The present invention relates to steel-structure buildings, and more particularly to a steel-structure building envelope which has external walls affixed directly to floor slabs, so that the floor slabs effectively separate spaces of upper and lower stories with enhanced acoustic/thermal insulation and waterproofing, thereby making steel-structure buildings using the building envelope ideal for residential use.
Ancient residential buildings in Taiwan were mostly constructed using bricks, and modern residential buildings started to be popular after ferroconcrete constructing technologies were introduced and commoditized in Taiwan. In recent years, with the increase of economic development, population density, and in turn land costs, more and more steel-construction skyscrapers have been built for not only business use but also residential use. According to statistics, residential buildings form a staple part, taking up more than ninety percent, of all buildings in Taiwan.
In general, there are three structural types of modern buildings in Taiwan, i.e., RC (reinforced concrete), SS (steel structure), and SRC (steel reinforced concrete).
An RC structure is built on a structure modeled using formwork pieces, and constructed through assembling reinforcing bars and pouring concrete, so that the resulting structure can have both the desired tensile strength of reinforcing bars and the desired compressive strength of concrete. This is the staple construction method currently used in the construction industry in Taiwan. More than 90% of all existing buildings (including residential buildings and business buildings) in Taiwan were bult using this method, and almost 100% among low- to mid-height buildings (5- to 15-story buildings) are of this type. For 40 years, residential buildings in Taiwan were mostly built as RC structures. Since seismic activities are frequent in Taiwan, if an earthquake happens during the grouting stage of an RC construction, the bond strength between concrete and reinforcing bars can be significantly degraded, seriously affecting the resulting structural strength. Additionally, due to the weather conditions in Taiwan, the constructed RC structures are mostly exposure in hot and humid environments. Consequently, water can accumulate in concrete over time and dissolve hydration product contained in concrete, leading to increased porosity or pore connectivity in concrete. Besides, when contacting carbon dioxide in the air for a long period, concrete can undergo carbonatation, which accelerating corrosion of reinforcing bars. Such corrosion can make reinforcing bars swell to crack or spall (bulge) the concrete. This change of concrete and efflorescence in appearance will make tiles fall off, decrease the load-bearing capacity and shock resistance of the concrete structure, and directly prevent normal living use and endanger safety of the building. Therefore, an RC building has a relatively use life cycle, about 30 to 50 years. Great numbers of RC buildings were built all around Taiwan to accommodate the populations rapidly increasing with economic development, and many of these RC buildings are now about to reach the end of their life cycles. For ensuring living safety, local governments are vigorously promote reconstruction of urban unsafe and old buildings. However, as it is known that reconstruction of residential buildings is particularly complicated and difficult, many people are still living in unsafe and old RC residential buildings.
A steel structure (SS), constructed by assembling steel segments, features for good toughness and shock resistance, and is usually used in skyscrapers, which need to be particularly earthquake-resistant because seismic forces can be significantly magnified therein. Taiwan is in an earthquake zone, and resilient designs are stipulated for any building having more than 30 stories according to laws. However, columns and beams in an RC structure with a resilient design are usually bulky and prevent efficient use of interior spaces of the building (particularly in the basement and the first to eighth floors). Thus, business building or public buildings (e.g., department stores, hotels, long-span stadiums, and factories) are usually SS buildings. While an SS building tends to shank in strong winds, this issue can be well addressed by using diagonal bracing and wall dampers to reduce possible displacement to 2/1000, even lower than an RC building displacement.
An SRC building is based on a basic structure constructed from steel column and steel beams. Reinforcing bars are then assembled around the basic steel structure for formworks to be built thereon. At last, concrete is poured into the formworks to form the beam columns and floor slabs. The SRC method was developed to provide the comfort required in residential buildings by combine the pressure resistance of RC (increasing rigidity to prevent buildings from shaking under earthquake force and wind force) and the shock resistance of SS (increasing toughness to enhance resistance to earthquake force). However, an SRC structure is not superior to an RC structure in terms of structural strength because the both are enclosed by reinforced concrete that is incapable of energy dissipation mechanism. In brief, SRC structures are disadvantageously related to repeated works (steel columns and beams+RC enclosure), increased construction costs, long construction cycles, and less efficiency.
