Stencil assembly

Information

  • Patent Grant
  • 6829990
  • Patent Number
    6,829,990
  • Date Filed
    Friday, May 9, 2003
    21 years ago
  • Date Issued
    Tuesday, December 14, 2004
    20 years ago
Abstract
A stencil assembly for applying a stenciled design or message on a surface includes: (a) a reusable stencil base framing an elongated opening straddled by two opposite, spaced-apart interior long edges; the stencil base further including at least one exterior long edge parallel to the interior long edge, and a number of female stencil base cut-outs along the long edges; and (b) a number of stencil pieces of sufficient size for close insertion in the opening; the stencil pieces being formed of a common material and generally having a common length; the stencil pieces being interchangeably arrangeable in the opening between the interior long edges; a majority of the stencil pieces each including an individual character cut-out for receiving a stenciling material; the stencil pieces further including at least one male stencil piece projection on at least one of its sides, the male stencil piece projection being insertable in at least one of the female stencil base cut-outs. A stencil kit is also included herein.
Description




BACKGROUND OF THE INVENTION




1. Technical Field




The present invention relates to a lightweight, reusable stencil assembly for use in stenciling characters, like letters or numbers, or a design on a surface, such as a wall, pillar, fence, post, pot, handbag, canister, street curb, furniture, or fabric.




2. Background Information




Stencils are known for use in applying decorative designs and messages on surfaces, such as walls, clothing, and street curbs. There is a need, though, for an easy to use, inexpensive stencil that will allow a lay person to precisely apply a custom design or message on a variety of surfaces, including curved surfaces such as pillars, posts, canisters, and pots. There is also a need for a stencil kit with several stencil bases that can easily be connected end to end or in parallel so that a longer or more complex message or design can be printed or marked on the desired surface. The stencil assembly and stencil kit of the present invention fill these needs.




BRIEF SUMMARY OF THE INVENTION




The present invention is a reusable, lightweight stencil assembly for use in stenciling on a variety of surfaces. The easy to use stencil assembly includes:




(a) a reusable stencil base framing an elongated opening; the opening being straddled by two opposite interior spaced apart long edges; the stencil base further comprising at least one exterior long edge, preferably parallel to the interior long edges, and a plurality of female stencil base cut-outs along at least one of the long edges; and




(b) a plurality of stencil pieces of sufficient size for close insertion in the opening; the stencil pieces being formed of a common material and generally having a common length; the stencil pieces being interchangeably arrangeable in the opening between the interior long edges; a majority of the stencil pieces each comprising an individual character cut-out; the stencil piece character cut-outs being configured to receive a stenciling material; the stencil pieces further comprising at least one male stencil piece projection on at least one of its sides, the male stencil piece projection being insertable in at least one of the female stencil base cut-outs. A preferred, flexible flexible embodiment is conformable to a non-planar surface. A preferred rectangular-shaped embodiment includes a leg in each of its four corners. A stencil kit is also included herein.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS




A more complete understanding of the invention and its advantages will be apparent from the following detailed description taken in conjunction with the accompanying drawings, wherein examples of the invention are shown, and wherein:





FIG. 1

is a front elevational view of a stencil assembly according to the present invention, shown with a stencil piece having a capital letter “A” cut-out;





FIG. 2

is a front elevational view of a stencil assembly according to the present invention, shown with five different stencil pieces;





FIG. 3

is a front elevational view of a stencil piece according to the present invention, showing a capital letter “A” cut-out;





FIG. 4

is a side elevational view of the stencil piece of

FIG. 3

;





FIG. 5

is a cross-sectional view of the stencil piece of

FIG. 3

, taken along line


5





5


;





FIG. 6

is an enlarged front elevational view of the stencil base according to

FIG. 1

, showing opposite ends of the stencil base;





FIG. 7

is a top plan view of the stencil assembly of

FIG. 1

, showing opposite ends of the stencil base;





FIG. 8

is an illustrative cross-sectional view of portions of three connected stencil bases according to the present invention, shown in use on a wall;





FIG. 9

is a front elevational view of an alternate embodiment of a stencil assembly according to the present invention, shown with a stencil piece in place;





FIG. 10

is a front elevational view of an alternate embodiment of a stencil assembly according to the present invention, shown with a stencil piece in place; and





FIG. 11

is a top plan view of the stencil assembly according to

FIG. 10

, showing opposite ends of the stencil base.











DETAILED DESCRIPTION OF THE INVENTION




In the following description, like reference characters designate like or corresponding parts throughout the several views. Also, in the following description, it is to be understood that such terms as “front,” “back,” “within,” and the like are words of convenience and are not to be construed as limiting terms. Referring in more detail to the drawings, the invention will now be described.




