Stencil printer

Abstract

A stencil printer capable of printing a multicolor image on a sheet of the present invention includes a plurality of drums arranged side by side in an intended direction of sheet transport at a preselected interval. Ink of particular color is fed to the inner periphery of each drum carrying a respective master around its outer periphery. An intermediate transport device transports a sheet from an upstream drum to a downstream drum. A controller controls the sheet conveyance speed of the intermediate transport device and/or the print conveyance speed of the downstream drum in accordance with the size and/or the position of the sheet. The printer allows a minimum of double printing and misregister to occur by making up for a delay of transport of the sheet to the downstream drum.

Description

BACKGROUND OF THE INVENTION

The present invention relates to a stencil printer and, more particularly, to a stencil printer capable of producing printings with a plurality of drums.

A digital thermal printer using a stencil is extensively used for its simple configuration and easy operation. The printer includes a thermal head carrying an array of fine heating elements thereon. While the thermal head is held in contact with a thermosensitive stencil being conveyed, the heating elements are selectively energized by pulses in accordance with image data in order to perforate, or cut, the stencil by heat. After the perforated stencil, i.e., master has been wrapped around a hollow cylindrical porous drum, ink is transferred from the drum to a sheet via the perforation pattern of the master so as to print an image on the sheet. Specifically, an ink roller is disposed in the drum while a press roller is located face the ink roller in the vicinity of the drum. When the press roller is pressed against the drum, the ink is caused to ooze out from the inner periphery of the drum to the outer periphery of the same via the master. As a result, the ink is transferred from the drum to the sheet.

The above printer is capable of producing a desired number of printings, as follows. A master derived from a document of first color is wrapped around the drum, and an ink image of first color is repeatedly transferred to a desired number of sheets via the master. After a master derived from a document of second color has been wrapped around the drum, the sheets carrying images of first color are again fed from a sheet feed section to the drum one by one so as to transfer ink images of second color. This kind of procedure has the following problems left unsolved. Assume that after the transfer of ink images of first color to the desired number of sheets, but before the transfer of ink images of second color to the same sheets, the operator desires to increase the number of printings. Then, the operator must again set a desired number of sheets for the first color and repeat the printing operation all over again, resulting in time-and labor-consuming work. Moreover, because the images of second color are transferred to the sheets just after the transfer of the images of first color, the ink on the sheets deposit on and smear, e.g., the sheet feed section.

In light of the above, Japanese Patent Laid-Open Publication No. 7-17121, for example, proposes a color stencil printer including a plurality of drums arranged side by side in an intended direction of sheet transport at a preselected interval. A master derived from an image of particular color is wrapped around each of the drums. An intermediate transport device is arranged between the drums in order to transport a sheet carrying an image transferred from upstream one of the drums in the above direction to a downstream one of the drums. With this configuration, the printer is capable of effecting simultaneous multicolor printing in a single sheet feed procedure. The intermediate transport device transports a sheet at a constant speed while the drums each rotates at a constant speed synchronous with a sheet feed timing. In this condition, a sheet meets an ink image formed on each drum at a print position assigned to the drum.

However, the problem with the conventional stencil printer having the simultaneous multicolor printing capability is that ink transferred from the upstream drum to the sheet deposits on the master wrapped around the downstream drum and then deposits on the next sheet brought from the upstream drum. Let this occurrence be referred to as double printing. The amount of double printing is dependent on the print conveyance speed of the individual drum and the conveyance speed of the sheet. Further, in the case of stencil printing, the press roller presses the sheet against the associated drum in order to transfer an ink image from the drum to the sheet. As a result, the area of the ink image and therefore the amount of ink to deposit on a sheet varies in accordance with the size of the ink image and that of the sheet.

It follows that the time when the sheet adhered to the drum at the time of printing is peeled off from the drum varies in association with the amount of ink. This disturbs the position where the intermediate transport device starts conveying the sheet, and therefore the timing for feeding the sheet to the downstream drum. Consequently, the timing for transferring an ink image from the downstream drum to the sheet is deviated, resulting in the misregister between images and the previously stated double printing.

