The present invention relates to a steering column device which absorbs impact force in the secondary collision, and more particularly to a steering column device which provides comfortable steering performance to a driver and also enhances safety by reconciling functions of giving high rigidity to a steering column and of letting the steering column absorb impact energy surely, which are contrary.
A steering column device is an important safety and security member for a vehicle. In order to secure driver's safety at the time of a vehicle collision, it is very important how the action of the steering column device at the time of the vehicle collision is controlled. Usually, the steering column device itself is provided with an impact energy absorption mechanism, and also plays an important part as a support member of an air bag housed in a steering wheel.
Heretofore, various impact energy absorption mechanisms have been proposed. Most of them is aiming chiefly at is how the impact energy in the collision is absorbed. When the impact energy absorption mechanism is mounted on a vehicle, it is necessary to fix a steering shaft with high rigidity in the normal driving time and to absorb the predetermined energy quickly in the collision. Hereby, when the driver operates a steering wheel supported with high rigidity, drive feeling can be enhanced, and the shock which the driver receives in the collision can be effectively reduced. However, since these two characteristics are contrary, it is usually difficult to reconcile them. Namely, when the steering shaft is fixed with high rigidity, the energy absorption mechanism becomes difficult to operate in the collision, or unnecessary resistance acts on the energy absorption mechanism and the energy absorption becomes unstable. To the contrary, when an attempt to perform the energy absorbing action stably and surely is made, the support of the steering shaft becomes loose and the rigidity lowers, so that there is fear that the drive feeling may worsen.
Problems in the related arts will be more specifically described. In Patent Document 1, a steering column device has been disclosed, in which a pair of column clamping and fixing parts are arranged on the vehicle forward side of a pair of flat plate-shaped support wall parts, whereby the direction where a vehicle body mounting bracket support wall part and the column clamping and fixing parts start to move in the secondary collision is made substantially horizontal to stabilize the start of the movement.
Problems that the Invention is to Solve
According to the technology in the Patent Document 1, the movement of the steering column is started by the forward movement of a tilt pivot bolt for fixing the steering column to the vehicle body at the lower end. Therefore, in order to enhance support rigidity of the steering column, it is necessary to increase the tightening force of the tilt pivot bolt. However, in this case, timing in which the steering column starts to move is delayed in the secondary collision. On the other hand, when the tightening force for the tilt pivot bolt is decreased in order to quicken the start of the movement of the steering column, the support rigidity of the steering column lowers.
The invention has been made in view of such the problems in the conventional technology, and it is an object of the invention to provide a steering column device which can reconcilably have support rigidity of a steering column and impact energy absorbing characteristic which is stabilized by control.
A steering column device of the invention including: a steering shaft coupled to a steering wheel;
a column housing which supports the steering shaft rotatably;
a fixed bracket to be fixed to a vehicle body;
a skid bracket which is arranged movably with respect to the fixed bracket in a substantially axial direction of the steering shaft and supports the column housing;
an energy absorption mechanism which is arranged between the fixed bracket and the skid bracket and acts in accordance with the relative movement of the two brackets;
a pressing member which is attached to one of the fixed bracket and the skid bracket and pressed against the other of them; and
an adjusting unit which adjusts pressing force of the pressing member fox the other bracket.
According to the steering column device of the invention, the skid bracket which is arranged movably with respect to the fixed bracket in the substantially axial direction of the steering shaft and supports the column housing is provided, and the pressing of the pressing member which is attached to one of the fixed bracket and the skid bracket and pressed against the other of them is adjusted by the adjusting unit. Hereby, high support rigidity of the column housing and the stable impact energy absorption are reconciled.
It is preferable that the pressing force of the pressing member is adjusted to generate such frictional force between the fixed bracket and the skid bracket that the skid bracket moves with respect to the fixed bracket when the force equal to or more than a predetermined value in the substantially axial direction of the steering shaft acts, and that the skid bracket does not move with respect to the fixed bracket when the force less than the predetermined value acts.
It is preferable that the pressing member includes a taper surface which comes into surface contact with the other bracket; the adjusting unit includes a screw for attaching the pressing member to one of the brackets; and the screwing amount of the screw for one of the brackets is adjusted to change contact pressure between the other bracket and the taper surface.