Turning first to

FIG. 1

, a lightweight, reusable stencil assembly


10


according to the present invention includes a stencil base


11


and at least one removable stencil piece


12


. To use the stencil assembly


10


, a user selects stencil pieces


12


and inserts them in the stencil base


11


to form custom designs, numbers, words, etc. The user then places the completed stencil assembly


10


on a surface, such as a wall, fence, post, pillar, pot, handbag, canister, street curb, block of wood, metal item, cardboard, canvas, item of furniture, or clothing item, and applies paint, dye, or another colorant material to the message or design in the stencil assembly. The user then removes the stencil assembly, and allows the painted or sprayed on message or design on the surface to dry. The stencil assembly


10


is usable, for example, for stenciling letters, words, poems, designs, etc. on an interior bedroom or bathroom wall or any other suitable surface as a decoration or message. For example, a strand of ivy can be painted around the top of a column, or titles of ingredients can be marked on a set of kitchen canisters. The stencil assembly herein is also useful for use in wood etching projects, for example.




The stencil base


11


shown in

FIG. 1

has a generally rectangular-shaped, relatively planar frame


13


outlining an elongated, preferably generally rectangular-shaped, opening


14


formed in the stencil base. Two opposite interior long edges,


15


,


16


, which are in parallel spaced relationship, straddle the opening


14


. Corresponding ends of the two interior long edges are connected to one another by interior short edges


30


, which are also in parallel spaced relationship and border the opening. The stencil base


11


also includes at least one exterior long edge


17


, and preferably two opposite exterior long edges above and below the opening


14


, respectively. A series of spaced apart, side by side cut-outs, preferably same-sized, generally keyhole-shaped cut-outs


18


, are formed along the interior upper and lower long edges


15


,


16


and the upper exterior long edge


17


of the stencil base.




As shown in

FIGS. 1 and 2

, the stencil assembly


10


includes a number of stencil pieces


12


, each of a sufficient size for close insertion and alignment within the base opening


13


. A majority of the stencil pieces in a set have an individual letter, number, or design cut-out


21


in the piece. The stencil piece cut-out


21


is configured to receive a colorant or other stenciling material. The colorant material may be applied, for example, by spraying or brushing the colorant material over the stencil pieces. Alternatively, the cut-out characters may be outlined with the colorant material and optionally filled in with colorant material at a later time. By “colorant material” is meant liquid or spray-on paint, marker, etc. of any color or texture. The character cut-out


21


on the stencil piece


12


is preferably a number between


1


and


9


, a capital or lower case alphabet letter between A and Z, or a design. Designs suitable for inclusion on the stencil pieces include outlines or symbols, such as “@”, “*”, “%”, “&”, or “©”. The stencil pieces


12


are preferably formed of a common material and generally have a common length, and most preferably a common width and thickness. Not all of the stencil pieces


12


have a cut-out


21


; some are solid barrier spacer pieces


22


for preventing paint from marking spaces between words, numbers or designs, as shown in FIG.


2


.





FIG. 1

shows a removable stencil piece


12


with a capital letter “A” cut-out


21


in a stencil base


11


.

FIG. 2

shows a variety of stencil pieces


12


, including two stencil pieces with capital letter “A” and “B” cut-outs


21


A,


21


B, respectively, with a spacer piece


22


between the two; a stencil piece with a number “2” cut-out


21


C; and a design stencil piece


23


showing an undulating line segment cut-out


21


D.

FIG. 2

also shows a second stencil base


11


B in an upside down position. A stencil piece


12


having a capital letter “V” cut-out


21


D has been inserted in the second stencil base


11


B. All of the stencil pieces


12


,


22


,


23


have knob projections


24


, which have been inserted in corresponding generally keyhole-shaped cut-outs


18


along an interior or exterior long edge. A knob projection


24


at the top short side of stencil piece


12


with the number “2” cut-out


21


C has been inserted in a corresponding generally keyhole-shaped cut-out


18


in the upper exterior edge


17


of the second stencil base


11


B. The first and second stencil bases


11


,


11


B are thus interconnected, which is useful for writing a more complex message or design for application on the selected surface.




A string of letters (e.g., ABCs, a person's name, words, a haiku), numbers (e.g., a telephone number or address), or designs (e.g., a line of fish, teddy bears, or other animal outlines) can be created by inserting the appropriate stencil pieces


12


side by side into the opening in the stencil base


11


. The stencil pieces


12


are constructed so that they closely abut one another, without leaving cracks between stencil pieces for the paint or other stenciling material to leak through and ruin the design or message being applied to the selected surface. The stencil pieces are readily interchangeable.




The stencil pieces


12


further include at least one male stencil piece projection on at least one of its sides. The male stencil piece projection interlocks with at least one of the female stencil base cut-outs. In the preferred embodiment shown in

FIGS. 3 through 5

, each substantially rigid stencil piece


12


has at least one generally keyhole-shaped knob projection


24


on each opposite short side


25


of the generally rectangular-shaped stencil piece


12


. As shown in

FIGS. 1 and 2

, the generally keyhole-shaped cut-outs


18


on the long interior and exterior sides


15


,


16


,


17


of the stencil base


11


are adapted for closely receiving the similarly shaped knob projections


24


on the opposite short sides of the stencil pieces


12


.




The stencil piece


12


shown in

FIGS. 3 through 5

includes a capital letter “A” cut-out


21


A, which extends through the thickness of the stencil piece.

