The present application claims priority from Japanese Patent application serial No. 2012-167902, filed on Jul. 30, 2012, the content of which is hereby incorporated by reference into this application.
The present invention relates to a steam turbine, and more particularly, to a stationary blade structure to eliminate a liquid film generated on a stationary blade surface so as to reduce moving blade erosion due to collision of water droplets, which are generated particularly with wet steam, with a moving blade.
In the final stage of a low pressure turbine or a stage prior to the final stage by 1 or 2 stages, generally, the pressure is very low, accordingly, steam as a working fluid is in a state of wet steam including liquefied minute water droplets (molecules of the vapor). The molecules of the vapor condensed and deposited to the blade surface coalesce to each other and form a liquid film on the blade surface. Further, the liquid film is ripped down with the steam of a working fluid mainstream, or fly in the steam flow again from a blade trailing edge. These water droplets are sprayed to the downstream as coarse droplets far larger in comparison with the initially occurred molecules of the vapor. Then the coarse droplets are brokenup into smaller size, however, flow down while being maintained in some size. Then, the coarse droplets do not sharply turn along the passage as in the case of steam due to its inertial force, and collide against the downstream moving blade at a high speed, which causes erosion to erode the blade surface, or causes loss due to action of a force against the rotation of the turbine blade.
On the other hand, conventionally, to prevent the erosive action by the erosion phenomenon, the end of a moving blade leading edge is coated with erosion shield formed of a hard and high-strength material such as stellite. Otherwise, as in the case of Patent Literature 1 (Japanese Unexamined Utility Model Application No. Sho 61 (1986)-142102), a method of mitigating an impulsive force upon collision of liquid droplets with the blade by formation of a coarse surface by various irregularity processing on the surface of the blade leading edge is known. Note that the erosion shield cannot be always set because of its workability. Further, generally, the mere protection of the blade surface is less than perfect as an erosion countermeasure, accordingly, it is employed together with another erosion countermeasure.
Generally, to reduce the influence of erosion, it is most effective to eliminate liquid droplets themselves. As shown in Patent Literature 2 (Japanese Unexamined Patent Application No. Hei 1 (1989)-110812) and Patent Literature 3 (Japanese Unexamined Patent Application No. Hei 11 (1999)-336503), to eliminate liquid droplets, a method of sucking the liquid film by providing a hollow stationary blade (hollow nozzle) with a slit in its blade surface and reducing the pressure in the hollow stationary blade is used. In many cases, these slits are formed by directly processing the blade surface of a stationary blade structure having a hollow structure. Further, as described in Patent Literature 4 (Japanese Unexamined Patent Application No. 2007-23895), a method of processing a slit member as a separate member and attaching it to a stationary blade is known.
A tail part, which includes a blade trailing edge, of the blade has an acute shape with a small thickness. Accordingly, even when the hollow structure of the stationary blade is formed by bending one plate and combining in the tail part or when the hollow part is formed by boring the inside of a solid member, it is necessary to form the slit from the blade surface to the blade hollow region by processing a position away to some extent from the blade trailing edge.
Further, as described in Patent Literature 4, regarding the method of processing a slit member as a separate member and attaching it to the stationary blade, to obtain an acute profile near the trailing edge and to ensure a route to guide liquid droplets from the slit to the hollow part, the slit formation position is necessarily away to some extent from the blade trailing edge as in the case of the above example.
On the other hand, to efficiently eliminate the liquid film, the slit position is a significant factor. On the downstream side of the stationary blade, as the steam flow velocity is increased, the moisture content integrated on the blade surface is increased. Accordingly, when the slit position is in a position defined with the blade structure as in the case of the conventional slit processing, it is not sufficiently in the downstream region and there is a probability that the moisture content is deposited to the blade again even in the downstream of the slit, and forms a liquid film.
Further, since the steam flow velocity is increased in the region where the slit is provided, there is a probability that the liquid film is ripped down with the steam flow and flies from the blade surface. In this case, even when the slit is provided for the pressure reduction and suction, it is impossible to eliminate the moisture content away from the blade surface.
Accordingly, the object of the present invention is, in a steam turbine, to reduce the erosive action on a moving blade by erosion and improve the reliability.
To attain the above-described object, the present invention is a steam turbine comprising a turbine stage having stationary blades and moving blades provided on the downstream side of the stationary blades in a working fluid flow direction, wherein the stationary blade is formed in a hollow blade shape by deformation processing a metal plate, and wherein a slit to guide liquid droplets deposited to a blade wall to the inside of the stationary blade is formed in the blade wall by overlaying an airfoil suction side metal plate and an airfoil pressure side metal plate with a gap therebetween in the tail part of the stationary blade.
According to the present invention, since it is possible to provide a slit to eliminate a liquid film generated on a blade wall surface of a stationary blade in the vicinity of a trailing edge of the stationary blade and to sufficiently eliminate the liquid film, it is possible to reduce an erosive action on a moving blade by erosion and to improve the reliability.
