1. Field of the Invention
The present invention relates to a steam turbine test facility for performing tests for performance and reliability verification of a steam turbine plant, a low-load test method using the steam turbine test facility, and a load dump test method using the same.
2. Description of the Related Art
Conventionally, a steam turbine test facility is provided to evaluate the performance of a steam turbine plant constituting a part of a thermal power plant or a nuclear power plant. Such a steam turbine test facility includes a test steam turbine. The test steam turbine is used to simulate the behavior of a steam turbine installed in the steam turbine plant in such a manner that any particular one of a high-pressure turbine, a medium-pressure turbine, and a low-pressure turbine of the steam turbine plant is operated on a simulation basis. The steam turbine test facility performs performance and reliability verification tests such as a high-load test and a low-load test to evaluate the performance and reliability of the test steam turbine, thus evaluating the performance and reliability of the steam turbine plant.
(1) High-load Test
In the high-load test in which the power obtained by steam exceeds mechanical loss, the test steam turbine can increase and maintain its rotational speed by itself. In the high-load test, therefore, a generator and a dynamometer are connected to the test steam turbine to collect the output power. This test is performed to measure necessary data to evaluate the performance and reliability of the steam turbine plant. The data to be measured includes stress generated in a rotor blade, a steam flow in the steam turbine, and so on.
(2) Low-load Test
When the load (steam flow rate) on the steam turbine falls to a fixed value or below and the steam turbine has long rotor blades (for example, in the case of a low-pressure turbine), a steam vortex flow may develop on the downstream side thereof, thereby generating random vibration on the steam turbine. In view of this, the low-load test is performed to evaluate the reliability of the steam turbine plant inclusive of effects that is produced by such random vibration.
The low-load test is performed to measure necessary data to evaluate the performance and reliability of the steam turbine plant when the load on the test steam turbine is equal to or lower than the load at which random vibration occurs (that is, in a low-load state). The data to be measured includes stress generated in a rotor blade, a steam flow in the steam turbine, and so on. In the low-load test, if the power obtained by steam falls below mechanical loss, the test steam turbine cannot maintain its rotational speed by itself. To cope with such inconvenience, conventionally, a drive turbine and a motor are connected to the test steam turbine to maintain the rotational speed of the test steam turbine.
(3) Load Dump Test
The load dump test during which the load on a nuclear reactor and a steam turbine is disconnected is performed in a nuclear power plant. When the load on the steam turbine is disconnected, the pressure in the steam turbine suddenly decreases to cause the steam extracted from the main steam to flow reversely (flashback), thereby generating an unsteady steam flow inside the steam turbine. A fluid force resulting from this unsteady steam flow creates an exciting force and thus flashback vibration occurs on the rotor blades.
Further, as proved in recent years, when the main steam is interrupted, the steam turbine enters an extremely low load state, the steam vortex flow generates random vibration, and the random vibration is superimposed on flashback vibration, with the result that a large vibration force occurs on the rotor blades.
Then, in order to evaluate the reliability of the steam turbine plant inclusive of effects that is produced by the flashback vibration and random vibration in the load dump test, it is desirable to perform the load dump test by using the steam turbine test facility.
As described above, the high-load test is performed in such manner that a generator and a dynamometer are connected to the test steam turbine to collect the generated power. On the other hand, the low-load test is performed in such manner that a drive turbine and a motor are connected to the test steam turbine to maintain the rotational speed of the test steam turbine.
However, it is known that in the load dump test, immediately after the load is disconnected (that is, the generator load is disconnected), the rotational speed of the actual steam turbine temporarily rises (overspeed).
On the other hand, the behavior of the test steam turbine appearing after disconnection of the load does not coincide with that of the actual steam turbine because they are different in inertia. Even when a drive turbine and a motor are connected to the test steam turbine so as to maintain the rotational speed with the load disconnected (that is, in a load disconnection state), it is not possible to precisely simulate transitional changes of the rotational speed of the actual steam turbine. For example, the transitional changes include overspeed generated immediately after the load on the actual steam turbine is disconnected.
Specifically, with the conventional test steam turbine to which a common drive turbine and a motor are connected, it is not possible to precisely simulate the behavior appearing when the load on the actual steam turbine is disconnected.
Therefore, with the conventional test steam turbine, it is not possible to accurately evaluate an influence of flashback vibration and random vibration generated when the load is disconnected.
A generator and a dynamometer are connected to the test steam turbine in the high-load test while a drive turbine and a motor are connected to the test steam turbine in the low-load test and the load dump test. Therefore, it is necessary to change devices to be connected to the test steam turbine each time the high-load test, low-load test, or load dump test is performed. This will decrease the efficiency of tests for performance and reliability verification, inclusive of the above tests.
