Hydrocarbons, such as oil and gas, are commonly obtained from subterranean formations that may be located onshore or offshore. The development of subterranean operations and the processes involved in removing hydrocarbons from a subterranean formation can be complex. Typically, subterranean operations involve a number of different operations such as, for example, drilling a wellbore at a desired well site, treating the wellbore to optimize production of hydrocarbons, and performing the necessary operations to produce and process the hydrocarbons from the subterranean formation.
Ranging tools are used to determine the position, direction, and orientation of a conductive pipe (for example, a metallic casing) for a variety of applications. In certain instances, such as in a blowout, it may be necessary to intersect a first well, called a target well, with a second well, called a relief well. The second well may be drilled for the purpose of intersecting the target well, for example, to relieve pressure from the blowout well. In certain instances, such as a crowded oil field, it may be necessary to identify the location of multiple wells to avoid collision incidents. In other examples, the ranging tool can be used to drill a parallel well to an existing well, for example, in steam assist gravity drainage (“SAGD”) well structures. In yet other examples, a ranging tool can be used to track an underground drilling path using a current injected metallic wire or pipe over the ground as a reference.
One of the disadvantages of conventional ranging tools is their requirement to have the magnetic bit sub between the drill bit and driveshaft of the rotary steerable tool or mud motor. Placement of the magnetic bit sub in these positions limit the steerability of the ranging tools.
These drawings illustrate certain aspects of some of the embodiments of the present disclosure and should not be used to limit or define the disclosure.
Illustrative embodiments and related methods of the present disclosure are described below as they might be employed to provide improve steerability of downhole ranging tools using rotary magnets. In the interest of clarity, not all features of an actual implementation or methodology are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure. Further aspects and advantages of the various embodiments and related methodologies of the invention will become apparent from consideration of the following description and drawings.
As mentioned above, one major disadvantage of conventional ranging is their requirement to have a magnetic bit sub between the drill bit and driveshaft of the rotary steerable tool (“RSS”) or mud motor. However, placing the magnetic bit sub here limits the steerability of the ranging tool. At the same time, however, it is best to know where the bottom of the hole is as close to the magnets as possible. As a result, the magnets should be positioned nearest the bottom of the hole (or the bit) as possible. However, the conventional approach (placement of the magnetic bit sub between the drill bit and driveshaft) has resulted in limited steerability.
Accordingly, in response to this limitation in conventional approaches, illustrative embodiments of the present disclosure position ranging magnets in the bit box and other locations along the rotary steerable system/mud motor/turbo drill or any other drive system. Location of the magnetics is shifted to different points on the drilling tools to remove the need for a nearby bit sub that would detrimentally affect the steerability of the drilling system by keeping the length shorter or the same as originally intended and designed.
In certain embodiments, the magnets can also be mounted on an independent member of a rotating drill string driven by a drive system. Positioning the magnets in these locations allow for a shorter bend to bit or reaction point to bit which enables better steering. Therefore, magnets are integrated into the body of the tools above the drill bit such as the RSS/turbo drill/motor or downhole drive. This removes the need for a bit sub.
In certain other embodiments, the magnets should not increase the length of reaction point to bit or the magnets should be put above the reaction point. The reaction point would be the knuckle of the bent housing on a motor or a stabilizer point or a contact point above the bit (such as a push pad on a rotary steerable system). In yet other embodiments, the magnets could be on the push pads themselves.
Accordingly, the illustrative embodiments of the present disclosure eliminate the need to place the magnetic bit sub between the drill bit and the driveshaft of the rotary steerable tool or mud motor. The embodiments described herein instead position one or more ranging magnets along the rotary steerable tool, motor, or the drill bit. In one illustrative embodiment, the one or more magnets are positioned in the bit box of the drive shaft or either tool (rotary steerable tool or mud motor). By placing the magnets here, no unnecessary length is added (and/or the added length is minimized) relative to the bit sub. As a result, the integrity of the steerability of the tool (rotary steerable system/motor) is maintained while keeping the positioning of the magnetics near the bottom of the bottom hole assembly.
In accordance with this example, an elliptically polarized rotating magnetic field is generated in the borehole being drilled. For this purpose, the drill assembly 114 carries one or more magnetic field sources such as a ranging magnet 124 mounted in a non-magnetic piece of drill pipe 126 (also referred to as a sub) located behind the rotating drill bit 116 or otherwise along the bottomhole assembly as described herein. The ranging magnet is carried by the drill string 112 with north-south axes of the magnet perpendicular to the axis of rotation 117 of the drill bit 116. This bar magnet generates an elliptically polarized magnetic field generally indicated by the magnetic field lines 130, with the rotation of the magnet 124 about axis 117 producing an alternating magnetic field at an observation point radially spaced from the magnet.
An existing borehole 132 is illustrated in
The magnetic field sensor 136 is located at an observation point 144 and incorporates, in this illustrative embodiment, a pair of fluxgate magnetometers having their axes of maximum sensitivity intersecting each other at the observation point and at right angles to each other. The magnetometers measure the amplitude and the phase of two perpendicular components of the polarized rotating magnetic field 130 which are both perpendicular to a longitudinal axis 149 of the measuring tool 138. The measuring tool also incorporates, in one form of the invention, an orientation sensor 150 for determining the orientation of the magnetic field sensor 136 with respect to either the borehole or to magnetic north. Such orientation devices may include, for example, earth's field sensors, inclinometers, and/or a gyroscope.
