with which a slipper portion
24
a
1
(See
FIG. 3
) comes into contact includes a projecting portion
40
c
projecting in the radial direction, a pair of base circle portions
40
a
1
,
40
a
2
extending circumferentially with the projecting portion
40
c
interposed therebetween, and a lift portion
40
b
continuing from both of the base circle portions
40
a
1
,
40
a
2
and projecting in the radial direction. The slipper portion
24
a
1
is a part of the outer peripheral surface of one of the supporting portions
24
a
of the exhaust rocker arm
24
.
The projecting portion
40
c
abuts against the reverse rotation stopper
33
provided on the cylinder head
2
(see
FIG. 1
) when the decompression cam
40
rotates in the reverse direction, thereby preventing the decompression cam
40
from further rotating in the reverse direction. The projecting portion
40
c
abuts against a normal rotation stopper
34
secured to the rocker shaft
21
when the decompression cam
40
rotates in the normal direction, thereby preventing the decompression cam
40
from further rotating in the normal direction. The decompression cam
40
can therefore only rotate between the reverse rotation stopper
33
that defines the first stop position in the reverse rotational direction R, and the normal rotation stopper
34
that defines the second stop position in the normal rotational direction N.
The base circle portions
40
a
1
,
40
a
2
of the decompression cam
40
have diameters so that the slipper portion
24
a
1
comes into contact with the base circle portions
40
a
1
,
40
a
2
when the roller
28
is in contact with the base circle portion
32
a
of the exhaust cam
32
. The lift portion
40
b
is formed circumferentially along a prescribed range so as to project by a constant amount in the radial direction. The lift portion
40
b
has a cam lift defining a prescribed lift amount for decompression Ld, which is smaller than the maximum lift amount Le of the exhaust valve
11
lifted by the exhaust cam
32
, as shown in
FIG. 7
for performing decompression operation for reducing the compression pressure in the combustion chamber
7
.
The cam profile of the decompression cam
40
includes the part of the lift portion
40
b
with which the slipper portion
24
a
1
contacts the part of the base circle
40
a
1
with which the slipper portion
24
a
1
contacts within the range of a preset rotational angle Ad, e.g., the angle that the decompression cam
40
rotates between the reverse rotation stopper
33
and the normal rotation stopper
34
, out of the part of the base circle portion
40
a
1
and the lift portion
40
b
extending from the projecting portion
40
c
in the normal rotational direction N. With such a cam profile, when the decompression cam
40
is at the first stop position, the lift portion
40
b
is at a position where it can come into contact with the slipper portion
24
a
1
, and the decompression cam
40
can open the exhaust valve
11
. When the decompression cam
40
is at the second stop position, the base circle portion
40
a
1
is at the position where it can come into contact with the slipper portion
24
a
1
, and the decompression cam
40
can close the exhaust valve
11
.
Further, the effective operation angle A
1
, e.g., the angular range of the lift portion
40
b
having a constant cam lift in the aforementioned cam profile, is set to the value larger than the angle of decompression operation A
3
of the exhaust cam
32
. The angular range where the exhaust valve
11
opened by the decompression cam
40
is opened by a lift amount larger than the lift amount for decompression Ld by the lift portion
32
b
of the exhaust cam
32
. The decompression operation is not stopped by opening of the exhaust valve
11
during the first exhaust stroke after the crankshaft
4
starts to rotate in the normal direction. The angular range is simultaneously smaller than twice the angle of decompression operation A
3
so that the decompression operation is released by opening of the exhaust valve
11
during the second exhaust stroke after the crankshaft
4
starts to rotate in the normal direction. In this embodiment, the preset rotational angle Ad is set to a value smaller than twice the operation angle A
2
of the exhaust cam
32
.
The rotation control device includes the exhaust rocker arm
24
that applies a pressing force based on a spring force of the valve spring
14
on the decompression cam
40
with the slipper portion
24
a
1
being contacted with the lift portion
40
b
of the decompression cam
40
. In the decompression operation in which the exhaust valve
11
is opened by the decompression cam
40
, the exhaust rocker arm
24
applies rotational resistance torque caused by a frictional force between the slipper portion
24
a
1
and the lift portion
40
b
on the decompression cam
40
by the pressing force.