FIG. 4

shows a long side


26


of the generally rectangular-shaped stencil piece


12


, with the knob projections


24


visible on its opposite ends. The stencil piece


12


is preferably made with a rigid skirt


28


, or wall, extending around the outside


28


A, and inside


28


B, if there is one, of the character cut-out


21


, as shown in hidden line in FIG.


3


. The skirt


28


extends down a short distance from the bottom face


27


of the stencil piece


26


, as shown in FIG.


4


. Importantly, this thin-walled skirt


28


prevents wet colorant material from bleeding or otherwise leaking outside the cut-out area during application, which could ruin the design or message being printed on the selected surface. The edges of the message or design are instead crisp and well-defined.





FIG. 5

shows a cross-section through the longitudinal centerline of the stencil piece


12


, with the knob projections


24


shown on its opposite ends, and the skirt


28


extending down around the perimeter of the character cut-out


21


A. The bottom ends


20


of the knob projections


24


are rounded as shown in

FIGS. 4 and 5

. Without meaning to be bound by theory, this is thought to hold down any rocking of the stencil pieces within the stencil base. It is also believed that the round knob projections in their corresponding rounded cut-outs keep the stencil assembly level on the selected surface. If the stencil pieces in the stencil base were not at different levels, the colorant material would be more likely to be applied unevenly. Also, the stencil assembly herein may include a level for leveling the stencil on the surface.




A stencil piece


12


may include two or more knob projections


24


on each long side


26


for added stability, as shown on the design stencil piece


23


on the upper exterior long edge


17


in FIG.


2


. The design stencil piece


23


shown in

FIG. 2

is longer and narrower than the other stencil pieces shown. This is to illustrate that the stencil pieces


12


,


22


,


23


in a set can come in a variety of different sizes, which may be employed in or on a single stencil base


11


, or several stencil bases. The stencil piece


23


can be used right side up as shown, sideways, or upside down, as desired. One or more stencil pieces may include knob projections


24


B along one or two sides


25


, as shown in

FIG. 2

on the design stencil piece


23


, so that the stencil piece can be hung in one of the generally keyhole-shaped cut-outs


18


along one or both interior end edges


30


on either end of the base opening


14


, in addition to or instead of using the knob projections


24


along the long sides


26


of the stencil piece.




To use the stencil assembly


10


, the user lines the knobs


24


up with corresponding generally keyhole-shaped base cut-outs


18


on opposite interior long sides


15


,


16


of the stencil base


11


and allows the stencil piece


12


to drop into the base opening


14


. The series of same-sized, generally keyhole-shaped base cut-outs


18


along several different sides of the stencil base affords a variety of options for placing the stencil pieces within the base opening


14


. The ruler marking


31


printed on the frame


13


is for the user's markings


31


can be used to measure distances between the letters, etc. on stencil pieces. The ruler markings may be color coded.




In embodiments that include the generally keyhole-shaped cut-outs


18


along an exterior long side


17


of the stencil base


11


, as shown in

FIG. 2

, the stencil pieces


12


can also be used on the upper exterior long edge


17


(and/or the lower exterior long edge


29


) of the stencil base


11


. Thus, several horizontal lines of text or designs can be applied to the surface at the same time (e.g., a short poem). Even though only the knob or knobs


24


along one side of the stencil piece


12


,


23


are employed in this case, the squared off edges of the stencil piece and its rigid construction prevent the stencil piece from wobbling in the generally keyhole-shaped cut-out


18


.




The stencil base


11


and stencil pieces


12


, including the knob projections


24


and skirts


28


, are preferably made of a plastic-type material or a wood or wood substitute material so that it is durable, reusable, and somewhat rigid. It can also be made of foam, rubber, vinyl, metal, paper laminate, plastic coated paper, or any other suitable material. The stencil bases


11


and stencil pieces


12


may be made by any suitable method of manufacture, such as molding, cutting, stamping, casting, etc.




The fit between the male stencil piece projections


24


and the female base cut-outs


18


enables the stencil pieces


12


to remain in the base opening


14


, even where the stencil base


11


is on a vertical or curved surface. The stencil base preferably does not include tracks for holding in the stencil pieces. No clips, strips, or overlay is required to hold the stencil pieces in the stencil base.




The stencil base


11


should be of a length and width that is easy to hold or tack on a surface while applying the colorant material. The stencil base should not be so long that it is unwieldy during use.




Turning to

FIGS. 6 and 7

, the end portions of the stencil base


11


include upper and lower end tabs


32


,


33


extending in a horizontal direction on the same plane as the base frame


13


. The upper end tab


32


extends out from the top face


34


of the stencil base


11


, and the lower end tab


33


extends from the bottom face


35


of the stencil base


11


, as depicted in FIG.


7


. As seen in

FIGS. 6 and 7

(in hidden line), each end tab


32


,


33


has two holes


37


in its opposite ends. This embodiment of the stencil base


11


also includes a leg


38


on the bottom face


35


of the stencil base at each of its four corners. The legs suspend the stencil base slightly above the surface to be painted/marked. The stencil pieces


12


are preferably substantially the same thickness as the thickness of the stencil base


11


, with the width of the skirt


28


substantially equaling the height of the legs


38


. The skirt


28


preferably extends down so that its lower edge touches the surface to be decorated/marked.




