Steam/vacuum cleaning apparatus

Information

  • Patent Grant
  • 6640383
  • Patent Number
    6,640,383
  • Date Filed
    Monday, December 10, 2001
    23 years ago
  • Date Issued
    Tuesday, November 4, 2003
    21 years ago
  • Inventors
  • Examiners
    • Snider; Theresa T.
    Agents
    • Ladas & Parry
Abstract
A steam/vacuum cleaning apparatus has a head case housing with a hollow space and a steam outlet seal sleeve projecting out of the head case housing. An electrical steam generator within the hollow space has an electrical heater, a boiler for generating steam from water in the boiler directed to the steam outlet seal sleeve. An electrical drafting fan assembly within the hollow space creates a negative pressure with a drafting fan, an electrical motor for driving the drafting fan, an air intake port and air exhaust port for creating an air flow path with a suction section and a discharge section. The suction section is upstream of the drafting fan and the discharge section is downstream of the air exhaust port. An air/water separating device in the air flow path is upstream of the suction section for separating and collecting water condensed from air sucked therethrough by the negative pressure. An external connecting member has a first male connector for connecting to the steam outlet seal sleeve of the electrical steam generator and the air/water separating device.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a vacuum cleaner, particularly to a steam/vacuum cleaning apparatus that can blast high-pressure steam onto a surface to be cleaned and is equipped with an air/water separating device.




2. Description of Related Art




A vacuum cleaner is conventionally equipped with an electrically drafting fan to create a negative pressure for sucking and collecting dust, hair, small and light particulates or the like resting on a surface of an object to be cleaned, such as floor, carpet, furniture and so forth. In addition, a conventionally wet-type vacuum cleaner is provided not only for collecting small and light particulates, but also for removing water and wet dirt. It is however known that neither a dry-type nor a wet-type vacuum cleaner can function effectively and efficiently for cleaning, if dirt or smear sticks on the surface to be cleaned or the dirt itself is viscous and tacky.




SUMMARY OF THE INVENTION




Accordingly, an object of the present invention is to provide a steam/vacuum cleaning apparatus that can inject a blast of high-pressure steam directly onto a surface to be cleaned to assist removing and cleaning the grime, sticky smear and dirt attaching on the surface to be cleaned, and can readily suck away and collect the dirt detached from the surface to be cleaned and moisture/condensed water caused by the injection of the steam. The steam/vacuum cleaning apparatus in accordance with the present invention comprises a head case assembly, an air/water separating device and at least one external connecting member; wherein the head case assembly includes a housing, an electrical steam generator and an electrical drafting fan assembly both contained in the housing. The fan assembly has a suction section and a discharge section. The air/water separating device is arranged upstream of the suction section of the fan assembly for inducing air flow and collecting condensed water. The external connecting member includes a male connector having a steam connecting port and an air suction port respectively in fluid communication with the steam generator and the suction section of the air/water separating device.




Additional objects, advantages, construction, and features of the present invention will become apparent from the following description and the appended claims, taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of the steam/vacuum cleaning apparatus in accordance with the preferred embodiment of the present invention, in which the external connecting member is detached from the steam/vacuum cleaning apparatus;





FIG. 2

is a fragmentally and schematically sectional view showing the construction and operation of the steam/vacuum cleaning apparatus in accordance with the preferred embodiment of the present invention, and especially illustrating the operation relationship of the flow of the air and the steam;





FIG. 3

is an exploded view of the steam/vacuum cleaning apparatus illustrated in

FIG. 1

, in which the external connecting member is not shown;





FIG. 4

is an exploded view of the electrical steam generator of the present invention;





FIG. 5A

is a fragmentally sectional view of the present invention, showing that the steam generated by the electrical steam generator is controlled by a normally closed valve and not transmitted out of the boiler;





FIG. 5B

is another fragmentally sectional view of the present invention, showing that the steam generated by the electrical steam generator is controlled by a normally closed valve and transmitted out of the boiler;





FIG. 6

is an exploded view of the air/water separating device of the present invention;





FIG. 7

is another perspective view of the present invention, showing that the steam/vacuum cleaning apparatus of the present invention can optionally associate with versatile and various external connecting members, such as a steam-air hose set assembly, a steam-air window cleaner assembly, a steam-air brush assembly, a steam-air broom assembly, a steam ejector, a steam iron and the like; and





FIG. 8

is an exploded view showing the construction of one of the external connecting members, the steam-air window cleaner assembly, of the present invention.











