1. Field of the Invention
The present invention relates to a steam blower box unit having a steam blower box for applying steam to a passing material web, especially a paper or board web, and, more particularly, the present invention also relates to a method for moving a steam blower box out of its operating position.
2. Description of the Related Art
Steam blower boxes are used in papermaking. They are used in particular to increase the temperature of the material web with the aid of the steam applied to the material web, in order to improve the dewatering of the material web. In this case, a respective steam blower box offers the possibility of influencing the cross-machine moisture profile of the material web by way of the sectional application of steam transversely with respect to the web running direction. Such a steam blower box is described, for example, in WO 99/41450.
Hitherto, withdrawal rails and a withdrawal carriage have generally been used for a respective removal of the entire steam blower box. However, such a removal is relatively time-consuming and entails specific expenditure on additional parts. Such a method is problematic, in particular in installations having a guide roll which cannot be lowered.
It has been proposed to withdraw only the internal fittings of the steam blower box, including valves and zone chambers. Since, in this case, the housing having the steam outlet holes remains within the papermaking machine, these are accessible only with difficulty for cleaning.
What is needed in the art is an improved steam blower box unit and an improved method of moving the steam blower box with which rapid withdrawal, for example within one hour, and complete maintenance are ensured, in which cleaning of all the regions of the steam blow box and rapid replacement of defective parts is possible without difficulty.
The present invention provides an improved steam blower box unit and an improved method of moving the steam blower box with which rapid withdrawal, for example within one hour, and complete maintenance are ensured, in which cleaning of all the regions of the steam blow box and rapid replacement of defective parts is possible without difficulty.
The invention comprises, in one form thereof a steam blower box unit having a steam blower box for applying steam to a passing material web, especially a paper or board web, and having a withdrawal device at least partly integrated in the steam blower box. The steam blower box, located opposite the material web in an operating position, can be moved out of its operating position laterally via the withdrawal device, that is to say generally transversely with respect to the web running direction, and can be moved into this operating position again from its lateral position. In this case, preferably the entire steam blower box can be moved appropriately via the withdrawal device.
On account of this construction, very rapid removal of the entire steam blower box is possible, which denotes that the advantages of the previously mentioned known or proposed units are combined but their disadvantages are avoided. Since the entire steam blower box can preferably be moved out, the respective maintenance and/or cleaning work can then be carried out without difficulty. Since no parts remain within the papermaking machine, all the regions are freely accessible. The number of wearing parts is reduced to a minimum.
In a preferred practical embodiment of the steam blower box unit according to the present invention, the withdrawal device includes a withdrawal aid which can be inserted into the steam blower box and by which the steam blower box is guided as it is moved out and moved in. The withdrawal aid advantageously has an elongated shape and, in the inserted state, can in particular extend generally transversely with respect to the web running direction.
If the steam blower box is, for example, arranged opposite a suction roll, then it can be moved out at least substantially parallel to this suction roll. This brings with it the advantage that respective removal is even possible during operation.
The withdrawal aid can be inserted into the steam blower box in order to move the steam blower box out and/or in and then removed again. In principle, however, a design in which the withdrawal aid remains inserted in the steam blower box even during operation of the latter is also conceivable. The last-named embodiment brings with it inter alia the advantage of a reduced changeover time.
In a preferred practical embodiment of the steam blower box unit according to the present invention, the withdrawal aid can be inserted into a steam distribution chamber, in particular a steam pipe, belonging to the steam blower box and extending generally transversely with respect to the web running direction.
In specific cases, it may also be advantageous if the withdrawal aid can be inserted into an additional removal pipe belonging to the steam blower box and extending generally transversely with respect to the web running direction. Such a removal pipe can therefore in particular also be provided in addition to a steam pipe that is already present.
The steam blower box is advantageously designed in such a way that its upper part is available as a space for the withdrawal aid. The withdrawal aid can advantageously include a withdrawal pipe.
In an expedient embodiment, the withdrawal pipe and the relevant holder, that is to say the region of the steam blower box that accommodates the withdrawal pipe, can be of spherical design. It is also advantageous in particular if the steam blower box is provided in each case on the operator side and support side with a spherical supporting pipe which is held in a respective mounting, the running surfaces of the mountings preferably having a shape complementary to the spherical supporting pipes. The spherical shape of the operator-side and drive-side supporting pipe and of the steam blower box have the advantage that, even following rotation of the supporting pipes relative to the steam blower box about a common center, which may be necessary for the purpose of correct setting of the steam blower box relative to a suction roll, for example, appropriate centering is maintained.