It is preferable that frictional force produced between the other and the taper surface is managed so as to become a predetermined value by setting at least one of material, surface treatment, roughness, a shape, and hardness in the other and the taper surface.
It is preferable that a means for setting the frictional force to become the predetermined value is interposed between the other and the taper surface so that the optimum frictional force can be set. The “unit which sets the frictional force to become the predetermined value” includes all means such as a lubricant or wax exiting between the other and the taper surface, and a plate subjected to coating.
It is preferable that the energy absorption mechanism includes a bent wire, a bent plate, or a plate having a cut line. It is preferable that the energy absorption mechanism is provided between the skid bracket and the fixed bracket.
It is preferable that the energy absorption mechanism is an extendable mechanism provided for the column housing.
It is preferable that the energy absorption mechanism is an extendable mechanism provided for the steering shaft.
It is preferable that the column housing is attached to the skid housing so that its position in at least one of a telescopic direction and a tilt direction is can be adjusted.
It is preferable that the steering column device is so constructed that the screw is attached from the vehicle body side to the fixed bracket through the pressing member.
It is preferable that the steering column device is so constructed that the skid bracket is interposed and supported between the vehicle body and the fixed bracket.
It is preferable that the steering column device is so constructed that the skid bracket has an overhanging part which extrudes to the fixed bracket, the fixed bracket has a guide groove which embraces the overhanging part, and the overhanging part comes into contact with only the guide groove of the fixed bracket and is held by the guide groove.
In this description, the “telescopic direction” means an axial direction of the steering shaft, and the “tilt” direction means a direction which intersects the telescopic direction (particularly, up-down direction).
1 Fixed bracket
1
a Arm part
1
b Lower surface
1
c Lower surface
1
d Slant surface
1
e Slant surface
1
e′ Vertical surface
1
f Hole
1
g Projection
2 Skid bracket
2
a Top plate
2
b Support plate
2
c Overhanging part
2
d Tilt hole
2
e Arcuate part
3 Column housing
3
a Attachment part
3
b Telescopic hole
4 Lever shaft
5 Cam member
6 Nut
7 Fixed piece
7
a Taper surface
7
a Slant surface
7
b Bolt hole
7
b′ Vertical surface
8 Friction plate
9 Wire member
9
a First bending part
9
b Second bending part
BT Bolt
LBT Bolt or rivet or pin
VB Vehicle body
FB Intervention bracket
FB1 Fixed bracket
A tilt/telescopic type steering column device according to an embodiment of the invention will be described below with reference to drawings.
A fixed bracket 1 to be fixed to a vehicle body VB through an intervention bracket FB (refer to
As shown in
outsides of the upper portions of the support plates 2b, 2b, overhanging parts 2c, 2c extending in the opposing direction are formed. The two overhanging parts 2c are provided in one support plate 2b, each overhanging part 2c is formed nearly in the shape of a right-angled triangle viewed in an axial direction of a column housing described later, and their two overhanging parts are superposed viewed in the axial direction of the column housing, Further, the support plates 2b, 2b have respectively long tilt holes 2d, 2d extending up and down.
A cylindrical column housing 3 is arranged so as to be enveloped in the skid bracket 2. On the vehicle forward side of the column housing 3, a box-shaped attachment part 3a is formed. This attachment part 3a is attached to the arm parts 1a, 1a of the fixed bracket 1 through bolts LBT, LBT, or rivets, or pins. Further, a block part arranged below the column housing 3 has a long telescopic hole 3b extending in the axial direction. In the column housing 3, a not-shown steering shaft to which a not-shown a steering wheel is attached is rotatably supported by a not-shown bearing. Further, the column housing 3 has the constitution which is extendable in the axial direction.
In
surfaces 7a, 7a which come closer to each other upward, and bolt holes 7b, 7b formed between the taper surfaces 7a, 7a.
A mode of attaching the skid bracket 2 to the fixed bracket 1 will be described. A first bending part 9a in the center of a wire member 9 bend three-dimensionally as shown in
Further, the overhanging part 2c on the left side in
According to the embodiment, when the bolts BT, BT which are adjustment unit are tightened, since the fixed piece 7 comes close to the fixed bracket 1, the taper surfaces 7a, 7a of the fixed piece 7 press the lower surface of the overhanging part 2c and the slant surface 1e by the strong force. At this time, the fixed piece 7 is pressed horizontally by reaction force from the slant surface 1e. Hereby, since the lower surface of the overhanging part 2c is pressed strongly, high frictional force is produced between the taper surface 7a and the lower surface of the overhanging part 2c, and the skid bracket 2 can be supported by the fixed bracket 1 with high rigidity. Accordingly, a driver can operate a steering wheel supported with high rigidity, and can obtain good drive feeling.
