1. Technical Field
This disclosure relates generally to a turbine engine and, more particularly, to a stator vane arrangement that directs a flow of gas in a turbine engine.
2. Background Information
A typical turbine engine includes a fan section, a compressor section, a combustor section and a turbine section. The engine may also include a stator vane arrangement. The stator vane arrangement may guide a flow of core gas into the turbine section. Alternatively, the stator vane arrangement may guide the flow of core gas between adjacent stages of the turbine section.
A typical stator vane arrangement includes a plurality of circumferential vane arrangement segments. Each vane arrangement segment includes one or more stator vane airfoils that extend radially between an inner platform segment and an outer platform segment. The vane airfoils as well as the inner and the outer platform segments are formed integral with one another; e.g., cast as a unitary body singlet or doublet.
Exterior surfaces of the vane airfoils and/or gas path surfaces of the inner and the outer platform segments may be coated with an oxidation or thermal barrier layer. A thermal barrier layer may partially insulate the vane arrangement segment material from relatively hot core gas that flows through the turbine section during engine operation. An oxidation coating may primarily increase oxidation and corrosion resistance of the parent alloy material. One or more of the vane airfoils and/or relatively large overhangs of one or more of the platforms segments may create blind spots during a typical line of sight coating process. These blind spots may increase the time and/or expense of coating the vane arrangement segment. The blind spots may also prevent an even coating from being applied to the vane arrangement segment, which may increase thermal fatigue of the vane arrangement segment material during engine operation.
There is a need in the art for an improved stator vane arrangement.
According to an aspect of the invention, a stator vane arrangement is provided for a turbine engine. The stator vane arrangement includes a first vane platform, a second vane platform and a plurality of stator vanes that extend radially between the first and the second vane platforms. The first and the second vane platforms extend circumferentially around an axis. The first vane platform includes an aperture. The stator vanes are arranged circumferentially around the axis. The stator vanes include a first stator vane that extends radially into the aperture and is fastened to the first vane platform.
According to another aspect of the invention, an engine assembly is provided for a turbine section of a turbine engine. The engine assembly includes a stator vane arrangement for directing gas into or through the turbine section. The vane arrangement includes a first vane platform, a second vane platform and a plurality of vanes. The vanes are arranged circumferentially around an axis and extend radially between the first and the second vane platforms. The first vane platform includes an aperture. The stator vanes include a first stator vane that extends radially into the aperture and that is mechanically fastened to the first vane platform.
According to still another aspect of the invention, a turbine engine is provided that includes a plurality of engine sections arranged along an axis. The engine sections include a compressor section, a combustor section and a turbine section. The turbine engine also includes a stator vane arrangement that directs gas for one of the engine sections. The stator vane arrangement includes a first vane platform, a second vane platform and a plurality of vanes. The vanes are arranged circumferentially around the axis and extend radially between the first and the second vane platforms. The first vane platform includes an aperture. The stator vanes include a first stator vane that extends radially into the aperture and is fastened to the first vane platform.
The first vane platform and/or the second vane platform may each be configured as or include a unitary annular body.
The first vane platform and/or the second vane platform may each be configured at least partially from sheet metal.
The second vane platform may be configured as or include an outer vane platform. The first vane platform may be configured as or include an inner vane platform, which is arranged radially within the outer vane platform.
The first vane platform may be configured as or include an outer vane platform. The second vane platform may be configured as or include an inner vane platform, which is arranged radially within the outer vane platform.
The second vane platform may include a second aperture. The first stator vane may extend radially into the second aperture. The first stator vane may be fastened to the second platform.
The aperture may be one of a plurality of apertures included in the first vane platform. The stator vanes may respectively extend radially into the apertures, and may be fastened to the first vane platform.
The first stator vane may be configured as or include a hollow airfoil.
A seal element may at least partially or substantially seal a gap between the first vane platform and the first stator vane. The seal element may be configured as or include a seal ring through with the first stator vane extends. The seal element may also or alternatively be configured as or include a boot.
The aperture may extend radially into the first vane platform to a surface. The first stator vane may radially engage the surface.
The aperture may extend radially through the first vane platform. The first stator vane may extend radially through the aperture to a flange, which may radially engage the first vane platform.
A boot may be connected to the first vane platform. The aperture may extend radially through the first vane platform. The first stator vane may extend radially through the aperture and into the boot.
The first stator vane may extend radially through the boot to a flange. The flange may radially engage the boot.
A collar may be connected to the first stator vane and radially engage the first vane platform.
A platform reinforcement element may be connected to the first vane platform. The reinforcement element may be arranged radially between the first vane platform and the first stator vane.
A gear train may connect a rotor in a first of the engine sections to a rotor in a second of the engine sections. The engine sections may include a fan section that is configured as or includes the first of the engine sections.