Since the rotational resistance torque is set to be larger than the drag torque, the exhaust rocker arm
24
prevents the decompression cam
40
from rotating in the normal direction by the drag torque generated when the camshaft
16
is rotated in the normal direction when the slipper portion
24
a
1
is in contact with the lift portion
40
b
of the decompression cam
40
. This also allows the decompression cam
40
to rotate in the normal direction by the drag torque when the roller
28
of the exhaust rocker arm
24
is in contact with the lift portion
32
b
of the exhaust cam
32
and the slipper portion
24
a
1
moves away from the lift portion
40
b
of the decompression cam
40
so that the exhaust valve
11
is opened by the exhaust cam
32
.
Referring now to
FIG. 2
, the electronic control unit C is supplied with a signal detected from the rotational position sensor G for detecting the rotational position of the camshaft
16
. The specific rotational position of the camshaft
16
, e.g., an exhaust top dead center, is detected by the sensor, and the rotational position of the crankshaft
4
where the crankshaft
4
stops reverse rotation after the decompression cam
40
is abutted against the reverse rotation stopper
33
is set to the second exhaust top dead center (the rotational position P
8
in
FIG. 14
) after initiation of reverse rotation. At the exhaust top dead center, the lift amount of the exhaust valve
11
is smaller than the lift amount for decompression Ld, so that the slipper portion
24
a
1
of the exhaust rocker arm
24
can abut against the decompression cam
40
.
Accordingly, the electronic control unit C controls the drive of the starter motor M in such a manner that when the ON-signal is supplied by the starter switch W, the starter motor M is rotated in the reverse direction and the crankshaft
4
is rotated in the reverse direction by the initial reverse rotation angle Ar (See
FIG. 14
) to the second exhaust top dead center at which the angle is larger than the preset rotational angle Ad (See FIG.
7
). Subsequently, the starter motor M is rotated in the normal direction to rotate the crankshaft
4
in the normal direction.
With reference to
FIG. 1
, FIG.
2
and
FIG. 7
to
FIG. 14
, the action of the decompression mechanism D will be described hereinafter. As shown in
FIG. 14
, it is assumed that at startup of the internal combustion engine E (rotational position PI), the crankshaft
4
is stopped in the middle of the compression stroke S
1
, and the decompression cam
40
is at the second stop position where it abuts against the normal rotation stopper
34
(See FIG.
8
). In this case, description is made assuming that reverse rotation of the crankshaft
4
did not occur when the internal combustion engine E is stopped.
However, even when reverse rotation occurred, the same action as the following description will basically be carried out except for the position of the decompression cam
40
at startup that it reaches after rotating in the direction of reverse rotation R from the normal rotation stopper
34
. In
FIG. 14
, the rotational position of the crankshaft
4
is shown by the largest bold-faced arrow, the rotational position of the decompression cam
40
is shown by the hollow arrow, and whether exhaust valve
11
is opened or closed is shown by the arrow of moderate thickness.
When the starter switch W is turned on, the starter motor M rotates in the reverse direction by the instruction from the electronic control unit C and thus the crankshaft
4
and the camshaft
16
are rotated in the reverse direction. Fueling and ignition in the internal combustion engine E are stopped when the crankshaft
4
rotates in the reverse direction, and are started after initiation of the normal rotation of the crankshaft
4
. The one-way clutch
41
is brought into the constrained state by reverse rotation of the camshaft
16
, and the outer ring
42
rotates integrally with the camshaft
16
in the reverse direction. In this case, since the rotational resistance torque based on a frictional force caused by contact between the slipper position
24
a
1
of the exhaust rocker arm
24
and the base circle portion
40
a
1
and lift portion
40
b
of the decompression cam
40
is smaller than the aforementioned upper limit torque, the decompression cam
40
rotates integrally with the camshaft
16
in the reverse direction by reverse rotation torque applied from the camshaft
16
and the outer ring
42
through the torque limiter
50
to the decompression cam
40
.
