The present invention relates to a steering shaft for a motor vehicle steering system for use with a steering assistance means, in particular for use with an electric or electromechanical steering assistance means.
Steering shafts for motor vehicle steering systems for use with electric or electromechanical steering assistance means are basically known. The steering shafts have an input shaft which is connected to the steering wheel by way of which the driver of the motor vehicle introduces a steering torque as a steering command into the motor vehicle steering system. An output shaft which is connected to the input shaft is provided, via which output shaft the steering torque is transmitted via track rods to the respective wheels to be steered. To be able to determine the assistance force respectively required of an electric or electrochemical steering assistance means connected to the output shaft, the input shaft and the output shaft are normally connected elastically to one another via a torsion bar, and the torque introduced into the input shaft by the driver can be determined through the determination of a relative twist between the input shaft and the output shaft.
The torque thus determined can constitute the basis for the determination of an assistance torque to be introduced into the steering system or of an assistance force of a steering assistance means for the purposes of steering assistance for the driver.
Steering assistance means, for example electric steering assistance means or electromechanical steering assistance means, are, in order to introduce the corresponding assistance torques, mounted normally on the output shaft, on the steering pinion or on the toothed rack. The respective steering assistance means is in this case actuated by way of the torque introduced into the input shaft by the driver via the steering wheel relative to the output shaft.
Here, it is known for the input shaft and the output shaft of a steering shaft to be connected by way of a torsion bar, and for the input torque to be determined, by way of a torque sensor, from the relative angle of twist between the input shaft and the output shaft. In the case of a hydraulic servo steering system, this may be realized for example by way of a rotary slide valve, and in the case of an electromechanical servo steering system, this may be realized for example by way of corresponding magnetic sensors.
To prevent overloading of the torsion bar, the input shaft and the output shaft may be connected or coupled to one another by way of a loose form fit such that direct form-fitting engagement of the input shaft with the output shaft occurs in the event of a maximum value for the elastic twist of the torsion bar being overshot.
The assistance force is then introduced into the output shaft for example by way of a worm gear which is connected rotationally conjointly to the output shaft and which is acted on by a worm-type drive-output shaft of an electric motor for the introduction of the respective steering assistance torque.
To permit low-friction operation of the drive worm on the worm gear, the worm gear toothing of the worm gear is preferably produced from a plastics material. In this way, noise emissions of the steering assistance means can be reduced.
DE 10 2012 101 383 A1 has disclosed a output shaft with a worm gear, wherein a steel inner sleeve is mounted onto the output shaft and the worm gear toothing is injection-molded onto said steel inner sleeve. The construction is cumbersome owing to the multi-component type of construction.
DE 10 2008 043 214 A1 has disclosed a worm gear which is injection-molded directly onto the output shaft. Since plastic is however generally of a lower strength than steel, said worm gear is of relatively broad construction in an axial direction.
Proceeding from the known prior art, it is correspondingly an object of the present invention to provide a steering shaft for a motor vehicle for use with a steering assistance means, which steering shaft permits a reduced structural space and a simpler construction.
Said object is achieved by way of a steering shaft having the features of claim 1. Advantageous refinements will emerge from the subclaims.
Correspondingly, a steering shaft for a motor vehicle steering system for use with a steering assistance means, comprising an output shaft and comprising a carrier which is connected rotationally conjointly to the output shaft, is proposed, on the radially outer region of which carrier there is provided a worm gear toothing composed of plastic for forming a worm gear for connection to the steering assistance means. According to the invention, the carrier is formed in one piece with the output shaft. In the context of the invention, a steering assistance means is to be understood to mean both to a device which simply introduces an additional assistance force or an additional assistance torque into the steering system in order to reduce the force introduced by hand or the torque introduced by hand into the steering system by the driver, and a device which introduces an additional steer angle into the steering system in addition to the steer angle introduced by the driver, or else a combination of both.
By virtue of the fact that the carrier is formed in one piece with the output shaft, it is possible to dispense with a multi-component design of the output shaft. The carrier and the output shaft may rather be produced jointly in a single step, for example by deformation, preferably by cold extrusion. The strength of the carrier with the output shaft is correspondingly particularly high, and it is possible to dispense with the use of further components for forming the carrier and/or for forming the worm gear.
As a result of the worm gear toothing composed of plastic being applied directly to the radially outer region of the carrier, it is furthermore possible for the structural space to be reduced, because, at least in that region of the output shaft which is close to the axis, the carrier is not provided with a plastics encapsulation. The carrier is formed from the same material as the output shaft itself, that is to say for example from steel. Correspondingly, in the region close to the axis, it is possible, owing to the fact that the carrier is formed in one piece with the output shaft, for the carrier to be formed with a width in an axial direction considerably smaller than would be possible if said carrier were formed using a plastic. This is owing to the higher strength of steel in relation to plastic.
