The present invention contains subject matter related to Japanese Patent Application No. 2007-001325, filed in the Japanese Patent Office on Jan. 9, 2007, the entire content of which is incorporated herein by reference.
This invention relates to a steam turbine, and more particularly, to a leakage prevention structure for working fluid which is arranged on moving blade tip.
On the outer circumference part of the rotor 2, at positions adjacent to the nozzle diaphragms 3 in the axial direction, a plurality of moving blades 4 are arranged in the circumferential direction with intervals provided therebetween, and configure a rotation part together with the rotor 2. Each of the moving blades 4 has an implantation part 4a, a moving blade effective part 4b, and a moving blade tip 4c. The implantation parts 4a are engaged with the outer circumference part of the rotor 2 to be implanted thereto. The moving blade effective parts 4b are arranged in the steam path. Steam outflowing from the nozzle blades 3c passes through the space around the moving blade effective parts 4b to perform work and generate rotational force. The moving blade tips 4c are structural members which are arranged on the outer circumference part of the respective moving blades 4. The moving blade tips 4c are in contact with the moving blade tips 4c of the adjacent moving blades 4 in the circumferential direction to form an annular member as a whole, and play a role of fixing the tips of the moving blade effective parts 4b. The nozzle diaphragm outer ring 3a is arranged to be extended to the moving blade tips 4c of the moving blades 4, and faces the moving blade tips 4c in the radial direction.
In the steam turbine 100, the paired nozzle diaphragm 3 and moving blades 4 form a turbine stage. Steam supplied to the steam turbine 100 is directed to the space between the nozzle blades 3c of the nozzle diaphragm 3 and has its flowing direction changed, and then is directed to the space between the moving blade effective parts 4b of the moving blades 4 to generate rotational force to the moving blades 4 and the rotor 2. In the steam turbine 100 shown in
In the steam turbine 100, between the rotation part formed by the rotor 2 and moving blades 4, and the static part formed by the casing 1 and nozzle diaphragms 3, flow of leakage is generated. When the amount of the flow leakage is high, the efficiency and output of the steam turbine 100 is lowered. Accordingly, it is required to reduce the clearance provided between the rotation part and the static part as much as possible. For this reason, there is a known structure in which, on the outer circumference part of the moving blade tips 4c of the moving blades 4, seal strips 4d which protrude in the radial outward direction and are arranged in the form of a circumference are provided, which reduces the clearance provided between the tip of the seal strips 4d and the nozzle diaphragm outer ring 3a facing the seal strips 4d as much as possible, suppressing the flow leakage. Furthermore, there is also known a structure in which, on the surface of the nozzle diaphragm outer rings 3a facing the seal strips 4d, a coating layer (abradable layer 3d) made of an abradable material being a free-machining material etc. is arranged, which makes the seal strips 4d cut the abradable layer 3d, making it possible to further reduce the clearance to suppress the amount of the flow leakage.
In the steam turbine, since the rotor and casing are heated to be deformed in the transient operation at the time of the start up and shut down, it is impossible to set up the clearance between the rotation part and the static part to the minimum by only taking the rated operation time into consideration. Furthermore, in case a contact is raised between the rotation part and the static part during the operation, the seal strips may be damaged due to the contact. In some cases, the seal strips may be seriously damaged. Therefore, it is desired to set up a configuration in which the seal structure can be repaired.
As a seal structure that reduces a flow leakage by employing the seal strips and abradable layer, there is conventionally known a technique which is disclosed in Japanese Patent Application Publication No. 2003-65076 (the entire content of which is incorporated herein by reference). In this conventional technique, on the inner circumference side of the nozzle diaphragm outer ring which faces the seal strips arranged on the moving blade tips, a plurality of seal support member segments, each in the form of an arch, having the abradable layer are attached via springs. Employing this configuration, during the transient state of the turbine at the times of starts and stops, it becomes possible to shift the seal support member segments having the abradable layer in the radial outward direction.