Referring to

FIG. 8

, each of the tab holes


37


accommodates a pin or tack


40


for removably attaching the stencil assembly to the surface


39


to be decorated/marked. A conventional straight pin or thumb tack is satisfactory. The upper end tab


32


B of a first stencil base


11


B fits closely over the lower end tab


33


A of a second stencil base


11


A. A first pin


40


A extends through the holes


37


in the end tabs


32


B,


33


A of the first and second stencil bases


11


A,


11


B into the surface


39


. Likewise, the lower end tab


33


B of the first stencil base


11


B fits closely over an upper end tab


32


C of a third stencil base


11


C. A second pin


40


B fits closely through the holes


37


in the end tabs


32


C,


33


B into the surface


39


. Thus, the pins


40


A,


40


B hold connected stencil assemblies


10


on the surface


39


so the user can have both hands free to paint, etc. When the task is complete, the stencil assemblies are easily removed from the surface


39


, leaving only barely visible pin holes in the surface of the wall, fabric, etc. The stencil bases


11


A,


11


B can then be reused. This is particularly well-suited for stenciling borders on the difficult to reach tops of interior walls.




Included herein are stencil kits comprising connectable, reusable stencil bases and various sets of stencil pieces as described herein. A preferred stencil kit of the present invention includes several connectable stencil bases, and several sets of stencil pieces. A majority of the stencil pieces have cut-outs, such as alphabet stencil pieces with several different sizes (e.g., capitals and lower case letters) and various fonts, and some are blank spacer pieces. The stencil pieces with cut-outs depict, for example, flora (e.g., a set with a variety of flowers, individual leaves) and fauna (e.g., pieces showing amphibians and reptiles, mammal babies, sea creatures, dinosaurs), vehicles (e.g., pieces picturing fire truck, racer, dump truck), ballet-related designs (e.g., pieces showing ballet shoes, ribbon bows), and tools (e.g., hammer, screw driver, pliers).




The stencil pieces


12


may include corresponding side joints, such as tongue and groove joints (not shown), on the sides of the stencil pieces to further help align the stencil pieces in a side by side configuration with no space between the stencil pieces for leaks. Other shapes for the stencil pieces are included herein. A negative design may be imparted by spraying paint over a opening holding blank spacer pieces of a desired shape. For example, pink paint can be sprayed in a rectangular base opening holding side by side flower-shaped spacer pieces, leaving the impression of a rectangular pink background with linked, circular flower heads once the stencil assembly is removed.




The stencil bases may be detachably interconnected in spaced parallel relationship as shown in FIG.


2


. Additional stencil bases can be detachably attached to the end tabs


32


,


33


on either or both of the stencil bases


11


,


11


B, forming an end to end detachable interconnection.




The stencil piece cut-outs need not be clean cuts as shown in

FIGS. 1 and 2

. The cut-outs may be stippled, striped, or polka dotted, for example. This can be used to achieve, for example, tiger striped letters or polka dot designs.




If desired, a user may apply adhesive tape over a portion of the stencil piece cutout(s) to block the particular colorant material being applied. A user may, for example, apply adhesive tape over X area, spray a first color onto the remaining Y area, remove that tape, apply new adhesive tape over the sprayed-over Y area, spray a second color over X area, and remove the stencil assembly, leaving the two tone message, number, or design.




Turning now to

FIG. 9

, an alternate embodiment


41


of the stencil assembly includes an arc-shaped stencil base


42


, with a curved lower exterior long edge


48


beneath a longer curved upper exterior long edge


49


. This curved embodiment


41


is particularly well-suited for applying designs and words to the fronts of T-shirts and caps. The stencil base may be curved more or less; various degrees of curvature are intended to be included herein. The short sides


44


of the stencil pieces


43


are also curved so that they fit into the arc-shaped opening


45


of the curved stencil base


42


, and the corners


47


of the stencil pieces


43


are rounded, rather than sharp as in the stencil piece


12


shown in FIG.


1


.




Turning to

FIG. 10

, alternate, related embodiments


50


A,


50


B,


50


C of a stencil assembly according to the present invention include various shaped projections on stencil pieces that correspond to similarly shaped cut-outs along the long edges of the stencil base. In the first embodiment


50


A of

FIG. 10

, the stencil piece


53


has a star-shaped stencil piece cut-out


54


. Squared-off, three-sided projections


51


on opposite short sides


52


A of the stencil piece


53


correspond to a series of same-sized, side by side, squared-off base cut-outs


55


along the stencil base's interior long edges


56


,


57


, and along the upper exterior long edge


58


of the stencil base


59


. The interior long edges


56


,


57


border the rectangular-shaped, thin, relatively planar stencil base opening


14


.




