The subject-matter disclosed herein relates to steam turbines, in particular to mechanical drive turbines and power generation turbines, which requires a control on the steam flow and/or on the power output.
Steam turbines are turbomachines with over one hundred years of industrial applications wherein proven design solutions have been adopted by all manufacturers since decades.
Steam turbine flow and power control is a critical requirement for mechanical drive steam turbines (i.e. steam turbines utilized to drive compressors or pumps).
Also power generation steam turbines are often required to have a control on the load.
Steam turbine flow and power control is typically accomplished by placing throttling valves upstream of the turbine or a “partial arc control stage” inside the turbine itself.
These devices achieve control by limiting the amount and/or the pressure of the steam in the turbine. However, these solutions can determine significant pressure drops that lead to an undesirable dissipation of energy.
Considering the increased demand for efficiency at design and off-design conditions in industrial steam turbines, it would by desirable to find alternative solutions to control the flow and/or the power of a steam turbine which reduce energy dissipation.
Steam turbines are known wherein the angular positions of some stator blades are varied in order to control their operation.
If the above-mentioned solution is used for high-pressure steam turbines considerable leakage of steam occurs as through openings in their casing which are necessary for commanding the stator blades.
According to one aspect, the subject-matter disclosed herein relates to a steam turbine with a plurality of expansion stages; the steam turbine has a row of stator blades upstream at least one of the expansion stages; the stator blades of the row have angular positions controlled by an actuation assembly during operation of the steam turbine. The actuation assembly includes a command rod, an actuation mechanism mechanically coupled to the command rod, and a plurality of transmission devices mechanically coupled to the actuation mechanism and to the stator blades. By acting on the command rod which is at least partially external to an outer casing of the steam turbine the stator blades which are internal to an inner casing of the steam turbine may be rotated.
According to another aspect, the subject-matter disclosed herein relates to a method of controlling steam flow and power output of a steam turbine; the method comprises the step of changing angular positions of at least one row of stator blades during operation of the steam turbine through a command rod protruding from an outer casing of the steam turbine. A rotatable ring which is internal to the outer casing of the steam turbine is used for transmitting movement from the command rod to the stator blades.
A more complete appreciation of the disclosed embodiments of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
Steam turbines used for either mechanical drive or power generation purposes are required to control the mass flow and/or the power output for a given steam pressure ratio and inlet conditions (pressure and temperature).
Control of mass flow and power is typically achieved using a throttling valve or a partial arc control stage solutions which exploit their function varying the pressure ahead of the turbine axial stages and eventually varying the pressure ratio across the turbine stages. These methods, although vastly applied in the Steam Turbines industry, feature a low iso-entropic efficiency outside of their design conditions because throttling (which is applied in both methods) is a pure mechanical energy dissipation and partial arc stage is characterized by high aerodynamics losses due to the intrinsic flow non uniformity and windage.
The applicants have conceived a different solution in which the control of the mass flow is achieved by varying the angular position of at least the first row of stator blades.
Varying the angular position of the stator blades in the row of an axial stage of a steam turbine allows modifying the operating curve (flow rate vs. pressure) of the stage. In particular, the operating curve is changed as a result of the variation of the throat area between the rotatable stator blades.
This solution achieves a much higher efficiency outside of the design operative conditions of the turbine as it avoids the energy dissipation related to the use of either throttling or partial arc. In particular the efficiency of the steam turbine stays close to the design level even outside of the design operative conditions
More in detail, the Applicant has thought of changing the angular positions of stator blades by means of a control unit external to the turbine during operation of the steam turbine.
Advantageously, one or more other rows of stator blades are controlled depending on the flow variation and efficiency level required.
In the light of the specific architecture of steam turbines, in particular, those for mechanical drive or power generation applications, the Applicant has conceived specific and advantageous solutions to actuate the stator blades.
Reference now will be made in detail to embodiments of the disclosure, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the disclosure, not limitation of the disclosure. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present disclosure without departing from the scope or spirit of the disclosure. Reference throughout the specification to “one embodiment” or “an embodiment” or “some embodiments” means that the particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrase “in one embodiment” or “in an embodiment” or “in some embodiments” in various places throughout the specification is not necessarily referring to the same embodiment(s). Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
When introducing elements of various embodiments the articles “a”, “an”, “the”, and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including”, and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
Referring now to the drawings,
Steam turbine 200 of
Typically, all the blades of a row may move; however, it is not to be excluded that according to some embodiments only some of the blades of a row may move.
