This application is based on and claims the benefit of priority from Japanese Patent Application No. 2018-063611, filed on 29 Mar. 2018, the content of which is incorporated herein by reference.
The present invention relates to a stator frame, a stator, and a rotary electric machine.
In a rotary electric machine (a motor or the like) including a rotor and a stator, the stator includes an iron core to which a winding is inserted, and a stator frame mounted in the outer circumferential surface of the iron core. When a rotary electric machine is driven, heat is generated in a stator or the like due to heat loss such as iron loss. Thus, a structure has been adopted, the structure provided with a flow path through which a refrigerant flows, in between a stator frame and a housing fit to the outside of the stator frame for cooling a stator (see, for example, Patent Document 1).
Patent Document 1: Japanese Unexamined Patent Application, Publication No. 2011-15578
In the rotary electric machine described above, a groove is formed in the outer circumferential surface of the stator frame. When a housing having a substantially cylindrical shape is fit to the outside of the stator frame, an opening of the groove provided in the outer circumferential surface of the stator frame is blocked by the inner circumferential surface of the housing. As a result, a flow path through which a refrigerant can flow is formed between the outer circumferential surface of the stator (stator frame) and the inner circumferential surface of the housing. However, in conventional rotary electric machines, both end portions of a winding in an axis direction is separated not only from an iron core, but also from a flow path. Thus, in conventional rotary electric machines, there has been a problem that heat generated in both end portions of a winding is hard to be dissipated.
An object of the present invention is to provide a stator frame, a stator, and a rotary electric machine excellent in heat dissipation properties.
(1) The present invention relates to a stator frame (for example, a stator frame 22 described later) having a substantially cylindrical shape and including a function of cooling a stator (for example, a stator 20 described later) of a rotary electric machine, the stator frame including a cooling groove (for example, a cooling groove 230 described later) provided along a circumferential direction of an outer circumferential surface in between one end side and another end side in an axis direction (for example, an X direction described later) as a flow path (for example, a flow path 23 described later) of a refrigerant in the outer circumferential surface of the stator frame, in which, in a section of the stator frame cut in a plain surface including an axis (for example, a rotary axis line S described later) of the stator frame, a surface length or the cooling groove per a unit section region (for example, a unit section region S1 described later) at one end side and another end side in the axis direction is longer than a surface length of the cooling groove per a unit section region (for example, a unit section region S2 described later) at a vicinity of a center in the axis direction.
(2) In the stator frame of (1), in the cooling groove in the section of the stator frame, a groove width (for example, a groove width W described later) in between one end side and another end side in the axis direction may be uniform, and a groove pitch (for example, a groove pitch P1 described later) in regions at one end side and another end side in the axis direction may be narrower than a groove pitch (for example, a groove pitch P2 described later) in a region at a vicinity of a center in the axis direction.
(3) In the stator frame of (1), in the cooling groove in the section of the stator frame, a groove pitch (for example, a groove pitch P1 described later) in one end side and another end side in the axis direction may narrower than a groove pitch (for example, a groove pitch P2 described later) in a region at a vicinity of a center in the axis direction, and a groove width (for example, a groove width W1 described later) in regions at one end side and another end side in the axis direction may be narrower than a groove width (for example, a groove width W2 described later) in a region at a vicinity of a center in the axis direction.
(4) In the stator frame of (1), in the cooling groove in the section of the stator frame, a groove depth (for example, a groove depth D1 described later) regions at one end side and another end side in the axis direction may be deeper than a groove depth (for example, a groove depth D2 described later) in a region at a vicinity of a center in the axis direction.
(5) The present invention relates to a stator (for example, a stator 20 described later) including the stator frame of any of (1) to (4), and an iron core (for example, an iron core 21 described later) having a substantially cylindrical shape and provided at an inner circumferential side of the stator frame.
(6) The present invention relates to a rotary electric machine (for example, a motor 1 described later) including the stator of (5) and a rotor (for example, a rotor 30 described later) supported by a rotary axis (for example, a rotary axis 32 described later) and provided at an inner circumferential side of the stator.
