The present invention relates to a rotary connector for providing an electrical connection from components mounted on a vehicle steering wheel to a fixed portion of the vehicle, such as a steering column.
In the automotive industry, it is desirable to provide an electrical connection between components mounted on a vehicle steering wheel and fixed portions of the vehicle, such as a steering column of the vehicle. For example, steering wheel mounted air bags and steering wheel mounted controls for devices such as an audio system, climate control system, cruise control, communications devices, and horns may require an electrical connection from the steering wheel to associated devices and/or the vehicle electrical system. These electrical connections are typically provided via a rotary connector that provides an electrical connection between the steering wheel and the fixed or non-rotating portion of the steering column.
There are a variety of known rotary connector configurations. In one configuration, a flat flexible cable and a spacer are disposed between first and second housing parts. The first and second housing parts and the spacer are rotatable relative to each other about an axis. The first housing part comprises a rotor connected to and rotatable with the steering wheel and the second housing part comprises a stator fixed to a stationary part of the vehicle, such as the steering column.
The flat flexible cable has a first coiled portion positioned between the spacer and the first housing part and a second coiled portion positioned between the spacer and the second housing part. The first and second coiled portions are wound in opposite directions. A portion of the flat flexible cable extends through an opening in the spacer between the first and second coiled portions.
As the vehicle steering wheel turns, the first housing portion and the spacer rotate relative to the second housing portion. When the steering wheel turns in a first rotational direction, the flat flexible cable is unwound from the first coiled portion and wound onto the second coiled portion. When the steering wheel turns in a second rotational direction, opposite the first rotational direction, the flat flexible cable is unwound from the second coiled portion and wound onto the first coiled portion. The flat flexible cable passes through the opening in the spacer as it is unwound from and wound onto the first and second coiled portions.
An apparatus comprises a vehicle steering wheel, a device mountable on the steering wheel, a rear cover that at least partially covers the steering wheel, and a rotary connector for providing an electrical connection with the device. The rotary connector includes a housing that forms a part of the rear cover. A base is connected to the housing, the housing and the base being rotatable relative to each other about an axis. A cable is coiled in an annular space defined by the housing and the base.
A first electrical connector includes a first connector piece including portions electrically connected to a first end of the cable and a second connector piece including portions electrically connected to the device. The first connector piece, housing and rear cover are molded as a single piece of plastic material. A first guide guides the device toward the predetermined position on the steering wheel. The second connector piece is guided to interconnect with the first connector piece when the device is guided to the predetermined position. The first and second connector pieces when interconnected provide an electrical connection between the device and the cable.
The foregoing and other features of the present invention will become apparent to one skilled in the art to which the present invention relates upon consideration of the following description of the invention with reference to the accompanying drawings, in which:
As representative of the present invention,
Referring to
The steering wheel 14 may also include control switches, illustrated schematically at 56, for controlling devices such as an audio system, climate control system, cruise control, communications devices, and horn. In the illustrated embodiment, the switches 56 are positioned on or extending through the front cover 50 along opposite lateral edges 36 of the hub 30. It will be appreciated, however, that the switches 56 could have alternative positions on the steering wheel 14. For example, the switches 56 could be positioned along a lower edge 38 of the hub 30. As another example, the switches 56 could be included in a module (not shown) connected to the steering wheel 14 at a location such as between the hub 30 and the rim 32.
Referring to
According to the present invention, the apparatus 10 comprises a rotary connector 100 having a portion formed integrally with the rear cover 60 of the steering wheel 14. The rotary connector 100 provides an electrical connection between steering wheel 14 and the fixed portion of the steering column 16. In the illustrated embodiment, the rotary connector 100 provides an electrical connection from the steering column 16 to the air bag 52 and/or the control switches 56.