In use, stencil pieces


53


are selected to fit closely side by side into the stencil base opening


14


, or along the upper exterior long edge


58


. The squared off projections


51


on each stencil piece


53


fit into the corresponding squared-off base cut-outs


55


, which resemble dental molding. Each stencil piece


53


is pressed into the base opening


14


. Alternatively, the squared-off projection


51


along a lower short side


52


A of a stencil piece


53


is pressed into a corresponding squared-off base cut-out


55


along the upper exterior long edge


58


A of the stencil base


59


.




Second, slits


60


in stencil assembly embodiment


50


B in

FIG. 10

receive generally rectangular-shaped, three-sided projections


61


. Here, the stencil base


62


, and preferably the stencil pieces, are made of a thin, flexible, lightweight material, such as a plastic. This flexible embodiment is particularly well-suited for use around a pillar, post, canister, flower pot, couch arm, bean bag chair, or other curved or circular surface. This embodiment SOB may also be used in its flat position, as shown. While stencil assembly embodiment


50


A shows a single squared-off projection


51


on each short side


52


A of the stencil piece


53


, embodiment


50


B shows two matching, flexible, longer, generally rectangular-shaped projections


61


on each short side


52


B of the second stencil piece


63


. These bendable, generally rectangular-shaped projections


61


are slidable into corresponding slits


60


proximate to the interior long edges


56


B,


57


B, or an exterior long edge


58


B, of the flexible stencil base


62


, as indicated in FIG.


10


. Although any number, letter, or shape may be employed, the second stencil piece


63


of embodiment


50


B in

FIG. 10

is shown with a tree-shaped cut-out


64


. A series of short, same-sized slits


60


is provided. Each slit


60


is approximately the width of a rectangular-shaped projection


61


. The horizontally oriented slits are substantially parallel to the horizontally oriented long edges of the stencil base. Of course, the stencil base can also be used vertically, where the designs on the stencil pieces allow for vertical usage.




Third, the stencil embodiment


50


C of

FIG. 10

includes a third stencil piece


67


having dovetail projections


65


. The male dovetail projections


65


fit into corresponding female base dovetail cut-outs


66


on the stencil base. The dovetail shape of the projections and cut-outs allows for a stable stencil piece that does not rock back and forth, is more likely to remain in place side by side with other stencil pieces, and is less likely to fall out of the stencil assembly when it is in a vertical position (e.g., on a wall). The male dovetail projections


65


correspond to the female dovetail cut-outs


66


along the interior long edges


56


C,


57


C, or the upper exterior long edge


58


C, of the stencil base


69


. Although any number, letter, or shape may be employed, the third stencil piece


67


of embodiment


50


C in

FIG. 10

is shown with a number “3” cut-out


68


.




Along with the ruler


31


on the stencil bases


59


,


62


,


69


,

FIG. 10

shows end tabs


70


,


71


. As seen from the top of the stencil base in

FIG. 11

, an upper end tab


70


extends out in a generally horizontal direction from the top face


34


of the stencil base


59


,


62


, or


69


, and a lower end tab


71


extends out in a generally horizontal direction from the bottom face


35


of the stencil base. The upper end tab


70


has a nub, or male snap member


72


on its lower surface that corresponds to a small projection, or female snap member


73


on the top surface of the lower end tab


73


. When two stencil bases are placed end to end, the male snap member


72


of a first stencil base snaps into the female snap member


73


of the adjacent, second stencil base. This is particularly well-suited for the flexible plastic stencil assembly embodiment


50


B.




In use, stencil pieces are selected to fit closely side by side into the stencil base opening


14


, or along the exterior long edge


58


. The first stencil assembly is placed on the curved surface, such as a pillar, and the end tabs


70


,


71


of a second stencil assembly are snapped onto the corresponding end tabs of the first stencil assembly. Depending on the circumference of the pillar, three or four stencil assemblies can be snapped end to end around the pillar. Once the paint is applied over the attached stencil assemblies, the stencil assemblies can be unsnapped, dismantled, cleaned, and later reused.




Along with connecting the stencil assemblies end to end, they can also be connected in parallel, including side by side connection. To connect them in parallel, the user would insert one or more stencil pieces


12


(or


53


,


63


,


67


in alternate embodiments), optionally with spacer pieces


22


, in base cut-outs


18


(or


24


,


55


,


66


or slits


60


in alternate embodiments) along the upper exterior long edge


17


(or


58


) of the first stencil base


11


(see

FIGS. 2

,


9


and


10


). As depicted in

FIG. 2

, the user then connects a second stencil base


11


B or assembly to the upper projection


24


(or


51


,


61


,


65


, in alternate embodiments) or projections of these stencil piece(s)


12


by placing the upper projection


24


into a matching base cut-out


18


on an exterior lower or exterior upper, if the second stencil base is upside down as in

FIG. 2

, long edge


17


,


29


(or


58


) of the second stencil base. Three lines of text and/or designs are thus provided. For example, the word “Twinkle” can be painted above the words “Lil' Star”, with several stars in between the two lines. Different colors of paint can be used on the different lines, if desired. A third, fourth, etc. stencil assembly can be connected above and/or below these two stencil assemblies to obtain the desired number of lines.