Another problem is brought about with the stencil printer including a plurality of drums when the sheet has a size or length greater than the distance between consecutive print positions respectively assigned to the upstream drum and downstream drum. Specifically, each drum is caused to rotate by a motor or similar drive source via a driveline including gears and a belt. It therefore sometimes occurs that the drums rotate at different peripheral speeds due to the deformation of belts and the production errors of gears. In this condition, it is likely that the sheet is slackened or pulled in the direction of sheet transport during printing. For example, assume that the peripheral speed of the downstream drum is higher than the peripheral speed of the upstream drum. So long as the length of the sheet is smaller than the distance between the print positions, the above difference in peripheral speed does not matter at all because the sheet is driven at the peripheral speed of the downstream drum as soon as its leading edge reaches the downstream print position and its trailing edge moves away from the upstream print position. However, if the length of the sheet is greater than the above distance, it bridges the upstream and downstream print positions and is pulled by the downstream roller in the direction of sheet transport. This is apt to dislocate the image printed on the sheet at the upstream print position or dislocates it relative to the image printed on the same sheet at the downstream print position, rendering the resulting color printing defective.

When the peripheral speed of the downstream drum is lower than the peripheral speed of the upstream drum, the sheet slackens on the intermediate transport device. The resulting color printing is also defective although the dislocation of the image printed on the sheet at the upstream print position or the dislocation thereof relative to the image printed on the same sheet at the downstream print position will be less noticeable than in the above-described case.

Technologies relating to the present invention are also taught in, e.g., Japanese Patent Laid-Open Publication Nos. 64-18682, 5-229243, 8-169628, 3-55276, and 1-290489.

SUMMARY OF THE INVENTION

It is therefore an object of the present invention to provide a stencil printer allowing a minimum of double printing and misregister to occur.

It is another object of the present invention to provide a stencil printer capable of reducing defective printing even when a plurality of drums rotate at different peripheral speeds.

In accordance with the present invention, a stencil printer includes a plurality of drums arranged side by side in the intended direction of sheet conveyance at a preselected interval, each for wrapping a respective master around its outer periphery. An ink feeding device is disposed in each drum in order to feed ink of particular color to the inner periphery of the drum. An intermediate transport device is arranged between the drums for conveying a sheet carrying an image printed by upstream one of the drums in the intended direction of sheet conveyance toward downstream one of the drums. A controller controls a timing for transferring an image from the master wrapped around the downstream drum to the sheet.

Also, in accordance with the present invention, a stencil printer includes a plurality of drums arranged side by side in the intended direction of sheet conveyance at a preselected interval, each for wrapping a respective master around its outer periphery. An ink feeding device is disposed in each drum in order to feed ink to the inner periphery of the drum. A plurality of pressing members are respectively movable into and out of contact with the drums. An intermediate transport device transports a sheet carrying an image transferred from upstream one of the drums in the intended direction of sheet conveyance at an upstream print position where the upstream drum and the respective pressing member nip the sheet toward a downstream print position where downstream one of the drums and the respective pressing member will nip the sheet. The intermediate transport device intervenes between the upstream drum and the downstream drum. A distance over which the sheet is transported from the upstream print position to the downstream print position is greater than a distance between the upstream print position and the downstream print position.

BRIEF DESCRIPTION OF THE DRAWINGS

The above and other objects, features and advantages of the present invention will become apparent from the following detailed description taken with the accompanying drawings in which:

FIG. 1 shows the general construction of a first embodiment of a stencil printer in accordance with the present invention;

FIG. 2 is a block diagram schematically showing control means included in the first embodiment;

FIG. 3 is a fragmentary plan view of an operation panel included in the first embodiment;

FIGS. 4 and 5 are fragmentary perspective views showing sheet size sensors included in the first embodiment and members associated therewith;

FIG. 6 is a perspective view showing sheets and their sizes applicable to a sheet tray included in the first embodiment;

FIG. 7 is an enlarged perspective view showing conveyance speed sensing means and an intermediate transport device included in the first embodiment;