According to the present invention, a stator frame, a stator, and a rotary electric machine excellent in heat dissipation properties can be provided.
Hereinafter, embodiments of the present invention will be described. Note that all of the diagrams attached herein are schematic diagrams, and shape, scale, vertical and horizontal dimensional ratio, and the like of each part are changed or exaggerated from an actual object for easy understanding. In the diagrams, hatching indicating a section of a member or the like is omitted as appropriate.
In this specification or the like, terms specifying shape, geological conditions, and degrees of these, for example, terms such as “orthogonal” or “direction”, include, in addition to the strict meaning of the terms, a range of a degree that is considered as substantially orthogonal or the like, and a range that is considered as substantially the direction. A line that is a rotation center of a rotary axis 32 described later is referred to as “rotary axis line S”, and a direction along the rotary axis line S is also referred to as “axis direction”. The rotary axis line S of the rotary axis 32 coincides with a center axis of stator frame 22 (described later).
In embodiments, in diagrams such as
First, a motor 1 (rotary electric machine) including, a stator frame 22 of a first embodiment will be described. A basic configuration of the motor 1 in the first embodiment is the same as those in second and third embodiments described later.
As shown in
The supply port 14 is a hole for supplying a refrigerant to a flow path 23 (described later) of the stator frame 22. An opening on the outside of the supply port 14 is connected to a supply piping (not shown) of the refrigerant. An opening in the inside of the supply port 14 communicates with an annular groove 240 (see
The hole portion 16 is an opening through which a power line 27 drawn from the stator 20 passes. The axis hole 12 is a hole through which a rotary axis 32 (described later) passes. The stator 20 is a composite member that forms a rotary magnetic field for rotating the rotor 30. The stator 20 is formed to be a cylindrical shape as a whole, and is fixed to the inside of the frame 10. The stator 20 includes the iron core 21 and the stator frame 22.
The iron core 21 is a member having an inside to which the winding 26 can inserted. The iron core 21 is formed to be a cylindrical shape, and is arranged in the inside of the stator 20. The iron core 21 is formed with a plurality of grooves (not shown) in the inside surface, and the winding 26 is inserted to these grooves. A part of the winding 26 projects from both end portions of the iron core 21 in an axis direction (X direction) of the iron core 21. The iron core 21 is manufactured, for example, by layering a plurality of thin plates such as an electrical steel plate to form a laminate, bonging the laminate, and integrating the laminate by caulking or the like. The iron core 21 is bonded firmly with the stator frame 22 so as to accept counterforce generated by a torque of the rotor 30. Note that, although not shown in
The stator frame 22 is a member holding the iron core 21 in the inside. The stator frame 22 is formed to be a substantially cylindrical shape, and is arranged on the outside of a radial direction (Y direction) of the stator 20. The stator frame 22 includes a cooling groove 230 in the outer circumferential surface. The cooling groove 230 is a groove formed along the circumferential direction of the outer circumferential surface of the stator frame 22 from one end side to another end side in the axis direction (X direction).
The cooling groove 230 of the present embodiment is a line of a spiral groove formed in the outer circumferential surface of the stator frame 22. As shown in
As described above, the flow path 23 is formed by the fitting of the stator frame 22 and the frame body 11. Thus, when the stator frame 22 exists alone, the refrigerant does not flow through the cooling groove 230. In the present embodiment, description of the flowing of the refrigerant through the cooling groove 230 will be made with an assumption that the frame body 11 is fit to the outside of the stator frame 22.
A refrigerant (not shown) for cooling heat transmitted from the iron core 21 flows through the flow path 23. The refrigerant supplied from the supply port 14 of the frame body 11 (frame 10) flows through the outer circumferential surface of the stator frame 22 while turning in a spiral along the flow path 23. The refrigerant flows through the flow path 23 while performing heat exchange with the outer circumferential surface of the stator frame 22 via the cooling groove 230, and is discharged from the discharge port 15 of the frame body 11 to the outside. Note that
As shown in
The rotary axis 32 is a member supporting the rotor 30. The rotary axis 32 is inserted to penetrate an axis center of the rotor 30, and is fixed to the rotor 30. A pair of bearings 13 are fit to the rotary axis 32. The bearing 13 is a member supporting the rotary 32 in a rotatable manner, and is provided in the frame body 11. The rotary 32 is supported in a rotatable manner around the rotary axis line S by the frame body 11 and the bearings 13. The rotary axis 32 penetrates the axis hole 12, and, for example, is connected to a cutting tool, a power transmission mechanism installed at the outside, a deceleration mechanism, or the like (all of them are not shown).
