The present application claims the priority based on Japanese Patent Application No. 2023-167567 filed on Sep. 28, 2023, the disclosure of which is hereby incorporated by reference in its entirety.
The present disclosure relates to a steering device.
Japanese Patent Laid-Open Publication No. 2019-992 discloses a steering wheel including an outer cover member which covers a core metal covering part and contains a conductive material. The core metal covering part covers a core metal. The outer cover member includes a substrate layer attached to the core metal covering part, an elastic body layer laminated on the substrate layer, and a coat layer applied on the elastic body layer. The elastic body layer is formed of a flexible elastomer material, a rubber material, polyvinyl chloride, or the like. The coat layer is made by applying a coating material containing a urethane resin, an acrylic resin, a silicone resin, a fluororesin, or the like. The elastic body layer and the coat layer contain a conductive material. According to JP2019-992A, a gripping condition of a steering wheel by a driver is detected on the basis of a change in capacitance detected by a capacitance sensor configured to detect capacitance between the elastic body layer and the core metal respectively serving as electrodes. In the steering wheel according to JP2019-992A, the elastic body layer ensures flexibility of the outer cover member. Moreover, in the steering wheel according to JP2019-992A, since the coat layer contains a conductive material, the conductive material is positioned close to driver's hand, and accordingly the coat layer along with the elastic body layer containing a conductive material are able to detect the gripping condition.
In JP2019-992A, the elastic body layer is subjected to plating, and accordingly the elastic body layer is considered to contain a conductive material. It is generally known that an elastic body layer subjected to plating has lower flexibility, compared to an embodiment of an elastic body layer not subjected to plating. It is also generally known that since a coating film on a steering wheel is exposed to air, the coating film is likely to deteriorate. Accordingly, it is desired to provide a steering device which is configured to ensure flexibility and detect the gripping condition without being affected by deterioration of the coating film.
In one aspect of the present disclosure, a steering device is provided. The steering device is mounted on a movable body, and includes a rotation part attached to the movable body so as to be rotatable, and a gripping part connected to the rotation part and configured to be gripped by an occupant; the gripping part includes a core metal part positioned on both sides of the rotation part, and a covering part configured to cover the core metal part and including a first layer, a second layer, and a third layer; the first layer is positioned closer to the core metal part, compared to the second layer and the third layer, and has conductivity; the second layer is arranged between the first layer and the third layer, and is formed of a non-conductive material having flexibility; the third layer of the gripping part is exposed to outside, and is formed of a non-conductive material; and the steering device further includes a detector configured to detect a change in capacitance generated between the occupant gripping the gripping part and the first layer, and a control unit configured to determine gripping condition of the gripping part based on the change in capacitance detected by the detector.
The gripping part 10 is the portion which is gripped by a driver. In the present embodiment, the gripping part 10 has a substantially ring-like shape when viewed in the front-back direction. The inner periphery of the gripping part 10 is connected to the rotation part 20. The gripping part 10 partially covers the rotation part 20. The gripping part 10 is thus connected to the rotation part 20. The gripping part 10 has a core metal part 110 and a covering part 120. In
The covering part 120 covers the core metal part 110. As shown in
The second layer 122 gives a soft feel to the driver who grips the gripping part 10. The second layer 122 is arranged between the first layer 121 and the third layer 123. In the present embodiment, the second layer 122 is laminated on the first layer 121 with a double-side tape 51. The second layer 122 is formed of a non-conductive material having flexibility. In the present embodiment, the second layer 122 is formed of PET (Polyethylene terephthalate). The third layer 123 protects the surface of the second layer 122. In the gripping part 10, the third layer 123 is exposed to the outside, and is the portion which is in contact with a driver. The third layer 123 is laminated on the second layer 122 with a double-side tape 52. The third layer 123 is formed of a non-conductive material. In the present embodiment, the third layer 123 is formed of a coating material containing silicone resin, acrylic resin, urethane resin, or the like.
The rotation part 20 shown in
The detector 30 detects capacitance generated between the driver who grips the gripping part 10 and the first layer 121. The detector 30 detects changes in capacitance between the driver who grips the gripping part 10 and the first layer 121, on the basis of the detected capacitance values. The detector 30 includes various types of circuits such as an oscillation circuit, a resonance circuit, a detection circuit, and an amplification circuit, and detects changes in capacitance. Specifically, when the gripping part 10 is gripped by a driver, the capacitance between the first layer 121 functioning as a detection electrode and the driver then changes from the capacitance of the state in which the gripping part 10 is not gripped. In the detector 30, the resonant frequency which has changed as the capacitance has changed is subjected to amplitude modulation. The original signal is extracted from the signal subjected to the amplitude modulation, and is output as a voltage after amplification. The information about the voltage value is transmitted from the detector 30 to the control unit 40.