In the middle of reverse rotation of the camshaft
16
, the slipper portion
24
a
1
comes into contact with the lift portion
40
b
of the decompression cam
40
, and the exhaust rocker arm
24
is pivoted. The exhaust valve
11
is thus opened by the lift amount for decompression Ld. Subsequently, after the first intake stroke S
2
of the internal combustion engine E after initiation of reverse rotation the decompression cam
40
stops at the aforementioned first stop position at the moment when the projecting portion
40
c
of the decompression cam
40
abuts against the reverse rotation stopper
33
(rotational position P
2
), and further reverse rotation is prevented. Actually, since the crankshaft
4
is rotated in the reverse direction, the piston
5
moves toward the top dead center, but it is referred as intake stroke as a matter of convenience. Hereinafter, the name of the stroke when the crankshaft
4
is rotated in the normal direction is also used when it is rotated in the reverse direction.
Therefore, the rotational resistance torque applied on the decompression cam
40
exceeds the upper limit torque, and the aforementioned excessive torque is applied on the torque limiter
50
to release the ball
52
of the torque limiter
50
from being fitted into the steeply inclined portion
51
a of the engaging groove
51
. Therefore, only the outer ring
42
rotates integrally with the camshaft
16
in the reverse direction. This additional reverse rotation continues during the exhaust stroke S
3
, the expansion stroke S
4
, and the compression stroke S
5
and the intake stroke S
6
, and terminates when the crankshaft
4
is rotated by the initial reverse rotation angle Ar in the reverse direction (rotational position P
3
) at the timing of the second exhaust top dead center after initiation of reverse rotation is detected by the rotational position sensor G (See FIG.
9
). In this example, the slipper portion
24
a
1
of the exhaust locker arm
24
is in contact with the lift portion
40
b
of the decompression cam
40
at the time when reverse rotation is terminated, and the exhaust valve
11
is opened by the lift amount for decompression Ld.
With instruction(s) from the electronic control unit C, the starter motor M rotates in the normal direction to rotate the crankshaft
4
and the camshaft
16
in the normal direction. In this case, the one-way clutch
41
is brought into an unconstrained state by the normal rotation of the camshaft
16
, and the outer ring
42
applies the drag torque (smaller than the aforementioned upper limit torque) on the decompression cam
40
through the torque limiter
50
. The rotational resistance torque generated by the slipper portion
24
a
1
of the exhaust rocker arm
24
being in contact with the lift portion
40
b
of the decompression cam
40
urged by the valve spring
14
is larger than the drag torque until the rotational position of the crankshaft
4
in an intake stroke S
7
passes through the first compression stroke S
8
and the expansion stroke S
9
after initiation of normal rotation of the crankshaft
4
(or the camshaft
16
) and reaches the first exhaust stroke S
10
(See FIG.
10
). Accordingly, the decompression cam
40
does not rotate in the normal direction, and stops at the first stop position.
Therefore, in the first compression stroke S
8
, since the exhaust valve
11
is opened by the lift amount for decompression Ld so that the decompression operation is performed. Thus, the compression pressure in the combustion chamber
7
is reduced, and the piston
5
can easily overcome the compression top dead center (rotational position P
4
). In the first exhaust stroke S
10
, the camshaft
16
is rotated in the normal direction, and the roller
28
of the exhaust rocker arm
24
is brought into contact with the exhaust cam
32
, and then the exhaust rocker arm
24
is pivoted by the exhaust cam
32
. The exhaust valve
11
is subsequently opened by a lift amount larger than the lift amount of the decompression cam
40
(See FIG.
11
).
Accordingly, the slipper portion
24
a
1
moves away from the lift portion
40
b
of the decompression cam
40
, and thus rotational resistance torque of the decompression cam
40
is reduced to the value smaller than the drag torque. The decompression cam
40
rotates in the normal direction with the outer ring
42
at the same rotational speed with the camshaft
16
by the drag torque. Though such normal rotation of the decompression cam
40
is generated in the region of the angle of decompression operation A
3
of the exhaust cam
32
, since the effective operation angle A
1
of the decompression cam
40
is larger than the angle of decompression operation A
3
, the slipper portion
24
a
1
comes into contact with the lift portion
40
b
of the decompression cam
40
again in the final period of the first exhaust stroke S
10
. The exhaust valve
11
is then opened by the lift amount for decompression Ld. Since the rotational resistance torque of the decompression cam
40
is increased to the value larger then the drag torque, the rotation of the decompression cam
40
stops (See FIG.
12
).