As best shown in
Referring to
Referring to
The flat flexible cable 150 comprises a cable portion 152 having a flat configuration and constructed so as to exhibit a flexible quality. The cable portion 152 includes a plurality of conductors (not shown) at least partially surrounded by an insulating material. The cable portion 152 has a first end 154 and an opposite second end 156. The first end 154 is fit with a first terminal assembly 160 that includes a plurality of terminals 162, each of which may be electrically connected with at least one of the conductors of the cable portion 152. The second end 156 is fit with a second terminal assembly 164 that includes a plurality of terminals 166, each of which may be electrically connected with at least one of the conductors of the cable portion 152.
Referring to
Referring to
The retainer clip 170 retains the housing 110, base 130, fold back hoop 140, and flat flexible cable 150 in the assembled condition. The latch members 174 of the retainer clip 170 abut an outer surface of the hub 120 and engage an annular latching rim 126 that protrudes from the side wall 120. The base portion 172 of the retainer clip 170 overlies a portion of the top wall 132 of the base 130 and thus retains the base portion in the assembled position in the housing 110.
In the assembled condition, the flat flexible cable 150 has a first coiled portion 202 positioned in the annular space 200 between the wall portion 144 of the fold back hoop 140 and the hub 120. The cable has a second coiled portion 204 positioned in the annular space 200 between the wall portion 144 and the side wall 134.
In an assembled condition of the apparatus 10, the rear cover 60, and thus the housing 110, is connected to the steering wheel 14. In this condition, the axis 112 coincides with the steering axis 26 (see FIG. 1). The housing 110 is rotatable with the steering wheel 14 about the steering axis 26 and thus forms a rotor of the rotary connector 100. The base 130 is connectable with a fixed portion of the steering column 16 and thus forms a stator of the rotary connector 100. When the rotary connector 100 is in the assembled condition, the housing 110 (rotor) is rotatable with the steering wheel 14 about the steering axis 26 (and also the axis 112) relative to the base 130 (stator) and the steering column 16.
If the housing 110 is rotated in a clockwise direction with respect to the base 130 as viewed in
Referring now to
The down lead connector 230 is an electrical connector that includes a third connector piece 232 and a fourth connector piece 234 (see FIG. 7). The third connector piece 232 comprises a part of the base 130 and may be molded together with or otherwise connected to the base. The third connector piece 232 extends from a surface of the top wall 132 of the base 130 in a direction opposite the first connector piece 212. The second connector piece 234 is associated with a wiring harness 236 of the vehicle 12 and is fixedly mounted to fixed structure of the vehicle, such as the steering column 16.
The third connector piece 232 is adapted to receive the second end 156 of the flat flexible cable 150 and/or the second terminal assembly 164. The third terminal assembly 164 when assembled with the third connector piece 232 thus forms a portion of the third connector piece. The fourth connector piece 234 includes terminal receivers 238 that are electrically connected to the wiring harness 236. The third and fourth connector pieces 232 and 234 are engageable with each other to electrically connect the terminals 166 with the terminal receivers 238. This provides an electrical connection between the wiring harness 236 and the flat flexible cable 150.
According to the present invention, the up lead connector 210 and the down lead connector 230 are docking connectors. By “docking connectors,” it is meant that the respective connector pieces of the up lead and down lead connectors 210 and 230 are arranged to connect with each other automatically upon assembly of the structures to which they are connected. In particular, the first and second connector pieces 212 and 214 are adapted to connect with each other automatically when the steering wheel mounted device 220 is assembled with a steering wheel assemblage illustrated at 224 in FIG. 7. The steering wheel assemblage 224 comprises the steering wheel 14, rear cover 30, and rotary connector 100 assembled as a unit. The third and fourth connector pieces 232 and 234 are adapted to connect with each other automatically when the steering wheel assemblage 224 is installed in the vehicle 12, i.e., on the vehicle steering column 16 and/or steering shaft 22.
