The present invention belongs to a class of stud mounting clips that are useful in the construction of buildings, particularly light commercial buildings.
Many buildings are constructed with steel stud wall systems in order to achieve reduced environmental concerns, fire safety and reduced susceptibility to warpage, infestation, rust and rot. For a variety of reasons, it is often advantageous to construct these walls systems with connectors that permit a degree of relative movement between the framing members. Buildings often settle on their foundations once constructed, which can cause exterior walls to go out of plumb, in turn causing damage to the surrounding foundation and to interior structures such as floors. Exterior walls and frames, particularly of light commercial buildings, are often made from materials that have different coefficients of expansion than that of the structure's exterior sheathing. With exposure to extremes of temperature, gaps can be produced in the exterior sheathing panels if they expand or contract more than the framing, allowing cold air and moisture to intrude. Exterior walls of buildings are also subject to deflection from wind or seismic forces, and a degree of freedom of movement can reduce stress and prevent fracture of connected parts. And curtain walls (e.g., partition walls) are not designed to support vertical loads and must therefore by isolated from deflection of the primary load-bearing support structure of the building due to changes in live or dead loads carried by that structure.
A variety of slide, or slip, clips that permit relative movement between structural members have been made, but none have successfully optimized the use of material in the clips and the loads achieved by the clips. The slip clip connector of the present invention has been designed to achieve the maximum possible loads from the minimum amount of material, thereby realizing substantial savings, in cost as well as material, over the prior art.
The present invention also encompasses clips that include the same improvements to maximize load and minimize material use, but do not permit slip between members.
A first aspect of the invention relates to an angled connector with rolled edge flanges that has a unique fastener geometry in one plate and reinforcing embossments in the other to more optimally distribute loads among fasteners and thereby achieve higher tension loads while using the smallest possible number of fasteners and the lightest possible material for the connector.
A second aspect of the invention relates to an angled connector with rolled edge flanges and slotted fastener openings that also have rolled edges, reinforcing the slotted fastener openings, stiffening the connector plate, and reducing unnecessary friction between the connector plate and the structural member to which it is attached.
The connectors of the present invention can be made from lighter-gauge materials than the prior art connectors of the same type, but the connectors of the present invention equal or exceed the same prior art connectors in performance. The preferred material for the connectors of the present invention is 16-gauge Grade 40 hot-dip galvanized G90 sheet steel. The ability to go down one or even two gauges results in substantial savings not only in the cost of sheet steel, but also in storage and transportation costs, both of which are reduced when the connectors are lighter and thinner than the prior art. The specific improvements of the present invention were only possible due to careful consideration and calculation using finite element analysis to ensure that loads are transferred inward from the roll-stiffened edges and distributed among the fasteners to maximize the strength of the connection.
The present invention is a building structural connection 1 between a first building structural member 2 and a second building structural member 3. Preferably, the first building structural member 2 is a supporting member 2 and the second building structural member 3 is a supported structural member 3. As shown in
The connection 1 between the first building structural member 2 and the second building structural member 3 is made with a first connector 4. The first connector 4 is preferably L-shaped, with a first plate 5 fastened to the first building structural member 2 and a second plate 6 fastened to the second building structural member 3. Preferably, said first plate 5 and said second plate 6 are generally planar and joined at right angles to each other. In the most common embodiments, the connector 4 allows for relative vertical movement between the first and second building structural members 2 and 3. A simple 90-degree change in orientation would allow the connector 4 to permit relative horizontal movement. The connector 4 is preferably made from 16-gauge cold formed sheet steel, bent, cut, embossed and punched on automated manufacturing machinery. Preferably, the connector 4 is used to connect cold formed steel structural members.
As shown in
The first plate 5 has a first inner edge 11, a first outer edge 12, a first side edge 13 and a second side edge 14.
As shown in
As shown in
The first inner edge 11 of the first plate 5 is joined to the first inner edge 16 of the second plate 6 to form an inner angular juncture 19. Preferably the inner angular juncture 19 is 90 degrees.
As shown in
As shown in
The connector 4 also includes a second embossment 23 in the second plate 6. The second embossment 23 is located between the second plurality of fastener openings 15 and the first inner edge 16 of the second plate 6. The second embossment 23 reinforces the second plate 6 and is adjacent the second corner juncture 25.
