The present invention relates generally to the field of head coverings which have a flexible crown and a generally horizontally extending visor, such as a ball cap, and more particularly to a device providing a wearable substantially rigid guard and brace to cover and conceal the front surfaces and front and side edges of a visor of such a ball cap, the shape of the front of the visor of the ball cap forcibly conforming to the non-bendable shape of the device installed, the device being reversible and primarily affecting the front portion of the cap type bill for comfort.
Various ways to bend and shape visors of baseball caps have been used for some time. A visor's main distinguishing characteristic typically includes a fabric covered canopy made of cardboard or plastic generally affixed to a portion of the rim of the flexible crown of a baseball cap. The visor is adapted to extend over the eyes of the wearer to shade the wearer's eyes. Other similar visors are affixed to hat gear that have no crown for the head of a user, but rather are affixed to a rim that fits around the user's head and extend over the eyes, leaving the top of the user's head exposed. Preferably, the visor of a hat shades and protects portions of the wearer's face from the sun, wind, rain, and other elements.
The visor is usually made of a material to give it a certain amount of stiffness to retain a desired shape while also retaining some type of flexibility. Unfortunately, the fabric of the visor gets dirty or torn over time. By grasping the visor with the user's hands, the user often will manually bend or straighten the visor according to the user's desired preference. By constantly manipulating the cap visor, the visor gets dirty and even torn over time from such normal use. Other visors are somewhat pre-curved from the manufacturer but still are constantly touched and manually adjusted by the user. Furthermore, the curvature of the visor, over time, loses its shape and the user has to start over, compounding the problem of cleanliness and wear.
Thus, although the maintaining a particular desired shape of the visor requires a constant effort and is an issue, it is not the only issue. In any case, no presently known user wearable or un-wearable device addresses the need for forcibly conforming one permanent shape on the front of a cap type visor and concealing a substantial front portion of a cap type visor, including concealing the cap type visor's front, left and right edges and forming them while allowing flexibility of a substantial rear portion of the cap type visor next to the crown of the cap as the crown is tightened and pressed against the forehead; maintaining the front surfaces and edges of a baseball cap visor's cleanliness, hiding dirty and worn spots or tears, and by means of the brace's minimal affect on the rear portion of the cap type visor, adding comfort to the visor when worn in combination with the cap type visor, and lastly, reversing the curve of the cap type bill.
Flexible or adjustable devices for baseball cap type visors do exist in the art for shaping or storing. For example, U.S. Pat. No. 5,533,652 and U.S. Pat. No. 5,908,146 both issued to Levin relate to a cap visor shaping, transport, storage, washing and/or display device including a lateral member with two hook tabs extending up to retain a cap visor with the lateral or central member being arched upwardly in the center with the hook tabs forming a shoulder to receive both sides of a cap visor. An elastic strap extends over the top of the visor to bend the visor to a desired curvature.
U.S. Pat. No. 6,234,367 issued to McCallister teaches a similar device for bending a cap visor. The device includes first and second interconnected block members each having an S-shaped portion upwardly extending from the outer edge thereof that forms a groove on the upper surface for receiving a side edge of a cap visor. A threaded shaft extends from one of the block members and alternately continues with a threaded bore on the other block member so that rotation of the screw in the shaft moves the blocks closer or farther apart. A user can bend a cap visor to a desired curvature by securing the visor within the block grooves and moving the blocks a select distance until the desired curvature is achieved.
U.S. Pat. No. 5,634,575 issued to Scharrenberg relates to another apparatus and method of reforming cap visors. The device includes a visor shaped upper member having a pair of adjustable retention plate strips that snap to each other for bending and retaining a cap visor. The pair of elongated retention plate devices are attached to the upper visor member that is laid on top of the visor. The visor member then bends the cap visor as the two retention plate strips are attached together at the desired juncture the user demands.
U.S. Pat. No. 4,927,063 issued to Fricano relates to a combination cap hanger and cap visor press that includes spring loaded gripping members with a curved form to receive a cap visor. The curvature of the gripping members and the force of the spring combine to press the cap visor into a desired shape. The device has a hanging member portion that is formed in the gripping member to allow the cap to be hung by the visor.
U.S. Pat. No. 5,074,508 issued to Powers provides a retention hook tab with a barb located within a vehicle to insert the cap visor and support the cap out of the way while not being worn.
U.S. Pat. No. 5,163,589 issued to Biehl relates to a cap press including a cylindrical base portion for stretching the body of the cap and a visor clamp with a pair of jaws operably connected to press the cap visor into a predetermined shape.