First, the status of the occurrence of liquid film and liquid droplets on a turbine blade surface will be briefly described using
In a low pressure turbine or the like, when the steam mainstream as a working fluid steam becomes in a state of wet steam, liquid droplets included in the steam mainstream are deposited to the stationary blade 1, and the liquid droplets congregate on the stationary blade surface to form a liquid film. The liquid film flows in a direction of a force determined with a resultant force between pressure and a shear force in a boundary surface with respect to gas steam, and moves to a position in the vicinity of the trailing edge of the stationary blade.
In view of the above description, the embodiments of the present invention will be described in detail below appropriately with reference to the drawings. Note that corresponding constituent elements in the respective figures including
A first embodiment according to the present invention will be described.
As shown in
As shown in
Returning to the description of the tail part 8, as shown in
On the other hand, the pressure side plate 21 is overlaid on the step part 27 of the suction side plate 20 with a gap therebetween. One end of the pressure side plate 21 is welded and fixed to the metal plate of the main body 5 on the pressure side of airfoil, and the other end thereof has a gap with respect to the step part 27. A slit 24 can be formed by providing the gap between the step part 27 of the suction side plate 20 and the end of the pressure side plate 21. The wall of the slit 24 on the blade leading edge side is formed with the end of the pressure side plate 21, and the wall on the blade trailing edge side is formed with the suction side plate 20, and opened in the blade height direction. For example, in the example shown in
In the suction side plate 20 and the pressure side plate 21, a pair of piece holes 29 and 30 where the above-described positioning piece 22 is provided are opened. As shown in
The pressure side plate 21 is provided with plural second slits 23 in the blade height direction on the upstream side of the slit 24 in a steam mainstream flow direction as shown in
The suction side plate 20 and the pressure side plate 21 are fixed in specified positions and the blade tail part 8 is formed in an integral construction by closing the piece holes 29 and 30 by welding or hard soldering after the attachment of the suction side plate 20, the pressure side plate 21 and the positioning piece 22. The upper and lower ends of the blade tail part 8 are closed with a cover 33 respectively as shown in
Note that the piece hole may be provided at a fixed interval in plural positions in the blade height direction between the slit 24 and the second slit 23 as shown in
Next, the installation positions of the slit 24 and the second slit 23 will be described.
The liquid film generated on the blade surface becomes unstable when the steam flow velocity is increased, and its part is surface-stripped and flies from the blade surface. The unstable phenomenon of the liquid film occurs when relative Weber number Wr=0.5×ρh(U−W)×(U−W)/σ, represented with steam concentration ρ, liquid film thickness h, steam flow velocity U, liquid film flow velocity W and liquid film surface tension σ, is equal to or greater than 0.78. Even when the slit is provided in a position where this relative Weber number is equal to or greater than 0.78, a part of the liquid film has been surface-stripped and has flown in the passage, and it is not possible to efficiently eliminate the moisture content. Accordingly, the slit 24 and the second slit processed and formed in the blade tail part 8 are provided in a part where the relative Weber number of the liquid film flow is 0.78.
In the present embodiment, the stationary blade is formed as a joint between the main body 5 having the hollow structure and the blade tail part 8. Further, the blade tail part 8 is formed by combining the metal plate on the suction side of airfoil (the airfoil suction-side metal plate) and the metal plate on the pressure side of airfoil (the airfoil pressure-side metal plate). In the blade tail part 8, the airfoil suction-side metal plate and the airfoil pressure-side metal plate are not directly joined. It is possible to provide a slit in the vicinity of the blade trailing edge by inserting a spacer between the airfoil suction-side metal plate and the airfoil pressure-side metal plate and overlaying them so as to form a gap.
In the blade tail part, the pressure side plate slit-processed in the height direction is attached to the suction side plate forming the acute part at the trailing edge and the step part on one surface, so as to hold the positioning piece therebetween, to form space corresponding to the thickness of the positioning piece on the inner surface side of the suction side plate and the pressure side plate. Further, the gap is provided between the one side end surface of the pressure side plate and the step part of the suction side plate, and the suction side plate and the pressure side plate are attached so as to form the slit. It is possible to set the slit position immediately close to the trailing edge by providing the step part of the suction side plate in a position close to the trailing edge.
According to the structure of the present embodiment, since it is possible to set the position of the slit to guide the liquid droplets deposited on the blade wall surface to the inside of the blade in a region of the minimum liquid thickness for surface stripping, it is possible to eliminate 80% of the liquid film generated on the stationary blade, to reduce erosive action on the moving blade by erosion, and improve the reliability.
Note that as the blade tail part 8, it may be manufactured in a separate body from the main body as the blade tail part 8 from the upstream-side position from the second slit 23 on the downstream side of the dimensionless distance l/L=0.5.