The foregoing features and the operation of the invention will become more apparent in light of the following description and the accompanying drawings.
Each of the engine sections 28, 29A, 29B, 31A and 31B includes a respective rotor 40-44. Each of the rotors 40-44 includes a plurality of rotor blades arranged circumferentially around and connected (e.g., formed integral, mechanically fastened, welded, brazed or otherwise adhered) to one or more respective rotor disks. The fan rotor 40 is connected to a gear train 46; e.g., an epicyclic gear train. The gear train 46 and the LPC rotor 41 are connected to and driven by the LPT rotor 44 through a low speed shaft 48. The HPC rotor 42 is connected to and driven by the HPT rotor 43 through a high speed shaft 50. The low and high speed shafts 48 and 50 are rotatably supported by a plurality of bearings 52. Each of the bearings 52 is connected to the second engine case 38 by at least one stator such as, for example, an annular support strut.
Air enters the turbine engine 20 through the airflow inlet 24, and is directed through the fan section 28 and into an annular core gas path 54 and an annular bypass gas path 56. The air within the core gas path 54 may be referred to as “core gas”. The air within the bypass gas path 56 may be referred to as “bypass gas” or “cooling gas”. The core gas is directed through the engine sections 29-31 and exits the turbine engine 20 through the airflow exhaust 26. Within the combustion section 30, fuel is injected into and mixed with the core gas and ignited to provide forward engine thrust. The bypass gas is directed through the bypass gas path 56 and out of the turbine engine 20 to provide additional forward engine thrust or reverse thrust via a thrust reverser. The bypass gas may also be utilized to cool various turbine engine components within one or more of the engine sections 29-31.
Referring still to
The inner vane platform 60 and/or the outer vane platform 62 may each be configured as a unitary tubular body; e.g., a vane platform hoop. The inner vane platform 60 and/or the outer vane platform 62, for example, may each be formed (e.g., hydroformed and/or otherwise shaped) from a sheet of metal (e.g., nickel or cobalt alloy sheet metal) or any other suitable material. In another example, the inner vane platform 60 and/or the outer vane platform 62 may each be cast as and/or milled, forged or otherwise constructed from a unitary body; e.g., from a circumferentially non-segmented body or a block of material. Alternatively, one or more of the vane platforms 60 and 62 may each be respectively configured from a plurality of circumferentially extending platform segments 66 and 68 as illustrated in
Referring to
The outer vane platform 62 extends circumferentially around the axis 22. The outer vane platform 62 extends axially between an upstream end 80 and a downstream end 82. The outer vane platform 62 extends radially between an inner platform side 84 and an outer platform. side 86. The inner platform side 84 partially defines an outer surface of the core gas path 54 (see
The stator vane assemblies 64 are arranged circumferentially around the axis 22. One or more of the stator vane assemblies 64 each includes a stator vane 90 (e.g., a hollow stator vane), an inner vane boot 92 (e.g., an annular vane boot), an outer vane boot 94 (e.g., an annular vane boot), a first fastener 96 (e.g., an annular seal ring clamp), and a second fastener 98 (e.g., a parti- or semi-annular clip).
Referring to
Referring still to
The inner vane mount 102 includes an annular mount base 110 and an annular mount flange 112. The base 110 extends radially from the airfoil 100 to a stator vane inner end 114. The flange 112 is arranged at (e.g., adjacent, proximate or on) the inner end 114. The flange 112 extends out from and around the base 110.
The outer vane mount 104 extends radially from the airfoil 100 to a stator vane outer end 116. The outer vane mount 104 includes an annular channel 118. The channel 118 extends into and around the outer vane mount 104.
The inner vane boot 92 includes an annular boot base 120 and one or more annular boot flanges 122 and 124. The base 120 extends radially between the inner flange 122 and the outer flange 124. Each of the flanges 120 and 124 extends out from and around the base 120.
The outer vane boot 94 includes an annular boot base 126 and an annular boot flange 128. The base 126 extends radially out from the flange 128, and includes an interior annular rib 130. The flange 128 extends around the base 126.
Referring still to
The outer end 116 of each stator vane 90 is guided radially through a respective vane aperture 78 to mate the respective outer vane mount 104 with the outer vane platform 62. Each outer vane mount 104 extends radially through a respective vane aperture 88 and into the respective outer vane boot 94. The rib 130 is arranged within the channel 118, and clamped against the outer vane mount 104 with the second fastener 98. In this manner, the outer vane boot 94 and the second fastener 98 fasten the stator vane 90 to the outer vane platform 62, and may at least partially or substantially seal a gap between the stator vane 90 and the outer vane platform 62. In addition, the outer vane boot 94 positions the respective stator vane 90 circumferentially and/or axially relative to the outer vane platforms 62.