U.S. Pat. No. 5,161,719 issued to Otteson et al. relates to a cap shaping and drying device having a mesh support frame for the crown and a wire framed projection member for supporting and shaping the visor and is particularly useful for allowing the crown and cap to keep the shape the user intends after washing and drying time.
U.S. Pat. No. 6,196,428 issued to Robak is essentially another cap visor shaping device that consists of a rectangular arched body with a molded hollow sleeve on each end and a molded hanger type hook in the center portion of the body. On one end is a cylindrical sleeve for inserting the visor of a cap and on the other end is another cylindrical sleeve to insert the visor of another cap for shaping. The device has a hanger feature between the two cylinders to hang the hat on a clothes hanger rod.
Barbaccia, U.S. Pat. No. 5,991,927, teaches a shaping device with a bill-shaping wall having a bill locking portion at each of its first and second terminal ends. The bill of the cap fits into the shaping device such that the bill locking portions frictionally hold the bill against the bill-shaping wall, thereby shaping the bill into the shape of the bill-shaping wall. Unfortunately, the bill of the cap extends beyond the bill-shaping device so that the bill or visor is exposed to dirt and wear, as previously described.
Thus, different flexible or adjustable devices do exist in prior art for bending and storing the baseball cap type visor, although none address the need for a wearable and replaceable guard and brace for forcibly conforming a cap type visor to one permanent very rigid un-bendable shape, while also concealing dirt, grime and wear on a substantial front portion of a cap visor's top and bottom surfaces and edges, yet allowing flexibility of a substantial rear portion of the cap visor as the cap band next to the crown is tightened for comfort and security, and furthermore, protecting the front top and bottom surfaces and edges of the cap bill from additional dirt, tears, and wear, and lastly, the ability to reverse the curve of the front portion of a cap type visor with the same outcome of comfort. The present invention addresses these and other needs in the art. No presently known device addresses such needs.
The present invention provides a wearable dual plated enclosure of rigid material defining a guard and brace which may be slipped onto the front portion of a cap type visor by the user and then force the front substantial portion of the visor into one predetermined shape, provide frontal protection against smudging, and hide frayed edges. If desired, the user may remove the guard and brace and replace it with another such brace with a different type of utility accessory such as a gold ball marker, or an adornment, such as a decal, or another fixed shape. The user may select another less curved or flat shaped brace and change the shape of the front of a cap type visor, as in the case of a slightly curved guard and brace, by flipping the brace upside down to forcibly cause the front edge and front portion of the left and right edges of the visor of a cap to curl in the opposite direction, or as in the case of a flat guard and brace, the front edge and front most portion of the left and right edges remain flat but the front portion of the cap type bill have a different aesthetic look. Furthermore, the guard and brace can force a curved bill to be substantially flat, or a flat bill to be slightly curved. Additionally, the present invention is unique in that it provides a permanent flat or curved shape to the substantial front portion of the bill of a cap while at the same time allowing the user to tighten the band of the cap next to the crown of the cap as tight as necessary, forcing the rear portion of the cap bill to bend as the band around the crown of the cap is tightened against the forehead to keep the cap from falling off while actively being worn. This is a unique comfort and security feature that affords the user the ability to not lose their cap as they bend over, run, or otherwise find themselves in windy conditions. And lastly, the guard and brace is adaptable to force a curved cap type visor to be flat or a flat cap type visor to be curved.
It is therefore an object of this invention to provide a device when applied to the front of a baseball cap type visor that is lightweight, inexpensive, and unobtrusive, suitable to be actively worn in combination with the visor head gear.
It is a further object of this invention to provide a device when applied to the front of a baseball cap type visor may be removed and placed on another cap visor.
It is yet another object of this invention to provide a device when applied to the front of a baseball cap type visor will cover and conceal frayed or worn areas on the front of the cap bill so as not to be seen.
It is also an object of this invention to provide a device when applied to the front of a baseball cap type visor provides protection from dirt and grime from handling and tossing around.
It is an object of this invention to provide a device when applied to the front of a baseball cap type visor that can be reversed to make the cap bill edges turn upwards instead of the edges down.
It is yet another object of this invention to provide a device when applied to the front of a baseball cap type visor which does not have to be attached every time the user stores the baseball cap type visor or detached every time the user decides to wear the visor head gear.
It is still further an object of this invention to provide a device when applied to the front of a baseball cap type visor that when worn on the baseball cap type visor has a pleasing, aesthetic, ornamental look to the eye.
It is a further object of this invention to provide a device when applied to the front of a baseball cap type visor will afford the user a way to force the front of the visor to maintain one permanent shape while being stored.