PREFERRED EMBODIMENT OF THE PRESENT INVENTION




As best illustrated in

FIGS. 1

,


2


and


3


, the steam/vacuum cleaning apparatus in accordance with the preferred embodiment of the present invention comprises: a head case assembly


1


, an air/water separating device


2


and at least one external connecting member


3


; wherein the head case assembly


1


includes a housing


11


, an electrical steam generator


12


and an electrical drafting fan assembly


13


both contained in the housing


11


.




Referring to

FIGS. 1 and 3

, the housing


11


is comprised of a left half


111


and a right half


112


substantially symmetrical to each other, and forming therein a hollow space for containing the electrical steam generator


12


and the electrical drafting fan


13


. The housing


11


is formed with an intake aperture


113


at a front end thereof and a plurality of venting apertures


114


nearby the front end thereof. Two wheels


115


are pivotally disposed at a rear end of the housing


11


. A through hole


117


is formed at the upper portion of the rear end of the housing


11


.




Referring to

FIGS. 3 and 4

, the electrical steam generator


12


mainly comprises a boiler


121


and electrical heater (not shown); wherein the boiler


121


is a pressure vessel comprised of an upper tank


1211


and a lower tank


1212


. The upper tank


1211


and the lower tank


1212


are preferably made from cast aluminum having a sealing gasket


1213


interposed therebetween and assembled by a plurality of bolts (not shown). The upper tank


1211


is formed at its upper part with a water refilling inlet


12111


which can be sealed by a screw-tightenable water refilling enclosure assembly


1214


. The enclosure assembly


1214


extends out of the aperture


117


of the housing


11


(see FIG.


5


A). The electrical heater (not shown) is disposed at the bottom of the boiler


121


for heating water contained within the boiler


121


and generating high-pressure and high-temperature steam. The electrical heater is independently powered by a separate switch (not shown). The upper tank


1211


and the lower tank


1212


are preferably circumferentially wrapped with an upper shield


1215


and a lower shield


1216


made from thermal-insulant.




As can be seen in

FIGS. 4

,


5


A and


5


B, the boiler


121


is provided with a steam control valve


1217


at its top for controlling the flow of the steam generated by the boiler


121


to a steam tube


1218


. The steam control valve


1217


is operated by a push button


118


pivotally disposed on the housing


11


in association with a push rod


119


slidably disposed within a hollow handle


116


and a lever


1219


pivotally disposed on the housing


11


, to control the valve opening of the steam control valve


1217


. The steam control valve


1217


is resiliently biased and normally maintained in a normal-closed condition by a compression spring


1220


. The steam tube


1218


has two ends, one connecting to the steam control valve


1217


, and the other connecting to a steam outlet seal sleeve


120


projecting out of the front end of the housing


11


.




Referring to

FIGS. 2

,


3


and


5


A, the electrical drafting fan assembly


13


comprises a drafting fan


131


and an electric motor


132


, in which the drafting fan


131


, in the illustrated embodiment, is an radial induce fan having a central intake port


1311


located corresponding to the intake aperture


113


of the housing


11


. The radial circumference of the drafting fan


131


is formed with a plurality of exhaust ports


1312


corresponding to the venting apertures


114


of the housing


11


. The electric motor


132


co-axially engages and drives the drafting fan


131


, and independently powered by a separate switch (not shown).




As illustrated in

FIG. 2

, the air flow path upstream of the drafting fan


131


and located before the intake port


1311


is defined as a suction section, and the air flow path downstream of the drafting fan


131


and located after the exhaust ports


1312


is defined as a discharge section.




Referring to

FIGS. 2

,


3


and


6


, the air/water separating device


2


comprises a U-channel connector


21


, a first cyclone chamber


22


, a second cyclone chamber


23


and a receiving chamber


24


. The U-channel connector


21


includes a mainbody


211


, a steam nozzle insert


212


, and an air intake duct


213


. The mainbody


211


is located at a place corresponding to the steam outlet seal sleeve


120


disposed on the housing


11


. The steam nozzle insert


212


has a first end


2121


and a second end


2122


, in which the first end


2121


extends out of the mainbody


211


for detachably and sealingly engaging the seal sleeve


120


. The second end


2122


is tapered and extending along the mainbody


211


. The air intake duct


213


laterally extends from the mainbody


211


into the first cyclone chamber


22


. A suction opening


2131


is formed at the intersection of the air intake duct


213


and the mainbody


211


. The air intake duct


213


has a free end formed with discharge openings


2132


for inducing and directing wet air to blow against an inner wall of the first cyclone chamber


22


to facilitate the condensation of the moisture of the induced wet air, and to separate suspending water droplets from the induced air by virtue of centrifugal effect caused by high-speed swirling of the air flow in the first cyclone chamber


22


.




