The present disclosure relates generally to door assemblies for appliances, and more particularly to lighting assemblies and status indicators mounted within doors of appliances.
Appliances frequently include doors for closing, insulating, concealing, or otherwise providing selective access to cavities or chambers of the appliance. These doors typically include an inner door and an outer door that are separated by an air gap which may be filled with fiberglass or insulating foam, e.g., for thermal insulation, sound dampening, etc. In order to provide a user with information regarding the appliance operation, e.g., such as a status of an operating cycle or an indication that a cycle is complete, status indicators are often positioned on the outer door of the appliance such that they are visible to a user of the appliance.
The status indicators are often light diffusers or light pipes that simply diffuse or transmit light generated by a separate light source. Notably, it is often desirable to properly line up the light source with the light pipe to achieve consistent brightness, intensity, and uniformity. Typically, light sources are mounted to light boards that are directly coupled to the inner door to reduce wiring complexity of such light sources and to simplify the assembly of the door. However, such a construction may require the complete wiring of the light board prior to installation of the outer door, which may cause difficulties in properly aligning the light sources (which are fixed to the inner door) with the status indicators (which are fixed to the outer door).
Accordingly, an appliance having features for simplified assembly and improved illumination of status indicators would be useful. More specifically, a lighting assembly for an appliance that permits simple assembly of an inner door and an outer door with proper alignment of a light source and external status indicator would be particularly beneficial.
Aspects and advantages of the invention will be set forth in part in the following description, may be apparent from the description, or may be learned through practice of the invention.
In accordance with one exemplary embodiment of the present disclosure, a door assembly for an appliance is provided. The door assembly includes an inner door, an outer door spaced apart from the inner door to define a door gap, and a status indicator mounted to the outer door. An alignment feature is mounted to the outer door and extends into the door gap and a lighting assembly is positioned within the door gap. The lighting assembly includes a mounting flange mounted to the inner door, a board assembly including at least one light source for illuminating the status indicator, and a biasing assembly operably coupling the board assembly to the mounting flange, the biasing assembly configured for urging the board assembly against the alignment feature to align the light source with the status indicator.
In accordance with another exemplary embodiment of the present disclosure, a dishwasher appliance defining a vertical direction, a lateral direction, and a transverse direction is provided. The dishwasher appliance includes a wash tub positioned within the cabinet and defining a wash chamber, a door assembly pivotally mounted to the cabinet to provide selective access to the wash chamber, the door assembly including an inner door and an outer door spaced apart from the inner door to define a door gap, and a status indicator mounted to the outer door and including an alignment feature. A lighting assembly is positioned within the door gap and includes a mounting flange mounted to the inner door, a board assembly including at least one light source for illuminating the status indicator, and a biasing assembly positioned between the mounting flange and the board assembly for urging the board assembly against the alignment feature to align the light source with the status indicator.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
The tub 104 includes a front opening 114 and a door 116 hinged at its bottom for movement between a normally closed vertical position (shown in
As best illustrated in
Some or all of the rack assemblies 122, 124, 126 are fabricated into lattice structures including a plurality of wires or elongated members 130 (for clarity of illustration, not all elongated members making up rack assemblies 122, 124, 126 are shown in
Dishwasher 100 further includes a plurality of spray assemblies for urging a flow of water or wash fluid onto the articles placed within wash chamber 106. More specifically, as illustrated in
The various spray assemblies and manifolds described herein may be part of a fluid distribution system or fluid circulation assembly 150 for circulating water and wash fluid in the tub 104. More specifically, fluid circulation assembly 150 includes a circulation pump 152 for circulating water and wash fluid (e.g., detergent, water, and/or rinse aid) in the tub 104. Circulation pump 152 may be located within sump 138 or within a machinery compartment located below sump 138 of tub 104, as generally recognized in the art. Fluid circulation assembly 150 may include one or more fluid conduits or circulation piping for directing water and/or wash fluid from circulation pump 152 to the various spray assemblies and manifolds. For example, as illustrated in
As illustrated, primary supply conduit 154 is used to supply wash fluid to one or more spray assemblies, e.g., to mid-level spray arm assembly 140 and upper spray assembly 142. However, it should be appreciated that according to alternative embodiments, any other suitable plumbing configuration may be used to supply wash fluid throughout the various spray manifolds and assemblies described herein. For example, according to another exemplary embodiment, primary supply conduit 154 could be used to provide wash fluid to mid-level spray arm assembly 140 and a dedicated secondary supply conduit (not shown) could be utilized to provide wash fluid to upper spray assembly 142. Other plumbing configurations may be used for providing wash fluid to the various spray devices and manifolds at any location within dishwasher appliance 100.