On the other hand, in the secondary collision, when impact force is input through the steering shaft from the steering wheel into which driver's body has run along a direction A shown in
When the skid bracket 2 is displaced with respect to the fixed bracket 1 from the state shown in
According to the embodiment, the fixed piece 7 is attached to the fixed bracket 1 by means of the bolts BT, BT. Therefore, by adjusting the tightening force of the bolts BT, BT, the impact force by which sliding of the skid bracket 2 is started can be arbitrarily set.
Next, telescopic and tilt adjustment will be described. When an operator turns the not-shown lever in the regular direction, the lever shaft 4 rotates integrally. Simultaneously with the rotation of the lever shaft 4, the cam member 5 rotates. When the cam member 5 rotates in the regular direction, axial tension of the lever shaft 4 loosens. Therefore, the contact pressure between the column housing 3 and the support plates 2b, 2b of the skid bracket 2 reduced, so that the column housing 3 and the skid bracket 2 can move relatively.
In such the state, by changing the position of the lever shaft 4 relatively with respect to the tilt holes 2d, 2d and the telescopic hole 3b, the telescopic and tilt adjustment can be performed. At this time, with an axial line of bolts LBT, LBT for coupling the attachment part 3a of the column housing 3 and the arm parts 1a, 1a of the fixed bracket 1 as a center, the column housing 3 performs tilt movement.
When the operator turns the not-shown lever in the reverse direction to rotate the lever shaft 4 after such the adjustment, the cam member 5 rotates in the reverse direction, and the axial tension of the lever shaft 4 becomes high. Hereby, the contact pressure between the column housing 3 and the support plates 2b, 2b of the skid bracket 2 increases, so that the column housing 3 and the skid bracket 2 are fixed in a relative movement impossible state.
According to the above structure, all of the fixed bracket 1, the skid bracket 2, and the column housing 3 can be assembled from one direction. For example, when the positional relation turned upside down in
More specifically, a fixed piece 7a′ as a pressing member has a slant surface 7a′ and a vertical surface 7b. On the other hand, a fixed bracket 1′ has a vertical surface 1e′. The fixed piece 7′ is attached so that its vertical surface 7b is opposed to the vertical surface 1e′ of the fixed bracket 1′. According to this modified example, when a bolt BT that is an adjustment unit is tightened, the slant surface 7a′ presses the lower surface of an overhanging part 2c of a skid bracket 2. Therefore, the skid bracket 2 can be surely fixed to the fixed bracket 1′.
In the above-mentioned embodiment and first and second modified examples, the fixed piece 7 is fixed, near the overhanging parts 2c, 2c, in two positions by the two bolts BT. However, the fixed piece 7 may be fixed at only an intermediate portion of the overhanging parts 2c, 2c by one bolt BT.
Further, the overhanging parts 2c, 2c may be formed so that the overhanging amount of a portion close to the not-shown steering wheel is made small. In this case, in accordance with this small overhanging amount, step portions can be formed in the lower surfaces 1c, ld of the fixed bracket 1 and the slant surface 7a of the fixed piece 7. Hereby, after this overhanging part 2c has started to slide, the skid bracket 2 can stably move without being caught by the lower surfaces 1c, 1d of the fixed bracket 1 and the slant surface 7a of the fixed piece 7.
Particularly, in case that the respective surfaces are brought into direct contact with each other without providing the friction plates 8, 8, it is preferable that roughness of each of the overhanging parts 2c, 2c of the skid bracket 2, the lower surfaces 1c, 1d of the fixed brackets 1, and the slant surface 7a of the fixed piece 7 is managed within a predetermined range. In addition, it is preferable that a material, surface treatment, shape, and hardness of each of them are so managed that the frictional force comes to a predetermined value. Regarding the material, when the contact surfaces are formed of the same material, they are easy to adhere to each other. Therefore, it is also preferable that the contact surfaces are formed of the different material. Further, it is preferable that a coating surface, a lubricant, or wax is interposed between the contact surfaces to stabilize sliding friction.