Next, a second embodiment of the present invention will be described using
The liquid film is eliminated with the slit 24 and the second slit 23, however, the steam is also sucked at the same time of the elimination of the liquid film. The increment of the steam removal directly influences the degradation of the performance of the steam turbine. Further, the erosion amount by the liquid droplets flying from the stationary blade is increased in accordance with the increment of the circumferential velocity of the moving blade. Accordingly, the blade structure in the 70% or greater region in the blade height direction is formed with the joint body between the main body 5 and the blade tail part 8 shown in the embodiment 1.
In the present embodiment, it is possible to eliminate the liquid film in a region of large erosion amount, and reduce the steam removal in the slit, in addition, in a long blade such as a low-pressure turbine final-stage stationary blade, by limiting the region of the 2-body structure to 30% of the blade height direction, i.e., a part in the blade height direction where the liquid film particularly occurs, it is possible to easily manufacture the structure.
Note that the blade tail part 8 shown in
Next, a third embodiment of the present invention is shown in
In the present embodiment, the blade tail part 8 is not formed completely independently of the main body 5, but the member forming the blade surface of the main body 5 is extended and applied to the suction side plate 20 of the blade tail part 8. That is, on the suction side of airfoil, the main body 5 and the blade tail part 8 are formed with one metal plate. On the other hand, on the pressure side of airfoil, as in the case of the embodiment 1, the metal plates forming the main body 5 and the blade tail part 8 are separate bodies. The pressure side plate 21 is overlaid on the step part 27 of the suction side plate 20 integrally formed with the main body 5 with a gap therebetween, and its one end is welded and fixed to the metal plate of the main body 5 on the pressure side of airfoil along the welding line 9. On the other hand, the other end of the pressure side plate 21 has a gap with respect to the step part 27 of the suction side plate 20 integrally formed with the main body 5. As in the case of the embodiment 1, by overlaying the suction side plate 20 and the pressure side plate 21 with a gap therebetween, the slit 24 is formed by forming one wall of the slit with the end of the pressure side plate 21 and forming the other wall with the step part of the suction side plate. It is possible to form the slit 24 between the step part 27 of the suction side plate and the end of the pressure side plate 21 by providing the gap.
The method of joining the pressure side plate 21 with the positioning piece 22 to the suction side plate 20 is similar to the method shown in
Next, a fourth embodiment of the present invention is shown in
In the present embodiment, the entire airfoil is previously formed by emboss-press processing one plate member. After the emboss-press processing, the pressure side of airfoil is cut in a position sufficiently away from the leading edge, and the pressure side plate 21 is removed. In the blade tail part of the suction side plate and the pressure side slit formation part, the blade plate member is cut in its thickness direction, to form the outer shape of the airfoil and a gap fluid channel part between the suction side and the pressure side of the blade inner surface. A reinforcing rib 36 is fixed by welding or the like to the blade inner side of a cut-out part 35 of the pressure side plate 21 at the leading edge. The pressure side plate 21 is fixed by welding on this rib. The blade tail side of the pressure side plate 21 is fixed to the upstream side of the second slit 23 with the positioning piece provided between the slit 24 and the second slit 23. Further, the reinforcing rib 36 is provided with a vent hole 37 communicable with the hollow part 26 divided with the rib 36.
By providing the vent hole 37, it is possible to uniform the pressure of the blade hollow part and to mitigate the load due to the pressure acting on the reinforcing rib 36.
In the present embodiment, in addition to the advantages of the embodiment 1 and the embodiment 3, the strength of the structure of the hollow blade is increased by providing the reinforcing rib 36 inside the blade.
Next, a fifth embodiment of the present invention will be described using
In the surface on the blade inner side of the suction side plate 20, a concave part forming a gap portion through which the water film flow sucked from the slit flows is formed by engraving. Further, the rib 40 is provided in a direction along the flow direction of the steam mainstream in plural positions in the concave member in the blade height direction. A gap fluid channel having a width of the height of the rib 40 is formed between the suction side plate 20 and the pressure side plate 21 by joining the pressure side plate 21 to the rib 40 when the suction side plate 20 and the pressure side plate 21 are overlaid. Note that the pressure side plate 21 is provided so as to cover the rib 40 and is fixed by welding or the like. According to the present embodiment, the width of the gap fluid channel can be controlled by controlling the rib height.
Note that in the embodiment in
In the present embodiment, as in the case of the other embodiments, it is possible to set a position immediately close to the trailing edge as the slit position, to reduce the erosive action on the moving blade by erosion and to improve the reliability. In addition, as a part completely separated from the suction side plate and the pressure side plate such as the positioning piece is not required for formation of the gap fluid channel and joint between the suction side plate and the pressure side plate, it is possible to reduce the manufacturing cost of the hollow stationary blade by reduction of the number of assembly parts and reduction of the number of assembly steps.
Number | Date | Country | Kind |
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2012-167902 | Jul 2012 | JP | national |