Although
In view of the foregoing,
In other examples, a ranging magnet 202c can be positioned on the shoulder threads 208 (i) of a stabilizer sleeve 208. In other example, a ranging magnet 202f can be placed on the outer surface of a thread on stabilizer sleeve 208 (or below the thread on stabilizer sleeve 208).
In yet other examples, the ranging magnets can be placed along a bit box 210 of a flex collar 212. For example, a ranging magnet 202g is positioned on the pin end of bit box 210. In another example, ranging magnet 202h is positioned in the middle of flex collar 212. In such examples, a communications/data link (not shown) would exist and pass through the flex collar to enable communications and/or power transfer along the RSS.
In these examples, the ranging magnets may be embedded in pockets and offset from the center line of the tube. The thickness of the side walls of the tubular dictate how many magnets are needed to generate the desired magnetic signatures.
In yet another alternative embodiment, multiple magnet subs may be added above and below the downhole drive system (e.g., mud motor, turbine, electric motor or others). For example, ranging magnets may be positioned between the bit box and push pad assembly (
If an intersection is required at some point in a wellbore pairing, the rotation above the downhole drive can be disengaged and the downhole drive (via mud motor, rotary steerable, electric motor, or others) can be utilized to rotate a small magnet sub located close to the bit without interference and saturation of the magnetometers in an adjacent well due to rotation at close proximities.
These functions described above can be implemented in digital electronic circuitry, in computer software, firmware, hardware or other suitable control circuitry. The techniques can be implemented using one or more computer program products. Programmable processors and computers can be included in or packaged as mobile devices. The processes and logic flows can be performed by one or more programmable processors and by one or more programmable logic circuitry. General and special purpose computing devices and storage devices can be interconnected through communication networks.
Such control circuitry may be located at the surface (e.g., equipment truck 142) or downhole along the drill string. The control circuitry includes processing circuitry necessary (i.e., system control center) to achieve the ranging techniques described herein in real-time. Such circuitry includes a communications unit to facilitate interaction between the drilling system and a remote location (such as the surface). A visualization unit may also be connected to communications unit to monitor the ranging measurement data being processed; for example, an operator may intervene the system operations based on this data. A data processing unit may convert the received data into information giving the target's position, direction and orientation in real-time. Thereafter, results may be displayed via the visualizing unit.
The system control center also includes the storage/communication circuitry necessary to perform the calculations described herein. In certain embodiments, that circuitry is communicably coupled to sensors 136 and BHA 114 in order to process the received electromagnetic fields. Additionally, the control circuitry (if positioned along the BHA 114) may be communicably coupled via wired or wireless connections to the surface to thereby communicate data back uphole and/or to other assembly components (to steer a drill bit 116 forming part of assembly 114, for example). In an alternate embodiment, the system control center or other circuitry necessary to perform one or more aspects of the techniques described herein may be located at a remote location away from BHA 114, such as the surface or in a different wellbore. In other embodiments, the electromagnetic field measurements may be communicated remotely to the system control center for processing. These and other variations will be readily apparent to those ordinarily skilled in the art having the benefit of this disclosure.
Moreover, the on-board circuitry includes at least one processor and a non-transitory and computer-readable storage, all interconnected via a system bus. Software instructions executable by the system control center for implementing the illustrative relative positioning methods described herein in may be stored in local storage or some other computer-readable medium. It will also be recognized that the ranging software instructions may also be loaded into the storage from a CD-ROM or other appropriate storage media via wired or wireless methods.
Moreover, those ordinarily skilled in the art will appreciate that various aspects of the disclosure may be practiced with a variety of computer-system configurations, including hand-held devices, multiprocessor systems, microprocessor-based or programmable-consumer electronics, minicomputers, mainframe computers, and the like. Any number of computer-systems and computer networks are acceptable for use with the present disclosure. The disclosure may be practiced in distributed-computing environments where tasks are performed by remote-processing devices that are linked through a communications network. In a distributed-computing environment, program modules may be located in both local and remote computer-storage media including memory storage devices. The present disclosure may therefore, be implemented in connection with various hardware, software or a combination thereof in a computer system or other processing system.
Statement 1: A downhole ranging tool, comprising: a tubular string having a bottomhole assembly (“BHA”) comprising a drive system and a drill bit; and one or more ranging magnets positioned along the tubular string, wherein at least one of the one or more ranging magnets is positioned on a rotary steerable tool.
Statement 2: The downhole ranging tool of statement 1, wherein at least one of the one or more ranging magnets is positioned on a stabilizer sleeve of the drive system.
Statement 3: The downhole ranging tool of statements 1 or 2, wherein at least one of the one or more ranging magnets is positioned in a pad assembly of the drive system.
Statement 4: The downhole ranging tool of any of statements 1-3, wherein at least one of the one or more ranging magnets is positioned above a pad assembly of the drive system.
