The present invention relates to the general field of ventilation systems and is particularly concerned with a static roof ventilator.
Energy efficiency is a serious consideration in building design and construction. Many building codes require builders to minimise energy requirements to maintain comfortable living spaces.
One of the most common energy loss in a building is due to the heat transfer through the attic. In some climates, heat builds up in the attic from solar energy incident on the roof or from heat transfer from the living space. If the attic is allowed to become too warm, the installed insulation becomes ineffective and the attic heat is transferred to the living space below. In colder climates, moisture builds up in the attic, sometimes significantly decreasing the efficiency of the insulation. Regardless of its numerous origins, moisture, if left unchecked, will build up and potentially cause extensive damage within the structure. Moisture originating from the shower, kitchen steam or the like not only potentially decreases the insulating value of the insulating material but also potentially leads to growth of mildew and mould.
Hence, it is relatively well known in the home building industry that proper circulation of air within the attic zone and above the level at which the insulation is installed is essential to avoid moisture build up during cold winter months and to maintain the un-insulated attic space at a reasonably low temperature during warm summer months.
Early efforts at minimising energy losses through the attic focused on the insulation between the living space and the attic have ignored the effects of the heat and/or moisture build-up. As insulation improved, a point was reached where more insulation was not necessarily better or possible due to space limitations. Numerous attempts have been made to alleviate this problem by installing vents at various points in the roofing structure. One common technique is to include vents or venting apertures on the underside of the soffite of the roof as, for example, on the underside of the eaves. While this practice allows some of the heat to escape, the ventilation provided remains poor. Indeed, because the vents are located on the underside of the eaves, the heat must build up to relatively high levels before it is forced downwardly out of the vents due to the fact that the heat naturally rises. This also causes a non-uniform heat distribution within the attic or roof's structure.
Since the heat rises, the temperature closest to the roof will constantly remain at temperatures higher than that of the areas further away from the roof and near the eaves. Also, in sloped roof structures, the heat will concentrate adjacent the apex, creating higher temperatures of the apex which steadily decrease along the roof line towards the eaves. Hence, the air allowed to escape of the eaves is not even the hottest air.
In order to increase ventilation, turbine-type roof ventilators are sometimes used. These turbine roof ventilators typically include a sleeve on the top of which is mounted a rotatable turbine. Typically, the turbine includes a closed circular, usually convex upper end which prevents ingress of rain into the sleeve and thus into the roof chamber. The turbine typically also includes a lower ring and a series of arcuate turbine blades extending from the lower ring to the upper end through which hot air flows. The turbine blades are rotatable due to wind or breezes or to the flow of air from out under the roof through the turbine.
Static roof ventilators, also commonly referred to as “pot vents”, are also used extensively to increase ventilation. Conventional static ventilators typically include a flange or base portion, a conduit or duct portion and a hood or cover portion. The flange is typically secured to the roof deck over a similarly sized aperture as with the conduit portion.
Although somewhat useful, some of the prior art ventilators suffer from numerous drawbacks. For example, some prior art ventilators are considered as presenting poor visual aesthetic characteristics and, hence, are generally considered detrimental to the overall aesthetical aspect of buildings. Also, some prior art ventilators being subjected to harsh environmental factors such as rain, snow, wind and the like tend to deteriorate over time. Furthermore, some prior art ventilators are relatively costly to manufacture and tedious to assemble and install.
In addition, static roof ventilators typically define a relatively large empty space. Therefore, a relatively large volume is occupied by these ventilators when they are transported, which raises shipping costs. Furthermore, roof ventilators are typically subjected to relatively strong winds and need to be therefore relatively strong and have therefore been built out of metal. This metallic construction is relatively expensive and relatively time-consuming to manufacture. Also, the use of metals often results in relatively heavy ventilators, which are therefore relatively hard to handle during shipment and installation.
Accordingly, there exists a need in the industry for an improved static roof ventilator.