The second cyclone chamber


23


is located downstream of the first cyclone chamber


22


in the suction section, and separated from the first cyclone chamber


22


by a partition


231


. The partition


231


is formed with two through holes


2311


in fluid communication between the first and the second cyclone chambers


22


and


23


. The second cyclone chamber


23


is further provided with a rectangular conduit


232


for directing airflow from the second cyclone chamber


23


to the receiving chamber


24


. Before passing through the rectangular conduit


231


, the airflow in the second cyclone chamber


23


changes flowing direction and creates swirling to further separate and collect the condensed water droplets suspending in the airflow. The receiving chamber


24


is located downstream of the second cyclone chamber


23


in the suction section for sealingly abutting against the housing


11


and sealingly engaging the air intake port


1311


of the fan assembly


13


. When the electrical drafting fan assembly


13


is powered, air can be sucked and induced from the suction opening


2131


and passing through the discharge openings


2132


, the through holes


2311


, the rectangular conduit


232


and the air intake port


1311


, so that the sucked air sequentially passes through the first cyclone chamber


22


, the second cyclone chamber


23


and the receiving chamber


24


to the electrical drafting fan assembly


13


. A duct filter


241


is disposed within the receiving chamber


24


for filtering suspending dust carried by the sucked air.




The second cyclone chamber


23


is further formed with a water discharge port


234


for discharging and removing water collected in the air/water separating device


2


. The air/water separating device


2


is provided at its upper part with an engaging hook


233


, and at its lower part with a re-closeable fastener (not shown), for detachably engaging the air/water separating device


2


with the front end of the housing


11


(see FIGS.


1


and


2


).




Referring to

FIGS. 2 and 7

, the external connecting member


3


, according to the specific function and purpose to be required, may have various construction, such as a steam-air hose set assembly


31


, a steam-air window cleaner assembly


32


, a steam-air brush assembly


33


, a steam-air broom assembly


34


, a steam injecting element


35


, a steam iron assembly


36


and the like.




As illustrated in

FIGS. 2 and 7

, the steam-air hose set assembly


31


comprises an outer duct


311


, an inner duct


312


, a U-channel male connector


313


, and a U-channel female connector


314


. The outer duct


311


and the inner duct


312


are all flexible hoses extending co-axially. The U-channel male connector


313


is disposed on one end of the inner and outer ducts


311


and


312


and designed to be slightly tightly received within the U-channel connector


21


of the air/water separating device


2


. The male connector


313


is formed with an air suction port


3131


corresponding to the suction opening


2131


of the air/water separating device


2


to allow the outer duct


311


to be in fluid communication with the first cyclone chamber


22


. The male connector


313


is further provided with a steam connector


3132


corresponding to the second end


2122


of the steam nozzle insert


212


and connecting to a terminal end of the inner duct


312


, for sealingly connecting the second end


2122


of the steam nozzle insert


212


and directing steam toward the inner duct


312


.




The U-channel female connector


314


is formed with an open connecting head


3141


for slightly tightly receiving the male connector


313


and in fluid communication with the outer duct


311


. The female connector


314


is provided therein a tapered steam connecting head


3142


for engaging the steam connector


3132


of the male connector


313


.




The external connecting member of the present invention can also be in a form of the steam-air window cleaner assembly


32


illustrated in

FIGS. 7 and 8

. The steam-air window cleaner assembly


32


comprises a hollow cleaner body


321


and an inner duct


322


, in which the hollow cleaner body


321


includes a big end


3211


and a small end


3212


, and formed therein a hollow space to serve as an outer duct for directing air passing therethrough. The small end


3212


is formed as a male connector


323


similar to the male connector


313


as illustrated in

FIGS. 2

,


7


and described above, so as to be received within the U-channel connector


21


or received within the U-channel female connector


314


of the steam-air hose set assembly


31


illustrated in FIG.


7


. The male connector


323


is formed with a suction opening


3231


to be in fluid communication with the first cyclone chamber


22


or the outer duct


311


of the steam-air hose set assembly


31


. The big end


3211


of the cleaner body


321


is formed with an elongate slit


3213


in fluid communication with the interior of the hollow cleaner body


321


, allowing ambient air to be sucked and passing therethrough to the suction opening


3231


. The elongate slit


3213


is provided at its one elongate edge a rubber scraper blade


3214


for wiping and scraping a flat and smooth surface of an object such as a window glass panel. The inner duct


322


is disposed within the hollow cleaner body


321


, comprising a steam inlet


3221


and a plurality of steam outlets


3222


. The steam inlet


3221


engages the steam connector


3232


of the male connector


323


. The steam outlets


3222


are uniformly arranged along the elongate slit


3213


for spraying steam onto a window glass panel to assist the wiping and scrapping operation of the rubber scraper blade


3214


on the window glass panel. The wiped dirt and/or condensed water on the glass panel can be sucked away through the elongate slit


3213


, the outer duct, and the suction opening


3231


to the air/water separating device


2


. Therefore, the steam/vacuum cleaning apparatus of the present invention can be applied to continuously and rapidly wipe and clean a large dimension surface of a flat and smooth object, such as the glass panel of a curtain wall of a building.