Statement 5: The downhole ranging tool of any of statements 1-4, wherein at least one of the one or more ranging magnets is positioned in a drill bit box of the drive system.
Statement 6: The downhole ranging tool of any of statements 1-5, wherein at least one of the one or more ranging magnets is positioned on a flex collar of the drive system.
Statement 7: The downhole ranging tool of any of statements 1-6, wherein the one or more ranging magnets comprises two or more ranging magnets, and wherein at least one of the one or more ranging magnets is positioned in a flex collar positioned above a stabilizer sleeve of the drive system.
Statement 8: The downhole ranging tool of any of statements 1-7, wherein the drive system is a push-the-bit rotary steerable system (“RSS”).
Statement 9: The downhole ranging tool of statement 8, wherein at least one of the one or more magnets is positioned in a collar above the RSS.
Statement 10: The downhole ranging tool of any of statements 1-9, wherein the drive system is a downhole motor assembly.
Statement 11: The downhole ranging tool of statement 10, wherein the magnets are positioned on a bit box, a drive shaft, a bearing assembly, a bent housing assembly, or a stator tube of the downhole motor assembly.
Statement 12: The downhole ranging tool of any of statements 1-11, wherein at least one of the one or more magnets is embedded in a pocket of a side wall of the tubular string, the pocket being offset from a center line of the tubular string.
Statement 13: The downhole ranging tool of statement 12, wherein the pocket is oriented laterally with respect to an axis of the tubular string.
Statement 14: The downhole ranging tool of any of statements 1-13, wherein the one or more ranging magnets comprises two or more ranging magnets, and wherein: the two or more ranging magnets are located in two or more subs positioned above and below the drive system; and frequencies of the two or more magnets are altered through rotational engagement and disengagement of the subs, thereby altering frequencies of magnetic fields generated by the two or more magnets.
Statement 15: A downhole ranging method, comprising: generating, by way of two or more ranging magnets positioned along a tubular string in a first wellbore, a first magnetic field and a second magnetic field; measuring the first magnetic field and the second magnetic field using one or more sensors in a second wellbore; and determining, from the measuring of the first magnetic field and the second magnetic field, distance of the first wellbore relative to the second wellbore, wherein: the two or more ranging magnets are located above and below a drive system of the tubular string; a first location is rotated at a first rotation setting, thereby altering the first magnetic field; a second location is rotated at a second rotation setting, thereby altering the second magnetic field; and the first and second rotation settings are based on rotation of the tubular string in combination with rotation of the drive system.
Statement 16: The downhole ranging method of statement 15, wherein: at least one of the two or more ranging magnets is positioned in a pad assembly of the drive system or above the pad assembly of the drive system of the tubular string; and/or at least one of the two or more ranging magnets is positioned on a stabilizer sleeve of the drive system of the tubular string.
Statement 17: The downhole ranging method of statements 15, wherein: at least one of the two or more ranging magnets is positioned on a flex collar of a drive system; and/or at least one of the two or more ranging magnets is positioned in a flex collar positioned above a stabilizer sleeve, the flex collar being a rigid sub.
Statement 18: The downhole ranging method of any of statements 15-17, wherein: at least one of the two or more ranging magnets is positioned in a drill bit box of the drive system.
Statement 19: The downhole ranging method of any of statements 15-18, wherein the tubular string comprises a drive system, wherein the drive system is a push-the-bit rotary steerable system (“RSS”), wherein at least one of the two or more ranging magnets is positioned in a collar above the RSS.
Statement 20: The downhole ranging method of any of statements 15-19, wherein the tubular string comprises a drive system, wherein the drive system is a downhole motor assembly, wherein the magnets are positioned on a bit box, a drive shaft, a bearing assembly, a bent housing assembly, or a stator tube of the downhole motor assembly.
Moreover, the methods described herein may be embodied within a system comprising processing circuitry to implement any of the methods, or a in a non-transitory computer-readable medium comprising instructions which, when executed by at least one processor, causes the processor to perform any of the methods described herein.
Although various embodiments and methods have been shown and described, the disclosure is not limited to such embodiments and methods and will be understood to include all modifications and variations as would be apparent to one skilled in the art. Therefore, it should be understood that the disclosure is not intended to be limited to the particular forms disclosed. Rather, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the disclosure as defined by the appended claims.
Therefore, the present embodiments are well adapted to attain the ends and advantages mentioned as well as those that are inherent therein. The particular embodiments disclosed above are illustrative only, as the present embodiments may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Although individual embodiments are discussed, all combinations of each embodiment are contemplated and covered by the disclosure. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. Also, the terms in the claims have their plain, ordinary meaning unless otherwise explicitly and clearly defined by the patentee. It is therefore evident that the particular illustrative embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the present disclosure.
The present application is a continuation of U.S. patent application Ser. No. 17/653,198 filed Mar. 2, 2022, which claims priority to U.S. Provisional Application No. 63/244,414, filed Sep. 15, 2021, the entire disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63244414 | Sep 2021 | US |
Number | Date | Country | |
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Parent | 17653198 | Mar 2022 | US |
Child | 18807707 | US |