Steam cleaning apparatuses, such as steam mops and hand-held steamers are configured for cleaning a wide variety of common household surfaces such as bare flooring, including tile, hardwood, laminate, vinyl, and linoleum, as well as carpets, rugs, countertops, stove tops and the like. Typically, steam mops have at least one liquid tank or reservoir for storing a liquid, generally water, which is fluidly connected to a steam generator via a flow control mechanism, such as a pump or valve. The steam generator includes a heater for heating the liquid to produce steam, which can be directed towards the surface to be cleaned through a steam outlet, typically located in a foot or cleaning head that engages the surface to be cleaned during use. The steam is typically applied to the backside of a cleaning pad that is attached to the cleaning head. The steam saturates the cleaning pad, and the damp cleaning pad is wiped across the surface to be cleaned to remove dirt, debris, and other soils present on the surface.
A steam cleaning apparatus includes a cleaning head, a handle operably coupled with the cleaning head and movable between an upright parked position and a reclined use position, a supply tank, a steam generator in fluid communication with the supply tank, a steam outlet in fluid communication with the steam generator and positioned to distribute steam to a floor surface, a steam distribution path between the steam generator and the steam outlet, and a diverter in the steam distribution path and configured to divert steam away from the steam outlet when the handle is in the upright, parked position and to deliver steam to the steam outlet when the handle is in the reclined use position.
The diverter can further be configured to divert steam away from the steam outlet when the cleaning head is stationary and to deliver steam to the steam outlet when the cleaning head is moving.
The diverter can comprise a diverter valve having an inlet in fluid communication with the steam generator and a first outlet in fluid communication with the steam outlet.
The diverter valve can further have a second outlet in fluid communication with a steam exhaust port spaced apart from the steam outlet.
The steam cleaning apparatus can further comprise a first conduit fluidly coupling the first outlet with the steam outlet and a second conduit fluidly coupling the second outlet with the steam exhaust port.
The diverter valve can further comprises a valve plunger provided on the cleaning head and moveable to close one of the first outlet and the second outlet.
The diverter valve can further comprises a valve actuator provided to engage the valve plunger to control the position of the valve plunger.
The valve actuator can further be operably coupled with the handle for movement of the valve actuator as the handle moves, wherein the valve actuator comprises a cam surface for selectively mechanically engaging a cam follower operably coupled with the valve plunger.
The diverter valve can further comprises a spring biasing the valve plunger to a position in which the steam distribution path between the steam generator and the steam outlet is open.
The diverter valve can further comprise a valve housing having the inlet and first outlet, and the valve plunger can include at least a portion moveably received within the valve housing to selectively seal the first outlet.
The diverter valve can be configured to move to a first position in which the steam distribution path between the steam generator and the steam outlet is open when the handle is in the reclined use position, and a second position in which the steam distribution path between the steam generator and the steam outlet is closed when the handle in the upright parked position.
A portion of the diverter can be operably coupled with the handle for movement of the portion of the diverter as the handle moves.
The steam cleaning apparatus can further comprise a coupling joint pivotally mounting the handle with the cleaning head for movement about an axis, wherein the portion of the diverter comprises a member rotatable about the axis.
The steam outlet can be positioned on the cleaning head.
The diverter can comprise an accelerometer configured to detect acceleration of the steam cleaning apparatus to determine if the steam cleaning apparatus is moving, and the diverter can further be configured to divert steam away from the steam outlet when no acceleration of the steam cleaning apparatus is detected by the accelerometer, and to deliver steam to the steam outlet when acceleration of the steam cleaning apparatus is detected by the accelerometer.
The diverter can further comprise an electrically-actuated diverter valve and a switch operably connected to the diverter valve, wherein a signal from the accelerometer to a control module opens or closes the switch.
The accelerometer can be provided on the handle and can be configured to detect acceleration relative to the handle to determine if the steam cleaning apparatus is moving.
The diverter can comprises a solenoid diverter valve, and a signal from the accelerometer can be output to a control module which selectively activates the solenoid diverter valve.
The steam cleaning apparatus can further comprise a diversion nozzle in fluid communication with the diverter and positioned to direct steam away from the floor surface, wherein the diverter can be configured to deliver steam to the diversion nozzle when the handle is in the upright, parked position and to divert steam away from the diversion nozzle when the handle is in the reclined use position.
