The present invention relates to a steering device for boats that includes a through channel passing through the hull of the boat from side to side under the water line, inside which channel there is provided at least a propeller operated by a motor.
Steering devices for boats are known and widely used. While these devices satisfactorily serve their function, they still suffer from certain drawbacks.
In prior art steering devices, the motor operating the propeller is housed inside the hull and the motion is transmitted from the motor to the propeller by driving means, such as for example chains, belts or mechanical transmissions. Consequently, devices according to prior art must be provided with structures for transmitting the motion from the motor to the propeller and moreover with equipment for protecting driving systems against the corrosive action due to water agents. Propellers are obviously placed under the water line of the boat and so means transmitting the motion from the motor to the propeller must be suitably protected against the action of sea water.
In prior art devices, there is a system composed of a flange for coupling the motor on the channel, and a watertight box for housing an orthogonal gear or parallel positive belt drive system. This complicated transmitting system of the drive, in addition to having a high cost, causes a decrease in efficiency with respect to a direct drive.
In addition, systems according to the prior art are difficult to install in small boats, because of the size of the motor placed perpendicularly or parallel with respect to the duct, causing restrictions of spaces inside the boat.
A further drawback of prior art devices is related to the fact that they have a difficult maintenance. The need for a frequent maintenance is obvious if the potentially corrosive environment, inside which the device works, is considered. It is therefore necessary to have a device, whose various parts can be easily reached. In prior art devices the presence of means for transmitting the motion, the presence of the motor inside the hull and of the propeller outside of the hull, leads to a difficult accessibility of various components of the device that must be reached from different regions of the boat, actually making the maintenance difficult, long-lasting and expensive.
Also, this drawback is noticed to a greater extent when the steering device is intended to be installed in small boats, since the maintenance cost is such that the installation thereof is avoided. A further drawback of devices according to prior art is related to the fact that it is not simple to install a steering device on an already made boat, since it is necessary to integrate commands and controls of the device with commands and controls and controlling lines that are already present on the boat.
There is a further drawback for devices according to prior art: with the device being in use, it is possible to have a situation of an undesired and extended operation of the device, typically operated by relais, a condition that is known to the person skilled in the art as “gluing” of relay contacts, mainly due to the passage of current through contacts, the current being very high such that it can interfere with the breaking of the contact, keeping the circuit in the on condition and the motor in use. Steering devices are planned to be usually operated for short time periods, and a condition like the one described above causes the electric motor of the device to be overheated, leading not only to damages thereof, but also to dangerous fire situations on board.
The aim of the present invention is to provide a steering device for boats that overcomes drawbacks of known steering device in a simple and inexpensive way. The invention achieves the above aims by providing a steering device for boats comprising at least: a through channel passing through the hull from side to side under the water line, inside which channel there is provided at least a propeller operated by a motor, wherein said motor is housed inside said channel and the propeller is mounted directly on the axle of said motor or by means of a drive placed between said axle of the motor and said propeller.
Thus advantageously drawbacks of prior art are overcome. The steering device according to the present invention is easy to assemble, has a high efficiency, a simple maintenance and a low cost.
The presence of a motor directly connected to a propeller in the through channel connecting the two sides of the boat advantageously enables the elimination of expensive components for transmitting the motion from the motor to the propeller, actually making the device very simple also during the manufacturing process and, moreover, making the device easy to be installed, since it is not provided with means necessary to steering devices according to prior art for transmitting the motion from an inboard motor to a propeller placed outside the boat.
According to an advantageous characteristic, the device according to the present invention provides said motor to be housed in a watertight box, and seals are provided in order to make for a watertight seal between said drive and/or said axle of the propeller and said watertight box. Thus, the motor is housed inside the channel but is protected against the corrosive action of sea environment by a watertight box, simple and inexpensive and substantially light, above all if compared with means for transmitting the motion used in the prior art. Moreover, advantageously, the device according to the present invention provides for a fast and inexpensive maintenance, since both the motor and the propeller, in addition to not having long and heavily mechanical transmissions for transmitting the motion, are housed in the same region of the boat and so can be accessed from the same region of the boat. Therefore, it will be sufficient to access to the through channel in order to have access to the maintenance of the entire device. Moreover, a device according to the present invention, since the motor is directly connected to the propeller/propellers has a high mechanical efficiency, and since it is not necessary to have a long kinematic chain for transmitting the motion from the motor to the propeller, the motor and the propeller are operatively connected, resulting in an high mechanical efficiency.
Moreover, the presence of a motor directly connected to the propeller makes for an easy installation on small boats, due to the overall dimensions of the motor that is no longer placed perpendicularly or parallel with respect to the duct, thereby not causing space restrictions inside the boat.