An object of the present invention is therefore to provide an improved static roof ventilator.
In a first broad aspect, the invention provides a roof ventilator. The roof ventilator includes:
Advantages of the present invention include that the proposed roof ventilator is designed so as to optimize roof ventilation. Also, the proposed roof ventilator is designed so as to provide a relative pleasing aesthetical appearance. Also, the proposed roof ventilator is designed so as to be substantially durable and able to withstand relatively harsh environments.
Still furthermore, the proposed roof ventilator is designed so as to be manufacturable using conventional forms of manufacturing such as injection molding with conventional forms of materials such as conventional polymeric resins in order to provide a roof ventilator that will be economically feasible, long-lasting and relatively trouble-free in operation. Furthermore, the proposed roof ventilator is designed so as to be relatively easy to assemble and install.
In some embodiments of the invention, the proposed roof ventilator has a structure that may withstand relatively large compressive forces. In these embodiments, the fastener may bias the modules towards each other with a relatively large force to achieve a relatively rigid roof ventilator while withstanding tension and shear forces exerted onto the roof ventilator.
In at least one embodiment of the invention, the proposed roof ventilator is of the modular-type including individual sections that may be relatively easily assembled together without requiring special tooling or manual dexterity through a set of relatively quick and ergonomic steps.
Furthermore, in some embodiments of the invention, the proposed ventilator includes modules that may be staked with similar modules in a relatively compact manner to facilitate shipment of the ventilator modules.
Other objects, advantages and features of the present invention will become more apparent upon reading of the following non-restrictive description of preferred embodiments thereof, given by way of example only with reference to the accompanying drawings.
In the appended drawings:
Referring to
Referring to
The modules 12, the end plate 16 and the base 18 are secured to each other using fasteners 26. Furthermore, the roof ventilator 10 includes a ventilator passageway 14 (better shown in
Each of the modules 12 defines a module passageway 13 that is part of the ventilator passageway 14. Each of the modules passageways 13 defines a respective longitudinal axis that is substantially parallel to the passageway longitudinal axis. The module passageways 13 are in fluid communication with each other to form the passageway 14.
Each module 12 includes a louver component 28, better shown in
The fastener 26 is operatively coupled to the modules 12 for attaching the modules 12 to each other and biasing the louver supports 32 towards each other.
In some embodiments of the invention, the louver component 28 has a substantially polygonal cross-sectional configuration, for example a substantially square configuration. The louver component 28 is located peripherally relatively to the module passageway 13.
In some embodiments of the invention, at least some of the modules 12 include a baffle component 30, better shown in
Returning to
In some embodiments of the invention, the polygonal cross-sectional configuration is an n-sided polygonal cross-sectional configuration having n vertices and n sides extending between adjacent vertices, n being an integer greater than 2. The louver components 28 each include n louver supports 32, each extending substantially parallel to the passageway longitudinal axis 24. In addition, each louver component 28 includes n louvers 34 for creating a draft within the module passageway 13 upon wind blowing onto the louvers 34. The louvers 34 each extend between a respective pair of adjacent louver supports 32. Similarly, each of the baffle components 30 includes n baffle supports 36 and n baffles 38, each baffle extending between a respective pair of adjacent baffle supports 36.
In some embodiments, the baffle components 28 and the louver components 30 are separately molded using a single polymeric material. However, in other embodiments of the invention, the louver and baffle components 28 and 30 are manufactured in any other suitable manner.
Referring to
In some embodiments of the invention, when the louver and baffle components 28 and 30 are manufactured separately from each other, the baffle component 30 includes a baffle component recess 49 located substantially opposed to the baffle component protrusion 48. In addition, the support end wall 40 includes a louver component protrusion 44 extending substantially away from the support peripheral wall 42. The louver component protrusion 44 engages the baffle component recess 48.
In some embodiments of the invention, the end plate 16, base 18 and modules 12 are secured to each other using a fastener 26 having a substantially elongated fastening member 54. For example, the fastening member 54 includes a bolt 56 and a nut 58 threadable onto the bolt 56.