It is to be clarified that
In
In the embodiment of
According to the embodiment of
Preferably, as in the embodiment of
In addition to the row of controlled-position blades just upstream the first expansion stage of the steam turbine, advantageously, there may be other rows of controlled-position blades. For example, in the embodiment of
As already anticipated, the embodiment of
Steam turbine 200 includes the inner casing section 220 housing expansion stages (i.e. blades 261, 262, 263) and the outer casing 210 surrounding the inner casing section 220; it is to be noted that the inner casing section 220 is an inner casing. Furthermore, it comprises the actuation assembly 280, i.e. the first actuation assembly (see also
This actuation assembly comprises an actuation mechanism 281 and a plurality of transmission devices 285 and 286; the transmission devices 285 and 286 are arranged to transmit rotation movements from the actuation mechanism 281 respectively to the stator blades 221 and 222; the actuation mechanism 281 is advantageously positioned between the outer casing 210 and the inner casing 220, more precisely in the interspace between the outer casing 210 and the inner casing 220.
Steam turbine 200 comprises further a command rod 289 for commanding the actuation mechanism 281; also command rod 289 may be considered a component of the first actuation assembly. Advantageously, in this case, the outer casing 210 has a through hole partially housing the command rod 289; in fact, the actuation mechanism (as well as the controlled-position stator blades) may be commanded from outside of the steam turbine and steam leakage is limited to the single-rod hole between the external environment and the interspace environment (at relatively low pressure, i.e. lower than the pressure in the flowpath of the steam turbine); in general, one or more seals are associated with the command rod. Preferably, in this case, command rod 289 is arranged to make movements of translation and/or rotation.
Preferably, command rod 289 comprises one or more articulated joints for compensating the deformations due to the thermal expansions of steam turbine 200 and of the command rod 289, which are stronger closer to the turbine axis “R” of steam turbine 200.
Preferably, the actuation mechanism 281 of the actuation assembly 280 comprises a rotatable ring 310, rotatable about the turbine axis “R” of steam turbine 200 and the command rod 289 is arranged to actuate rotations of rotatable ring 310.
In a first embodiment, illustrated in
In a second embodiment, the command rod 289 is arranged tangentially with respect to the rotatable ring 310 and is coupled to the rotatable ring 310, in particular with a worm gear. In this second embodiment, the command rod 289 is configured to make movements of rotation in order to actuate rotations of the rotatable ring 310 around the turbine axis “R”.
In a third embodiment, the command rod 289 is arranged radially with respect to the rotatable ring 310 and is coupled to the rotatable ring 310, in particular with a 90° gear. In this third embodiment, the command rod 289 is configured to make movements of rotation in order to actuate rotations of the rotatable ring 310 around the turbine axis “R”.
Steam turbine 200 comprises another inner casing section 230 housing expansion stages (i.e. blades 271, 272, 273) and the outer casing 210 surrounding the inner casing section 230; it is to be noted that the inner casing section 230 is an inner casing. Furthermore, it comprises another actuation assembly 290, i.e. the second actuation assembly (see also
This actuation assembly comprises an actuation mechanism 291 and a plurality of transmission devices 295; the transmission devices 295 are arranged to transmit rotation movements from the actuation mechanism 291 to the stator blades 231, and may be integrated partially into actuation mechanism 291 and partially into stator blades 231; the actuation mechanism 291 is advantageously positioned inside the inner casing 230, more precisely in a recess seat of the inner side of the inner casing 230.
Steam turbine 200 comprises further another command rod 299 for commanding the actuation mechanism 291; also command rod 299 may be considered a component of the second actuation assembly. Advantageously, in this case, the outer casing 210 has a through hole partially housing the command rod 299; in fact, the actuation mechanism (as well as the controlled-position stator blades) may be commanded from outside of the steam turbine and steam leakage is limited to the single-rod hole between the external environment and the interspace environment (at relatively low pressure i.e. lower than the pressure in the flowpath of the steam turbine); in general, one or more seals are associated with the command rod. Preferably, in this case, command rod 299 is arranged to make movements of translation or substantial translation. Preferably, command rod 299 can be arranged according to the embodiments described above with reference to command rod 289.
In case of the actuation assembly 290, the inner casing 230 has advantageously a through hole partially housing the command rod 299; in fact, steam loss is limited to the single-rod hole between the interspace environment and the flow path environment.
A first embodiment of the first actuation assembly 280 will be described in the following with reference to
The plurality of transmission devices 285 of the actuation assembly 280 comprises a plurality of actuation rods 320 arranged to correspondingly rotate a plurality of stator blades 340 (corresponding to blades 221 in
Preferably, the transmission devices 285 comprise are arranged to transmit a rotation movement from ring 310 to each of actuation rods 320. According to the embodiment of
In particular, according to the embodiment of
A second embodiment of the first actuation assembly 280 will be described in the following with reference to
The plurality of transmission devices 285 of the actuation assembly 280 according to the second embodiment comprises a plurality of actuation rods 320 arranged in the same way as the actuation rods 320 described in the first embodiment. The transmission devices 285 also comprise a plurality of arms 330. Each arm 330 extends transversally to the spanwise dimension of the respective stator blade 340 and has a first end and a second end, the first end is rigidly connected to a respective actuation rod 320. It is to be noted that arms 330 may also be considered components of actuation mechanism 281.