The unique, staggered distribution of the first plurality of fastener openings 9 distributes load evenly among the fasteners 9, while the first and second embossments 22 and 23 distribute loads in the second plate 6, allowing the connector 4 of the present invention to be made from 16 gauge sheet metal while analogous connectors have to be made from 14 or even 12 gauge sheet metal, which is substantially more expensive to manufacture and transport, adding cost and waste at every stage. This distribution of fastener openings 9 is not found in any other slide, or slip, clip.
As shown in
Preferably, a first plurality of fasteners 27 attaches the first plate 5 to the first building structural member 2. A second plurality of fasteners 28 preferably attaches the second plate 6 to the second building structural member 3.
Preferably, the fasteners 28 of the second plurality of fasteners 28 are screws 28. The preferred fasteners 27 for attaching the connector 4 to first structural members 2 made from steel are #12 or #14 hex-head fasteners 27, automated power-actuated gun-driven fasteners 27 or, alternatively, welds 27. The preferred fasteners 27 for attaching the connector 4 to first structural members 2 made from concrete are concrete screws 27. The preferred fasteners 28 for attaching the connector 4 through slots 15 are shouldered, or stepped-shank, screws 28.
As shown in
Preferably, the first building structural member 2 is fastened to the first connector 4 so that the first building structural member 2 cannot move relative the first plate 5 of the first connector 4.
The second building structural member 3 is preferably fastened to the first connector 4 so that the second building structural member 3 can move relative to the second plate 6 of the first connector 4.
Preferably, the fasteners of the second plurality of fasteners 28 are shouldered, or stepped-shank screws 28. Shouldered screws 28 have a head 29, an unthreaded shank portion 30 immediately below the head 29, a threaded shank portion 31 below the unthreaded shank portion 30, and a tip 32. The unthreaded shank portion 30 allows the second building structural member 3 and the fasteners 28 attached to it to move relative to the second plate 6 without interference between the second plurality of fastener 28 and the second plate 6 of the first connector 4.
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
Preferably, the first embossment 22 in the second plate 6 is generally trapezoidal, with a first diagonal edge 48 that generally leads toward the gusset dart 26 closest to the first side edge 17 of the second plate 6; preferably, the second embossment 23 in the second plate 6 is generally trapezoidal, with a first diagonal edge 48 that generally leads toward the gusset dart 26 closest to the second side edge 18 of the second plate 6. The diagonal edges 42 and 43 funnel load toward the gusset darts 26 and the inner additional fastener openings 10 in the first plate 5. Load is funneled inward and away from the first and second reinforcing flanges 20 and 21 in order to distribute load to the inner additional fastener openings 10 of the first plurality of fastener openings 9. In general, load is predominantly resisted where the connector 4 is stiffest, and the first and second embossments 22 and 23, in combination with the gusset darts 26, stiffen the connector 4 so that load is more evenly distributed among the first plurality of fastener openings in the first plate 5.
The first and second embossments 22 and 23 in the first plate 6 are preferably embossed to a depth of one material thickness, most preferably 0.057 inches. A greater embossment depth than two material thicknesses would exceed the sheet metal's ability to stretch without fracturing.
Most preferably, the first and second embossments 22 and 23 in the first plate 6 minor each other. Each has a first vertical edge 49 parallel to the first and second side edges 17 and 18 of the second plate 6. In the preferred embodiments shown in
Preferably, the fastener openings 9 of the first plurality of fastener openings 9 in the first plate 5 are round and match the size of the first plurality of fasteners 27. Exact positioning of the first plurality of fasteners 27 is necessary in order to correctly calculate the loads distributed among the first plurality of fasteners 27. Furthermore, if the fastener openings 9 of the first plurality of fastener openings 9 were oversized or slotted, the material of the first plate 5 would be more likely to tear around the fasteners 27 of the first plurality of fasteners 27, reducing maximum achievable loads. Furthermore, the removing additional material from the first plate 5 would reduce the first plate 5 and weaken the connection 1.