Moreover, due to population growth and industrial development, greenhouse gas has increased menacingly and degrades our living environment. Professor Hsien-Te Lin of Department of Architecture National in Cheng Kung University has published the following words in Business Today (a magazine circulated in Taiwan) as a part of the chapter of “The Sustainable Environment” on Dec. 15, 2021: According to a report of the United Nations Environment Programme (UNEP) published in 2020, the construction industry is responsible for 35% of the total energy consumption and 38% of the total greenhouse gas emission of the world in 2019, higher than the combination of the sectors of industry and transportation. Therefore, energy conservation and emissions reductions of the construction industry is an important indicator that how well a country controls greenhouse gas emission and warming in its journey to net zero emissions. For reducing greenhouse gas emission, governments have been promoting and legislating for low-emission “green buildings,” with the attempt to improve the status quo in various aspects of the construction industry, including design, construction, operation & use, demolition (resources renewal or waste disposal). EEWH, i.e., the green building certification system in Taiwan, look at nine major indicators for evaluation, including biodiversity, foliage, water conservation, energy savings, carbon dioxide emissions reduction, construction waste reduction, indoor environmental quality, water soil content, and garbage and sewage improvements. The Legislative Yuan in Taiwan officially released “Taiwan's Pathway to Net-Zero Emissions in 2050 and General Explanation of Related Strategies” in March 2022, providing that 100% newly constructed buildings and more than 85% existing buildings will be transformed gradually into zero-carbon buildings by 2050.
Among RC, SS and SRC, RC buildings emit most carbon during construction, more than two times of the of SS buildings. Besides, after demolition of RC buildings due to end of life or other reasons, the used concrete is less recyclable, opposite to the highly reusable steel materials collected during demolition of SS buildings. It is thus apparent that SS buildings are advantages for low energy consumption and low carbon emission. Despite of this, except for construction of skyscrapers, RC builds still dominate because the construction cost for SS is about 1.3 times of that for RC. In Taiwan, SRC is extensively adopted for residential skyscrapers in addition to SS. This is because: 1. RC, as a wet construction method, is easier than dry wet construction methods using steel parts in terms of interface processing details; 2. There is a myth that the combination of steel columns and steel beams covered by RC provides a once-and-for-all solution that satisfies requirements about fire retardation, waterproofing, rust prevention, acoustic insulation, and weather resistance. In fact, SRC is environmentally the worst performer, yet it has no advantages about stress bearing and constructive facilities. Besides, SRC, like RC, is subject to concrete degradation, yet is not as resistant to shocks as SS is.
While construction of SS buildings is more expensive than that of RC buildings, the use costs for the two kinds of buildings are about the same because the theoretical life of an SS building can be as long as 100 years. Nevertheless, Mr. Yen-Chung Huang in his paper titled “The Planning and Design of E-Procurement System of Steel Making Industrial” argues that “According to the statistics from OECD (Organization for Economic Co-Operation and Development), the construction industry is worldwide one of the largest industries, contributing to 13.4% of the global GDP, about 7.5 trillion dollars (WSA 2013). Meanwhile, the construction industry consumes more than 50% of the worldwide steel production . . . in Taiwan, steel consumption for construction use was only about 5.0% to 7.5% of the Taiwan's total steel production, i.e., 34 million tons, in 2013, and the number is far from the share of 30% to 40% in advanced countries like some Europe countries, the US, and Japan (2010) (even higher than 85% in the Nordic countries). Since the 1999 Jiji earthquake, with increased awareness of resistance to earthquakes and safety for residential buildings, a growing proportion of both residential and non-residential buildings have been constructed with steel structures. In view that carbon reduction and sustainability have become worldwide expectations, steel is obviously the optimal sustainable material for sustainable buildings as it not only is effective in carbon reduction but also has an excellent cyclical use rate, more than 90%.” It is thus believed that there is still a large room for SS building to increase in Taiwan.
Referring to
For SS buildings to be more economic and more comfortable for residential use, the following issues have to be addressed:
According to the above, residential buildings are more demanding in living comfort, and therefore expected to provide good performances in waterproofing, airtightness, acoustic insulation, and seismic isolation. To satisfy all these requirements, the cost for constructing SS residential buildings can be significantly increased, making SS a less economic option in low-height residential buildings.
Steel structures can provide longer service life of buildings and meet the requirements for green buildings. In Taiwan, residential buildings take more than 90% of all types of buildings. For making steel structures more suitable for residential buildings, helpful to extend service life of residential building, and contributive to net zero emissions, the present invention provides a steel-structure building envelope of a steel-structure building, comprising:
Further, two rockwool strips are attached to the two steel C profiles, respectively, and partially received in the hollow space, so that the two rockwool strips extend along a height direction of the external walls. Further, the two rockwool strips each extend along the height of the external walls C while being bent into a continuous S-shaped form.