The steam cleaning apparatus can further comprise an upright assembly pivotally coupled with the cleaning head for movement about at least one axis, wherein the upright assembly comprises the handle.
The steam cleaning apparatus can further comprise a cleaning pad, wherein the cleaning head comprises a base housing adapted to be moved over the floor surface and which can mount the cleaning pad. The base housing can further comprise a steam exhaust port and the steam outlet can comprise a floor nozzle on the base housing. The diverter can be configured to divert steam to the steam exhaust port when the handle is in the upright, parked position. The steam exhaust port can be located on an upper front portion of the base housing. The steam cleaning apparatus can further comprise a steam deflector on the base housing adjacent to the steam exhaust port.
The steam cleaning apparatus can further comprise a cleaning pad mounted on the cleaning head over the steam outlet.
In the drawings:
The steam mop 10 includes a steam generation system 24 for producing steam from liquid, a liquid distribution system 26 for storing liquid and delivering the liquid to the steam generation system 24, and a steam delivery system 28 for delivering steam to a surface to be cleaned.
The steam generation system 24 can include a steam generator 30 producing steam from liquid and is configured to heat liquid to at least 100° C. to generate steam. The steam generator 30 can include an inlet 32 and an outlet 34, and a heater 36 between the inlet 32 and outlet 34 for boiling the liquid. Some non-limiting examples of steam generators 30 include, but are not limited to, a flash heater, a boiler, an immersion heater, and a flow-through steam generator. The steam generator 30 can be electrically coupled to a power source 38, such as a battery or by a power cord plugged into a household electrical outlet.
The liquid distribution system 26 can include a supply of liquid or liquid source, such as at least one supply tank 40 adapted to hold or store a quantity of liquid. The liquid can comprise one or more of any suitable cleaning liquids, including, but not limited to, water, compositions, concentrated detergent, diluted detergent, etc., and mixtures thereof. For example, the liquid can comprise a mixture of water and concentrated detergent. The liquid distribution system 26 can further include multiple supply tanks, such as one tank containing water and another tank containing a cleaning agent.
The steam generator 30 is in fluid communication with the supply tank 40. The liquid distribution system 26 can further comprise a flow controller 42 for controlling the flow of liquid through a fluid conduit 44 coupled between an outlet port 46 of the supply tank 40 and the inlet 32 of the steam generator 30. An actuator 48 can be provided to actuate the flow controller 42 and dispense liquid to the steam generator 30.
In one configuration, the liquid distribution system 26 can comprise a gravity-feed system and the flow controller 42 can comprise a valve 50, whereby when valve 50 is open, liquid will flow under the force of gravity, through the fluid conduit 44, to the steam generator 30. The actuator 48 can be operably coupled to the valve 50 such that pressing the actuator 48 will open the valve 50. The valve 50 can be mechanically actuated, such as by providing a push rod with one end coupled to the actuator 48 and another end in register with the valve 50, such that pressing the actuator 48 forces the push rod to open the valve 50. Alternatively, the valve 50 can be electrically actuated, such as by providing an electrical switch between the valve 50 and the power source 38 that is selectively closed when the actuator 48 is actuated, thereby powering the valve 50 to move to an open position.
In another configuration, the flow controller 42 can comprise a pump 52 which distributes liquid from the supply tank 40 to the steam generator 30. The actuator 48 can be operably coupled to the pump 52 such that pressing the actuator 48 will activate the pump 52. The pump 52 can be electrically actuated, such as by providing an electrical switch between the pump 52 and the power source 38 that is selectively closed when the actuator 48 is actuated, thereby activating the pump 52.
The steam delivery system 28 can include at least one steam outlet 54 in fluid communication with the steam generator 30 for delivering steam to the surface to be cleaned, and a steam distribution path 56 can extend between the steam generator 30 and the at least one steam outlet 54 to deliver steam from the steam generator 30 to the at least one steam outlet 54. The at least one steam outlet 54 can comprise any structure, such as a perforated manifold or at least one nozzle; multiple steam outlets can also be provided. In further embodiments discussed herein, the at least one steam outlet 54 can comprise a steam distribution nozzle.
The steam distribution path 56 can, for example comprise a fluid conduit coupled between the outlet 34 of the steam generator 30 and the at least one steam outlet 54; the fluid conduit can comprise one or more flexible or rigid conduit sections fluidly coupling the outlet 34 of the steam generator 30 and the at least one steam outlet 54. Optionally, a portion of the steam distribution path 56 can extend through a coupling or swivel joint of the steam mop 10.