As shown in
As shown in
As shown in
Preferably, as shown in
Preferably, as shown in
As shown in
Number | Name | Date | Kind |
---|---|---|---|
1568944 | Beebe | Jan 1926 | A |
1729935 | Froehlich | Oct 1929 | A |
2065529 | Kehr et al. | Dec 1936 | A |
2218426 | Hurlbert, Jr. | Oct 1940 | A |
2365478 | Grotta | Dec 1944 | A |
3003600 | MacKenzie | Oct 1961 | A |
3038568 | Morgan | Jun 1962 | A |
3321880 | Ferrell et al. | May 1967 | A |
3490797 | Platte | Jan 1970 | A |
3537219 | Navarre | Nov 1970 | A |
3715850 | Chambers | Feb 1973 | A |
3798865 | Curtis | Mar 1974 | A |
3805465 | Dietrich | Apr 1974 | A |
3972168 | Allen | Aug 1976 | A |
4067168 | Thurner | Jan 1978 | A |
4121391 | Schroeder | Oct 1978 | A |
4140294 | Zwarts | Feb 1979 | A |
4433524 | Matson | Feb 1984 | A |
4570400 | Slager et al. | Feb 1986 | A |
4796403 | Fulton et al. | Jan 1989 | A |
4819401 | Whitney, Jr. | Apr 1989 | A |
4843776 | Guignard | Jul 1989 | A |
4949929 | Kesselman et al. | Aug 1990 | A |
5027494 | Martin | Jul 1991 | A |
5113631 | diGirolamo | May 1992 | A |
5127760 | Brady | Jul 1992 | A |
5216858 | Gilmour | Jun 1993 | A |
5265396 | Amimoto | Nov 1993 | A |
5313752 | Hatzinikolas | May 1994 | A |
5323577 | Whitmyer | Jun 1994 | A |
5335469 | Stuart | Aug 1994 | A |
5402612 | diGirolamo | Apr 1995 | A |
5467566 | Swartz et al. | Nov 1995 | A |
5471805 | Becker | Dec 1995 | A |
5572844 | Stackenwalt et al. | Nov 1996 | A |
5577860 | Plank | Nov 1996 | A |
5640823 | Bergeron et al. | Jun 1997 | A |
5664392 | Mucha | Sep 1997 | A |
5671580 | Chou | Sep 1997 | A |
5689922 | Daudet | Nov 1997 | A |
5720571 | Frobosilo et al. | Feb 1998 | A |
5755066 | Becker | May 1998 | A |
5846018 | Frobosilo et al. | Dec 1998 | A |
5876006 | Sharp et al. | Mar 1999 | A |
5904023 | diGirolamo et al. | May 1999 | A |
5906080 | diGirolamo et al. | May 1999 | A |
5913788 | Herren | Jun 1999 | A |
5937605 | Wendt | Aug 1999 | A |
5983589 | Daudet | Nov 1999 | A |
6058668 | Herren | May 2000 | A |
6088982 | Hiesberger | Jul 2000 | A |
6199929 | Hansch | Mar 2001 | B1 |
6213679 | Frobosilo et al. | Apr 2001 | B1 |
6301854 | Daudet et al. | Oct 2001 | B1 |
6430890 | Chiwhane et al. | Aug 2002 | B1 |
D467007 | Daudet et al. | Dec 2002 | S |
6591562 | Ting | Jul 2003 | B2 |
6598361 | Ting | Jul 2003 | B2 |
6612087 | diGirolamo et al. | Sep 2003 | B2 |
6668510 | McManus | Dec 2003 | B2 |
6688069 | Zadeh | Feb 2004 | B2 |
6691482 | Ault | Feb 2004 | B1 |
6701689 | diGirolamo | Mar 2004 | B2 |
6719481 | Hoffmann | Apr 2004 | B2 |
6748705 | Orszulak et al. | Jun 2004 | B2 |
6792733 | Wheeler et al. | Sep 2004 | B2 |
6799407 | Saldana | Oct 2004 | B2 |
6843035 | Glynn | Jan 2005 | B1 |
6854237 | Surowiecki | Feb 2005 | B2 |
6871470 | Stover | Mar 2005 | B1 |
7104024 | diGirolamo et al. | Sep 2006 | B1 |
RE39462 | Brady | Jan 2007 | E |
7174690 | Zadeh | Feb 2007 | B2 |
7225590 | diGirolamo et al. | Jun 2007 | B1 |
7293393 | Kelly et al. | Nov 2007 | B2 |
7299593 | diGirolamo et al. | Nov 2007 | B1 |
7367168 | Lin | May 2008 | B2 |
7451573 | Orszulak et al. | Nov 2008 | B2 |
7478508 | Peterson | Jan 2009 | B2 |
7503150 | diGirolamo et al. | Mar 2009 | B1 |
7520100 | Herrman et al. | Apr 2009 | B1 |
7533508 | diGirolamo et al. | May 2009 | B1 |