Further, the H beams are arranged at an indoor side of the building and adjacent to the outer wall panels, and each of the outer wall panels is attached to the RC curb, the two steel C profiles, and the two rockwool strips from an end of the floor slab. Further, a transverse aluminum extrusion is arranged between the two outer wall panels that are adjacent to each other in a height direction thereof, and silicone is filled between the transverse aluminum extrusion and the two outer wall panels.
Further, the H beams are arranged at the indoor side of the building and adjacent to the outer wall panels, and the floor slabs jut out of an outdoor side of the outer wall panels.
Further, the H beams are arranged at the outdoor side of the building and adjacent to the outer wall panels. Furthermore, each of the H beams is peripherally enclosed by a galvanized square pipe, and a concrete panel is then attached to an outmost part of the galvanized square pipe.
Further, elastic cement is injected to fill assembly gaps between the adjacent outer wall panels.
Further, a waterproof layer is applied to coat the outer wall panels of the entire steel-structure building, and further painted with natural paint.
With the foregoing features, the present invention provides the following advantages:
The embodiments described below are intended to illustrate the disclosed building envelope of the present invention, but not to limit the scope of the present invention. Therein, since the building envelope is huge in volume, features are presented in local, close-up views for explicitness.
In a first embodiment of the present invention, a steel-structure building envelope comprises a building body A, floor slabs B and external walls C, as shown in
Referring to
Referring to
Construction of the present embodiment is implemented as below, with details identical or similar to those known by people skilled in the art of SS construction omitted in the description and left out from the drawings for not blurring characteristics of the present embodiment. The construction includes: (1) assembling steel box columns and H beams 1 for each story; (2) laying decks 2 and pour stops for each story; (3) setting the layout and piping; (4) laying reinforcing bars (or welded wire fabrics) for each story; (5) concreting the RC slab 3 for each story; (6) putting up scaffolds; (7) constructing RC curbs 4 (including rebar-planting and grouting); (8) setting layout of and installing Z-shaped iron parts; (9) applying fire-resistive coating to the steel box columns and the H beams 1 for each story; (10) setting out Type 125 steel C profiles (including the steel C profiles 5 in the external walls C) with predetermined intervals, performing vertical calibration, and fixing them in position for each story; (11) setting out Type 125 steel C profiles (including fitting transoms and fixing iron parts) at the facade of any opening, door, or window, wherein only when the distance to the site boundary is greater than 150 cm can a window or door to be set; (12) assembling concrete outer wall panels 61; (13) stuffing assembly gaps between the adjacent outer wall panels 61 with elastic cement 63 (stuffing assembly gaps between the adjacent outer wall panels 61 with tile gripper); (14) stuffing assembly gaps between the adjacent outer wall panels 61 with elastic cement 63 (closing the assembly gaps between the adjacent outer wall panels 61 with anti-crack nets); (15) arranging rockwool strips 7 along the height of the external walls C; (16) fastening concrete inner wall panels 62; (17) fastening aluminum window fittings; (18) installing aluminum window frames and doorframes; (19) caulking doors and windows; (20) installing drip lines for doors and windows; (21) constructing fire protection stuffing for all assembly gaps between the main body A, the floor slabs B, and the external walls C; (22) spraying waterproof coating on the outer wall panels 61 across the building; (23) installing the transverse aluminum extrusion 81 between the outer wall panels 61; (24) stuffing silicone 82 between the transverse aluminum extrusions 81 and the outer wall panels 61 and around the aluminum window frames and doorframes; (25) painting the outer wall panels 61 with natural paint; (27) removing the scaffolds; and (30) finishing construction of the external wall of the present story.