Stencil bases/assemblies can alternatively be connected side by side via base projection(s)


75


extending beyond the lower exterior long edge


76


(or an upper exterior long edge


17


or


58


) of a first stencil assembly


50


, as shown in FIG.


10


. Dovetail projections/cut-outs are preferred for this purpose, since they are less likely to detach. The stencil base projections


75


fit into corresponding stencil base cut-outs


55


(or slits


60


in an alternate embodiment) on an upper exterior long edge


58


of a similar second stencil base/assembly (see FIG.


10


). Continuing with

FIG. 10

, some stencil pieces


67


include a cut-out


77


along one side (or two sides), which corresponds to a similarly shaped projection


51


,


75


on a corresponding stencil piece


53


or on the stencil base


59


. This enables stencil pieces to be detachably interlocked with one another, in addition to allowing the stencil pieces to be detachably interlocked with the stencil base in various positions. This feature is particularly useful for adding physical stability where the stencil pieces are inserted above or below the stencil base along an exterior long edge (since no frame is provided in that case). It also allows a stencil piece with a design cut-out, for example, to be used right side up, upside down, or sideways, depending on how the stencil piece is inserted on the stencil base.




The projections on the stencil pieces and the corresponding cut-outs on the stencil bases herein may be mixed and matched. For example, one stencil base may have rectangular-shaped, possibly squared-off (“dental”), projections, and/or dovetail projections, and corresponding base cut-outs, possibly slits, adjacent to one another, or with one type of cut-out on one interior long edge, for example, and another type of cut-out on the other interior long edge, or on an exterior long edge. This can be used as a means of controlling placement of the stencil pieces with their corresponding projections and would be useful for preventing an inept user, for example, from making mistakes. Likewise, the projections on the first exterior long edge of the first stencil base, and the corresponding cut-outs on the other exterior long edge of the second stencil base, may be mixed and matched.




Stencil assemblies can be connected in various patterns, depending on the desired end result. For example, first and second stencil assemblies can be connected end to end, with third and fourth stencil assemblies connected in parallel with the first and second, respectively, above or below the first and second stencil assemblies. Alternatively, the third stencil assembly can be connected to adjacent end portions of both the first and second stencil assemblies.




Other detachable coupling mechanisms may be employed on the stencil bases in place of snaps, such as lock and loop strips or two-sided tape on the end tabs, hinged end tabs, or a bracket (not shown) that clips over both end tabs once they are together. Alternatively, a first end tab of a first stencil base comprises a male projection, preferably a dovetail projection, which is less likely to detach, and a corresponding second end tab of a second stencil base comprises a corresponding female cut-out, as described herein. The first end tab is insertable in the second end tab, allowing temporary end to end linkage of the first and second stencil bases.




Although the stencil embodiment shown in

FIGS. 10 and 11

does not include legs, it does include small holes


74


in its four corners for receiving push pins, if desired, for holding the stencil base in place on a wall or other vertical surface (see FIG.


11


). The bottom face


35


of the stencil base (see

FIG. 11

) may have pieces


78


of a tacky or sticky material or padding for preventing the stencil base from sliding on a slick surface, or for temporarily retaining the stencil base on the surface, such as lock and loop strips, adhesive material, or a felt material.




From the foregoing it can be realized that the described device of the present invention may be easily and conveniently utilized as a stencil. It is to be understood that any dimensions given herein are illustrative, and are not meant to be limiting.




While preferred embodiments of the invention have been described using specific terms, this description is for illustrative purposes only. It will be apparent to those of ordinary skill in the art that various modifications, substitutions, omissions, and changes may be made without departing from the spirit or scope of the invention, and that such are intended to be within the scope of the present invention as defined by the following claims. It is intended that the doctrine of equivalents be relied upon to determine the fair scope of these claims in connection with any other person's product which fall outside the literal wording of these claims, but which in reality do not materially depart from this invention.




Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention.