In use, the generated steam is pushed out of the outlet 34 of the steam generator 30 by pressure generated within the steam generator 30 and, optionally, by pressure generated by the pump 52. The steam flows through the steam distribution path 56, and out of the at least one steam outlet 54, as indicated at 59.
A cleaning pad 58 can be removably attached over the steam outlet 54 to the steam mop 10. In use, the cleaning pad 58 is saturated by the steam from the steam outlet 54, and the damp cleaning pad 58 is wiped across the surface to be cleaned to remove dirt present on the surface. The cleaning pad 58 can be provided with features that enhance the scrubbing action on the surface to be cleaned to help loosen dirt on the surface. The cleaning pad 58 can be disposable or reusable, and can further be provided with a cleaning agent or composition that is delivered to the surface to be cleaned along with the steam. For example, the cleaning pad 58 can comprise disposable sheets that are pre-moistened with a cleaning agent. The cleaning agent can be configured to interact with the steam, such as having at least one component that is activated or deactivated by the temperature and/or moisture of the steam. In one example, the temperature and/or moisture of the steam can act to release the cleaning agent from the cleaning pad 58.
The steam mop 10 can further be provided with a diverter 60 configured to divert steam away from the surface to be cleaned when a handle 62 of the steam mop 10 is in an upright stored or parked position. The diverter 60 can be provided in the steam distribution path 56 between an outlet 34 of the steam generator 30 and the at least one steam outlet 54. In particular, the diverter 60 can be configured to divert steam away from the at least one steam outlet 54 when the handle 62 is in the upright, parked position and to deliver steam to the at least one steam outlet 54 when the handle 62 is in an in-use or reclined use position.
Diverting the steam away from the floor when the handle 62 is parked can prevent inadvertent floor damage. When the handle 62 is moved to the reclined use position, the diverter 60 can direct steam to the steam outlet 54.
Optionally, a steam exhaust port 64, which is directed away from the surface to be cleaned, can be fluidly coupled with the diverter 60 for exhausting steam when the handle 62 is parked. The steam exhaust port 64 can comprise any structure, such as a perforated grill or at least one nozzle; multiple exhaust ports can also be provided. In further embodiments discussed herein, the steam exhaust port 64 can comprise a steam diversion nozzle.
In a further embodiment, the diverter 60 can be further configured to divert steam away from the at least one steam outlet 54 when the steam mop 10 is stationary, i.e. not moving over the surface to be cleaned, and to deliver steam to the at least one steam outlet 54 when the steam mop 10 is moving. Diverting the steam away from the floor when the handle 62 is reclined but the steam mop 10 is not moving can prevent inadvertent floor damage. When the steam mop 10 resumes movement, the diverter 60 can direct steam to the steam outlet 54.
The steam mop 10 shown in
The cleaning pad 58 is attached to the steam mop 10, over the steam outlet 54, the supply tank 40 is filled with liquid, and the steam generator 30 is coupled to the power source 38. Upon actuation of the actuator 48, liquid flows to the steam generator 30 and is heated to its boiling point to produce steam. The steam 59 exits the steam outlet 54 and passes through the cleaning pad 58. As steam 59 passes through the cleaning pad 58, a portion of the steam 59 may return to liquid form before reaching the floor surface. The steam 59 delivered to the floor surface also returns to liquid form. As the damp cleaning pad 58 is wiped over the surface to be cleaned, excess liquid and dirt on the surface is absorbed by the cleaning pad 58.
The steam mop 10 comprises a base or cleaning head 66 which is adapted to be moved across a surface to be cleaned. An upright assembly 68 can be pivotally coupled with the cleaning head 66 for movement about at least one axis, or about multiple axes. The cleaning head 66 and upright assembly 68 may each support one or more components of the various functional systems discussed with respect to
In the illustrated embodiment, the upright assembly 68 comprises an elongated handle 62 operably coupled with the cleaning head 66; in one example, the handle 62 can extend from the cleaning head 66, with a grip (not shown) provided on an end of the handle 62 to facilitate movement of the steam mop 10 by a user. The handle 62 is movable between at least an upright parked position and a reclined use position. In the upright parked position the handle 62 can be oriented substantially orthogonally or vertically relative to the surface to be cleaned, and in the reclined use position the handle 62 is pivoted rearwardly relative to the cleaning head 66 to form an acute angle with the surface to be cleaned.