It is still another object of this invention to provide a device for a baseball cap type visor that may be used for advertising.
It is an object of this invention to provide a device when applied to the front of a baseball cap type visor that covers and conceals a substantial portion of the front portion of a cap bill or visor.
It is an object of this invention to provide a device when applied to a baseball cap type visor that can forcibly conform the front portion of the curve of a cap bill to remain in one shape while allowing the rear portion of the cap bill to flex as the band of the crown of the cap is comfortably tightened against the forehead to safely keep the cap from falling off while actively being worn.
It is an object of this invention to provide a device when applied to the front of a baseball cap type visor that is reversible and can be flipped over to forcibly conform the front portion of the cap bill to another permanent shape while allowing the rear portion of the cap bill to bend as the band of the crown of the cap is tightened against the forehead to keep the cap from falling off while actively being worn.
It is an object of this invention to provide a device when applied to the front of a baseball cap type visor that is able to forcibly conform the front portion of a flat cap bill to become permanently curved, and a vice-versa, forcibly conform the front portion of a curved cap bill to become permanently flat.
It is an object of this invention to provide a device when applied to the front of a baseball cap type visor, the user is able to select additional functional accessories that may be added to the device.
These and other objects, features, and advantages will be immediately apparent to those of skill in the art from a review of the following detailed description along with the accompanying drawings.
So that the manner in which the above recited features, advantages and objects of the present invention are attained and can be understood in detail, more particular description of the invention, briefly summarized above, may be had by reference to embodiments thereof which are illustrated in the appended drawings.
The spaced apart top planar member 14a and bottom planar member 14b and joining wall or fold 16 of the brace 10 of the embodiment of
Many other materials lend themselves to such rigid properties allowing for no bend or motion, yet having casting, cutting or stamping ease and thus the preference of tempered aluminum or steel should not limit the scope of the invention. For example, the device may be made of a precious metal, spring steel, metal alloy, spring alloy, rigid polymer, polyolefins, polyamides, polyethylene, polypropylene, copolymers, and terpolymers thereof. While the manufacture of the visor guard and brace device 10 by a multi-step process of using a metal material of a particular stock, that is subsequently stamped, cast, molded, or cut is preferred, it can also be appreciated that the visor guard and brace device 10 can also be thermoformed or a combination thereof, such as is the case with a corrugated carbide fiber plastic or other similar plastic or nylon raw materials and such materials are well within the scope of the present invention.
As previously described, the spaced apart top planar member 14a and bottom planar member 14b and joining wall or fold 16 in
The spaced apart top planar member 14a and bottom planar member 14b and joining wall or fold 16 in
Additionally, the brace 10 of spaced apart top planar member 14a and bottom planar member 14b and joining wall or fold 16 in
In
Other devices 26, without detracting from the utility of the invention, may allow for the visor guard and brace 10 to be used as ornamentation of the ball cap. Such additional features include the spaced apart top planar member 14a and bottom planar member 14b with joining wall or fold 16 having fixed design on the top and bottom plate surfaces, either stamped, painted, cut, molded or affixed to the plate. Additionally, the device 26 may substantially cover the entire device 10. Furthermore, the brace 10 may also render itself to different shapes other than an arch, for example the spaced apart top planar member 14a and bottom planar member 14b with joining wall or fold 16 may more closely define a flat shape, the brace 10 being more than able to hold a shape permanently according to a user selectively choosing a pre-styled shape. Finally, the brace 10 with or without the device 26 may be packaged for resale as a single unit or a separate units.
As shown in
While the preferred embodiment of the invention comprises a substantially rigid spaced apart top planar member and bottom planar member with joining wall or fold, the spaced apart top planar member and bottom planar member with joining wall or fold may also be made of a relatively pliable material that is reinforced with another rigid material at intervals within the spaced apart top planar member and bottom planar member with joining wall or fold to hold a rigid unbendable user desired shape of the front portion of a cap type visor.
Other alterations and modifications of the invention will likewise become apparent to those of ordinary skill in the art upon reading the present disclosure, and it is intended that the scope of the invention disclosed herein be limited only by the broadest interpretation of the appended claims to which the inventors are legally entitled.
This is a Continuation in Part of U.S. patent application Ser. No. 10/908,250, filed May 4, 2005, which application claims the benefit of U.S. Provisional Application Ser. No. 60/568,207 filed May 6, 2004.
Number | Date | Country | |
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60568207 | May 2004 | US |
Number | Date | Country | |
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Parent | 10908250 | May 2005 | US |
Child | 11739325 | Apr 2007 | US |