Subsequently, only the camshaft
16
rotates further in the normal direction, and the decompression operation is performed in the second compression stroke S
12
, e.g., the first compression stroke after normal rotation of the decompression cam
40
. Therefore, the piston
5
can easily overcome the compression top dead center (rotational position P
5
). Then, the camshaft
16
further rotates in the normal direction through the expansion stroke S
13
. During the second exhaust stroke S
14
after initiation of normal rotation of the crankshaft
4
, the slipper portion
24
a
1
moves away from the decompression cam
40
when the exhaust valve
11
is opened by the exhaust cam
32
as in the case of the first exhaust stroke S
10
. The decompression cam
40
therefore rotates in the normal direction at the same rotational speed with the camshaft
16
by the drag torque.
However, the effective operation angle A
1
of the decompression cam
40
is smaller than twice the angle of decompression operation A
3
of the exhaust cam
32
, and the preset rotational angle Ad is smaller than twice the operation angle A
2
of the exhaust cam
32
(See FIG.
7
). Therefore, the projection
40
c
of the decompression cam
40
abuts against the normal operation stopper
34
during the second exhaust stroke S
14
, and the decompression cam
40
takes the second stop position. Consequently, when the second exhaust stroke S
14
terminates, the slipper portion
24
a
1
comes into contact with the base circle portion
40
a
1
of the decompression cam
40
. The exhaust valve
11
thus moves according to the cam profile of the exhaust cam
32
with which the roller
28
of the exhaust rocker arm
24
comes into contact and is brought into closed state (See FIG.
13
). Accordingly, the decompression operation by the decompression mechanism D with respect to the exhaust valve
11
is stopped, and the exhaust valve
11
thereafter is opened and closed only by the exhaust cam
32
.
Next, the camshaft
16
further rotates in the normal direction through the intake stroke S
15
. During the third compression stroke S
16
after initiation of normal rotation of the crankshaft
4
, the air-fuel mixture is compressed at the normal compression pressure without reducing the pressure by the decompression operation and ignited by the ignition plug
15
. The internal combustion engine E proceeds to the starting operation, and then to the idle operation. In this third compression stroke S
16
, since the crank angle from initiation of normal rotation of the crankshaft
4
to the compression starting portion P
6
of the third compression stroke S
16
(the first compression stroke starting point, compression bottom dead center while the crankshaft
4
is rotated in the normal direction and after the decompression operation is released, rotational position P
6
), e.g., the run-up angle Aa of the crankshaft
4
is large in comparison with the case where the crankshaft
4
is rotated in the normal direction. When the crankshaft is rotated in the normal direction immediately from the startup position of the internal combustion engine E for performing the regular compression stroke, the acceleration time is increased, and the crankshaft
4
rotates at a faster rotational speed, thereby facilitating the piston to overcome the compression top dead center P
7
at the regular compression pressure.
The operation and effects of the present invention as described thus far will be described hereinafter. At startup of the internal combustion engine E, the starter motor M controlled by the electronic control unit C rotates the crankshaft
4
and thus the camshaft
16
in the reverse direction by the initial reverse rotation angle Ar. The starter motor M then rotates the same in the normal direction, so that the decompression cam
40
is rotated integrally with the camshaft
16
in the reverse direction via the one-way clutch
41
that is brought into the constrained state during reverse rotation of the crankshaft
4
to the first stop position. The exhaust rocker arm
24
is brought into abutment with the lift portion
40
b
of the decompression cam
40
to enable opening of the exhaust valve
11
. Subsequently, the crankshaft
4
and the camshaft
16
are further rotated in the reverse direction with the decompression cam
40
kept at the first stop position by the action of the torque limiter
50
.
After initiation of normal rotation of the crankshaft
4
, the exhaust rocker arm
24
prevents normal rotation of the decompression cam
40
, on which the drag torque is transmitted from the one-way clutch
41
, by applying rotational resistance torque thereon and bringing the slipper portion
24
a
1
into contact with the lift portion
40
b
of the decompression cam
40
. The exhaust rocker arm
24
permits normal rotation of the decompression cam
40
by the drag torque when the roller
28
is brought into contact with the exhaust cam
32
and the slipper portion
24
a
1
is moved away from the decompression cam
40
. Accordingly, the decompression cam
40
has an effective operation angle A
1
set at a value larger than the angle of decompression operation of the valve train cam for opening and closing the exhaust valve
11
that is opened by the decompression cam
40
at startup.