A coupling joint 72 is formed at an opposite end of the handle 62 and moveably mounts the handle 62 with the cleaning head 66. The coupling joint 72 can be configured for the handle 62 to pivot or rotate about a single axis X as shown herein, wherein the axis X is generally parallel to the surface to be cleaned on which the cleaning head 66 moves, and is further generally traverse the direction of travel of the cleaning head 66 during normal operation. The coupling joint 72 can alternatively comprise a universal joint, such that the handle 62 can pivot about at least two axes relative to the cleaning head 66. Optionally, a portion of the steam distribution path 56 can extend through the coupling joint 72.
While some of the functional systems and their components, such as the steam generation system 24, the liquid distribution system 26, and the steam delivery system 28 of
In the case where the upright assembly 68 supports functional systems such as the steam generation system 24, the liquid distribution system 26, the steam delivery system 28, or any of their components, the upright assembly 68 can include a housing to impart support and accommodate the systems and components. The housing can pivotably couple with the cleaning head 66, while the handle 62 can operatively couple with the housing. For example, the supply tank 40, pump 52, and steam generator 30 can be located within the housing and movable with the upright assembly 68 relative to the cleaning head 66.
The diverter 60 in the present embodiment comprises a diverter valve 70 configured to control the flow of steam through the steam distribution path 56. The diverter valve 70 can be movable between a position where the steam distribution path 56 to the steam outlet 54 is open and a position where the steam distribution path 56 to the steam outlet 54 is closed.
The cleaning head 66 can comprise a base housing 74 adapted to be moved over the surface to be cleaned and which can mount the cleaning pad 58, generally described with respect to
Optionally a steam deflector 81 can be provided adjacent to the exhaust port 64 for guiding steam 59 in a predetermined direction away from the surface to be cleaned or relative to the cleaning head 66. For example, the deflector can be provided on the cleaning head 66, such as on the base housing 74, and can create a barrier or shield for preventing steam 59 from flowing toward the surface to be cleaned. In the embodiment shown herein, with the steam exhaust port 64 on the upper front portion 78 of the base housing 74, the deflector 81 can also be provided on the upper front portion 78 of the base housing 74 and can open toward the rear 80 of the base housing 74 in order to guide steam 59 generally rearwardly over the top of the cleaning head 66.
The diverter valve 70 can be operably coupled with the handle 62 for movement of the diverter valve 70 as the handle 62 moves. In particular, the diverter valve 70 can be configured to move to a first position when the handle 62 is in a reclined use position, one example of which is shown in
The diverter valve 70 of the embodiment shown herein includes a valve actuator 82 and a valve plunger 84 configured to selectively control steam delivery to the nozzles 54, 64 on the cleaning head 66. The valve actuator 82 can be provided to engage the valve plunger 84 to control the position of valve plunger 84.
The valve actuator 82 can be operably coupled with the handle 62 for movement of the valve actuator 82 as the handle 62 moves. For example, the valve actuator 82 can be a mechanical valve actuator 82 that is coupled to the handle 62 or otherwise integrated with the coupling joint 72. The valve actuator 82 shown herein includes a member rotatable about the axis X.
In one embodiment, the valve actuator 82 can be a cam configured to transform rotary motion of the handle 62 into linear motion of the valve plunger 84, which can be operably coupled with a cam follower 83 in contact with the cam. The valve actuator or cam 82 can comprise a cam surface 85 that engages the cam follower 83 of the valve plunger 84 to move the valve plunger 84 linearly depending on the position of the handle 62.