The carrier is preferably of disk-shaped form and comprises, in particular, a ratio of height h1 of the carrier over the output shaft to the width of said carrier of ≧1. The ratio of the height h1 of the carrier over the output shaft to the width b of said carrier is particularly preferably greater than or equal to 2, wherein it is particularly preferable for the ratio to be less than or equal to 4. In other words, the carrier comprises a radial extent or a height over the outer surface of the output shaft as far as the maximum radius of said carrier, which radial extent or height is considerably greater than the width of said carrier. The carrier is correspondingly of substantially disk-shaped form, and is of correspondingly narrow construction.
The worm gear toothing is preferably applied in the radially outer region of the carrier, in such a way that the worm gear toothing surrounds the carrier only to the extent necessary for realizing the strength. Correspondingly, a region of the carrier arranged between output shaft and worm gear toothing can be left free in order reduce the overall structural space and reduce the space taken up as a result of the mounting of the worm gear toothing.
In the outer region of the carrier, in which the worm gear toothing is applied, the carrier preferably comprises a toothing, a knurling, bores or apertures parallel to the shaft axis, or other form-fitting structures which permit a form-fitting connection of the worm gear toothing to the carrier in a direction of rotation. It can correspondingly be ensured that the worm gear toothing does not slip or is not rotated relative to the carrier when an assistance force or an assistance torque is introduced, such that a precise introduction of the assistance force or of the assistance torque into the steering assembly is made possible.
The worm gear toothing is preferably produced from a single plastic, such that, in this case, too, it is possible to dispense with multi-component structures, in order that the steering shaft can be produced inexpensively.
The worm gear toothing is preferably injection-molded onto, cast onto and/or adhesively bonded to the radially outer region of the carrier, in order to realize simple and inexpensive producibility.
It is preferable for a force-fitting and/or form-fitting interface for connection to the respective articulated shaft to be formed integrally into the output shaft. It is thus possible here for the output shaft to be formed together with the carrier and with the respective interfaces in a single deformation process possibly composed of multiple steps. In an alternative embodiment, the output shaft comprises a toothing which engages into a corresponding toothing of a toothed rack and which thus directly transmits to the toothed rack the assistance force or assistance torque previously introduced via the carrier. It is thus possible here for the output shaft to be formed together with the carrier in a single deformation process, and for the toothing to subsequently be introduced on a corresponding shank region of the output shaft.
That region of the carrier which is surrounded by the worm gear toothing is preferably smaller than the non-surrounded region. In particular, the collar region h1-h2 surrounded by the worm gear toothing is smaller than the non-surrounded collar region h2, as a result of which, as already stated above, a relatively large region in the radial direction of the carrier is formed without the worm gear toothing, and the structural space can correspondingly be reduced.
In particular, the invention comprises a steering system for a motor vehicle, comprising an electric servomotor with an output shaft to which a worm is rotatably coupled, and comprising a worm gear which is coupled rotationally conjointly to a steering shaft and which, in engagement with the worm, forms a gear mechanism, wherein the electric servomotor introduces an assistance force or an assistance torque into the steering shaft via the gear mechanism composed of worm and worm gear for the purposes of assisting the steering movement, characterized in that the steering shaft is designed in accordance with individual or several of the features mentioned above.
Preferred further embodiments and aspects of the present invention will be discussed in more detail by way of the following description of the figures, in which:
Preferred exemplary embodiments will be described below on the basis of the figures. Here, identical or similar elements, or elements of identical action, are denoted by identical reference designations in the various figures, and a repeated description of said elements will, in part, be omitted in the following description in order to avoid redundancies.
An electric and/or hydraulic steering assistance means may be provided in the form of the steering assistance means 112 which is coupled to the steering shaft 1, steering assistance means 114 which is coupled to the pinion 104, and/or the steering assistance means 116 which is coupled to the toothed rack 106. The respective steering assistance means 112, 114 or 116 introduces an assistance torque into the steering shaft 1 or into the steering pinion 104 and/or introduces an assistance force into the toothed rack 106, whereby the driver is assisted with regard to the steering effort. The three different steering assistance means 112, 114 and 116 illustrated in
Normally, only a single one of the positions shown is occupied by a steering assistance means. The assistance torque or the assistance force which is to be imparted by the respective steering assistance means 112, one 14 or 116 in order to assist the driver is determined taking into consideration an input torque determined by a torque sensor 118. Alternatively, or in combination with the introduction of the assistance torque or assistance force, it is possible for an additional steering angle to be introduced into the steering system by way of the steering assistance means 112, 114, 116, which additional steering angle is added to the steering angle imparted by the driver by way of the steering wheel 102.