The respective inner vane mount 102 is mated with the inner vane platform 60. Each inner vane mount 102 extends radially through the respective vane aperture 78 and into the respective inner vane boot 92. The mount flange 112 radially engages (e.g., contacts) the inner boot flange 122. The mount flange 112 and the inner boot flange 122 are clamped together with the first fastener 96. In this manner, the inner vane boot 92 fastens the stator vane 90 to the inner vane platform 60, and may at least partially or substantially seal a gap between the stator vane 90 and the inner vane platform 60. In addition, the inner vane boot 92 positions the respective stator vane 90 circumferentially and/or axially relative to the inner vane platforms 60.
In some embodiments, as illustrated in
The stator vane 142 includes the airfoil 100 arranged and connected radially between an inner vane mount 148 and an outer vane mount 150. The inner vane mount 148 includes an annular mount base 152 and an annular retainer collar 154. The base 152 may be formed integrally with the airfoil 100. The base 152 extends radially from the airfoil 100 towards the stator vane inner end 114. The collar 154 includes an annular collar flange 156 that extends away from and circumscribes the base 152. The outer vane mount 150 includes an annular mount base 158 and an annular mount flange 160. The base 158 extends radially from the airfoil 100 to the stator vane outer end 116. The flange 160 is arranged at (e.g., adjacent, proximate or on) the stator vane outer end 116. The flange 160 extends out from and circumscribes the base 158, and is formed integral with the base 158.
The inner vane boot 144 includes an annular boot base 162 and an annular boot flange 164. The base 162 extends radially in from the flange 164. The flange 164 extends around the base 162, and may be segmented.
The outer vane boot 146 includes an annular boot base 166 and an annular boot flange 168. The base 166 extends radially out from the flange 168. The flange 168 extends around the base 166, and may be segmented.
Referring still to
In contrast to the assembly of the stator vane arrangement 58, the inner end 114 of each stator vane 142 is guided radially through a respective vane aperture 88 to mate the respective inner vane mount 148 with the inner vane platform 60. The mount base 152 extends radially through a respective vane aperture 78 and into the respective inner vane boot 144. The collar 154 is arranged at least partially within the inner vane boot 144. The collar 154 is fastened to the mount base 152 at the stator vane inner end 114 with one or more fasteners; e.g., threaded studs and nuts. The collar flange 156 radially engages the inner platform side 74 through a seal element 170. This seal element 170 may be a seal ring such as, for example, w-seal, an s-seal, a piston seal or any other types of non-segmented or segmented seal ring. The seal element 170 may at least partially or substantially seal a gap between the stator vane 142 and the inner vane platform 60.
The respective outer vane mount 150 is mated with the outer vane platform 62. Each mount base 158 extends radially through the respective vane aperture 88 and into the respective outer vane boot 146. The mount flange 160 radially engages the outer platform side 86 through a seal element 172. This seal element 172 may be a seal ring such as, for example, w-seal, an s-seal, a piston seal or any other types of non-segmented or segmented seal ring. The seal element 172 may at least partially or substantially seal a gap between the stator vane 142 and the outer vane platform 62. In this manner, the mount flange 160 and the collar flange 156 fasten the respective stator vane 142 to the inner and the outer vane platforms 60 and 62.
The afore-described stator vane arrangements and their components may have various configurations other than those described above and illustrated in the drawings. For example, the stator vane arrangement of
The terms “upstream”, “downstream”, “inner” and “outer” are used to orientate the components of the stator vane arrangements described above relative to the turbine engine and its axis. A person of skill in the art will recognize, however, one or more of these components may be utilized in other orientations than those described above. The present invention therefore is not limited to any particular stator vane arrangement spatial orientations.
A person of skill in the art will recognize the stator vane arrangement may be included in various turbine engines other than the one described above. The stator vane arrangement, for example, may be included in a geared turbine engine where a gear train connects one or more shafts to one or more rotors in a fan section and/or a compressor section. Alternatively, the stator vane arrangement may be included in a turbine engine configured without a gear train. The stator vane arrangement may be included in a turbine engine configured with a single spool, with two spools as illustrated in
While various embodiments of the present invention have been disclosed, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the invention. For example, the present invention as described herein includes several aspects and embodiments that include particular features. Although these features may be described individually, it is within the scope of the present invention that some or all of these features may be combined with any one of the aspects and remain within the scope of the invention. Accordingly, the present invention is not to be restricted except in light of the attached claims and their equivalents.
This application claims priority to U.S. Provisional Patent Appln. No. 61/807,152 filed Apr. 1, 2013, which is hereby incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2014/032533 | 4/1/2014 | WO | 00 |
Number | Date | Country | |
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61807152 | Apr 2013 | US |