In a preferred alternative embodiment of the steam blower box unit according to the present invention, the steam blower box includes a support which extends generally transversely with respect to the web running direction and is preferably T-shaped in cross-section. In this case, a withdrawal aid interacting with this support is provided in order to move the steam blower box out and in.
Running rollers or the like are advantageously provided between the withdrawal aid and the wall of the steam distribution chamber or the support. These can be, for example, spherical rollers. For example in the case of a withdrawal pipe, a plurality of rows of running rollers distributed over the pipe circumference and extending respectively in the longitudinal direction of the pipe can be provided.
The withdrawal aid can preferably be inserted into an upper region of the steam blower box. Expediently, therefore, the zonal steam guidance is arranged in such a way that the upper region of the steam blower box can be used simultaneously as a steam chamber and a withdrawal system.
The steam blower box can preferably be withdrawn in the direction of the operator side. In this case, it is in particular also advantageous if the withdrawal aid can be fixed axially, in particular to the upper part of a drive-side mounting. The axially fixed withdrawal aid can simultaneously be secured against rotation about its longitudinal axis.
It is also advantageous in particular if the axially fixed withdrawal aid can simultaneously be pivoted about a preferably horizontal axis which is perpendicular to its longitudinal axis. The risk of tilting and/or bending of the entire system including steam blower box/withdrawal aid is therefore reduced to a minimum.
The steam blower box is preferably provided with an operator-side connection, to which a crane, a winch and/or the like can advantageously be connected.
The withdrawal device can in particular also include a pulling-out cable, a deflection cable in particular guided over deflection rollers fixed to the withdrawal aid, and/or a pulling-in cable.
According to a further expedient embodiment of the steam blower box unit according to the present invention, the steam blower box can be moved out and in via a rack mechanism. In this case, a rack with which a driven pinion can be brought into engagement can be provided, for example, on the underside of the steam blower box and/or, for example, on the underside of a supporting pipe assigned to the steam blower box on the operator side.
For maintenance purposes, for example, demountable steam outlet plates can also be provided. However, these are not imperative. In addition, a mounting such that the steam blower box has to be raised only by a few millimeters, for example 10 mm, is also conceivable, in order to permit rapid removal. For this purpose, the simplest possible adjustment capability is expediently provided.
In a further advantageous embodiment of the steam blower box unit according to the present invention, the withdrawal pipe is used simultaneously for the steam feed. In this case, the withdrawal pipe preferably remains inserted in the steam blower box even during the operation of the latter.
The withdrawal pipe can expediently be inserted into a supporting pipe belonging to the steam blower box and extending generally transversely with respect to the web running direction. In this case, the region between the withdrawal pipe and the supporting pipe is preferably sealed off by way of an inflatable ring seal. It is therefore no longer necessary for any flange connections to be released.
The steam feed can be carried out, for example, from a steam connection into the withdrawal pipe, through holes in the withdrawal pipe into the region between the withdrawal pipe and the supporting pipe, through holes in the supporting pipe into a steam distribution chamber and via zone regulating valves into the corresponding zone chambers.
In a further preferred practical embodiment of the steam blower box unit according to the present invention, the steam blower box is provided in each case on the operator side and/or drive side with a supporting element which, in operation, rests on an operator-side or drive-side sliding rail. The sliding rail can in this case be assigned in particular to an operator-side or drive-side mounting, preferably being firmly connected to the operator-side or drive-side mounting.
The steam blower box can be adjusted on the sliding rails, for example between an operating position placed closer to the passing material web and a maintenance position further removed from this material web. Via these sliding rails, the steam blower box can therefore, for example, be moved closer to a suction roll or removed further from the latter.
In order to adjust the steam blower box between the operating position and the maintenance position, an actuating device in particular including at least one piston/cylinder unit can be provided, at least on the operator side. Such an operator-side actuating device can expediently be connected to the operator-side supporting element.
At least one frame-like sliding rail is advantageously provided. The supporting elements can in each case be designed as a supporting pipe, for example. In a preferred practical embodiment, a lifting frame provided with at least one running roller is provided on the operator side and can be raised in such a way that the running roller comes into contact with the operator-side supporting element and lifts the operator-side supporting element off the operator-side sliding rail. Here, the operator-side lifting frame can expediently be raised by an actuating device in particular including at least one piston/cylinder unit. The operator-side lifting frame can expediently be adjusted relative to the operator-side mounting.