However, under the seal structure using the seal strips and abradable layer of the conventional technique, the seal support member segments having the abradable layer are engaged with the nozzle diaphragm via springs, and are so arranged as to be able to shift in the radial direction. Accordingly, when seal fins come into contact with the abradable layer, especially in the transient state of the turbine at the times of starts and stops, there is raised an unstable behavior in which the seal support member segments jounce in the radial direction, which may raise a possibility that the seal fins and the abradable layer come into contact with each other widely and sometimes deeply. In this way, when the seal strips and the abradable layer come into contact with each other, there is a problem that, in the steady operation, the clearance at this part becomes large to increase the leak steam amount, and, furthermore, depending on the way of contact, the seal strips and abradable layer may be damaged.
Furthermore, under the seal structure of the conventional technique, since the seal support member segments are engaged with the nozzle diaphragm outer ring via springs such that the seal support member segments can shift in the radial direction, there is a disadvantage that, so as to keep the structural intensity of the nozzle diaphragm outer ring sufficiently, the nozzle diaphragm outer ring becomes large.
To prevent this problem, without employing the configuration in which the seal support member segments are engaged with the nozzle diaphragm outer ring via springs, as shown in
In view of the above-identified circumstances, it is therefore an object of the present invention to provide a seal structure for moving blade tips in which the maintainability is high even if the seal strips come into contact with the abradable layer to damage the abradable layer, and the leakage flow is reduced by preventing the abradable layer from being cut more than necessary, thereby making it possible to improve the efficiency of the steam turbine.
According to an aspect of the present invention, there is provided a steam turbine comprising: a casing; a rotor rotatably arranged in the casing; at least one nozzle diaphragm substantially concentrically arranged with respect to the rotor, the nozzle diaphragm being engaged with the casing; a plurality of moving blades arranged in circumferential direction on outer circumference of the rotor at positions adjacent to the nozzle diaphragm; one or more seal strips circumferentially extending on tips of the moving blades, the seal strips protruding in radial outward direction; and an abradable structure rigidly connected to the nozzle diaphragm, the abradable structure facing the seal strips in radial direction at a facing surface and having an abradable part made of an abradable material arranged at the facing surface.
The above and other features and advantages of the present invention will become apparent from the discussion hereinbelow of specific, illustrative embodiments thereof presented in conjunction with the accompanying drawings, in which:
Now, preferred embodiments of the present invention will be described by referring to the accompanying drawings.
A steam turbine 100 has a rotor 2 which is rotatably arranged in a casing 1. The rotor 2 is made to rotate by steam which is working fluid. In the casing 1, nozzle diaphragms 3 are fixed to form a static part similarly to the casing 1. Each of the nozzle diaphragms 3 has a plurality of nozzle blades 3c. The nozzle blades 3c are arranged in the steam path formed between a nozzle diaphragm outer ring 3a and a nozzle diaphragm inner ring 3b, and are arranged in the circumferential direction. The nozzle diaphragm outer ring 3a is fixed to the casing 1, and is substantially concentrically arranged with respect to the rotor 2.
On the outer circumference part of the rotor 2, at positions adjacent to the nozzle diaphragms 3 in the axial direction, a plurality of moving blades 4 are arranged in the circumferential direction with intervals provided therebetween, and form a rotation part together with the rotor 2. Each of the moving blades 4 has an implantation part 4a, a moving blade effective part 4b, and a moving blade tip 4c. The implantation parts 4a are engaged with the outer circumference part of the rotor 2 to be implanted thereto. The moving blade effective parts 4b are arranged in the steam path. Steam outflowing from the nozzle blades 3c passes through the space between the moving blade effective parts 4b to perform work and generate rotational force. The moving blade tips 4c are structural members. The moving blade tips 4c are arranged on the outer circumference part of the respective moving blades 4, and are in contact with the moving blade tips 4c of the adjacent moving blades 4 in the circumferential direction to form an annular member as a whole, and play a role of fixing the tips of the moving blade effective parts 4b.