FIG. 8 is a flowchart demonstrating a print timing control routine particular to the first embodiment;

FIG. 9 is a side elevation showing the operation of the first embodiment and a sheet being peeled off from a drum in an adequate position;

FIG. 10 is a view similar to FIG. 9 , showing a sheet being peeled off at a timing later than a preselected timing;

FIG. 11 is an enlarged view showing different points at which a sheet may land on the intermediate transport device;

FIG. 12 is a side elevation showing how the intermediate transport device conveys a sheet;

FIG. 13 shows the general construction of a second embodiment of the present invention;

FIG. 14 is a block diagram schematically showing control means included in the second embodiment;

FIG. 15 is a flowchart demonstrating a print timing control routine particular to the second embodiment;

FIG. 16 is a block diagram schematically showing control means representative of a third embodiment of the present invention;

FIG. 17 is a flowchart representative of a print timing control routine particular to the third embodiment;

FIG. 18 shows the general construction of a fourth embodiment of the present invention;

FIG. 19 is a block diagram showing control means included in the fourth embodiment; and

FIGS. 20 (A & B) is a flowchart demonstrating a print timing control routine particular to the fourth embodiment.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Preferred embodiments of the stencil printer in accordance with the present invention will be described hereinafter.

1st Embodiment

Referring to FIG. 1 of the drawings, a stencil printer embodying the present invention is shown and includes two drums 1 A and 1 B. The drums 1 A and 1 B are arranged side by side in an intended direction of sheet transport X, as illustrated. The drums 1 A and 1 B will sometimes be referred to as an upstream drum 1 A and a downstream drum 1 B, respectively. With the drums 1 A and 1 B, the stencil printer is capable of effecting simultaneous multicolor (two-color in the embodiment) printing. The drums 1 A and 1 B are substantially identical in configuration and function. Likewise, ink feeding means, a master making device, a master discharging device and other constituents arranged around the drum 1 A and those arranged around the drum 1 B are substantially identical in configuration and function and therefore distinguished from each other by suffixes a and b added to identical reference numerals. When either one of the means and devices assigned to the two drums 1 A and 1 B is described in detail, the other will not be described as far as possible in order to avoid redundancy.

The above double drum type stencil printer is similar in structure to a conventional thermal printer having a digital master making function. Specifically, as shown in FIG. 1 , the upstream drum 1 A has an outer periphery 1 Aa for wrapping a master 33 a therearound. A master making device 41 a is positioned above and at the right of the drum 1 A in order to make the master 33 a. A sheet feeding device 20 is positioned below the master making device 41 a and includes a sheet tray 21 loaded with a stack of sheets 22 . A master discharging device 42 a is located above and at the left of the drum 1 A in order to remove the master 33 a from the drum 1 A after the master 33 a has been used. A pressing device 32 a is arranged below the drum 1 A in order to press the sheet 22 being transported against the master 33 a wrapped around the drum 1 A. An air knife 7 a peels the sheet 22 coming out of a print position E 1 between the drum 1 A and the pressing device 32 a off the drum 1 A. The upstream drum 1 A, master making device 41 a, master discharging device 42 a, pressing device 32 a and air knife 7 a constitute a first unit U 1 .

The downstream drum 1 B has an outer periphery 1 Ba for wrapping the master 33 b therearound. A master making device 41 b is positioned above and at the left of the drum 1 B in order to make a master 33 b. A master discharging device 42 b is located at the left of the drum 1 B in order to remove the master 33 b from the drum 1 B after the master 33 b has been used. A pressing device 32 b is arranged below the drum 1 B in order to press the sheet 22 being transported against the master 33 b wrapped around the drum 1 B. An air knife 7 b peels the sheet or printing 22 coming out of a print position E 2 between the drum 1 B and the pressing device 32 b off the drum 1 B. The downstream drum 1 B, master making device 41 b, master discharging device 42 b, pressing device 32 b and air knife 7 b constitute a second unit U 2 .