In an expedient practical embodiment, guide elements firmly connected to the operator-side lifting frame are guided in guides which are in particular U-shaped in cross-section. These can in particular be firmly connected to the operator-side mounting.
The operator-side supporting element expediently rolls on the running roller assigned to the operator-side lifting frame as the steam blower box is moved out laterally, generally transversely with respect to the web running direction, from its operating or maintenance position, and as it is moved in again. In this case, preferably at least two running rollers are assigned to the operator-side lifting frame.
The operator-side mounting can be provided, for example, with an upper part which can be dismantled, in particular in order to move the steam blower box out laterally. In particular to move the steam blower box out laterally, the connection between the steam blower box or the operator-side supporting element and the operator-side actuating device can also be released.
In order to adjust the steam blower box between the operating position and the maintenance position, an actuating device in particular including at least one piston/cylinder unit is expediently provided, at least on the drive side. This drive-side actuating device can expediently be connected to the drive-side supporting element.
On the drive side, a lifting frame is preferably provided, which can be raised in such a way that the drive-side supporting element connected to it is lifted off the drive-side sliding rail. In this case, as the drive-side lifting frame is raised, at the same time in particular the drive-side end of the withdrawal aid provided with running rollers is also raised, at least an upper running roller of the withdrawal aid coming into contact with the inner wall of the steam distribution chamber or of the additional removal pipe. As the drive-side lifting frame is raised, the entire drive-side end of the steam blower box is preferably finally also raised.
In a preferred practical embodiment of the steam blower box unit according to the present invention, as the drive-side lifting frame is raised, a locking pin which passes through the drive-side end of the withdrawal aid and is guided in slots in the drive-side mounting is acted on or carried along, and the drive-side end of the withdrawal aid is also raised via this locking pin.
The drive-side lifting frame can expediently be raised by an actuating device in particular comprising at least one piston/cylinder unit. The drive-side lifting frame can expediently be adjusted relative to the drive-side mounting. In particular in order to move the steam blower box out laterally, the connection between the steam blower box or the drive-side supporting element and the drive-side actuating device can expediently be released.
According to the present invention, the advantages mentioned at the beginning is, moreover, achieved by a method of moving a steam blower box out of its operating position opposite a material web to be treated. A withdrawal device at least partly integrated in the steam blower box is used in order to move the steam blower box out laterally, that is to say generally transversely with respect to the web running direction, from the operating position and then to move it back into this operating position again. Advantageous refinements of the method according to the invention are specified in the dependent claims.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate one preferred embodiment of the invention, in one form, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
Referring now to the drawings, and more particularly to
Material web 14 can in particular be a paper or board web. In the present case, material web 14, for example with at least one felt (not shown), is guided over a suction roll 18, opposite which steam blower box 12 is arranged during operation.
Withdrawal device 16 includes a withdrawal pipe 20 serving as a withdrawal aid, which can be inserted into a steam pipe 22 belonging to steam blower box 12. Via this withdrawal device 16 including the withdrawal pipe 20 and steam pipe 22, steam blower box 12, which is opposite the suction roll 18 and therefore material web 14 when in an operating position, can be moved out of its operating position laterally, that is to say generally transversely with respect to the web running direction L and parallel to suction roll 18 and, in a corresponding way, can be moved from a relevant lateral position into this operating position again. In the process, the entire steam blower box 12 can be moved appropriately via withdrawal device 16.
As can be seen from
In order to move steam blower box 12 out and/or in, withdrawal pipe 20 can, for example, be inserted into steam blower box 12 and subsequently removed again. However, it is also possible for withdrawal pipe 20 to remain inserted in steam blower box 12 even during the operation of the latter.
In the present case, therefore, steam pipe 22 forming a steam distribution chamber extending generally transversely with respect to web running direction L and withdrawal pipe 20 interact in such a way that, as steam blower box 12 is moved out or in, the latter is guided appropriately by withdrawal pipe 20.
Steam blower box 12 includes a large number of zone chambers 26 lined up in a row over the web width, which are bounded toward suction roll 18 by demountable steam outlet plates 28, for example. Through a plurality of holes 104 arranged over the width, the steam from steam pipe 22 passes into a further steam distribution chamber 106 and there is allocated to zone chambers 26 via actuating valves 30.
In
In
In accordance with an alternative embodiment likewise indicated in
In the present case, too, a plurality of zone chambers 26 following one another in the transverse direction are again provided. Zone chambers 26 are connected to steam pipe 22 via valves 42.