In the steam turbine 100, the paired nozzle diaphragm 3 and moving blade 4 form a turbine stage. Steam supplied to the steam turbine 100 is directed to the space between the nozzle blades 3c of the nozzle diaphragm 3 and has its flowing direction changed, and then is directed to the space between the moving blade effective parts 4b of the moving blades 4 to generate rotational force to the moving blades 4 and rotor 2. Similarly to the steam turbine shown in
According to the steam turbine in this embodiment, an abradable structure 5 that has an abradable part 5a arranged on the inner circumference surface thereof is rigidly connected to the nozzle diaphragm outer ring 3a on the moving blade 4 side, and is arranged at a position facing the moving blade tips 4c in the circumferential direction. In this embodiment, a step portion 7 is formed on the outer circumference side of the nozzle diaphragm outer ring 3a. The abradable structure 5 is engaged with the step portion 7 to be positioned, and then the bolts 6 are screwed into bolt holes provided in the axial direction in this state. Accordingly, the abradable structure 5 is rigidly connected to the nozzle diaphragm outer ring 3a.
The connection method between the abradable structure 5 and the nozzle diaphragm outer ring 3a is not restricted to this, and, for example, they may be rigidly connected by arranging engagement parts so that they are engaged with each other without a jounce. The abradable part 5a is formed by directly performing coating, building-up, thermal spraying, etc. on the surface of the abradable structure 5.
As the material of the abradable part 5a, heretofore known various free-cutting materials can be used such as cobalt-nickel-chromium-aluminum-yttrium series material (CoNiCrAlY series material), nickel-chromium-aluminum series material (NiCrAl series material), and nickel-chromium-iron-aluminum-boron-nitrogen series material (NiCrFeAlBN series material).
On the outer circumference parts of the moving blade tips 4c of the moving blades 4, which face the abradable structure 5, seal strips 4d which protrude in the radial outward direction and are arranged in the form of a circumference are provided. In this embodiment, accordingly, the tips of the seal strips 4d and the abradable part 5a of the abradable structure 5 are made to face each other, and the seal strips 4d are made to cut the abradable parts 5a so as to reduce a clearance provided therebetween as much as possible, minimizing the flow leakage. The seal strips 4d are arranged on the moving blade tips 4c. The seal strips 4d can be arranged by unitedly cutting the moving blade tips 4c, or by embedding the seal strips 4d to the moving blade tips 4c by caulking etc. Furthermore, instead of arranging the seal strips 4d, by arranging knife-edges, similarly, the flow leakage can be reduced sufficiently.
Furthermore, in this embodiment, the inner circumference surface of the abradable structure 5, on which the abradable part 5a is arranged, is of the Hi-Low structure in which the height thereof (radius of inner circumference surface) is changed in the axial direction. In this way, by changing the height of the inner circumference surface of the abradable structure 5 in the axial direction, the leak flow can be further reduced.
As shown in
With this configuration, since the abradable structure 5 is rigidly connected to the nozzle diaphragm outer ring 3a, that is, rigidly connected without using springs, the position of the abradable structure 5 with respect to the nozzle diaphragm 3 does not shift in the radial direction. Accordingly, even in the transient state, a situation in which the abradable layer jounces to be largely cut is scarcely raised. So, a part of the abradable part 5a to be scraped away can be suppressed to the minimum, which can further reduce the amount of steam leakage.
Furthermore, since the abradable structure 5 is separately arranged from the nozzle diaphragm 3, and is connected to the nozzle diaphragm outer ring 3a by the bolts 6 etc., the abradable structure 5 can be easily detached. Accordingly, when the seal strips 4d come into contact with the abradable part 5a to damage the abradable part 5a, the repair work therefor can be easily performed. Furthermore, in case of replacing the abradable part 5a, it is not necessary to replace the entire nozzle diaphragm 3 or the nozzle diaphragm outer ring 3a, and only the abradable structure 5 including the abradable part 5a has to be replaced, which can reduce a time period required for the maintenance.
As described above, the abradable structure 5 is rigidly connected to the nozzle diaphragm outer ring 3a by the bolts 6 which are arranged in the axial direction. Furthermore, as shown in
Furthermore, as shown in
In this way, by separating the abradable structure 5 into plural parts in the circumferential direction, and rigidly connecting thus separately configured abradable structure 5 to the nozzle diaphragm outer ring 3a using the bolts 6, at the time of the maintenance, it becomes possible to replace only the damaged part of the abradable structure 5.
As shown in
In this way, by forming the insertion part 8 on the abradable structure 5, and engaging the insertion part 8 with the nozzle diaphragm outer ring 3a to rigidly connect the abradable structure 5 thereto, it becomes possible to improve the positional accuracy of the abradable structure 5 with respect to the nozzle diaphragm 3. Accordingly, the cutting range of the abradable part 5a can be reduced sufficiently, which can further reduce the amount of the steam leakage.