The angle of decompression operation of the decompression cam is smaller than twice the angle of decompression operation of the exhaust cam
32
. The decompression cam performing decompression with the exhaust valve
11
is opened by the lift amount for decompression Ld during the first compression stroke S
8
. The angle of decompression operation is included in the initial reverse rotation angle Ar of the reverse rotation, during the first compression stroke S
12
after start of normal rotation of the decompression cam
40
and during the period from the first stop position to the second stop position.
Accordingly, the run-up angle Aa increases by the amount corresponding to the reverse rotation of the crankshaft
4
from the rotational position PI of the crankshaft
4
at startup of the internal combustion engine E by the initial reverse rotation angle Ar. The rotational speed of the crankshaft
4
at the first compression starting point (rotational position P
6
) after release of the decompression operation thus increases, so that the piston can easily overcome the first compression top dead center (rotational position P
7
) after stoppage of decompression operation. This improves starting capability while avoiding an undesirable increase in the size and capacity of the starter motor M that rotates the crankshaft
4
. In addition, an increase in the run-up angle Aa can be realized with the simple structure of the present invention by setting the effective operation angle A
1
of the lift portion
40
b
of the decompression cam
40
.
In addition, the decompression cam
40
can be placed in such a manner that the exhaust rocker arm
24
is always in contact with a fixed position of the lift portion
40
b
of the decompression cam
40
at startup of normal rotation of the crankshaft
4
(rotational position P
3
), irrespective of the rotational position PI of the crankshaft
4
at startup of the internal combustion engine E, by placing the decompression cam
40
at the first stop position when rotating the crankshaft
4
in the reverse direction. Accordingly, the angular range in which the exhaust valve
11
can be opened by the decompression cam
40
, e.g., the effective operation angle A
1
, can be set to a fixed position for every startup, thereby ensuring the run-up angle Aa larger than that achieved in the background art.
The torque limiter
50
for preventing reverse rotation torque exceeding upper limit torque from being applied on the decompression cam
40
when the crankshaft
4
rotates in the reverse direction is provided in series with the one-way clutch
41
in the torque transmission route extending from the camshaft
16
to the decompression cam
40
. Therefore, when the crankshaft
4
is rotated in the reverse direction during which relative rotation of the camshaft
16
and the decompression cam
40
is disabled by the one-way clutch
41
, the torque limiter
50
allows further reverse rotation of the crankshaft
4
after the decompression cam
40
abuts against the reverse rotation stopper
33
at the first stop position. This arrangement permits an increase of the run-up angle with a simple structure. In addition, the torque limiter
16
prevents excessive torque from being applied on the decompression cam
40
, the reverse rotation stopper
33
and the one-way clutch
41
.
Hereinafter, an embodiment in which the aforementioned embodiment is modified will be described relating to the modified construction. In the aforementioned embodiment, although the initial reverse rotation angle Ar is set up to the second exhaust top dead center after initiation of reverse rotation based on the detected signal from the rotational position sensor G, it may be the angle set according to the rotational position of the camshaft
16
whereof the angle is larger than the preset rotational angle Ad. For example, an angle up to the first exhaust top dead center after initiation of reverse rotation, or may be an angle set according to an arbitrary rotational position of the camshaft
16
after initiation of reverse rotation other than the exhaust top dead center. In addition, the initial reverse rotation angle Ar may be an angle larger than the preset rotational angle Ad and stored in the memory of the electronic control unit C. In this embodiment, the reverse rotation angle is not sensed by the rotational position sensor G, and the rotational sensor may be reduced to improve costs and reduce the number of components.
In addition, the initial reverse rotation angle Ar is set to the angle at which the crankshaft
4
and the camshaft
16
are rotated in the reverse direction even after the decompression cam
40
abuts against the reverse rotation stopper
33
. However, it is also possible to provide a sensor, e.g., a contact sensor, for detecting that the decompression cam
40
is abutted against the reverse rotation stopper
33
, so that the reverse rotation is terminated when the decompression cam
40
takes the first stop position. In this case, the run-up angle Aa increases in comparison with the approaches of the background art, and the piston can easily overcome the first compression stroke after stoppage of decompression operation.