According to a further advantageous characteristic of the present invention, it is possible to provide for the direct mounting of an electric motor, thereby having a low cost, a very reduced maintenance and a known strength, further reducing the need for maintenance, or making maintenance necessary only for the propeller, which for example will have to be cleaned at regular intervals.
The presence of an electric motor is actually possible in the present invention because the propeller and the motor are substantially free or almost free from mechanical transmissions, leading to a reduction in frictions and allowing for the use of an electric motor instead of a hydraulic motor. However, it is possible to mount a hydraulic motor instead of the electric motor, above all in very heavy boats.
Moreover, the presence of the motor outside of the boat helps in avoiding or reducing the danger of fire for the motor, even if a fire would take place starting from the motor, but still that would not be inside the hull of the boat.
According to an embodiment of the present invention, it is possible to mount two propellers connected to the same motor on the two sides of the watertight box housing the motor, or as an alternative embodiment, to mount inside the same channel two separated and equal boxes having two motors and two propellers, according to the requirements of the boat owner. Thus, the present solution provides for a kind of modular mounting, that can be chosen according to different manufacturing and steering power requirements.
It is possible to provide the watertight box, to be mounted inside the channel, with a mechanical support called herein fastening projection, that according to a preferred embodiment can be hollow and house feeding lines of the motor. Thus, inside the channel there are no cables or moving lines, advantageously increasing the strength and safety of the device.
Moreover, the watertight box housing the motor may be provided with a overall dimensions substantially coinciding with the dimensions of the motor, or at the most, slightly greater, causing the box inside the channel to be hydrodynamically neutral, i.e. not producing undesired turbulences in the water flow travelling inside the channel due to the propeller. In order to further decrease turbulences, in a preferred embodiment, said fastening projection and said watertight box have an outer cylindrical profile, known to have optimal lift and strength regarding the avoidance of turbulences.
A further object of the present invention is a system for commanding a steering device for boats that includes at least control/command electronics, a power relay operatively connecting the electric motor of the steering device with an electric supplying source, for example an electric battery or the like, and at least a control/command panel for said steering device, wherein said control/command electronics receive from said control/command panel at least a command signal for the corresponding operation of said device, by a connection of the CAN bus type or the like, and wherein said command/control electronics operates said power relay in a manner corresponding to said command signal, in order to close at least an electrical contact feeding said motor of said steering device.
Particularly advantageously, there is provided a power relay providing for an operation in safety condition, i.e. the two coils of the relay, when in use, are alternatively energized by the command/control electronics, in order to close the contacts of a part of the electrical circuit and to rotate the electric motor of the steering device in one or in the other direction, due to the passage of current in one branch or in the other one of the circuit. As mentioned previously, in prior art devices it is possible to have a “gluing” action, i.e. one of the two contacts of the coils, in spite of a disenergization of the coil, remains glued in place, i.e. closed, and it continues to leave the current passing in the corresponding branch, causing an undesired and extended operation of the motor, with the danger of overheating and fire. The control system according to the present invention provides for an operation in safety condition, which operation in safety condition provides that if one of the two relay contacts remains closed, i.e. “glued”, the other contact is closed in order to cause the circuit to be in an equipotential condition, turning off the power supply to the electric motor. The detection of the undesired closing condition of one of the two contacts, or gluing condition, is preferably carried out by the command/control electronics following the detection of an undesired current passage from the supply source, detected by means for detecting a current passage, and/or following the detection of an undesired or anomalous increase in the temperature of the relay and/or motor, detected by means measuring temperature, and/or following the detection of an anomalous operating condition detected by proper means sensing operating conditions. An anomalous operating condition is meant to indicate any undesired operating condition, for example, when there is no operating command and nevertheless the motor is still fed, or when there is a command disenergizing the motor and the motor is still fed.
Further characteristics and improvements are recited in the claims.
Characteristics of the invention and advantages deriving therefrom will be clearer from the following detailed description of the annexed figures, wherein:
It can be noted that the motor 2 is housed inside a watertight box 1 and that seals 101 are provided, as shown for example in
In
Advantageously, thus, the two propellers are arranged in the same channel increasing the efficiency and using the same motor for operating both of them. In
In
The tubular duct 103 is tightly connected to the hull and/or to the watertight box 1.
In figures it is possible to note that said motor 2 is an electric motor and the feeding line 4 is composed of electrical cables feeding said electric motor 2.
It is however possible for said electrical cables to be watertight ones and so to be placed outside the tubular duct 103, such as shown for example in
As can be noted in
Alternatively, such as shown in
As it can be noted in
Advantageously, in order to have lesser turbulences and a better hydrodynamic efficiency, the through channel 7 is cylindrical, the watertight box 1 is cylindrical and is kept at a coaxial position with respect to the through channel 7 by the fastening projection 3, which fastening projection is radially oriented. Still in order to keep low the level of turbulences and the overall dimensions of the device, as well as its weight, the watertight box is composed of a tight tubular element 301 having an inner transversal section with shape and size substantially equal to the transversal section of the motor and with an axial length slightly greater than the one of the motor body, whereas tubular element 301 is tightly closed at both end sides by an end wall 201 and seal 101. On the side where the motor shaft comes out, the end portion 201 is removable and it has a through opening, for the motor shaft 102, and rotation tight means between said opening and said shaft.