BRIEF LIST OF REFERENCE NUMBERS Used in the drawings






10


stencil assembly






11


stencil base






12


stencil pieces






13


base frame






14


base opening






15


upper interior long edge






16


lower interior long edge






17


upper exterior long edge






18


keyhole-shaped cut-outs






21


stencil piece cut-out






22


spacer piece






23


design stencil piece






24


knob projections






25


short side of stencil piece






26


long side of stencil piece






27


bottom face of stencil piece






28


skirt on stencil piece






29


lower exterior long edge






30


interior end edge






31


ruler markings






32


upper end tab






33


lower end tab






34


top face of stencil base






35


bottom face of stencil base






37


end tab holes






38


leg of stencil base






39


surface






40


tack/pin






41


curved stencil assembly






42


curved stencil base






43


stencil piece






44


short sides of stencil piece






45


arc-shaped opening






47


corners of stencil pieces






48


curved lower exterior long edge






49


curved upper exterior long edge






50


A-C alternate embodiments of stencil assembly






51


squared-off projection of


50


A






52


A,B short sides of stencil pieces






53


stencil piece with star-shaped cut-out






54


star-shaped stencil piece cut-out






55


squared-off base cut-outs






56


A-C interior upper long edge






57


A-C interior lower long edge






58


A-C upper exterior long edge






59


stencil base of


50


A






60


slits in


50


B






61


rectangular-shaped projections in


50


B






62


stencil base in


50


B






63


second stencil piece in


50


B






64


tree-shaped cut-out in


50


B






65


dovetail projections in


50


B






66


dovetail base cut-outs in


50


C






67


third stencil piece in


50


C






68


numerical stencil piece cut-out in


50


C






69


stencil base of


50


C






70


upper end tab






71


lower end tab






72


male snap member






73


female snap member






74


corner holes






75


base projection






76


exterior lower long edge






77


projection cut-out on stencil piece






78


material pieces



Claims
  • 1. A lightweight, reusable stencil assembly for applying a design or message on a surface, the assembly comprising:(a) a reusable stencil base framing an elongated opening; the opening being straddled by two opposite interior, spaced apart long edges; the stencil base further comprising at least one exterior long edge, and a plurality of female stencil base cut-outs along at least one of the long edges; the stencil base being flexible and conformable to a non-planar surface; and (b) a plurality of stencil pieces of sufficient size for close insertion in the opening; the stencil pieces being formed of a common material and generally having a common length; the stencil pieces being interchangeably arrangeable in the opening between the interior long edges; a majority of the stencil pieces each comprising an individual character cut-out; the stencil piece character cut-outs being configured to receive a stenciling material; the stencil pieces further comprising at least one male stencil piece projection on at least one of its sides, the male stencil piece projection being insertable in at least one of the female stencil base cut-outs.
  • 2. A stencil assembly according to claim 1, wherein each of the male stencil piece projections has a shape closely corresponding to the shape of at least one of the female stencil base cut-outs.
  • 3. A stencil assembly according to claim 1, wherein the stencil base is generally rectangular in shape, with the two opposite interior long edges in parallel spaced relationship straddling the opening, and two of the at least one opposite exterior long edges in parallel spaced relationship above and below the interior long edges, respectively.
  • 4. A stencil assembly according to claim 3, wherein the stencil base does not comprise tracks.
  • 5. A stencil assembly according to claim 4, wherein corresponding ends of the two interior long edges are connected to one another by interior short edges, which are in parallel spaced relationship and border the opening.
  • 6. A stencil assembly according to claim 5, wherein at least two interior or exterior long or short edge of the stencil base comprise a series of same-sized, generally keyhole-shaped cut-outs.
  • 7. A stencil assembly according to claim 6, wherein the stencil pieces are generally rectangular in shape, and have a common thickness substantially equal to the thickness of the opening.
  • 8. A stencil assembly according to claim 7, wherein the stencil pieces generally have a common width and thickness.
  • 9. A stencil assembly according to claim 7, wherein each of the stencil piece projections and each of the stencil base cut-outs is generally rectangular in shape.
  • 10. A stencil assembly according to claim 7, wherein the character cut-out has the shape of a letter, number, or design.
  • 11. A stencil assembly according to claim 10, wherein an end tab extends outwardly from each of the opposite ends of the stencil base, an upper one of the end tabs extending from a top face of the stencil base, a lower one of the end tabs extending from a bottom face of the stencil base.
  • 12. A stencil assembly according to claim 11, wherein each of the end tabs is generally horizontally oriented and comprises a generally vertically oriented hole for receiving a pin.
  • 13. A stencil assembly according to claim 10, wherein the stenciling material is a colorant material.
  • 14. A stencil assembly according to claim 1, wherein the opening and the stencil base are arc-shaped.
  • 15. A stencil assembly according to claim 1, wherein at least one of the stencil pieces further comprises at least one female cut-out on a second one of its sides, the female cut-out being interlockable with a corresponding male projection of a second stencil piece or the stencil base.
  • 16. A stencil assembly according to claim 1, wherein the stencil base is made of a flexible, plastic-type material and the surface is curved.
  • 17. A stencil assembly according to claim 16, wherein each of the stencil piece projections is generally square-shaped and bendable, and the stencil base cut-outs are generally horizontally oriented slits, each of the slits having substantially the same length as each of the projections.