In the aforementioned embodiment, the effective operation angle A
1
of the decompression cam
40
is set at a value larger than the angle of decompression operation A
3
of the exhaust cam
32
for opening and closing the exhaust valve
11
, and simultaneously smaller than twice the angle of decompression operation A
3
. However, it is also possible to set the same to the value larger than twice the exhaust cam
32
, and in such a case, the run-up angle Aa can further be increased.
Although the starter motor M is an electric starter motor M in the aforementioned embodiment, an electric motor that also serves as a generator may be used at startup. It is also possible that the electric motor can only rotate in the normal operating direction. In this case, a control device is provided with a switching mechanism for switching rotation of the crankshaft
4
from the normal direction to the reverse direction, and vice versa in the rotational force transmission route from the electric motor to the crankshaft
4
. Therefore, the crankshaft
4
is rotated in the normal direction or in the reverse direction by the electric motor and the switching mechanism.
Although the engine valve opened by the decompression cam
40
is the exhaust valve
11
in the aforementioned embodiment, it may be the intake valve
10
. When providing a sensor for detecting the rotational position of the camshaft
16
in this case, it is preferable to determine the rotational position of the crankshaft
4
at termination of reverse rotation to be near the timing to close the valve of the intake valve, e.g., within the range that the decompression cam
40
does not rotate in the normal direction by the drag torque immediately after initiation of normal rotation of the crankshaft
4
.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Claims
- 1. A starting method for an internal combustion engine comprising the steps of:rotating a crankshaft with an electric motor during an engine startup; opening an engine valve which is opened and closed by a valve train cam by a decompression mechanism, wherein said valve train cam is provided on a camshaft that is rotated synchronously with a rotation of the crankshaft, wherein the decompression mechanism includes a decompression cam provided on the camshaft in such a manner that the decompression cam is capable of rotating in the rotational range of the camshaft between a first stop position of the camshaft in a reverse rotational direction and a second stop position of the camshaft in a normal rotational direction and has a cam profile to bring the engine valve into an opened state at the first stop position and into a closed state at the second stop position; rotating the crankshaft in the reverse direction with the electric motor to rotate the decompression cam in the reverse direction to place the decompression cam in the first stop position at startup; rotating the crankshaft in the normal rotational direction with the electric motor to rotate the decompression cam in the normal rotational direction; and opening the engine valve by the decompression cam during either a compression stroke included within the range of a prescribed crank angle in which the crankshaft is rotated in the reverse direction by the electric motor or included within the range within a first compression stroke after a start of normal rotation of the decompression cam, or during the time period until the decompression cam reaches the second stop position.
- 2. The starting method for an internal combustion engine according to claim 1, further comprising further rotating the crankshaft in the reverse rotational direction with the electric motor after the decompression cam is placed in the first stop position.
- 3. A starting method for an internal combustion engine comprising the steps of:rotating a crankshaft with an electric motor during an engine startup; opening an engine valve which is opened and closed by a valve train cam by a decompression mechanism, wherein said valve train cam is provided on a camshaft that is rotated synchronously with a rotation of the crankshaft, wherein the decompression mechanism includes a decompression cam provided on the camshaft in such a manner that the decompression cam is capable of rotating in the rotational range of the camshaft between a first stop position of the camshaft in a reverse rotational direction and a second stop position of the camshaft in a normal rotational direction and has a cam profile to bring the engine valve into an opened state at the first stop position and into a closed state at the second stop position; rotating the crankshaft in the reverse rotational direction with the electric motor to rotate the decompression cam in the reverse direction to place the decompression cam in the first stop position at startup; rotating the crankshaft in the normal rotational direction with the electric motor to rotate the decompression cam in the normal direction; and opening the engine valve with the decompression cam at a plurality of compression strokes during a period until the decompression cam reaches the second stop position.
- 4. The starting method for an internal combustion engine according to claim 3, further comprising further rotating the crankshaft in the reverse rotational direction with the electric motor after the decompression cam is placed in the first stop position.