Furthermore, as shown in
Next, other variations according to the embodiment will be explained referring to
In these variations, at a position corresponding to the seal strips 4d arranged on the moving blade tips 4c of the moving blades 4, similarly to the first embodiment shown in
In the variations shown in
In the variation shown in
In this way, by arranging the bolts 6 in the radial direction, and rigidly connecting the abradable structure 5 in the radial direction, the size of the abradable structure 5 can be reduced. Furthermore, when the seal strips 4d come into contact with the abradable part 5a to damage the abradable part 5a, the abradable structure 5 can be detached in the radial direction for replacing a new abradable structure 5. Then, the maintenance cost is reduced. Furthermore, since the nozzle diaphragm outer ring 3a has the shoulder part 3e, the nozzle diaphragm outer ring 3a can be provided with a sufficient intensity.
Furthermore, the second embodiment of the present invention will be described with reference to
In this embodiment, the configuration other than the seal part of the moving blade tip is similarly to that of the first embodiment shown in
In the embodiment shown in
Similarly to the first embodiment shown in
Especially, in this embodiment, between the convex of the abradable structure 5 and the concave of the nozzle diaphragm outer ring 3a, metal pieces 10 are inserted to fix the position in the axial direction and the radial direction. The metal pieces 10 are made of a material which has a higher thermal expansion coefficient as compared with a material such as CrMoV material and 12Cr material which configures the main body of the nozzle diaphragm 3 and abradable structure 5. Typical example of such material includes aluminum and stainless series materials.
In this way, by inserting the metal pieces 10 with high in thermal expansion coefficient, in the engagement part of the nozzle diaphragm outer ring 3a and abradable structure 5, the metal pieces expand in the steady operation to remove small clearances in the axial direction and in the radial direction. Accordingly, the abradable structure 5 can be rigidly connected to the nozzle diaphragm outer ring 3a without raising a jounce.
Accordingly, similarly to the first embodiment, the position of the abradable structure 5 with respect to the nozzle diaphragm 3 does not shift in the radial direction or in the axial direction. Thus, a situation is evaded in which the abradable layer jounces to be largely cut even in the transient state. So, part of the abradable part 5a to be cut can be suppressed to the minimum, which can further reduce the amount of leaked steam.
Furthermore, similarly to the first embodiment, the abradable structure 5 is separately arranged from the nozzle diaphragm 3, and is attached to the nozzle diaphragm outer ring 3a. Therefore, when the seal strips 4d come into contact with the abradable part 5a to damage the abradable part 5a, the repair work can be easily performed comparatively.
Furthermore, according to the embodiment, as the structure other than the abradable structure 5, the structure of the conventional turbine stage can be used. Therefore, the present invention can be easily implemented for repairing an existing steam turbine.
In this embodiment, the metal pieces 10 with a high thermal expansion coefficient are inserted between the concave of the nozzle diaphragm outer ring 3a and the convex of the abradable structure 5 without a jounce. Alternative configurations may be employed so long as the abradable structure 5 and the nozzle diaphragm outer ring 3a are connected to each other rigidly.
That is, by selecting the material configuring the convex of the abradable structure 5 with a thermal expansion coefficient larger than that of the material configuring the concave of the nozzle diaphragm outer ring 3a, even if the metal pieces 10 are not used, the convex of the abradable structure 5 can be rigidly engaged with the concave of the nozzle diaphragm outer ring 3a due to the thermal expansion at the time of the operation. Alternatively, in engaging the convex of the abradable structure 5 with the concave of the nozzle diaphragm outer ring 3a, the rigid connection can be realized by using various heretofore known methods. The methods may include a method where the abradable structure 5 is attached to the nozzle diaphragm outer ring 3a without a jounce by using a cooling fit.
Furthermore, in the embodiment shown in
The embodiments of the steam turbine in accordance with the present invention explained above are merely samples, and the present invention is not restricted thereto. It is, therefore, to be understood that, within the scope of the appended claims, the present invention can be practiced in a manner other than as specifically described herein.
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