The control unit 40 determines the gripping condition of the gripping part 10 on the basis of the capacitance detected by the detector 30. The control unit 40 determines whether the gripping part 10 is gripped by a driver, on the basis of the capacitance detected by the detector 30. Specifically, the control unit 40 compares the voltage value of the detection result and a previously set threshold, and detects whether or not the gripping part 10 is gripped, on the basis of the comparison result.
The control unit 40 further executes airbag control and notification control to a driver. In the case where the driver releases the hand from the gripping part 10 while driving the vehicle, the control unit 40 notifies the driver of the releasing of the hand from the gripping part 10 with a buzzer sound or the like, via a speaker unit or a monitor not illustrated.
In the steering device 1 in the present embodiment, the first layer 121 has conductivity, thus allowing for detection of the gripping condition of the gripping part 10 on the basis of the change in capacitance of the first layer 121. The steering device 1 is configured to ensure the flexibility of the covering part 120 and detect the gripping condition without being affected by the deterioration of the third layer 123, compared to, for example, an embodiment in which a conductive material is contained in the second layer 122 formed of a material having flexibility, and the third layer 123 likely to be exposed to air because of the third layer 123 configured to be gripped by a driver who is an occupant.
The inventors of the present application have found that the fabric made by applying metal plating to a textile fabric has similar characteristics in elasticity to the second layer 122 and the third layer 123. The fabric made by applying metal plating to a textile fabric is used as the first layer 121, thereby suppressing the appearance defects caused due to the wrinkling generated by the deference in elasticity between the first layer 121 and the second layer 122, and the deterioration of the function of the first layer 121 as a capacitive sensor.
The steering device 1 in the present embodiment includes fewer components, compared to, for example, an embodiment including, in addition to the first layer 121, a capacitive sensor arranged between the covering part 120 and the core metal part 110. Accordingly, the steering device 1 requires fewer labor hours during manufacturing of the steering device 1, and also allows for the suppression of human errors in production and equipment defects. The steering device 1 including fewer components is less likely to experience a defect, compared to an embodiment including, in addition to the first layer 121, a capacitive sensor arranged between the covering part 120 and the core metal part 110.
When the first layer 121 having a conductive material is exposed to air, the accuracy of the detection of the first layer 121 serving as a detection electrode may be lowered due to the low dielectric constant of air. In the steering device 1 according to the present embodiment, the first layer 121 is attached to the core metal part 110 with the double-side tape 50. The second layer 122 is laminated on the first layer 121 with the double-side tape 51. This allows for the suppression of the exposure of the first layer 121 to air, compared to, for example, an embodiment in which the first layer 121 is sewn onto the core metal part 110, or an embodiment in which the second layer 122 is layered on the first layer 121, and accordingly allows for the suppression of the deterioration in accuracy.
The heater layer 60 is configured to raise the temperature of the gripping part 10B by generating heat by the conduction of electricity. The heater layer 60 is arranged between the core metal part 110 and the covering part 120. In the present embodiment, the heater layer 60 is attached on the surface of the core metal part 110 with a double-side tape 53. The heater layer 60 is attached further to the first layer 121 with a double-side tape 54. In the present embodiment, the heater layer 60 is formed by providing heat wire onto a non-woven fabric. The heat wire conducts electricity through electrical wire not illustrated. The conduction of electricity is controlled by the control unit 40.
The control unit 40 in the second embodiment switches on-/off-control of the conduction of electricity for the heater layer 60, on the basis of the gripping condition of the gripping part 10B. For example, when determining that the gripping part 10B is not gripped by a driver, the control unit 40 switches to off-control of the conduction of electricity for the heater layer 60. For example, when determining that the gripping part 10B has been gripped for a predetermined period of few seconds or longer, the control unit 40 switches to on-control of the conduction of electricity for the heater layer 60.
For example, in an embodiment in which the first layer 121 lacks conductivity, and in addition to the first layer 121, a material having conductivity is arranged between the covering part 120 and the core metal part 110, it is preferable for the material having conductivity to be in contact with the covering part 120, for the purpose of the detection of capacitance. Therefore, when the steering device 1 further includes the heater layer 60 configured to generate heat, the heater layer 60 is considered to be arranged between the material having conductivity and the core metal part 110 in many cases. In this case, the heat by the heater layer 60 may not be easily transferred to the covering part 120. In the steering device 1 in the second embodiment, since the heater layer 60 is arranged between the covering part 120 and the core metal part 110, the heat by the heater layer 60 is easily transferred to the covering part 120. The temperature of the gripping part 10B is increased effectively.
In the steering device 1 in the second embodiment, the first layer 121 is attached to the heater layer 60 with the double-side tape 54. As with the first embodiment, the second layer 122 is laminated on the first layer 121 with the double-side tape 51. This allows for the suppression of the exposure of the first layer 121 to air, compared to, for example, an embodiment in which the first layer 121 is simply layered on the heater layer 60, and accordingly allows for the suppression of the deterioration in accuracy of the first layer 121 as a detection electrode.