In the motor 1 shown in
Next, the cooling groove 230 formed in the stator frame 22 of the first embodiment will be described.
The annular grooves 240 are formed along the circumferential direction of the outer circumferential surface at both end portions in the axis direction (X direction) of the stator frame 22. At one end side and another end side in the axis direction, the annular grooves 240 respectively communicate with end portions (an introducing portion and a discharge portion for the refrigerant) of the cooling groove 230, and a also communicate with the supply port 14 and the discharge port 15 of the refrigerant (see
As shown in
Next, a relationship between a surface length and heat dissipation properties of the cooling groove 230 will be described.
Note that in
The cooling groove 230 formed in the outer circumferential surface of the stator frame 22 can perform heat exchange of a larger amount with the refrigerant as the surface length per the unit section region is longer. The surface length is a length (length indicated by minute oblique lines) obtained by summing lengths of two side surfaces and a bottom surface of the cooling groove 230. The total area obtained by integrating this surface length along the cooling groove 230 having a spiral shape is an area contributing to heat dissipation (heat exchange). When the total length of the cooling groove 230 is the same, in the cooling groove 230, as the surface length per the unit section region is longer, the heat dissipation properties are more excellent. Note that the surface length per the unit section region is represented by the total sum of the surface length of the cooling groove 230 included in the region.
As described above, in the cooling groove 230 formed in the stator frame 22 of the first embodiment, the groove p itch P1 in the regions at one end side and another end side in the axis direction is narrower than the groove pitch P2 in the region at the vicinity of the center in the axis direction. As a result, in the regions at one end side and another end side in the axis direction, since the array density of the cooling groove 230 is high, as shown in
During operation of the motor 1, heat is generated in the winding 26 inserted to the iron core 21, in the inside of the stator frame 22. However, as shown in
Note that, as shown in
On the other hand, the stator frame 22 of the first embodiment is configured such that the surface length of the cooling groove 230 per the unit section region S1 at one end side and another end side in the axis direction is longer than the surface length of the cooling groove 230 per the unit section region S2 at the vicinity of the center in the axis direction. Thus, among the amount of heat generated in the end portion 26a of the winding 26, a larger amount of heat (thick arrows in the drawing) can be dissipated to the cooling groove 230 provided at one end side and another end side in the axis direction.
In general, the motor 1 is designed as a whole such that a region having low heat dissipation properties has a protection temperature or lower. Thus, although higher torque can be obtained, since there is limitation in temperature, the performance (mainly, continuous torque) as a motor is suppressed. However, the stator frame 22 of the first embodiment is excellent in the heat dissipation properties in the end portion 26a of the winding 26, as described above. Thus, the motor 1 including the stator frame 22 of the first embodiment can designed such that higher torque can be obtained.
Note that in the regions at one end side and another end side in the axis direction, the stator frame 22 of the first embodiment has a high array density of the cooling groove 230, and therefore there is concern that the flow path (piping path) resistance is large in this region. When the flow path resistance is large, the flow rate per time of the refrigerant cannot be increased, and therefore the heat dissipation properties are impaired. However, with the stator frame 22 of the first embodiment, in the region at the vicinity of the center in the axis direction, since the array density of the cooling groove 230 is low, the flow path resistance is not large as a whole. In the stator frame 22, in the region at the vicinity of the center in the axis direction, since the heat resistance among the winding 26, the iron core 21, and the stator frame 22 is naturally low, even when the groove pitch P2 is set wide, there is hardly any influence to the heat dissipation properties. Accordingly, the stator frame 22 of the first embodiment can have more excellent heat dissipation properties without increasing the flow path resistance.