An intermediate transport device 17 a transports the sheet 22 carrying an image formed at the print position E 1 toward the print position E 2 . A sheet discharging device 35 is arranged below the master discharging device 42 b in order to discharge the sheet or multicolor printing coming out of the print position E 2 to a printing tray 37 . An image reading device, not shown, for reading a document image is located above the master making devices 41 a and 41 b and master discharging device 42 a. An operation panel 70 (see FIG. 3 ) is also located above the master making devices 41 a and 41 b and master discharging device 42 a.

The operation of the above stencil printer will be described hereinafter together with the details of the individual device. The drum 1 A is rotatably mounted on a shaft 2 a and implemented as a conventional hollow porous cylinder. The drum 1 A is rotated in a direction indicated by an arrow in FIG. 1 by a drum motor which will be described later. A damper 5 a for clamping the leading edge of the master 33 a is openably mounted on the surface 1 Aa of the drum 1 A and extends along a line parallel to the axis of the drum 1 A. Specifically, the damper 5 a is angularly movably mounted on the drum 1 A via a shaft 6 a and opened and closed at a preselected position by opening/closing means, not shown. The opening/closing means is located at a suitable position around the drum 1 A. Ink feeding means is arranged within the drum 1 A in order to feed ink from an inner periphery 1 Ab to the outer periphery 1 Aa of the drum 1 A. In the illustrative embodiment, the ink feeding means assigned to the drum 1 A is assumed to feed magenta ink as ink of first color. Likewise, ink feeding means assigned to the drum 1 B is assumed to feed black ink as ink of second color.

The master 33 a consists of a porous substrate formed of, e.g., Japanese paper and a film adhered to the substrate and formed of polyester or similar thermoplastic resin. Alternatively, the master 33 a may be implemented only by an extremely thin thermoplastic resin film.

Assume that the operator sets a desired document on a tray, not shown, included in the image reading device and then presses a perforation start key 73 (see FIG. 3 ) for starting a master making operation. Then, a master discharging step is executed with each of the drums 1 A and 1 B in the same manner. Specifically, the drum 1 A is rotated counterclockwise, i.e., in the direction opposite to the direction indicated by an arrow. As a result, the used master 33 a is sequentially peeled off from the drum 1 A and conveyed toward a waste master box, not shown.

In parallel with the above master discharging step, the image reading section is operated to read the document set on the tray, using a conventional reduction type scanning scheme. The image read out of the document is transformed to an electric signal by a CCD (Charge Coupled Device) image sensor or similar photoelectric transducer not shown. The electric signal is fed to an analog-to-digital converter (ADC), not shown, and converted to a digital image signal thereby.

In the image reading device, an arrangement for color separation essential for multicolor printing is provided on an optical path between a group of mirrors and a lens, although not shown specifically. The above arrangement may be implemented by a filter unit taught in, e.g., Japanese Patent Laid-Open Publication No. 64-18682 mentioned earlier and capable of selecting one of a plurality of filters at a time. With this arrangement, the printer is capable of automatically making a master and feeding it in the same manner as described in the above document.

In parallel with the image reading operation, the master making devices 41 a and 41 b each makes a respective master in accordance with the digital image signal. Specifically, in the master making device 41 a, a platen roller, not shown, is pressed against a flat thermal head, not shown, and rotated together with a feed roller pair, not shown, conveying the master 33 a to the downstream side of a master transport path. At this instant, an array of heating elements arranged on the thermal head in the main scanning direction selectively generate heat in accordance with the digital image signal subjected to various kinds of processing at a master making control board, not shown, following the ADC. As a result, the thermoplastic resin film of the master 33 a is selectively melted and perforated by the heating elements generating heat. In this manner, image information are written in the master 33 a in the form of a perforation pattern.

The feed roller pair drives the leading edge of the perforated master 33 a toward the outer periphery 1 Aa of the upstream drum 1 A. A guide, not shown, steers the master 33 a such that the master 33 a hangs down toward the damper 5 a of the drum 1 A which is open at its clamping position, as illustrated. The used master 33 a has already been removed from the drum 1 A by the master discharging step stated previously. On the other hand, a feed roller pair included in the master making device 41 b drives the leading edge of the perforated master 33 b toward the outer periphery 1 Ba of the downstream drum 1 B while a guide, not shown, guides the master 33 b in substantially the horizontal direction. The master 33 b is inserted into the damper 5 b which is open at its clamping position. The clamping position of the clamper 5 b is defined substantially at the top of the drum 1 B, as viewed in FIG. 1 .