The plurality of transmission devices 285 of the actuation assembly 280 according to the second embodiment also comprises a plurality of connecting rods 325 having a first end and a second end, the first end of each connecting rod 325 is hinged to the second end of a respective arm 330 and the second end of each connecting rod 325 is hinged to the actuation mechanism 281, in particular to the ring 310. Preferably, each connecting rod 325 is hinged to the respective arm 330 and to the actuation mechanism, in particular to ring 310, by means of spherical joints. Advantageously, this prevents axial movements of ring 310. It is to be noted that connecting rods 325 may also be considered components of actuation mechanism 281.
A third embodiment of the first actuation assembly 280 will be described in the following with reference to
The plurality of transmission devices 285 of the actuation assembly 280 according to the third embodiment comprises a plurality of actuation rods 320 arranged in the same way as the actuation rods 320 described in the first embodiment. The transmission devices 285 also comprise a plurality of transmission members 335. Each transmission member 335 is rigidly connected to a respective actuation rod 320 and has a first arched surface centered on the spanwise direction of the respective stator blade 340. It is to be noted that transmission members 335 may also be considered components of actuation mechanism 281.
The actuation mechanism 281 according to the third embodiment, in particular the ring 310, has a plurality of second arched surfaces. Each second arched surface of the actuation mechanism 281 is complemental to a respective first arched surface of a transmission member and positioned in order to abut against it. Advantageously, each couple of first and second arched surfaces are configured to slide against each other during a rotation of the ring 310 in order to actuate a rotation of actuation rods 320 and the stator blades 340 connected to the actuation rods 320. Advantageously, this prevents axial movements of ring 310.
In the first, second and third embodiments, actuation rod 320 and stator blade 340 form a single piece or are fixedly coupled together and their axes coincide as shown in
Preferably, inner casing 220 may have a plurality of through holes 225 partially housing the plurality of actuation rods 320. According to the embodiment of
According to the embodiments of
According to the embodiments of
In general, the actuation mechanism according to the above described embodiments may be considered an assembly of all components of the actuation assembly apart from the command rod and actuation rods. A typical component of the actuation mechanism is an actuation rotatable ring. In other words, the actuation mechanism is an assembly of components that allows to transfer motion from the command rod to the actuation rods.
An embodiment of the second actuation assembly 290 will be described in the following with reference to
The actuation mechanism 291 of the actuation assembly 290 comprises a rotatable ring 610, rotatable about the axis of steam turbine 200; preferably, rotatable ring 610 is positioned in an annular seat 234 of inner casing 230; more preferably, annular seat 234 is a recess in an inner side of inner casing 230; in this way, ring 610 does not substantially interfere with the flow of steam. In particular, ring 610 is connected to annular seat 234 through bearings, positioned inside seat 234 in order allow rotations of ring 610.
According to the embodiment of
According to the embodiment of
According to the embodiment of
It is to be noted that the mechanical solutions shown in
The actuation rotatable ring may be positioned A) between an outer casing of the steam turbine and an inner casing of the steam turbine or B) inside an inner casing of the steam turbine.
The steam turbines just described and other similar embodiments allow to implement methods of regulating steam flow.
Embodiments of these methods comprises the step of:
The angular positions may be changed once or, more typically, several times during operation of the steam turbine. An external control unit may be in charge of deciding when carry out such change and provide commands to corresponding actuators, for example electric motors.
Preferably, the movable stator blades are those positioned just upstream the first expansion stage of the steam turbine.
Advantageously, one or more other rows of stator blades may be moved, for example a second and/or a third rows of stator blades.
The movable stator blades may be those positioned just upstream the first expansion stage of any expansion section of the steam turbine.
According to this embodiment, angular position of a stator vane is changed through the steps of:
The above mentioned three steps are repeated for each of the movable stator blades; typically, movements of all movable stator blades occur at the same time. It is to be noted that a rotatable ring may act on one or more rows of movable stator blades.
Although the above mentioned three steps are logically in sequence, the time difference between them may be very short or even null.
Typically, the above mentioned three steps are repeated many times during operation of the steam turbine for all movable stator blades; this is illustrated through the loop L in
Number | Date | Country | Kind |
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102019000005266 | Apr 2019 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/025161 | 4/3/2020 | WO | 00 |