In a variant embodiment, the watertight box is composed of a cup-like element comprising the tubular body 301 and the end side 201 opposite to the one where the motor shaft comes out, which cup-like element is divided into two half-shells along a diametral or meridian, longitudinal section plane, which half-shells can be tightly fastened one with the other, and the box has an end wall that is removable and tightly fastenable at the end side associated to the motor shaft.
A further variant provides half-shells to integrally comprise both the covering and end wall portions on the two ends, the division transversal plane passing by the opening of the motor shaft.
In
In
Referring to shown embodiments, the person skilled in the art can immediately appreciates advantages of the device according to the invention.
The combination of a watertight box 1 and of an electric motor allows a very easy and inexpensive manufacturing that makes for an easy replacement of the motor and guarantees a tight closure. In the cup-like variant with removable wall on the side of the shaft, the motor is simply inserted in the cup-like part, whose inner room has a size corresponding to or slightly greater than the outer overall dimension of the motor. The end wall is therefore applied with seals between it and the cup-like part between said end wall and the shaft. The locking action may occur by axial or radial bolts or screws.
As an alternative, the end wall may be provided with a threaded axial extension that can be screwed in a threaded ending portion and the seal may be provided between the perimetral band of the end wall and the end edge of the cup-like element.
In the variant with the two half-shells, the seal is provided along the contact edges of the two half-shells.
According to a variant embodiment, the device of the present invention, as described previously or with the only possible change of the projection 3, may be a device outside the hull, such as shown in
Advantageously, said supporting means are composed of the projection 3 made like an articulated arm or pivotally fastened to the hull, such as shown in
A further feature of the present invention is shown in
In prior art devices, it is possible to have a “gluing” action, i.e. one of the two contacts 60, 61 connected to coils 62, 63, and in spite of a disenergization of the coil, the corresponding contact 60 or 61 remains glued in place, i.e. in the on circuit condition, and it continues to leave the current passing in the corresponding branch, causing an undesired and extended operation of the motor, with the danger of overheating and fire.
With reference to
Particularly in
Since the current involved is very high, it is possible that by simply disenergizing the coil the contact remains glued and the current goes on passing, with the undesired results described above. The control system according to the present invention provides an operation in safety condition, which operation in safety condition provides that if one of the two relay contacts remains closed, i.e. “glued”, the other contact is closed in order to lead the circuit in an equipotential condition such as shown in
In
The detection of the undesired closing condition of one of the two contacts, or gluing condition, is preferably carried out by the command/control electronics following the detection of an undesired current passage from the supply source, detected by means for detecting the current passage, and/or following the detection of an undesired or anomalous increase in the temperature of the relay and/or motor, detected by means measuring the temperature, and/or following the detection of an anomalous operating condition detected by proper means sensing operating conditions. Obviously the anomalous operating condition is meant to be any undesired operating condition, for example, when there is no operating command and the motor is still fed, or when there is a command disenergizing the motor and it is still fed.
The control system is particularly advantageous when it is used in combination with a device according to the present invention, providing a device with high safety degree, firstly because it prevents the motor to be overheated, and also because in the case of a malfunction of the system, a possible fire due to an overheated motor would not occur inside the boat, but outside the hull, actually making a device with a very high real safety level. In
In
A particularly advantageous embodiment with regard to compactness, weight and cost in the case of boats, on which the device and/or the system according to the present invention are mounted, is as follows: boats with a length comprised between 8.5 and 16 meters typically require a thrust force of 55-60 kgf from 8.5 to 13 meters and from 75 to 85 kgf for boats of 13 to 16 meters. The tube inside which the device is mounted is preferably made of plastic reinforced by fiber glass, steel, aluminum, and the propeller is made of plastic material, in order to reduce involved weights.
The motor is of 12V power supplied to the standard supply mains and electric batteries of the boat, and supplies from 07 to 1.5 HP, preferably 1 HP, while the operating current is 150 Ampere and the rotation speed of the motor is 4500 rpm, with a motor weight of 1.5 to 3 kg, preferably 2 kg.
It has been found that a device made according to the above description is particularly advantageous with regard to the reduction in weight and cost, while maintaining an optimal response rapidity and steering effect on the boat where it is mounted.
In
Number | Date | Country | Kind |
---|---|---|---|
SV2005A000034 | Nov 2005 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2006/066937 | 9/29/2006 | WO | 00 | 5/22/2008 |