- 5. A starting device for an internal combustion engine, wherein the starting device includes an electric motor for rotating a crankshaft during an engine startup, an engine valve with a valve train cam, a control device for controlling rotation of the crankshaft with the electric motor, and a decompression mechanism for opening the engine valve to be opened and closed by the valve train cam provided on a camshaft that is rotated synchronously with rotation of the crankshaft, said decompression mechanism comprising:a reverse rotation stopper defining a first stop position; a normal rotation stopper defining a second stop position; a decompression cam rotatably mounted on the camshaft so as to be capable of rotating in a rotational range of the camshaft between the first stop position in a reverse rotational direction of the camshaft and the second stop position in a normal rotational direction of the camshaft; a decompression cam profile for opening the engine valve at the first stop position and closing the same at the second stop position; a torque transmission device transmitting reverse rotation torque from the camshaft to the decompression cam, said torque transmission device including a constrained state in which relative rotation between the camshaft and the decompression cam is constrained during a reverse rotation of the crankshaft, and an unconstrained state in which a drag torque is transmitted in the normal direction from the camshaft to the decompression cam by permitting a relative rotation between the camshaft and the decompression cam during a normal rotation of the crankshaft; and a rotation control device alternately preventing and permitting dragging of the decompression cam between the first stop position and the second stop position in the normal rotational direction.
- 6. The starting device for an internal combustion engine according to claim 5, wherein torque transmission device includes a one-way clutch and a torque limiter provided in series in a torque transmission route between the camshaft to the decompression cam.
- 7. The starting device for an internal combustion engine according to claim 6, wherein the one-way clutch controls the constrained state when the crankshaft is rotated in the reverse direction and the unconstrained state when the crankshaft rotates in the normal direction so that the drag torque is transmitted from the camshaft to the decompression cam.
- 8. The starting device for an internal combustion engine according to claim 6, said torque limiter limiting a reverse rotation torque transmitted from the camshaft to the decompression cam that is at the first stop position to a value below an upper limit torque.
- 9. The starting device for an internal combustion engine according to claim 7, said torque limiter limiting a reverse rotation torque transmitted from the camshaft to the decompression cam that is at the first stop position to a value below an upper limit torque.
- 10. The starting device for an internal combustion engine according to claim 9, said torque limiter rotating only the camshaft in the reverse direction when reverse rotation torque exceeds the upper limit torque exerted to the camshaft.
- 11. The starting device for an internal combustion engine according to claim 6, wherein the electric motor places the decompression cam at the first stop position and then further rotates the crankshaft in the reverse direction.
- 12. The starting device for an internal combustion engine according to claim 10, wherein the electric motor places the decompression cam at the first stop position and then further rotates the crankshaft in the reverse direction.
- 13. The starting device for an internal combustion engine according to claim 12, wherein the rotation control device allows the decompression cam to travel within a range of the angle of decompression operation of the valve train cam.
- 14. The starting device for an internal combustion engine according to claim 13, wherein an effective operation angle of the decompression cam is larger than a valve train cam decompression operation angle.
- 15. The starting device for an internal combustion engine according to claim 6, said one-way clutch further including a cylindrical outer ring fitted on the camshaft so as to be capable of relative rotation and a clutch element, said clutch element further including at least one roller and at least one coil spring on the periphery thereof.
- 16. The starting device for an internal combustion engine according to claim 15, said outer ring having a smaller diameter portion and a larger diameter portion, wherein said larger diameter portion has an inner peripheral surface and a plurality of cam grooves formed on the inner peripheral surface and each having a depth that decreases toward the direction of reverse rotation.
- 17. The starting device for an internal combustion engine according to claim 14, said one-way clutch further including a cylindrical outer ring fitted on the camshaft so as to be capable of relative rotation and a clutch element, said clutch element further including at least one roller and at least one coil spring on the periphery thereof.
- 18. The starting device for an internal combustion engine according to claim 17, said outer ring having a smaller diameter portion and a larger diameter portion, wherein said larger diameter portion has an inner peripheral surface and a plurality of cam grooves formed on the inner peripheral surface and each having a depth that decreases toward the direction of reverse rotation.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001-224282 |
Jul 2001 |
JP |
|
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Date |
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A |
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Nov 1997 |
A |
6435151 |
Yamaura et al. |
Aug 2002 |
B1 |
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Number |
Date |
Country |
6-70366 |
Sep 1994 |
JP |