After the clamper 5 a has clamped the leading edge of the master 33 a at a preselected timing, the drum 1 A is rotated clockwise, as viewed in FIG. 1 , so as to sequentially wrap the master 33 a therearound. The trailing edge of the master 33 a is cut off at a preselected length by cutting means (not shown) disposed in the master making device 41 a and made up of, e.g., a movable edge and a stationary edge. The master feeding step ends when the master 33 a is fully wrapped around the drum 1 A.

After the masters 33 a and 33 b have been respectively wrapped around the drums 1 A and 1 B, a trial printing step and a printing step are sequentially executed, as follows. The sheet tray 21 is raised to a position where the top sheet 22 contacts a pick-up roller 23 beforehand. The pick-up roller 23 in rotation pays out the top sheet 22 while a pair of separation rollers 24 and 25 and a separation plate 26 cooperate to separate the top sheet 22 from the underlying sheets 22 . The top sheet 22 is conveyed toward a pair of registration rollers 29 and 30 in the sheet transport X while being guided by an upper and a lower guide plate 28 and 27 , respectively. The sheet 22 is brought to a stop with its leading edge abutting against a portion just short of a nip between the registration rollers 29 and 30 . At this instant, the sheet 22 is slackened on and along the upper guide plate 28 .

On the start of a printing operation, the upstream drum 1 A is caused to rotate at a speed V 1 which is a conveying speed for printing (print conveyance speed hereinafter). In the drum 1 A, magenta drum fed from an ink distributor, not shown, is fed to an ink well Ia formed between an ink roller 3 a and a doctor roller 4 a. The magenta ink deposits on the periphery of the ink roller 3 a uniformly while being kneaded and spread by the ink roller 3 a and doctor roller 4 a in rotation. The amount of residual ink is sensed by ink sensing means, e.g., one taught in Japanese Patent Laid-Open Publication No. 5-229243 ( FIG. 2 ) mentioned earlier. When the residual ink is short, the ink distributor replenishes it. The ink roller 3 a rolls on the inner periphery 1 Ab of the drum 1 A while rotating in the same direction as and at the same speed as the drum 1 A, thereby feeding the ink to the inner periphery of the drum 1 A.

The pressing device 32 a is implemented by the above ink roller 3 a and a press roller 9 a, a bracket 11 a, a tension spring 13 a and a sectorial cam 12 a, as follows. The press roller or pressing means 9 a presses the sheet 22 against the drum 1 A, so that an image is formed on the sheet 22 . The press roller 9 a is rotatably supported by one end of the bracket 11 a and movable into and out of contact with the drum 1 A. The press roller 9 a is pressed against the drum 1 A by the tension spring 13 a anchored to the other end of the bracket 11 a. At the same time, the tension spring 13 a presses the associated end of the press roller bracket 11 a against the profile of the cam 12 a. The cam 12 a is rotated by the drum motor, which will be described, in synchronism with the feed of the sheet 22 form the sheet feeding device 20 and the rotation of the drum 1 A. When the sheet 22 is not fed from the sheet feeding device 20 , a larger diameter portion included in the cam 12 a remains in contact with the end of the bracket 11 a. When the sheet 22 is fed from the sheet feeding device 20 , the cam 12 a is rotated until a smaller diameter portion thereof contacts the end of the bracket 11 a, causing the press roller 9 a to rotate clockwise, as viewed in FIG. 1 .

The sheet 22 is fed to the print position E 1 between the drum 1 A and the press roller 9 a by the registration rollers 29 and 30 at a preselected timing synchronous with the rotation of the drum 1 A. Then, the press roller 9 a is moved angularly upward so as to press the sheet 22 against the master 33 a wrapped around the drum 1 A. As a result, the master 33 a is closely adhered to the outer periphery 1 Aa of the drum 1 A due to the viscosity of the ink oozed out via the porous portion of the drum 1 A. At the same time, the ink oozes out via the perforation pattern of the master 33 a and is transferred to the surface of the sheet 22 , forming an image of first color on the sheet 22 .

