Steel frame connection of a W column and W beam for a building frame.
The 1994 Northridge Earthquake showed that conventional full penetration welds of beam flanges to column flanges failed during a relatively mild seismic event. Seismic forces concentrated at beam flange full penetration welds to column flanges cracked, and in some cases the column or beam flange cracked; no catastrophic failure, but not good.
Thus, new moment connection designs were developed that spread column/beam connection seismic forces over a larger area around the beam and column connection so that less stress could be dissipated through more steel and welding material. Houghton developed a series of patents, U.S. Pat. Nos. 5,660,017, 6,138,427, 6,516,583, 6,591,573, 7,178,296 and more that show steel frame moment connections. Stronger than previous moment frame connections, Houghton's designs reduced required steel tonnage for a building's frame compared to post Northridge steel frame designs.
Never-the-less, today's simplified version of Houghton's moment connection design is still very complex. For an inline W beam/W column/W beam connection shown in
The transfer of lateral forces through a beam to a column wants to be through the center of the beam to the center of a column. Houghton performs this transfer in a roundabout and inefficient way. Lateral force from the center of the beam is transferred by flange gusset plates to large side plates welded to the column flange ends and transferred to the center of the column with gusset plates. This requires a lot of fabrication of secondary gusset plates.
It would be beneficial if a beam/column moment connection could:
And it would be beneficial to provide for a brace connection for:
Reducing Houghton's myriad of connector plates to a “1 plate” connection could save 90% of fabrication time for each moment connection. “1 Plate” also spreads shear resistance by providing a full 4 sided shear panel of the plate area over the beam vs the 3 sided shear panel of. Seismic stress is more evenly distributed around the entire perimeter of the plate's “shear panel” area over the beam.
A second option, “2 Plates” is also presented. It saves about 70+% of fabrication time for each moment connection.
“1 Plate” and “2 Plates” are possible because CNC (computer controlled) plasma cutters can cheaply, quickly and precisely cut slots in the flanges of columns and beams that align with the webs of steel W shapes.
Ordinarily, when column material is taken away, there is a corresponding loss of column strength. However, when this invention's connection plate(s) is/are inserted through column slot(s) and fillet welded to the column web and flanges, the column flange is “stitched” to the connector plate. The plate is then capable of taking and transferring column dead load.
In the field, the beam flange slot(s) is/are inserted through the column connector plate(s). The beam web is initially bolted to the plate. The connection is preferably finished with fillet welding around the edges of the connector plate to the beam's web and flanges finish the connection. However, an all field bolted column connector plate to beam attachment is also presented.
For brace frame connections, an enlarged plate(s) is/are presented that extends beyond the top or bottom beam flange to provide a connection area for a diagonal brace member(s). One or two connector plates connects the column, beam and brace; thus, transferring lateral forces more evenly over large areas of each member.
For heavy seismic forces, this invention's connection designs require significantly less shop labor, less material management, less special inspection, less shop time and less cost. These are not slight improvements.
The column 20 flanges 21 are provided with vertical slots 23. The interior side of the slot edge 24 aligns with the face of the column web 22. Optional column web holes 28 are provided for easier alignment and connection of the plate 30 holes 36 to the column web 22. The connector plate 30 has holes 33 for field bolt connection to the beam's web 3 holes 8. The column 20 flange 21 slots 23 may be vertically extended 26 to receive an optionally raised connector plate 38, as shown by the dashed line. This would provide a stronger column 20 to beam 1 connection.
The bottom of the plate 30 is beveled 32, preferably with multiple bevel cuts. The bevel 32 roughly conforms to the beam 1 bottom flange's 4 curved fillet 11 shown in
The bottom of the plate 30 is preferably square for sitting on the bottom of the column flange 21 slot 23 shown in
The slot(s) 23 interior side 24 is aligned with the face of column web 22.
The connector plate 30 is optionally bolt 37 attached through plate hole 36 to column web 22 hole 28 for easier alignment of the plate 30 with the column 20. Then the column flange 21 intersections with the plate 30 are shop fillet welded 35. Optional transverse connection plates 41 are shown. Column web gusset plates 26 may be optionally provided. The plate 30 edges are shop fillet welded 35 all around the column flange 21 and web 22.