Withdrawal pipe 20 and the relevant holder of steam blower box 12, that is to say for example the steam pipe 22 (see
As can be seen from
As in particular also shown in
In the present embodiment, withdrawal pipe 20 serving as a withdrawal aid can be fixed axially, for example to upper part 44 of a drive-side mounting 46. At the same time, the axially fixed withdrawal pipe 20 can be secured against rotation about its longitudinal axis. This is achieved by way of a pin 48, as a result of which withdrawal pipe 20 can additionally be pivoted about an axis perpendicular to its longitudinal axis, horizontal here.
Moreover, steam blower box 12 can be provided with an operator-side connection 50, to which for example a crane, a winch 52 and/or the like can be connected.
As can be seen from
On the operator side and carrier side, steam blower box 12 is in each case provided with a spherical supporting pipe 64 and 66, respectively, which are held in the operator-side mounting 68 and in drive-side mounting 46, respectively.
Mountings 46, 68 can be provided with sliding rails 70 (for example MS, Teflon and so on), the result being mutually opposite sliding planes 72 (see in particular
Steam blower box 12 can be positioned in the desired manner, for example relative to the suction roll 18 (see
The running surfaces of the drive-side and operator-side mountings 46, 68 have a shape that is complementary to the spherical supporting pipes 64, 66.
The spherical shape of the operator-side and drive-side supporting pipes 64 and 66 and also of steam blower box 12 brings with it the advantage that, even after rotation of supporting pipes 64, 66 relative to steam blower box 12 about a common center 108 (see
The lower right-hand part of
By way of example, an exemplary removal of steam blower box 12 will be described in the following text by using
In this case, first of all, for example, the following preparatory measures have to be taken:
The steam blower box 12 can then be moved out, for example by way of a machine-house crane, for which purpose the following steps have to be carried out:
Pulling out steam blower box 12 implies that the latter will be raised at the operator-side attachment point as a result of the pull. However, since withdrawal pipe 20 is rotatably mounted at the drive-side fixing point by way of fixing pin 48 (in particular
However, steam blower box 12 can also be moved out without a machine-house crane, for example by way of a winch 52. For this purpose, steam blower box unit 10 has in particular a pulling-out cable 54, deflection rollers 56, 58 fixed to withdrawal pipe 20, a deflection cable 60 fixed inside withdrawal pipe 20 and also a pulling-in cable 62.
By way of winding up pulling-out cable 54 by way of winch 52, steam blower box 12 can then be withdrawn appropriately. For such a withdrawal, the following steps in particular are conceivable:
Steam blower box 12 can be moved in by winding up pulling-in cable 62. After steam blower box 12 has been pulled in, deflection cable 60 including the sections or part lengths 60a, 60b remains inside withdrawal pipe 20. The installed position which is finally reached is achieved by way of an end stop 92 on drive-side mounting 46.
Instead of by way of a machine-house crane or a winch, steam blower box 12 can also be moved out and in again via a rack mechanism 92 (see
The underside of steam blow box 12 and the underside of the operator-side supporting pipe 64 are preferably provided with a rack 94.
Steam blower box 12 is moved out by way of rack mechanism 92 on the operator-side mounting 68. For this purpose, driven pinion 96 is brought into engagement with rack 94. Drive 98 can be seen in particular in
In order to move the steam blower box out in this way, in particular the following steps can be provided:
As can be seen in particular also from
Since the steam connection 102 on the drive side no longer has to be dismantled, more rapid removal is possible. One possible procedure during such a removal will be described in more detail further below.
Withdrawal pipe 20 can remain permanently installed. Region W between withdrawal pipe 20 and supporting pipe 22′ is sealed off, as already mentioned, preferably by way of an inflatable ring seal 110. It is therefore no longer necessary for any flange connections to be released. In principle, however, a flange connection is also possible.
In the present embodiment, reproduced in
In order to ensure tightness, the two contact surfaces 116, 118 on supporting pipe 22′ and on withdrawal pipe 20 must not be displaced when ring seal 110 is inflated. This can be ensured as follows, for example: withdrawal pipe 20 is guided in a groove 124 within drive-side upper bearing part 44 by way of a flat steel plate 120, which is fixed to the underside of locking pin 48′. Drive-side bearing supporting pipe 66, which is firmly connected to steam blower box 12 and thus to supporting pipe 25′, is guided in a groove 126 in the region of the drive-side bearing supporting pipe 66 by way of locking pin 122. The movements of locking pin 122 relative to bearing supporting pipe 66 and of withdrawal pipe 20 relative to driver-side upper bearing part 44 are not impaired when steam blower box 12 is pivoted in and out.