As shown in
In the cooling groove 230 formed in the stator frame 222 of the second embodiment, in the regions at one end side and another end side in the axis direction, the groove pitch P1 and the groove width W1 are narrower than the groove pitch P2 and the groove width W2 in the region at the vicinity of the center in the axis direction, respectively. Thus, the surface length of the cooling groove 230 per the unit section region (S1) at one end side and another end side in the axis direction is longer than the surface length of the cooling groove 230 per the unit section region (S2) in the vicinity of the center in the axis direction. Accordingly, similar to the stator frame 22 of the first embodiment, the stator frame 222 of the second embodiment can dissipate large amounts of heat among heat generated in the end portion 26a of the winding 26 to the cooling groove 230.
Since the cooling groove 230 formed in the stator frame 222 of the second embodiment has the groove pitch P1 and the groove width W1 both being narrow in the regions at one end side and another end side in the axis direction, the surface length the cooling groove 230 in the regions can be made longer. In the cooling groove 230 formed in the stator frame 222 of the second embodiment, by widening the groove pitch P2 and the groove width W2 in the region at the vicinity of the center in the axis direction, the flow path resistance can be prevented from increasing as a whole. Note that the cooling groove 230 formed in the stator frame 222 of the second embodiment may be configured such that the groove pitch P1 and/or the groove width W1 is/are gradually widened toward the region at the vicinity of the center in the axis direction.
As shown in
In the cooling groove 230 formed in the stator frame 322 of the third embodiment, the groove depth D1 in the regions at one end side and another end side in the axis direction is deeper than the groove depth D2 in the region at the vicinity of the center in the axis direction. Thus, the surface length of the cooling groove 230 per the unit section region (S1) at one end side and another end side in the axis direction is longer than the surface length of the cooling groove 230 per the unit section region (S2) at the vicinity of the center in the axis direction. Accordingly, similar to the stator frame 22 of the first embodiment, the stator frame 322 of the third embodiment can dissipate large amounts of heat among heat generated in the end portion 26a of the winding 26 to the cooling groove 230.
In the cooling groove 230 formed in the stator frame 322 or the third embodiment, the groove depth is made deep in the regions at one end side and another end side in the axis direction, so that the surface length is increased. Thus, as shown in
The embodiments of the present invention have been described above. However, the present invention is not limited to the embodiments described above, and may be variously modified or changed as in the modifications described later, and those are also included in the technical scope of the present invention. The effects described in the embodiments are only a list of the most suitable effects generated by the present invention, and are not limited to those described in the embodiments. Note that the embodiments described above and the modifications described later can be used in combination as appropriate, and detailed description thereof is omitted.
In the embodiments, a case where the cooling groove 230 is a line of a spiral groove has been described. However, the cooling groove 230 is not limited thereto. The cooling groove 230 may be a plurality of lines of spiral grooves, or may be parallel grooves. In the embodiments, an example in which the cooling groove 230 has a concaved groove shape has been described. However, the cooling groove 230 is not limited thereto. The cooling groove 230 may have a groove shape that is a right-triangle in which one side is an inclined surface, or may have a groove shape that is a triangle shape (V shape) in which both sides are inclined surfaces. The cooling groove 230 may have a groove shape that is a trapezoid in which both sides having a bottom side therebetween are inclined surfaces, or may have a groove shape in which a bottom side is a semicircular shape (U shape). In addition to the above, the cooling groove 230 may have any shape as long as the refrigerant can flow through the cooling groove 230 appropriately. In the embodiments an example has been described in which the motor is the rotary electric machine to which the stator frame and the stator according to the present invention can be applied. However, the rotary electric machine is not limited thereto. The rotary electric machine to which the stator frame and the stator according to the present invention can be applied may be a power generator.
1: Motor (rotary electric machine), 11: Frame body, 20: Stator, 21: Iron core, 22, 222, 322: Stator frame, 23: Flow path, 26: Winding, 30: Rotor, 230: Cooling groove, D1, D2: Groove depth, P, P1, P2: Groove pitch, S1, S2: Unit section region, W, W1, W2: Groove width
Number | Date | Country | Kind |
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2018-063611 | Mar 2018 | JP | national |