The valve plunger 84 can optionally be biased by a spring 86 to the first position in which steam 59 is supplied to the floor nozzle 54, as shown in
While
In one embodiment, the diverter valve 70 can include a valve housing 92 having an inlet 94 in fluid communication with the steam generator 30, a first outlet 96 in fluid communication with the floor nozzle 54 via the steam conduit 89, and a second outlet 98 in fluid communication with the diversion nozzle 64 via the diversion conduit 76. The valve plunger 84 is moveable to close one of the outlets 96, 98 and can include at least a portion received within the valve housing 92 to close one of the outlets 96, 98 by selectively sealing or blocking one of the outlets 96, 98. For example, in the first position for delivering steam 59 to a floor surface, the valve plunger 84 seals or blocks the second outlet 98 such that no steam is delivered to the diversion nozzle 64 and all steam is delivered to the floor nozzle 54. In the second position for redirecting steam 59 away from the floor surface, the valve plunger 84 seals or blocks the first outlet 96 such that no steam is delivered to the floor nozzle 54 and all steam is delivered to the diversion nozzle 64. It is further within the scope of the invention for the valve plunger 84 to have at least one intermediate position between the first and second positions in which the outlets 96, 98 are partially blocked, which can be used to control the amount of steam 59 delivered to the surface to be cleaned via the floor nozzle 54 for lighter steam cleaning.
Instead of a mechanical valve actuator as shown in
The accelerometer 100 can be provided on the handle 62, or alternatively, in the base housing 74. The accelerometer 100 can be in the form of any suitable accelerometer, such as a piezoelectric accelerometer or a low impedance output accelerometer. The accelerometer 100 is configured output a signal 102, which can include power, resistance, current, or a voltage signal, for example. In one example, the signal 102 can comprise a pulse width modulated voltage signal. The signal 102 from the accelerometer 100 can be relayed to a control module 108, such as, but not limited to, a microcontroller, which can be used to selectively move the valve plunger 84 of the diverter valve 70 to the open or closed position, depending on the signal emitted by the accelerometer 100. In one example, the control module 108 can be connected to an electrical valve actuator and the accelerometer 100 can be mounted on the control module 108. In another example, the control module 108 can be separate from the accelerometer 100. As such, the control module 108 can be carried by the handle 62 or the cleaning head 66.
The diverter valve 70 of the second embodiment can be electrically actuated, such as by providing an electrical switch 104 between the diverter valve 70 and the power source 38 (
Other configurations for the switch 104 and valve 70 are possible. For example, alternatively, the diverter 60 can be configured such that when acceleration is detected by the accelerometer 100, the signal 102 from the accelerometer 100 is output to the control module 108, which can close the switch 104, and selectively energize the diverter valve 70 and move the valve plunger 84 to the first position for delivering steam to the floor surface. When acceleration is not detected by the accelerometer 100, the signal 102 from the accelerometer 100 is output to the control module 108, which can open the switch 104, and selectively de-energize the diverter valve 70 and move the valve plunger 84 to the second position for redirecting steam away from the floor surface.
In one example, the diverter valve 70 can be a solenoid diverter valve, and the switch 104 can be a micro-switch can be coupled to the handle 62 to selectively energize the solenoid diverter valve 70. The solenoid diverter valve 70 can be selectively activated by the signal 102 from the accelerometer 100 output to the control module 108 to move the valve plunger 84 from the first position to the second position, and vice versa, depending on whether the steam mop 10 is moving.
The steam cleaning apparatus disclosed herein provides an improved cleaning operation that can prevent inadvertent floor damage. One advantage that may be realized in the practice of some embodiments of the described steam cleaning apparatus is that steam is diverted away from the floor via a diverter valve 70 when the steam cleaning apparatus is parked and/or is not in use. Therefore, steam will cease saturation of the floor via the at least one steam outlet 54. As a result, over-saturation of steam on the floor can be avoided. Over-saturation of steam on the floor can be damaging to carpet, wood, linoleum, etc. as the high temperature of the steam can melt or deform various compositions.
To the extent not already described, the different features and structures of the various embodiments can be used in combination with each other as desired. That one feature may not be illustrated in all of the embodiments is not meant to be construed that it cannot be, but is done for brevity of description. Thus, the various features of the different embodiments can be mixed and matched as desired to form new embodiments, whether or not the new embodiments are expressly described. All combinations or permutations of features described herein are covered by this disclosure.
While the invention has been specifically described in connection with certain specific embodiments thereof, it is to be understood that this is by way of illustration and not of limitation. Reasonable variation and modification are possible with the scope of the foregoing disclosure and drawings without departing from the spirit of the invention which, is defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.
This application is a National Phase application of International Application No. PCT/US2018/022626, filed Mar. 15, 2018, which claims the benefit of U.S. Provisional Patent Application No. 62/472,235, filed Mar. 16, 2017, both of which are incorporated herein by reference in their entirety.
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WO2018/170259 | 9/20/2018 | WO | A |
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