The member, which is disposed between the skid bracket 2 and the fixed bracket 1, gives the plastic flow by means of the relative movement between the skid bracket 2 and the fixed bracket 1 in the secondary collision, and absorbs the impact energy by its resistance, does not need to be the wire member, but may be a plate member. Alternatively, in place of using the wire member, an impact energy absorbing function may be provided for the extendable mechanism of the column housing 3, or the impact energy absorbing function may be provided for the not-shown steering shaft.
In
By tightening the bolt BT from the upside as shown in
Therefore, when the shape of a guide groove 1c of the fixed bracket is set so as to embrace the skid bracket 2 from both sides as shown in
In the fourth modified example, the overhanging part 2c is formed in such a convex shape that its entirety overhangs to the side surface of the fixed bracket 1. The guide groove 1c of the fixed bracket 1 is formed so as to embrace the entirety of this overhanging part 2c. Namely, the overhanging part 2c
comes into contact with only the guide groove 1c and is held by the guide groove 1c. Since the fixed bracket 1 thus embraces the entirety of the overhanging part 2c, a center of gravity of the skid bracket 2 can be housed in the embrace space of the fixed bracket 1, so that the skid bracket 2 can be stably fixed. Further, compared with the lower surface of the fixed bracket 1 in the third modified example 3 in
In case of the constitution in
However, considering assembling capability of the steering column, it is preferable that the bolt BT is tightened from the front side of the steering column.
In consideration of this point,
In order to increase the assembling capability, in a skid bracket 2, an additional wedge piece and a bolt BT are previously incorporated in the axial direction. Hereby, by simply inserting the skid bracket 2 into a guide groove 1b of a fixed bracket 1 and thereafter tightening the bolt BT from the front side of the steering column, the assembly can be performed.
In this modified example, the angle given to the guide groove 1c of the fixed bracket 1 in
Further, although an internal thread for the bolt BT in
includes a top view of a skid bracket 2. The skid bracket 2 is inserted into the fixed bracket 1 in a direction of an arrow in the figure which extends in the nearly lateral direction. Further, arrows in the center of the figure show moving directions of the skid bracket.
When the sectional shape of an overhanging part 2c of the skid bracket 2 is the same as the sectional shape of a guide part 1b of the fixed bracket 1, when the overhanging part 2C (A) of the skid bracket 2 comes near a guide groove 1c(b) of the fixed bracket, the guide groove 1c(b) obstructs the movement of the skid bracket 2. Therefore, the overhanging amount of the overhanging part 2c(A) is made small, and the sectional shape of the guide groove 1c(a) portion is made also small in accordance with the overhanging amount, whereby interference between the overhanging part 2c (A) and the guide groove 1c(b) of the fixed bracket is eliminated.
Similarly, it is necessary to set the sectional shape of the guide part 1b(c) of the guide part 1b larger than the over hanging part 2c(A) or 2c(B) so as not to obstruct the movement of the overhanging parts 2c(A), 2c(B) of the skid bracket 2.
The steering column device of the invention may be so constructed that after the assembly, the fixing condition of the skid bracket can be adjusted or reassembly is possible.
As mentioned above, although the invention has been explained in detail with reference to the embodiment, the invention should not be interpreted to be limited to the above embodiment but may be appropriately changed or improved within a range which does not impair the gist of the invention. For example, in place of the wire member 9, a bent plate material or a plate material having a cut line can be used. The invention is effective also to a steering column device having no tilt mechanism or telescopic mechanism.
Although the invention has been described in detail or with reference to the specified embodiment, it is apparent to those skilled in the art that various changes and modifications can be added without departing from the spirit and scope of the invention.
This invention is based on Japanese Patent Application (No. P.2005-303153), filed on Oct. 18, 2005, and Japanese Patent Application (No. P.2005-335890), filed on Nov. 21, 2005, the contents of which are hereby incorporated by reference.
According to the invention, a steering column device is provided, which can reconcilably have support rigidity of a steering column and impact energy absorbing characteristic which is stabilized by control.
Number | Date | Country | Kind |
---|---|---|---|
2005-303153 | Oct 2005 | JP | national |
2005-335890 | Nov 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2006/320770 | 10/10/2006 | WO | 00 | 4/18/2008 |