The steering shaft 1 has an input shaft 10, which is connected to the steering wheel 102, and an output shaft 12, which is connected to the toothed rack 106 by way of the steering pinion 104. The input shaft 10 and the output shaft 12 are coupled to one another in rotationally elastic fashion by way of a torsion bar (not visible in
Correspondingly, a torque which is imparted by the driver to the steering shaft 1 or to the input shaft 10 by way of the steering wheel 102 will give rise to an assistance torque being introduced by one of the steering assistance means 112, 114, 116 only if the output shaft 12 is twisted relative to the input shaft 10 counter to the resistance of the torsion bar.
The torque sensor 118 may also alternatively be arranged at the position 118′, wherein then, the division of the steering shaft 1 into input shaft 10 and output shaft 12, and the rotationally elastic coupling by way of the torsion bar, are correspondingly realized at a different position in order that, from the relative twist of the output shaft 12 that is coupled by way of the torsion bar to the input shaft 10, a relative rotation and thus correspondingly an input torque and/or an assistance force to be input can be determined.
The steering shaft 1 in
The carrier 2 defines, in combination with the worm gear toothing 3, a worm gear 4. It is correspondingly possible for a drive output of an electric motor or servomotor of the steering assistance means 112 to act on the worm gear 4. In one alternative, it is also possible for a hydraulic drive to be provided. The steering assistance means 112 therefore serves for introducing the assistance torque determined by way of the torque sensor 118 into the output shaft 12, and thus into all components of the motor vehicle steering system 100 situated downstream of the output shaft 12, for the purposes of steering assistance for the driver.
In order to be able to precisely determine the torque or the magnitude of the assistance force to be introduced via the worm gear 4, it is the case, as already described above, that the input shaft 10 and the output shaft 12 are connected rotationally elastically to one another such that the respective steering command that is introduced into the input shaft 10 by the driver by way of the steering wheel 102 results in assistance being provided to the driver by the steering assistance means 112, which assistance acts on the worm gear 4 and thus on the steering shaft 1. For this purpose, the torque sensor 118 is provided, which determines the relative rotation between the input shaft 10 and the output shaft 12, or the corresponding relative rotational angle between input shaft 10 and output shaft 12, and on this basis, the assistance torque to be provided by the steering assistance means 112 can be determined.
The carrier 2 is formed in one piece with the output shaft 12. Said single-part form may be realized for example by way of common deformation, preferably by way of cold extrusion of a corresponding semifinished part whose diameter is smaller than the outer diameter of the carrier 2 that is ultimately produced.
The worm gear toothing 3 composed of plastic is preferably injection-molded onto the carrier 2 in the radial circumferential region thereof, though may also be cast on or adhesively bonded on, for example by virtue of two separate shells being connected by adhesive bonding.
The output shaft 12 in combination with the carrier 2 is shown once again in
As is readily apparent from the sectional illustration in
The worm gear toothing 3 is not only applied around the outermost circumference of the carrier 2 but also surrounds or encases the radially outer region 20 of the carrier 2. The height h2 between the outer surface of the output shaft 12 and the radially innermost extent of the worm gear toothing 3 is correspondingly smaller than the total height h1 of the carrier 2.
The radially outer region 20, which is surrounded by the worm gear toothing 3, of the carrier 2, that is to say h1-h2, is preferably considerably smaller than that region h2 of the carrier 2 which is not surrounded by the worm gear toothing 3. In other words, the height (h1-h2) in which the radially outer region 20 is surrounded is only relatively small in relation to the free height h2 of the carrier 2.
In this way, it is correspondingly possible for structural space to be saved in the region over the height h2, in which only the width b of the carrier 2 exists in the direction of the shaft axis 1000, such that the structural volume taken up by the worm gear 4 can be made as small as possible.
Owing to the fact that the carrier 2 is formed in one piece with the output shaft 12, it is furthermore possible to realize a high level of strength between carrier 2 and output shaft 12, such that a reliable transmission of torques introduced by way of the steering assistance means is ensured.
This can be seen in
In this case, too, the worm gear toothing 3 is in turn wider than the width b of the carrier in the direction of the shaft axis 1000. Correspondingly, it is possible in this way, too, to provide a particularly compact output shaft 12, which correspondingly is provided at a particularly small structural volume at least in the region of the structural space around the output shaft 12, in which the carrier 2 has a free height h2.
Correspondingly, by way of the above-described form of the worm gear 5, it is possible to realize a compact and space-saving construction, wherein at the same time, the number of components required is reduced, and increased strength of the worm gear 4 can be realized.
The drive-output-side end 122 of the output shaft 12 provides a form-fitting interface to the respective articulated shaft, for example via the cardan joint 120. The drive-input-side end 124 likewise provides a force-fitting or form-fitting interface to the torsion bar.
Where applicable, all individual features illustrated in the individual exemplary embodiments may be combined with one another and/or exchanged for one another without departure from the scope of the invention.
Number | Date | Country | Kind |
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10 2014 106 259.0 | May 2014 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/058236 | 4/16/2015 | WO | 00 |