Similarly, the external connecting member of the present invention can also be in a form of the steam-air brush assembly


33


illustrated in FIG.


7


. The steam-air brush assembly


33


comprises a male connector


3334


for engaging the U-channel connector


21


of the air/water separating device


2


or the female connector


314


of the steam-air hose set assembly


31


illustrated in FIG.


7


. The male connector


3331


is formed with a suction opening


3331


and a steam connector


3332


. The suction opening


3331


is adapted to connect the female connector


314


of the steam-air hose assembly


31


or the U-channel connector


21


of the air/water separating device


2


. The steam connector


3332


is adapted to engage a steam inner duct (not shown) within the steam-air hose set assembly


31


for directing steam to a big end of the steam-air brush assembly


33


. The big end of the steam-air brush assembly


33


is provided with a brush bristles for brushing dirt attaching on an object to be cleaned.




The external connecting member of the present invention can also be in a form of the steam injecting element


35


illustrated in FIG.


7


. The steam injecting element


35


has two ends, in which one end is formed as a nozzle


351


, and the other end being formed as a male connector


352


adapted to engage the U-channel connector


21


or the female connector


314


of the steam-air hose set assembly


31


. The male connector


352


is formed with a steam connector (not shown) for connecting to an inner steam duct (also not shown) in fluid communication with the nozzle


351


, so as to direct steam to the nozzle


351


and injecting an intensive blast of steam from the nozzle


351


onto a surface to be cleaned; thereby viscous and sticky dirt, such as oily and tacky smear, can be effectively and readily removed.




Since the electrical steam generator


12


and the electrical drafting fan assembly


13


are independently powered by two separate switches (not shown), a user of the steam/vacuum cleaning apparatus of the present invention can apply the dust-suction function and the steam-spraying function singularly or combiningly, as desired.




When energizing the electrical drafting fan assembly


13


singularly to operate the dust-suction function, the steam/vacuum cleaning apparatus of the present invention is similar to a conventional vacuum cleaner. When energizing the electrical steam generator


12


singularly to operate the steam-spraying function, one may compress the steam injection push button


118


(see

FIGS. 2

,


5


A and


5


B) to associate with the push rod


119


and the lever


1219


to control the valve opening of the steam control valve


1217


, so that high-pressure steam generated by the steam generator


12


is directed the surface to be cleaned, through the steam tube


1218


, steam nozzle insert


212


, and the external connecting member, such as the steam-air hose set assembly


31


, the steam-air window cleaner assembly


32


, the steam-air brush assembly


33


, the steam-air broom assembly


34


, the steam injecting element


35


and the steam iron assembly


36


illustrated in FIG.


7


.




When energizing the electrical steam generator


12


and the electrical drafting fan assembly


13


combiningly, the steam injected to the surface to be cleaned, the condensed water of the injected steam, the dirt detached from the surface to be cleaned by the steam and the moisture created by the injected steam are all sucked and induced to the air/water separating device


2


, so that the steam can be effectively and readily applied for cleaning the surface of an object and then be removed, and so that the operation of applying steam for cleaning an object will not humidify an indoor space.




Due to the provision of the air/water separating device


2


, most of the water and moisture of the steam and the moisturized air before entering the drafting fan


131


(see

FIG. 2

) has been removed, so as to minimize the possibility that dust accumulated and collected on the dust filter


241


mixes with condensed water and clogs the dust filter


241


.




The above-described embodiment of the present invention is intended to be illustrated only. Numerous alternative embodiments may be devised by those skilled in the art without departing from the scope of the following claims.