In an embodiment in which a gripping part includes an insulating layer and a shield layer, the insulating layer is a flexible substrate having insulation properties arranged between a first layer and the shield layer. As the insulating layer, a flexible thin film, for example, polyimide, or PET is used.
(1) In the embodiments described above, the first layer 121 is attached to the core metal part 110 with the double-side tape 50, and the second layer 122 is laminated on the first layer 121 with the double-side tape 51. Alternatively, a first layer may be fixed to a core metal part with adhesive, or a second layer may be fixed to a core metal part with adhesive. Adhesive mainly containing elastomer material, rubber material, or polyvinyl chloride may be used. Examples of the elastomer material include an acrylic-based type, a styrene-based type, a silicon-based type, an olefin-based type, and urethane-based type, and an epoxy-based type. Examples of the rubber material include butadiene rubber, silicone rubber, ethylene propylene diene rubber, and chloroprene rubber. The present embodiment also allows for the suppression of the exposure of the first layer to air, compared to, for example, an embodiment in which a first layer is sewn onto a core metal part, and accordingly allows for the suppression of the deterioration in accuracy.
(1) In the second embodiment described above, the first layer 121 is attached to the heater layer 60 with the double-side tape 54, and the second layer 122 is laminated on the first layer 121 with the double-side tape 51. For example, a first layer may be fixed to a heater layer with adhesive, and a second layer may be fixed to a core metal part with adhesive. Adhesive mainly containing elastomer material, rubber material, or polyvinyl chloride may be used. Examples of the elastomer material include an acrylic-based type, a styrene-based type, a silicon-based type, an olefin-based type, and urethane-based type, and an epoxy-based type. Examples of the rubber material include butadiene rubber, silicone rubber, ethylene propylene diene rubber, and chloroprene rubber. The present embodiment allows for the suppression of the exposure of the first layer to air, compared to, for example, an embodiment in which a first layer is simply layered on a heater layer, and accordingly allows for the suppression of the deterioration in accuracy of the first layer as a detection electrode.
The present disclosure may be embodied in various configurations without departing from the spirit of the present disclosure, not limited to the above-described embodiments. For example, the technical features in the embodiments corresponding to the technical features in the respective aspects disclosed in the summary above may be appropriately replaced or combined in order to solve some or all of the above-described problems, or in order to achieve some or all of the above-described effects. Any of the technical features not described as essential in the present specification may be omitted appropriately. For example, this disclosure may be realized by the manner described below.
The present disclosure may be embodied in the following aspects.
In the steering device according to the aspect above, the first layer has conductivity, thus allowing for detection of the gripping condition of the gripping part on the basis of the change in capacitance of the first layer. The steering device is configured to ensure flexibility of the covering part and detect the gripping condition without being affected by the deterioration of the third layer, compared to, for example, an embodiment in which a conductive material is contained in the second layer formed of a material having flexibility and the third layer likely to be exposed to air because of the third layer configured to be gripped by the occupant.
When the first layer having a conductive material is exposed to air, the accuracy of the detection of the first layer serving as a detection electrode may be lowered due to the low dielectric constant of air. In the steering device according to the aspect above, the first layer is fixed to the core metal part with a double-side tape or adhesive; and the second layer is fixed on the first layer with a double-side tape or adhesive. This allows for the suppression of the exposure of the first layer to air, compared to, for example, an embodiment in which the first layer is sewn onto the core metal part, and accordingly allows for the suppression of the deterioration in accuracy.
For example, in an embodiment in which a first layer lacks conductivity, and in addition to the first layer, a material having conductivity is arranged between a covering part and a core metal part, it is preferable for the material having conductivity to be in contact with the covering part, for the purpose of the detection of capacitance. Therefore, when the steering device further includes the heater layer configured to generate heat, the heater layer is considered to be arranged between the material having conductivity and the core metal part in many cases. In this case, the heat by the heater layer may not be easily transferred to the covering part. In the steering device according to the aspect above, since the heater layer is arranged between the covering part and the core metal part, the heat by the heater layer is easily transferred to the covering part. The temperature of the gripping part is increased effectively.
When the first layer having a conductive material is exposed to air, the accuracy of the detection of the first layer serving as a detection electrode may be lowered due to the low dielectric constant of air. In the steering device according to the aspect above, the first layer is fixed to the heater layer with a double-side tape or adhesive; and the second layer is fixed on the first layer with a double-side tape or adhesive. This allows for the suppression of the exposure of the first layer to air, compared to, for example, an embodiment in which the first layer is simply layered on the heater layer, and accordingly allows for the suppression of the deterioration in accuracy.
The present disclosure may be embodied in various aspects other than the steering device, for example, a gripping part, a vehicle equipped with a steering device, a method of producing a steering device, and a method of producing a gripping part.
Number | Date | Country | Kind |
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2023-167567 | Sep 2023 | JP | national |