The removal of steam blower box 12 can, for example, include the following steps:
The installation of the steam blower box can, for example, include the following steps:
Otherwise, this embodiment can again have, at least substantially, the same construction as the embodiments described previously. Mutually corresponding parts are assigned the same designations.
The operator side is reproduced in
In order to adjust steam blower box 12 between the operating position and the maintenance position, in each case an actuating device 134 in particular including at least one piston/cylinder unit (see in particular
As can be seen in particular again from
As can be seen by way of example from
As can be seen from
Operator-side lifting frame 138 can therefore be adjusted, in particular relative to operator-side mounting 68, by piston/cylinder units 140. In this case, guide elements 142 firmly connected to operator-side lifting frame 138 can be guided in guides 144 having in particular a U-shaped cross-section (see in particular
As steam blower box 12 is moved out laterally from its operating or maintenance position, generally transversely with respect to web running direction L, and as it is moved in again, operator-side supporting element 64 is therefore able to roll on running rollers 136 assigned to operator-side lifting frame 138. As is revealed, for example, by
In particular in order to move steam blower box 12 out laterally in this way, the connection between steam blower box 12 or operator-side supporting element 64 and operator-side actuating device 134, here a hydraulic cylinder, for example, also has to be releasable. For this purpose, in the present exemplary embodiment, for example a pin 154 has to be removed (see for example again
As can be seen from
On the drive side, a lifting frame 148 is provided, which can be raised in such a way that the drive-side supporting element 66 connected to it lifts off the drive-side sliding rail 132. As drive-side lifting frame 148 is raised, at the same time the drive-side end of withdrawal aid 20 provided with running rollers 24 is also raised. In the process, at least one of running rollers 24 of withdrawal aid 20 comes into contact with the inner wall of steam distribution chamber 22 or the additional removal pipe 38.
As drive-side lifting frame 148 is raised, the entire drive-side end of steam blower box 12 is also finally raised. In the process, in the present exemplary embodiment, as drive-side lifting frame 148 is raised, a locking pin 48′ which passes through the drive-side end of withdrawal aid 20 and is guided in slots 150 in the drive-side mounting 46 is acted on or carried along, and the drive-side end of withdrawal aid 20 is also raised via this locking pin 48′.
Drive-side lifting frame 148 can be raised via an actuating device which here, by way of example, includes two piston/cylinder units or lifting cylinders 152. Via this actuating device 152, drive-side lifting frame 148 can be adjusted, in particular relative to drive-side mounting 46.
The embodiment of the steam blower box unit reproduced in
On the operator side, a sliding rail 130 is provided, in particular one like a frame, on which the supporting element or supporting pipe 64 rests during operation and, with the aid of actuating device 134, slides from the operating position into the maintenance position and vice versa.
Moreover, on the operator side there is provided a lifting frame 138, to which running rollers 136 and guide elements 142 are firmly connected. This operator-side lifting frame 138 is raised by actuating device 140, for example including two hydraulic cylinders, before steam blower box is removed, as a result of which running rollers 136 come into contact with the supporting element or supporting pipe 64 and thus lift the steam blower box off sliding rail 130. Guide elements 142 are guided, for example in U-shaped guides 144. Before the withdrawal, the other bearing part 76 must be dismantled and the connection to actuating device 134, for example including a hydraulic cylinder, must be released.
The work on the operator-side mounting therefore includes the following steps, for example:
The total stroke of, for example, 17 mm can in particular be made up as follows:
The work on the drive-side mounting can include the following steps, for example:
The total stroke of, for example, 22 mm can in particular be made up as follows:
Otherwise, the embodiment reproduced in
While this invention has been described as having a preferred design, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
Number | Date | Country | Kind |
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102 20 377.6 | May 2002 | DE | national |
This is a divisional application of U.S. patent application Ser. No. 10/980,741, entitled “STEAM BLOWER BOX UNIT”, filed Nov. 3, 2004, which is incorporated herein by reference. U.S. patent application Ser. No. 10/980,741 is a continuation of PCT application no. PCT/EP03/04580, entitled “STEAM BLOWER BOX UNIT”, filed Apr. 30, 2003, which is incorporated herein by reference.
Number | Date | Country | |
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Parent | 10980741 | Nov 2004 | US |
Child | 12331684 | US |
Number | Date | Country | |
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Parent | PCT/EP03/04580 | Apr 2003 | US |
Child | 10980741 | US |