In each of the up lead and down lead connectors 210 and 230, at least one of the connector pieces is movable in directions transverse to the axis along which the pieces are moved into connection with each other. Regarding the up lead connector 210, at least one of the first and second connector pieces 212 and 214 is movable in directions transverse to the axis along which the first and second connector pieces are moved into connection with each other. Regarding the down lead connector 230, at least one of the third and fourth connector piece 232 and 234 is movable in directions transverse to the axis along which the third and fourth connector pieces are moved into connection with each other. The construction of the up lead and down lead connectors 210 and 230 as docking connectors is illustrated in FIG. 10.
An electrical connector 300 is illustrated schematically in FIG. 10. The connector 300 includes a first connector piece 302 connected to a first part 304 and a second connector piece 310 connected to a second part 312. The first and second connector pieces 302 and 310 are movable in a direction generally along an axis 314 into connection with each other.
The electrical connector 300 may be representative of either the up lead connector 210 or the down lead connector 230. In relation to the up lead connector 210, the first connector piece 302 corresponds to the first connector piece 212 and the second connector piece 310 corresponds to the second connector piece 214. In this relationship, the first part 304 corresponds to the housing 110 and the second part 312 corresponds to the steering wheel mounted device 220. In relation to the down lead connector 230, the first connector piece 302 corresponds to the third connector piece 232 and the second connector piece 310 corresponds to the fourth connector piece 234. In this relationship, the first part 304 corresponds to the base 130 and the second part 312 corresponds to the vehicle wiring harness 236.
Characteristic of the docking connector configuration of the electrical connector 300, the second connector piece 310 is connected to the second part 312 such that the second connector piece can move relative to the second part in directions transverse to the axis 314. These directions are labeled X and Y in FIG. 10. Those skilled in the art will appreciate that this relative movement may be achieved using a variety of constructions.
In the embodiment illustrated in
The first and second connector pieces 302 and 310 may include features that help guide the pieces relative to each other while connecting the pieces. The first connector piece 302 includes beveled surfaces 330 that may engage side walls 332 of the second connector piece 310 while moving the pieces towards each other. Engagement between the beveled surfaces 330 and the side walls 332 may cause the second connector piece 310 to move in the X and/or Y directions relative to the second part 312, thus causing the first and second connector pieces to align with each other.
The first connector piece 302 may also include a key 340 that cooperates with a key way 342 in the second connector piece 310 to help align the first and second connector pieces and to help ensure that the pieces are in a proper orientation relative to each other when connected. The first connector piece 302 may also include means such as a latch 350 that cooperates with an aperture 352 in the second connector piece 310 to help retain the first and second connector pieces in a connected condition.
Referring to
The apparatus 10 may also include means for helping to ensure proper alignment between the steering wheel assemblage 224 and the steering wheel mounted device 220. For example, as shown in
Referring to
The apparatus 10 may also include means for helping to ensure proper alignment between the steering wheel 14 and the steering shaft 22 and between the rotary connector 100 and the steering column 16. For example, as shown in
The apparatus 10 of the present invention, when installed in the vehicle 12, helps provide an electrical connection from the steering wheel mounted devices 220 to the vehicle wiring harness 236. Advantageously, the first and second electrical connectors 210 and 230, being docking connectors, allow their respective electrical connections to be established automatically while installing the steering wheel assemblage 224 and the steering wheel mounted devices 220. This may help eliminate installation steps and simplify the installation process. As a further advantage, construction of the rear cover 30, housing 110, first connector piece 212, and clips 354 as a single piece of plastic material may help reduce the number of parts included in the apparatus 10, may help simplify manufacturing of the apparatus, and may help reduce the design complexity of the apparatus.
From the above description of the invention, those skilled in the art will perceive improvements, changes and modifications in the invention. Such improvements, changes and modifications within the skill of the art are intended to be covered by the appended claims.
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Number | Date | Country |
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0853355 | Mar 1999 | EP |
2291281 | Jan 1996 | GB |
2301232 | Nov 1996 | GB |
Number | Date | Country | |
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20040053517 A1 | Mar 2004 | US |