When the leading edge of the sheet 22 with the image of first color approaches the air knife 7 a, the air knife 7 a is rotated about its shaft 8 a toward the drum 1 A in synchronism with the rotation of the drum 1 A. Then, air under pressure fed from a pneumatic pressure source is blown out from the edge of the air knife 7 a. consequently, the leading edge of the sheet 22 is peeled off from the drum 1 A and further conveyed to the downstream side in the direction X by the intermediate transport device 17 a.

The intermediate transport device 17 a is made up of a drive roller 15 a, a driven roller 14 a, a porous belt 16 a passed over the rollers 15 a and 14 a, and a suction fan 18 a. Control means 34 (see FIG. 2 ) causes the belt 16 a to transport the sheet 22 at a controllable speed. The sheet 22 separated from the drum 1 A by the air knife 7 a is transported by the belt 16 a toward the next print position E 2 while being retained on the belt 16 a by the suction fan 18 a.

The downstream drum 1 B is caused to start rotating clockwise, i.e., in the direction indicated by an arrow at a speed V 2 in synchronism with the rotation of the drum 1 A. An ink roller 3 b is disposed in the drum 1 B and held in contact with an inner periphery 1 Bb of the drum 1 B. The ink roller 3 b feeds black ink to the inner periphery of the drum 1 B while rotating in synchronism with the drum 1 B in exactly the same manner as the ink roller 3 a.

The sheet 22 is brought to the print position E 2 between the drum 1 B and a press roller 9 b by the belt 16 a at a preselected timing. Then, the press roller 9 b is moved angularly upward so as to press the sheet 22 against the master 33 b wrapped around the drum 1 B. As a result, the master 33 b is closely adhered to the outer periphery 1 Ba of the drum 1 B due to the viscosity of the ink oozed out via the porous portion of the drum 1 B. At the same time, the ink oozes out via the perforation pattern of the master 33 b and is transferred to the surface of the sheet 22 over the image of first color.

When the leading edge of the sheet 22 with the composite image of first and second colors approaches the air knife 7 b, the air knife 7 b is rotated about its shaft 8 b toward the drum 1 B in synchronism with the rotation of the drum 1 B. Then, air under pressure fed from the pneumatic pressure source is blown out from the edge of the air knife 7 b. Consequently, the leading edge of the sheet 22 is peeled off from the drum 1 B and further conveyed to the downstream side in the direction X by the sheet discharging device 35 until it reaches the printing tray 37 .

The sheet discharging device 35 includes a drive roller 38 , a driven roller 39 , a porous belt 40 passed over the rollers 38 and 39 , and a suction fan 36 . The belt 40 is driven in synchronism with the drum 1 A at a speed V 3 substantially equal to the rotation speed V 1 of the drum 1 A. While the belt 40 is in counterclockwise rotation, the sheet 22 is transported to the printing tray 37 by the belt 40 as a trial printing while being retained on the belt 40 by the suction fan 36 . This is the end of the trial printing step.

If the image printed on the sheet or trial printing 22 is acceptable, the operator sets a desired number of printings on numeral keys 71 arranged on the operation panel 70 , FIG. 3 , and then presses a print start key 72 . In response, the sheet feeding step, printing step and sheet discharging step are repeated in exactly the same manner until a desired number of printings have been produced. This is the end of the entire printing operation.

It is to be noted that the specific configurations and locations of the above various devices are only illustrative and may, of course, be replaced with any other configurations and locations. For example, the air knives 7 a and 7 b may be replaced with conventional peelers respectively adjoining the drums 1 A and 1 B and angularly rotatable about their shafts.