It is an object of the present invention is to provide a steam turbine test facility including a test steam turbine, in which the behavior of an actual steam turbine can be precisely simulated particularly in the load dump test and the efficiency of tests for performance and reliability verification can be improved.
In order to solve the above-mentioned problem, the present invention provides a steam turbine test facility including a test steam turbine having a motor-generator connected thereto. The motor-generator can operate as either a generator in the generator mode or a motor in the motor mode, and control the rotational speed of the steam turbine.
According to the present invention, it is possible to provide a steam turbine test facility including a test steam turbine, in which the behavior of an actual steam turbine can be precisely simulated particularly in the load dump test and the efficiency of tests for performance and reliability verification can be improved.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
As illustrated in
A device serving as a load (a load device 14) is connected to the output shaft 11a which rotates to produce a driving force. The load device 14 is, for example, a generator.
Before actual operation, the steam turbine plant 10 configured as illustrated in
As illustrated in
For example, when the actual steam turbines 11 under tests for performance and reliability verification include the high-pressure turbine 11H, the medium-pressure turbine 11M, and the low-pressure turbine 11L as illustrated in
In the steam turbine test facility 1 configured as illustrated in
The speed changer 3 suitably changes the rotational speed of a rotating shaft 4a at a predetermined deceleration rate (or acceleration rate) to transmit the power of the motor-generator 4 to the output shaft 2a.
The deceleration rate (or acceleration rate) of the speed changer 3 is suitably set based on the characteristics of the rotational speed of the test steam turbine 2 and the characteristics of the rotational speed of the motor-generator 4.
Further, depending on the characteristics of the rotational speed of the test steam turbine 2 and the characteristics of the rotational speed of the motor-generator 4, the speed changer 3 is not necessary. In this case, the motor-generator 4 is directly connected to the output shaft 2a.
As illustrated in
The rotor core 40a is connected with the speed changer 3 (refer to
A stator 41 is composed of a stator core 41a and three-phase stator windings 41b wound around the stator core 41a. A housing of the motor-generator 4 is attached to the outer circumference side of the stator 41.
The three-phase stator windings 41b are electrically connected with the control unit 5.
Further, the motor-generator 4 includes an angular sensor 42 which detects a rotational angle θ of the rotor 40. The angular sensor 42 is, for example, a resolver which inputs the detected rotational angle θ of the rotor 40 to the control unit 5.
The control unit 5 included in the motor-generator 4 includes a control circuit 5a and a controller 5b which controls the control circuit 5a.
The control circuit 5a includes the inverter circuit composed of a three-phase bridge circuit composed of switching elements 50 and diodes 51.
A battery 6 is connected to the control circuit 5a in parallel with the inverter circuit. A capacitor 52 is connected between the inverter circuit and the battery 6 to smooth currents flowing in the control circuit 5a.
The controller 5b includes, for example, a microcomputer and a peripheral circuit. The microcomputer includes a central processing unit (CPU), a read only memory (ROM), and a random access memory (RAM). The controller 5b executes a program stored in the ROM to control the circuit 5a.
The controller 5b is provided with an input unit 5c for inputting data, such as a keyboard and a mouse, and a display unit 5d for displaying an input result, such as a display device.
The controller 5b performs switching operation of the switching elements 50 of the control circuit 5a to generate a PWM (pulse width modulation) signal for driving the motor-generator 4 in the motor mode, generates three-phase currents from a dc current of the battery 6 based on the PWM signal, and supplies the three-phase currents to the three-phase stator windings 41b.
The controller 5b also performs time-differential of the rotational angle θ of the rotor 40 to calculate the rotational speed ω of the rotor 40. The angle θ is input from the angular sensor 42. Then, the controller 5b controls the PWM signal so that the rotor 40 rotates at a predetermined rotational speed ω.
Thus, the controller 5b can rotate the rotor 40 of the motor-generator 4 at any rotational speed ω. Since the rotor 40 rotates integrally with the rotating shaft 4a which connects with the output shaft 2a (refer to
When the power input via the output shaft 2a (refer to
On the contrary, when the power input via the output shaft 2a (refer to
When the steam flow rate is increased, the power of the test steam turbine 2 (refer to
On the contrary, when the steam flow rate is decreased, the power of the test steam turbine 2 also decreases to enter the low-load state, and accordingly the motor-generator 4 automatically changes from the generator mode to the motor mode.