To that effect, the baffle components and louver components 30 and 28 each include respectively a baffle component fastening aperture 50 and a louver component fastening aperture 52. The baffle component fastening apertures and louver component fastening apertures 50 and 52 are substantially in register with each other such as to allow the insertion of the fastening member 54 therethrough. In other words, the fastening apertures are substantially co-linear with each other.
Referring to
In some embodiments of the invention, support internal flanges 64 extend from the support end wall 40 inside the support peripheral wall 42 towards an adjacent module 12 for abutting against this module 12, as seen in
As seen in
Also, the end plate 16 extends substantially in register with the ventilator passageway and includes end plate apertures 70 located substantially in register with the baffle and louver components fastening apertures 50 and 52.
In some embodiments of the invention, all the louver components 28 extend in respective louver planes that are substantially perpendicular to the passageway longitudinal axis 24. Also, all the baffle components 30 extend in respective baffle planes that are substantially perpendicular to the passageway longitudinal axis 24.
In some embodiments of the invention, a screen 72 is provided at the periphery of the ventilator passageway 14 and inside the louver and baffle components 28 and 30. The screen 72 is provided for preventing particles, insects and animals from entering inside the ventilator passageway 14.
The louvers 28 may take the form of louver plates angled at an angle of from about 30 degrees to about 60 degrees relatively to the passageway longitudinal axis. In a specific embodiment of the invention, the louver plate is angled at about 45 degrees relatively to the passageway longitudinal axis.
Referring to
In some embodiments of the invention, the support peripheral walls 42 are each tapered in a direction leading respectively towards their support end walls 40. In these embodiments, each of the louver components 30 has therefore a configuration in which the cross-sectional area occupied by the louver component 30 diminishes in a direction leading towards the support end walls 40.
Referring to
The cap 20 is substantially pyramidal and is fixed to the end plate 16 using fasteners 88, such as, for example, screws. In addition to presenting a relatively pleasant aesthetic aspect, the cap 20 also reduces turbulence around the roof ventilator 10 so as to improve the efficiency of the roof ventilator 10.
In use, the roof ventilator 10 is manufactured and brought disassembled to a construction site. Then, an intended user may relatively easily select the number of modules 12 that he wishes to use to assemble the roof ventilator 10. Subsequently, the modules 12 are superposed on top of each other with their baffle and louver component fastening apertures 50 and 52 substantially in register with each other. Afterwards, the bolt 56 is inserted through the end plate apertures 70 and the cap 20 is secured to the plate. Afterwards, the bolts 56 are inserted through the baffle and louver component fastening apertures 50 and 52 of all the modules and through the base securing apertures 71, where they are accessible for threading the nut 58 thereonto.
The shape of the louver and baffle components 28 and 30 is such that they are relatively easily stackable in a relatively compact fashion. Therefore, they are relatively easily transported in a relatively small volume. In addition, the configuration of the baffle and louver components 28 and 30 allow for relatively easily molding of these components using simple moulds. Therefore, this brings cost effectiveness into the manufacturing and shipment of these components.
The fasteners 26 bias the modules 12 towards each other. The flanges 62 and 64 resist compressive force such that a relatively large compressive force may be applied by the fastener 26 onto the modules 12. Therefore, the roof ventilator 10 is relatively solid and rigid and may resist relatively large external forces. The baffle and louver supports 36 and 32 resist compressive forces exerted onto the roof ventilator 10, while the fastener 26 resists tension and shear forces that may be exerted onto the roof ventilator 10.
It should also be understood that some of the components shown in
In some embodiments of the invention, as seen in
Although the present invention has been described hereinabove by way of preferred embodiments thereof, it can be modified, without departing from the spirit and nature of the subject invention as defined in the appended claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/CA06/01883 | 11/17/2006 | WO | 00 | 5/18/2009 |