Each spray arm assembly 134, 140, 142, integral spray manifold 144, or other spray device may include an arrangement of discharge ports or orifices for directing wash fluid received from circulation pump 152 onto dishes or other articles located in wash chamber 106. The arrangement of the discharge ports, also referred to as jets, apertures, or orifices, may provide a rotational force by virtue of wash fluid flowing through the discharge ports. Alternatively, spray arm assemblies 134, 140, 142 may be motor-driven, or may operate using any other suitable drive mechanism. Spray manifolds and assemblies may also be stationary. The resultant movement of the spray arm assemblies 134, 140, 142 and the spray from fixed manifolds provides coverage of dishes and other dishwasher contents with a washing spray. Other configurations of spray assemblies may be used as well. For example, dishwasher 100 may have additional spray assemblies for cleaning silverware, for scouring casserole dishes, for spraying pots and pans, for cleaning bottles, etc. One skilled in the art will appreciate that the embodiments discussed herein are used for the purpose of explanation only, and are not limitations of the present subject matter.
In operation, circulation pump 152 draws wash fluid in from sump 138 and pumps it to a diverter assembly 156, e.g., which may include a diverter disk disposed within a diverter chamber (not shown) for selectively distributing the wash fluid to the spray arm assemblies 134, 140, 142 and/or other spray manifolds or devices. For example, the diverter disk may have a plurality of apertures that are configured to align with one or more outlet ports (not shown) at the top of the diverter chamber. In this manner, the diverter disk may be selectively rotated to provide wash fluid to the desired spray device.
According to an exemplary embodiment, diverter assembly 156 is configured for selectively distributing the flow of wash fluid from circulation pump 152 to various fluid supply conduits, only some of which are illustrated in
The dishwasher 100 is further equipped with a controller 160 to regulate operation of the dishwasher 100. The controller 160 may include one or more memory devices and one or more microprocessors, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with a cleaning cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor. Alternatively, controller 160 may be constructed without using a microprocessor, e.g., using a combination of discrete analog and/or digital logic circuitry (such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software.
The controller 160 may be positioned in a variety of locations throughout dishwasher 100. In the illustrated embodiment, the controller 160 may be located within a control panel area 162 of door 116 as shown in
It should be appreciated that the invention is not limited to any particular style, model, or configuration of dishwasher 100. The exemplary embodiment depicted in
Referring now generally to
As best illustrated in
In general, inner door 202 and outer door 204 may be assembled in any suitable manner. For example, according to the illustrated embodiment inner door 202 and outer door 204 define complementary features that permit outer door 204 to slide onto inner door, e.g., upward along the vertical direction V. After outer door 204 slid into place, the two doors may be secured using any suitable mechanical fastener, welding, snap-fit mechanisms, etc. In addition, it should be appreciated that an insulating material (not shown), such as fiberglass or foam insulation, may be positioned within door gap 206 to provide thermal and or sound insulation to dishwashing appliance 100.