In a second embodiment of the present invention, a steel-structure building envelope as shown in
Construction of the present embodiment is implemented as below, with details identical or similar to those known by people skilled in the art of SS construction omitted in the description and left out from the drawings for not blurring characteristics of the present embodiment. (1) assembling steel box columns and H beams 1 for each story; (2) laying decks 2 and pour stops for each story; (3) setting the layout and piping; (4) laying reinforcing bars (or welded wire fabrics) for each story; (5) concreting the RC slab 3 for each story; (6) constructing RC curbs 4 (including rebar-planting and grouting); (7) setting layout of and installing Z-shaped iron parts; (8) applying fire-resistive coating to the steel box columns and the H beams 1 for each story; (9) setting out Type 125 steel C profiles (including the steel C profiles 5 in the external walls C) with predetermined intervals, performing vertical calibration, and fixing them in position for each story; (10) setting out Type 125 steel C profiles (including fitting transoms and fixing iron parts) at the facade of any opening, door, or window, and reserving construction openings, wherein only when the distance to the site boundary is greater than 150 cm can a window or door to be set; (12) stuffing assembly gaps between the adjacent outer wall panels 61 with elastic cement (stuffing assembly gaps between the adjacent outer wall panels 61 with tile gripper); (13) stuffing assembly gaps between the adjacent outer wall panels 61 with; (14) arranging rockwool strips 7 along the height of the external walls C with elastic cement (closing the assembly gaps between the adjacent outer wall panels 61 with anti-crack nets); (15) fastening concrete inner wall panels 62; (16) constructing fire protection stuffing for all assembly gaps between the main body A, the floor slabs B, and the external walls C; (17) spraying waterproof coating on the outer wall panels 61 across the building; (18) painting the outer wall panels 61 with natural paint; (19) closing the construction openings; and (20) finishing construction of the external wall of the present story.
In a third embodiment of the present invention, a steel-structure building envelope as shown in
Construction of the present embodiment is implemented as below, with details identical or similar to those known by people skilled in the art of SS construction omitted in the description and left out from the drawings for not blurring characteristics of the present embodiment. (1) assembling steel box columns and H beams 1 for each story; (2) laying decks 2 and pour stops for each story; (3) setting the layout and piping; (4) laying reinforcing bars (or welded wire fabrics) for each story; (5) concreting the RC slab 3 for each story; (6) putting up scaffolds; (7) constructing RC curbs 4 (including rebar-planting and grouting); (8) setting layout of and installing Z-shaped iron parts; (9) applying fire-resistive coating to the steel box columns and the H beams 1 for each story; (10) setting out Type 125 steel C profiles (including the steel C profiles 5 in the external walls C) with predetermined intervals, performing vertical calibration, and fixing them in position for each story; (11) setting out Type 125 steel C profiles (including fitting transoms and fixing iron parts) at the facade of any opening, door, or window, wherein only when the distance to the site boundary is greater than 150 cm can a window or door to be set; (12) assembling concrete outer wall panels 61; (13) stuffing assembly gaps between the adjacent outer wall panels 61 with elastic cement (stuffing assembly gaps between the adjacent outer wall panels 61 with tile gripper); (14) stuffing assembly gaps between outer wall panels 61 with elastic cement (closing the assembly gaps between the adjacent outer wall panels 61 with anti-crack nets); (15) arranging rockwool strips 7 along the height of the external walls C; (16) fastening concrete inner wall panels 62; (17) fastening aluminum window fittings; (18) installing aluminum window frames and doorframes; (19) caulking doors and windows; (20) installing drip lines for doors and windows; (21) constructing fire protection stuffing for all assembly gaps between the main body A, the floor slabs B, and the external walls C; (22) enclosing the H beam 1 with a galvanized square pipe 91, and then attaching a concrete panel to the outmost part of the galvanized square pipe 92: (23) arranging drip lines; (24) spraying waterproof coating on the outer wall panels 61 across the building; (25) stuffing silicone around aluminum window frames and doorframes; (26) painting the outer wall panels 61 with natural paint; (27) removing the scaffolds; (28) finishing construction of the external wall of the present story.
Through the foregoing embodiments that describes various implementations of the present invention, it is clear that the disclosed steel-structure building enclosure helps to solve the problems of traditional steel-structure buildings. The advantages of the present invention include: 1. Decreasing the inter-story drift between stories; 2. eliminating the need of perimeter fire barriers between upper and lower stories; 3. improving waterproofing inside/outside the building; 4. enhancing acoustic/thermal insulation between upper and lower stories and inside/outside the building; 5. And reducing the amount of silicone to be used on the external walls and simplifying maintain. Thereby, the steel-structure building envelope of the present invention satisfies the requirements for residential buildings and helps increase residential building life and achieve net zero emissions.
The present invention has been described with reference to the preferred embodiments and it is understood that the embodiments are not intended to limit the scope of the present invention. Moreover, as the contents disclosed herein should be readily understood and can be implemented by a person skilled in the art, all equivalent changes or modifications which do not depart from the concept of the present invention should be encompassed by the appended claims.