The beam's top flange 2 slot 5 interior edge 7 is aligned with the face of the beam web 3. The end of the beam top flange 2 is lifted 15 in the field to the bottom of the column plate 30 beveled edge 32 for insertion of the beam slot 5. The plate beveled edge 32 aids the insertion of the beam flange slot 5 through the plate.
The beam's 1 top flange slot 5 is lifted 15 through the column connector plate 30. The plate's beveled bottom edge 32 approaches the curved beam web/flange fillet 11.
After the beam's bottom flange 4 is fully raised and abuts the column connector plate 30 beveled bottom edge 32 fillet 11, the column connector plate 30 is bolted 40 through plate holes 33 and beam web holes 8 for beam stability prior to fillet welding 27 all around the plate 30 and beam flanges 2, 4 and web 3. This creates a four sided shear panel of the plate 30 and beam area. The end of the beam 13 is stopped short of the column flange 21 to prevent beam 1 direct interaction with the column 21 during a seismic event. The plate 30 may optionally be raised 38 for a stronger connection to the column 20. An optional connector plate 41 is shown for a possible transverse beam.
The column 20 connector plates 39 and 39 are extended beyond the beam flange 3 and 4 for connection to a diagonal brace 50. Top 51 and bottom 53 brace flanges have slots 54 and 54 with an interior edge aligning with the brace web 52. The brace slots 54 and 54 are inserted through the extended column/beam connector plates 39 and 39 and bolted 55 through brace web holes and plate 39 holes or. Then the plates 39 and are fillet welded 27 to the top and bottom brace flanges 51 and 53. The extended connector plates 39 and may be further extended for additional brace 50 connections on the opposite side of the column 20 or beam 1.
Like the column 20 to connector plate 30 attachment, the mid-section of a beam 1 can be shop attached to a connector plate 30 A. The bottom beam flange 4 slot 16 interior edge aligns with the beam web 3. The connector plate 30A top edge is beveled 32 for easier insertion through the beam's bottom slot 16. The plate beveled edge 32 also conforms to the beam's top flange fillet 11 when the plate is fully inserted. The brace flanges 53 slots 54 are provided for insertion through the connector plate 30A.
The top of the beam connector plate 30A is beveled 32 to conform to the top beam flange 2 fillet 11.
The beam connector plate 30A is optionally shop bolted 37A to plate holes 33A and beam web holes 8. Shop fillet welding 35 is performed as needed around the plate 30A edges in contact with the beam 1. In the field, the connector plate 30A is bolted 55 to plate holes 33A and brace web holes 56. Field fillet welding (obscured in this view) is performed as needed around the top surfaces of brace flanges 51, 53 to the plate 30A. Optionally the connector plate 30A may be inserted through two beam flange slots 16 and for brace connections above and below the beam 1.
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This scheme's beam bottom slots 5 and 5 are lowered through the column plates 30 and 30 top beveled edges 32. This has several advantages. The top beveled edges 32 eases the insertion of the beam's bottom flange 4 slot opening 5 and 5 through the plates 30 and 30. Secondly, the beveled edge 32 conforming to the beam's top flange 2 fillet 11 allows the plates 30 and 30 to become a “beam seat”. Without any bolt connection, the beam is stable. It cannot fall. Thirdly, with the beam sitting on top of the plates 30 and 30, aids beam web holes 8 alignment with plate holes 28 for installation of bolts 40 through plate holes 28, shim 46, beam web holes 8, shim 46 and plate holes 28. The plate is preferably extended through a bottom beam flange slot 5 for extra column/plate connection strength. An optional connector plate 41 is shown for an optional transverse beam. Also shown are optional column gusset plates 26.
It is common for a steel diagonal brace tube to have a slot at the end of the tube that is inserted through a connector plate. The plate is welded only to the face of the column flange and possibly to the face of a beam flange. The innovation with this invention is to extend the connector plate through W column flange slot(s) and W beam flange slot(s) for a greater distribution of structural forces to both flanges and the web of the column and beam.
The diagonal braces shown in
The figures shown have been for connector plates for the attachment of two beams to a column. The connector plate(s) may only be inserted through one column flange slot(s) for the connection of the column to only one beam.
The transfer of lateral forces in a beam to a column wants to be through the center of the beam to the center of a column. This invention transfers lateral forces from the center of a beam directly to center of a column without unnecessary fabrication of secondary gusset plates. Reducing 18 connection members to one or two is significantly less shop labor, less shop time, less material management, less special inspection, and less cost.
These are not slight improvements.