The illustrative embodiment is practicable even with a stencil printer in which the drums 1 A and 1 B are implemented as drum units removably mounted to the printer, as distinguished from the above printer having a master making function. In such a stencil printer, masters may be made by a master feeding device constructed independently of the printer body and removed from the drums 1 A and 1 B by a master discharging device also constructed independently of the printer body. That is, the printer body does not have to be provided with the master making devices 41 a and 41 b or the master discharging devices 42 a and 42 b thereinside. Also, data output from, e.g., a computer may be used to make masters in place of the data output from the document reading device. In the illustrative embodiment, the leading edge of an image refers to the leading edge of an image area formed in a master which, in turn, refers to the leading edge of a document scanned first.

The illustrative embodiment is characterized in that a peripheral speed V of the belt 16 a defining a sheet conveyance speed is variable in accordance with the size of the sheet 22 . This allows the timing for feeding the sheet 22 to the print position E 2 to be controlled.

Specifically, as shown in FIG. 2 , the embodiment includes, in addition to the control means 34 , sheet size recognizing means 45 , a drum speed sensor or drum speed sensing means 48 , a belt speed sensor or conveyance speed sensing means 49 , and a conveyance speed select key 50 and a speed adjust key 78 constituting sheet conveyance speed selecting means in combination. The sheet size recognizing means 45 constitutes a group of sheet size sensors or sheet size sensing means 46 and a sheet size set key or sheet size setting means 47 . The drum speed sensor 48 is responsive to the rotation speed or print conveyance speed V 1 of the drum 1 A. The belt speed sensor 49 is responsive to the peripheral speed or conveyance speed V of the belt 16 a. The keys 50 and 78 allow the operator to manually select a desired peripheral speed V of the belt 16 a.

As shown in FIGS. 4 to 6 , the sheet size sensor group 46 is arranged on the sheet tray 21 . The sheet tray 21 is made up of a former half 21 f and a latter half 21 r hinged to each other by a shaft 21 a. A side guide mechanism 51 is provided on the sheet tray 21 and includes side fences 51 a and 51 b facing each other. Rack gears 52 a and 52 b are respectively affixed to a part of the rear of the side fence 51 a and a part of the rear of the side fence 51 b. The rack gears 52 a and 52 b each is formed with gear teeth at its one edge and slidable in the widthwise direction of the sheet 22 labeled LR. A pinion 53 is interposed between the rack gears 52 a and 52 b and held in mesh with the gear teeth of the rack gears 52 a and 52 b. The pinion 53 is rotatably mounted on a pinion shaft 53 s affixed to the rear of the former half 21 f of the sheet tray 21 . The former half 21 f of the sheet tray 21 is sandwiched between the rack gears 52 a and 52 b and the bottoms of the side fences 51 a and 51 b.

A group of interrupters 55 are affixed to an interruption plate 54 which is provided at the other edge of the rack gear 52 a. The interrupters 55 are arranged at predetermined intervals in the widthwise direction LR of the sheet 22 , and each has a particular length. Further, the interrupters 55 are spaced from each other in an intended direction of sheet feed F. Specifically, the interrupters 55 are implemented as an array of interrupters 55 a 1 , 55 a 2 , 55 a 3 and 55 a 4 , and an array of interrupters 55 b 1 and 55 b 2 , an interrupter 55 c and an interrupter 55 d each cooperating with a particular sheet size sensor which will be described hereinafter.

The sheet size sensors 46 are affixed to the rear of the former half 21 f of the sheet tray 21 . Specifically, four sheet size sensors 46 a, 46 b, 46 c and 46 d are arranged at preselected intervals in the direction LR and direction F, as illustrated. The sheet size sensors 46 a - 46 d each is implemented as a conventional photointerrupter type sensor having a light emitting element and a light-sensitive element. The sheet size sensors 46 a - 46 d are selectively interrupted by the interrupters 55 a 1 - 55 d in order to sense relatively small sheet sizes.

Another sheet size sensor or sheet size sensing means 56 is mounted on the rear of the latter half 21 r of the sheet tray 21 in order to sense the size of the sheets 22 stacked on the tray 21 . The sheet size sensor 56 is implemented as a reflection type sensor having a light emitting element and a light-sensitive element. When the sheets 22 are present on the tray 21 , the sensor 56 turns on in response to a reflection from the sheets 22 and shows that the sheets 22 are present on the rear half 21 r. The sensor 56 is used in combination with the sensors 46 in order to sense relatively large sheet sizes. The sensors 46 and 56 are electrically connected to the control means 34 .