  • 18. A lightweight, reusable stencil assembly for applying a design or message on a surface, the assembly comprising:(a) a reusable stencil base framing an elongated opening; the opening being straddled by two opposite interior, spaced apart long edges, the stencil base further comprising two exterior long edges, and a plurality of female stencil base cut-outs along at least one of the long edges; and (b) a plurality of stencil pieces of sufficient size for close insertion in the opening; the stencil pieces being formed of a common material and generally having a common length; the stencil pieces being interchangeably arrangeable in the opening between the interior long edges; a majority of the stencil pieces each comprising an individual character cut-out: the stencil piece character cut-outs being configured to receive a stenciling material; the stencil pieces further comprising at least one male stencil piece projection on at least one of its sides, the male stencil piece projection being insertable in at least one of the female stencil base cut-outs; wherein the stencil base is generally rectangular in shape and further comprises downwardly extending legs in each of its four corners.
  • 19. A lightweight, reusable stencil assembly for applying a design or message on a surface, the assembly comprising:(a) a reusable stencil base framing an elongated opening, the opening being straddled by two opposite interior, spaced apart long edges; the stencil base further comprising at least one exterior long edge, and a plurality of female stencil base cut-outs along at least one of the long edges; and (b) a plurality of stencil pieces of sufficient size for close insertion in the opening; the stencil pieces being formed of a common material and generally having a common length; the stencil pieces being interchangeably arrangeable in the opening between the interior long edges; a majority of the stencil pieces each comprising an individual character cut-out; the stencil piece character cut-outs being configured to receive a stenciling material; the stencil pieces further comprising at least one male stencil piece projection on at least one of its sides, the male stencil piece projection being insertable in at least one of the female stencil base cut-outs; wherein each of the two interior long edges and an upper one of the at least one exterior long edge comprises a series of the stencil base cut-outs.
  • 20. A stencil assembly according to claim 19, wherein the stencil piece projections and the stencil base cut-outs have corners that are squared-off.
  • 21. A stencil assembly according to claim 19, wherein the stencil base further comprises an end tab extending outwardly from each of the opposite ends of the stencil base, each end tab comprising a detachable coupling mechanism.
  • 22. A stencil assembly according to claim 21, wherein the detachable coupling mechanism is a snap, each end tab comprising a corresponding snap member.
  • 23. A stencil assembly according to claim 19, wherein the stencil piece projections are male dovetail projections corresponding to female dovetail base cut-outs on the stencil base.
  • 24. A stencil assembly according to claim 23, wherein the stencil base comprises a hole in at least two of its four corners for receiving a pin.
  • 25. A stencil assembly according to claim 23, wherein the stencil base further comprises pieces of a tacky material on its bottom face.
  • 26. A stencil kit according to claim 23, wherein a minority of the stencil pieces are spacer pieces.
  • 27. A stencil assembly according to claim 19, wherein at least one of the stencil pieces comprises a cut-out along a side of the at least one stencil piece, the stencil piece cut-out corresponding to a similarly shaped projection on a corresponding stencil piece or on the stencil base.
  • 28. A stencil kit for stenciling a design or characters onto a surface, the kit comprising:(a) between one and about four reusable, interconnectable stencil bases, each stencil base framing an elongated opening; the opening being straddled by two opposite interior long edges in parallel spaced relationship; each stencil base further comprising at least one exterior long edge in parallel spaced relationship to the interior long edges, and a plurality of female stencil base cut-outs along at least one of the long edges; and (b) a plurality of stencil pieces of sufficient size for close insertion in the opening of at least one of the stencil bases; the stencil pieces being formed of a common material and generally having a common length; the stencil pieces being interchangeably arrangeable in the opening between the interior long edges; a majority of the stencil pieces each comprising an individual character cut-out; the stencil piece character cut-outs being configured to receive a stenciling material; the stencil pieces further comprising at least one male stencil piece projection on at least one of its sides, the male stencil piece projection being insertable in at least one of the female stencil base cut-outs; wherein an end tab extending outwardly from an end of a first stencil base comprises a male projection, and a corresponding end tab extending outwardly from an end of a second stencil base comprises a corresponding female cut-out.
  • 29. A stencil kit according to claim 28, wherein the stencil bases are connectable end to end, or in parallel.
  • 30. A stencil kit for stenciling a design or characters onto a surface, the kit comprising:(a) at least two reusable, interconnectable stencil bases, each of the stencil bases framing an elongated opening; the opening being straddled by two opposite interior long edges in parallel spaced relationship; each stencil base further comprising at least one exterior long edge in parallel spaced relationship to the interior long edges, and a plurality of female stencil base cut-outs along at least one of the long edges; and (b) a plurality of stencil pieces of sufficient size for close insertion in the openings of the stencil bases, the stencil pieces being formed of a common material and generally having a common length; the stencil pieces being interchangeably arrangeable in the opening between the interior long edges; a majority of the stencil pieces each comprising an individual character cut-out; the stencil piece character cut-outs being configured to receive a stenciling material; the stencil pieces further comprising at least one male stencil piece projection on at least one of its sides, the male stencil piece projection being insertable in at least one of the female stencil base cut-outs; and further comprising lock and loop strip on a lower face of an upper end tab extending outwardly from a first one of the stencil bases, and a corresponding lock and loop strip on an upper face of a lower end tab extending outwardly from a second one of the stencil bases.
US Referenced Citations (13)
Number Name Date Kind
2218451 Heyne Oct 1940 A
3633286 Maurer Jan 1972 A
3731402 Paul May 1973 A
3894487 Miller Jul 1975 A
3903617 Evans Sep 1975 A
4563948 Cafferty Jan 1986 A
4852483 Bussard Aug 1989 A
5100324 Slayton Mar 1992 A
5203706 Zamir Apr 1993 A
5979313 Fromm Nov 1999 A
6142071 Fexer Nov 2000 A
6158339 Blazek et al. Dec 2000 A
6220155 Kimura Apr 2001 B1