Claims
  • 1. A steam/vacuum cleaning apparatus, comprising:a head case housing with a hollow space therein and a steam outlet seal sleeve projecting out of the head case housing; an electrical steam generator within the hollow space and comprising an electrical heater in a boiler is provided for generating steam from water in the boiler, the steam being directed to the steam outlet seal sleeve an electrical drafting fan assembly within the hollow space for creating a negative pressure and having a drafting fans, an electrical motor for driving the drafting fan, an air intake port and air exhaust port for creating an air flow path having a suction section and a discharge section, the suction section being upstream of the drafting fan and the discharge section being downstream of the air exhaust port; an air/water separating device in the air flow path upstream of the suction section for separating and collecting water condensed from air sucked therethrough by the negative pressure created by the electrical drafting fan assembly; and an external connecting member comprising a first male connector for connecting to the steam outlet seal sleeve of the electrical steam generator and the air/water separating device.
  • 2. The steam/vacuum cleaning apparatus of claim 1, wherein the air/water separating device comprises a U-channel connector, a first cyclone chamber, a second cyclone chamber and a receiving chamber; in which the U-channel connector includes a U-channel connector body, a steam nozzle insert detachably engaging the steam outlet seal sleeve of the head case assembly, and an air intake duct; the air intake duct extending from the U-channel connector body into the first cyclone chamber and in fluid communication therewith for creating a swirl to the air induced into the first cyclone chamber and separating condensed water suspending in the induced air by centrifugal effect; the U-channel connector adapted to connect the external connecting member to allow the steam nozzle insert and the air intake duct thereof to engage the first steam connector and the first suction hole of the external connecting member; the second cyclone chamber located in the suction section downstream of the first cyclone chamber and in fluid communication with the first cyclone chamber, for changing the flowing direction of the air induced therein; the receiving chamber is provided in the suction section downstream of the second cyclone chamber and in fluid communication with the second cyclone chamber, for sealingly connecting to the air intake port of the electrical drafting fan assembly.
  • 3. The steam/vacuum cleaning apparatus of claim 2, wherein the electrical steam generator further comprises a steam control valve disposed between the boiler and the steam tube, for controlling the steam flowing from the boiler to the steam tube, the steam control valve being operated by a steam injection push button pivotally disposed on the head case housing.
  • 4. A steam/vacuum cleaning apparatus of claim 2, wherein the external connecting member is a steam-air hose set assembly comprising an outer duct, an inner duct, a second male connector and a female connector; wherein the inner and outer ducts are flexible and co-axially arranged; the second male connector being identical with the first male connector and provided at one end of the inner and outer ducts to be received within the U-channel connector of the air/water separating device; the second male connector provided with a suction hole and a steam connector respectively in fluid communication with the air intake duct and the steam nozzle insert of the air/water separating device; the female connector being provided at the other end of the inner and outer hoses and formed with an open connecting head adapted for receiving the second male connector and in fluid communication with the outer duct; a tapered steam connecting head being provided within the female connector for connecting to the second steam connector of the second male connector.
  • 5. The steam/vacuum cleaning apparatus of claim 2, wherein the external connecting member is a steam-air window cleaner assembly comprising a hollow cleaner body, and an inner steam duct, in which the hollow cleaner body includes a first end and a second end and formed therein with a hollow space to serve as an outer duct for directing air to pass therethrough; the small second end formed with as a U-channel a third male connector identical with the first male connector and adapted to be sealingly received within the U-channel connector of the air/water separating device; the third male connector further provided with a suction opening and a third steam connector for respectively engaging and in fluid communication with the air intake duct and the steam nozzle insert of the air/water separating device; the big first end of the cleaner body formed with an elongate slit in fluid communication with the interior of the hollow cleaner body; the elongate slit provided at its one elongate edge a rubber scraper blade for wiping and scrapping a flat and smooth surface to be cleaned; the inner steam duct disposed within the hollow cleaner body and having a steam inlet and a plurality of steam outlets, in which the inlet is adapted to engage the third steam connector of the third male connector, and the outlets being arranged along the elongate slit for uniformly distributing and directing steam along the elongate slit.
  • 6. The steam/vacuum cleaning apparatus of claim 2, wherein the external connecting member is a steam injecting element having two ends, in which one is formed as a nozzle, and the other formed with a fourth male connector identical with the first male connector to be sealingly received within the U-channel connector of the air/water separating device; the fourth male connector provided with a fourth steam connector in fluid communication with an inner steam duct disposed within the steam injecting element for directing steam from the boiler to the nozzle.
  • 7. The steam/vacuum cleaning apparatus of claim 1, further comprising a first and a second power switches for respectively controlling the power of the electrical steam generator and the electrical drafting fan assembly.
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Number Name Date Kind
3439374 Wisdom Apr 1969 A
3896521 Parise Jul 1975 A
4083077 Knight et al. Apr 1978 A
4327459 Gilbert May 1982 A
4397057 Harbeck Aug 1983 A
5341541 Sham Aug 1994 A