Referring now briefly to
As best illustrated in
In addition, door assembly 200 may further include one or more status indicators 240 which may be fixedly mounted to outer door 204. As used herein, “status indicator” may be used to refer to any component of door assembly 200 which is configured for being illuminated by a light source. For example, according to the illustrated embodiment, status indicator 240 is a light diffuser or a light pipe 242 that extends from within door gap 206 to a front surface 244 of door assembly 200. Alternatively, status indicator 240 may be any suitable transparent or semitransparent feature for diffusing, directing, or otherwise transmitting light from a light source, as described below according to exemplary embodiments.
Specifically, as best shown in
Referring again generally to
Specifically, lighting assembly 260 includes a mounting flange 264 which is mounted to inner door 202 using any suitable mechanical fasteners (such as fasteners 226 as shown in
Notably, it is often desirable to properly line up light source 268 with light pipe 242 or status indicator 240 to achieve consistent brightness, intensity, and uniformity. However, because lighting assembly 260 is mounted on inner door 202 and status indicator 240 is mounted on outer door 204, features for ensuring proper alignment are desirable. In this regard, lighting assembly 260 may further include a biasing assembly 270 that operably couples board assembly 266 to mounting flange 264. More specifically, biasing assembly 270 is configured for urging board assembly 266 against a feature fixed to outer door 204 to align light source 268 with status indicator 240, as described below.
More specifically, according to the illustrated embodiment, door assembly 200 may include an alignment feature 272 which is fixedly mounted to outer door 204 and extends into door gap 206. In general, biasing assembly 270 urges board assembly 266 onto alignment feature 272 to properly align light source 268. According to the illustrated embodiment, alignment feature 272 is light pipe 242 itself. In this manner, board assembly 266 is urged into direct contact with alignment feature 272 (i.e., the top surface of light pipe 242) when inner door 202 and outer door 204 are assembled. However, it should be appreciated that according to alternative embodiments, alignment feature 272 may be any other suitable feature that has a fixed vertical position relative to outer door 204 and a known distance from light pipe 242. For example, board assembly 266 may include a standoff member, such as a retention fastener 274 (described below) which may extend off of board assembly 266 any suitable distance for engaging alignment feature 272 and properly positioning light source 268.
Referring again to
In addition, biasing assembly 270 may include a retention fastener 274 that is attached to a distal end of the each post 280. Retention fastener 274 may include a larger head than the apertures defined in board assembly 266, thereby preventing board assembly 266 from sliding off posts 280. In addition according to the illustrated embodiment, spring elements 282 are wrapped around posts 280 to ensure proper alignment and movement of board assembly 266. In addition, as mentioned briefly above, retention fastener 274 may act as a standoff member which may contact alignment feature 272 to properly position light source 268 according to alternative embodiments.
Although biasing assembly 270 is described above as being a spring assembly using mechanical springs 282 mounted on alignment posts 280, it should be appreciated that any suitable device or mechanism for urging board assembly 266 or light source 268 into alignment with light pipe 242 may be used according to alternative embodiments. For example, biasing assembly 270 may be a collapsible or resilient foam, a mechanical actuator, a hydraulic system, or any other assembly that is configured for aligning light source 268 and light pipe 242 for proper illumination.
As best shown in
It should be appreciated that although dishwashing appliance 100 is used to describe door assembly 200, handle assembly 220, and lighting assembly 260 above, aspects of the present subject matter may be used for any other suitable appliance. For example, the present subject matter may be used in other dishwasher appliances, refrigerators, microwaves, ovens, and any other door assembly which includes status indicators that are illuminated by one or more light sources. In addition, modifications and variations may be made to the exemplary embodiments described herein while remaining within the scope of the present subject matter. This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
Number | Name | Date | Kind |
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8810423 | Kaczmarek et al. | Aug 2014 | B2 |
9161675 | Eng et al. | Oct 2015 | B2 |
9439552 | Fischer et al. | Sep 2016 | B2 |
Number | Date | Country |
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WO2014101930 | Jul 2014 | WO |
Number | Date | Country | |
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20200054189 A1 | Feb 2020 | US |