Further, when steam supply is interrupted, the test steam turbine 2 enters a load disconnection state. In this case, the test steam turbine 2 enters the extremely low load state, and the motor-generator 4 automatically changes from the generator mode to the motor mode.
The above-mentioned configuration allows the motor-generator 4 to operate in the generator mode, for example, in the high-load test of the test steam turbine 2 (refer to
Further, when the test steam turbine 2 (refer to FIG. 1B) enters the low-load state (extremely low load state) in the low-load test and the load dump test, the motor-generator 4 automatically changes from the generator mode to the motor mode allowing the test steam turbine 2 to be driven and rotated at any rotational speed. Thus, the rotational speed of the test steam turbine 2 can be maintained.
Thus, in the steam turbine test facility 1 (refer to
The control unit 5 (refer to
The horizontal axis of the graph in
As illustrated in
At the time t1, the load is disconnected and accordingly steam supply is interrupted. Therefore, at the time t2 and after, the real steam turbines 11 are decelerated. At a time t3, the rotational speed falls to ωs3 slightly higher than the rotational speed ωs1. The real steam turbines 11 rotate at ωs3 for a while. At a time t4 and after, the real steam turbines 11 are gradually decelerated.
In the present embodiment, the control unit 5 (refer to
As illustrated in
Specifically, the control unit 5 changes the rotational speed ω of the rotor 40 based on a speed change pattern which is arbitrarily set, thus changing the rotational speed ωs of the test steam turbine 2 based on the pattern.
As illustrated in
For example, by setting rotational speeds ωs (illustrated as rotational speeds ωs2 to ωs4 in
The number of typical times in the time progress of the load dump test are not limited to five (times t1 to t5 illustrated in
Since the test steam turbine 2 (refer to
Thus, the speed change pattern Pt (refer to
Specifically, the control unit 5 (refer to
The control unit 5b (refer to
At the time t1, steam supply to the test steam turbine 2 is interrupted, the test steam turbine 2 enters the extremely low load state, and the motor-generator 4 changes from the generator mode to the motor mode. Then, the control unit 5 included in the motor-generator 4 can change the rotational speed ωs of the test steam turbine 2 in the extremely low load state.
Further, the controller 5b (refer to
When the control unit 5 (refer to
This configuration, with the use of the test steam turbine 2 (to refer to
As illustrated in
In this case, if the controller 5b can receive the speed change pattern Pt (refer to
For example, it is also possible that the control unit 5 (refer to
This configuration allows the control unit 5 to start changing the rotational speed ωs of the test steam turbine 2 accurately in synchronization with the interruption of steam supply to the test steam turbine 2.
Therefore, the test steam turbine 2 can more accurately simulate the behavior of the real steam turbines 11 (refer to
For example, in the electric power industry, it is common that nuclear power plants are used for base load operation, and thermal power plants are used to control electric power supply in response to the electric power demand on the load side.
With such an operation, since a wide load range is required for steam turbines of thermal power plants to perform load-following operation, load fluctuation increases making random vibration more likely to occur.
Further, with the trend that the number of casings is decreased to elongate the rotor blades of steam turbines of thermal power plants, random vibration is more likely to occur.
Further, when the ratio of nuclear power generation to the total power production increases making it difficult to control power supply by thermal power plants, control of power supply by nuclear power plants is also considered. In this case, a wide load range is required for steam turbines of nuclear power plants. Accordingly, load fluctuation of a steam turbine of a nuclear power plant increases making random vibration more likely to occur.
Random vibration generates large vibrational stress which may cause damage to the rotor blades. When the load is disconnected as described above, for example, random vibration is superimposed on flashback vibration generated by flashback of the steam extracted from the main steam, and acts on the rotor blades as a large vibration force.
As described above, random vibration may be generated in the steam turbine of a common power plant. Further, since random vibration superimposed on flashback vibration has a large influence, it is desirable to take effective measures against random vibration and flashback vibration. Therefore, it is important to accurately evaluate an influence of random vibration and flashback vibration by using the test steam turbine.
Since the test steam turbine 2 (refer to
Although the load dump test has been mainly described, an effect of performing the low-load test using the test steam turbine 2 (referring to
As described above, in the low-load test, when the steam flow rate of the test steam turbine 2 (refer to
According to the present embodiment, even when the test steam turbine 2 cannot maintain its rotational speed by itself, the connected motor-generator 4 can maintain the rotational speed of the test steam turbine 2, thus allowing measurement of random vibration.
A dynamometer and a drive turbine that are conventionally connected to the test steam turbine 2 have inferior rotational speed controllability. This makes it difficult to accurately maintain a predetermined rotational speed of the test steam turbine 2. However, the motor-generator 4 (refer to
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