7559519 | Dragic et al. | Jul 2009 | B1 |
7596921 | diGirolamo et al. | Oct 2009 | B1 |
7617643 | Pilz et al. | Nov 2009 | B2 |
7634889 | diGirolamo et al. | Dec 2009 | B1 |
7640701 | Rutherford | Jan 2010 | B2 |
7644549 | Speck | Jan 2010 | B2 |
7658356 | Nehls | Feb 2010 | B1 |
7681365 | Klein | Mar 2010 | B2 |
7716899 | Beck et al. | May 2010 | B2 |
7735295 | Surowiecki | Jun 2010 | B2 |
7739850 | Daudet | Jun 2010 | B2 |
7752817 | Pilz et al. | Jul 2010 | B2 |
7788878 | diGirolamo et al. | Sep 2010 | B1 |
7856763 | Keys et al. | Dec 2010 | B2 |
7987636 | Hunt | Aug 2011 | B2 |
D644503 | Crane et al. | Sep 2011 | S |
8091316 | Beck et al. | Jan 2012 | B2 |
8181419 | digirolamo | May 2012 | B1 |
20050086905 | Ralph et al. | Apr 2005 | A1 |
20060096192 | Daudet | May 2006 | A1 |
20100011697 | Nguyen et al. | Jan 2010 | A1 |
20100126103 | diGirolamo | May 2010 | A1 |
20110107710 | Sias | May 2011 | A1 |
Number | Date | Country |
---|---|---|
WO-9631667 | Oct 1996 | WO |
Entry |
---|
Schafer, B.W., et al., “Accommodating Building Deflections: What every EOR should know about accommodating deflections in secondary cold-formed steel systems.” NCSEA/CASE/SEI, STRUCTURE Magazine, Apr. 2003, Chicago. |
“International Search Report and The Written Opinion of the International Searching Authority,” PCT/US2012/030963, Jul. 30, 2012, 6 pages. |
“Curtainwall Deflection Solutions,” Super Stud Building Products, Inc. Product Catalog, 2001, 24 pages including front cover. Super Stud Building Products, Inc., Edison. |
“Redi Klip Submittal: Head-of-Wall Positive Attachment Deflection Clip,” Total Steel Solution, as early as May 22, 2013, 2 pages, USA. |
“Posi Klip Product Information: Head-of-Wall Positive Attachment Deflection Clip,” FireTrak Corporation, as early as May 22, 2013, 1 page, USA. |
“Sliptrack Systems: Slotted Deflections Track Systems for Interior and Exterior Walls,” SlipTrack Systems, 2003, 6 pages. Dietrich Metal Framing: A Worthington Industries Company, USA. |
“TSN Products: Steel framing products,” The Steel Network TSN website, 2010, 2 pages. The Steel Network, Inc., USA. |
“TSN Product: VertiClip® SLB,” the Steel Network TSN website, Dec. 26, 2012, 2 pages, The Steel Network, Inc., USA. |
“Priceless Steel Products Clip Central,” Priceless Steel Products Website, Aug. 30, 2010, 2 pages. Scafco Steel Stud Manufacturing Co., WA. |
“Bypass Slab Slip Clip: PLC2,” Priceless Steel Product Catalog, as early as May 22, 2013, p. 12-13. Scafco Steel Stud Manufacturing Co., WA. |
“SLP-TRK® Slotted Track (BDTK),” “Head of Wall,” SlipTrack Systems, as early as Jul. 2010, p. 26-29. Dietrich Metal Framing: A Worthington Industries Company, USA. |
“Curtainwall Deflection Solutions,” Buy Super Stud Website, Aug. 2010, 2 pages. Super Stud Building Products, Inc., Edison. |
“Curtain Wall Systems”, “Jam Stud Introduction”, “Design Considerations”, “Header/Sill Solutions”, “Connections”, “VertiClip: Vertical Deflection Connectors”, “DriftClip and DriftTrk: Vertical Deflection and Lateral Drift”, “Bridging”, “Design Software,” TSN The Steel Network Product Catalog, May 2009, cover page, p. 1, 4,18, 30-33, 35, 36, back cover. The Steel Network, Inc., USA. |
Number | Date | Country | |
---|---|---|---|
20120247059 A1 | Oct 2012 | US |