The operator moves the side fences 51 a and 51 b in matching relation to the size of the sheets 22 . As a result, postcards or sheets of size B5 and oriented horizontally long, or of size A4 and oriented horizontally long or of size A3 oriented vertically long are positioned on the sheet tray 21 , as shown in FIG. 6 specifically. Further, the interruption plate 54 is slid in interlocked relation to the side fences 51 a and 51 b. Consequently, there are determined a relation between the sheet size sensor 46 a and the interrupters 55 a 1 - 55 a 4 , a relation between the sheet size sensor 46 b and the interrupters 55 b 1 , and 55 b 2 , a relation between the sheet size sensor 46 c and the interrupter 55 c, and a relation between the sheet size sensor 46 d and the interrupter 55 d. Table 1 shown below lists the lengths of the sheets 22 in the widthwise direction LR (widthwise sizes), determined on the basis of the combinations of ON/OFF signals output from the sheet size sensors 46 a - 46 d. However, the positions of the side fences 51 a and 51 b indicate only the widthwise size of the sheets 22 ; for example, sheets of size A4 oriented horizontally long and sheets of size A3 oriented vertically long have the same widthwise size and cannot be distinguished from each other as to orientation. In light of this, the sheet size sensor 56 is used in combination with the sheet size sensors 46 a - 46 d. Assuming the above specific case, the sheets 22 are determined to be of size A3 oriented vertically long (direction F) if the sensor 56 is turned on, or of size A4 oriented horizontally long if the sensor 56 is turned off. The control means 34 can therefore determine the size of the sheets 22 on the basis of the combination of the outputs of the sensors 46 a - 46 d and 56 .

TABLE 1
Sheet Size Sensor
46a	46b	46c	46d	56	Sheet Size
—	—	—	—	—	*	318 × 210 (mm)
∘	—	—	—	—	A4 horizontal	297 × 210
∘	∘	—	—	—	*	288 × 210
—	∘	—	—	—	LT horizontal	280 × 216
—	∘	∘	—	—	*	268 × 216
∘	∘	∘	—	—	B5 horizontal	257 × 182
∘	—	∘	—	—	*	236 × 182
—	—	∘	—	—	A4 vertical	210 × 297
—	—	∘	∘	—	LT vertical	216 × 280
∘	—	∘	∘	—	*	196 × 297
∘	∘	∘	∘	—	B5 vertical	182 × 257
—	∘	∘	∘	—	*	166 × 257
—	∘	—	∘	—	A5 vertical	148 × 210
∘	∘	—	∘	—	*	124 × 210
∘	—	—	∘	—	postcard	100 × 148
—	—	—	∘	—	*	90 × 148
—	—	—	—	∘	*	318 × 420
∘	—	—	—	∘	A3 vertical	297 × 420
∘	∘	—	—	∘	*	288 × 420
—	∘	—	—	∘	DLT vertical	280 × 432
—	∘	∘	—	∘	*	268 × 432
∘	∘	∘	—	∘	B4 vertical	257 × 364
∘	—	∘	—	∘	*	236 × 364
—	—	∘	—	∘	LG vertical	216 × 356
—	—	∘	∘	∘	*	210 × 297
∘	—	∘	∘	∘	*	196 × 297
∘	∘	∘	∘	∘	*	182 × 257
—	∘	∘	∘	∘	*	166 × 257
—	∘	—	∘	∘	HLT	148 × 210
∘	∘	—	∘	∘	*	124 × 210
∘	—	—	∘	∘	*	100 × 148
—	—	—	∘	∘	*	90 × 148

In Table 1, the ON states of the outputs of the sensors 46 a - 46 d and 56 are represented by circles while the OFF states of the same are represented by dashes. Asterisks each indicate a particular irregular size or medium size between regular sizes. LT, DLT, LG and HLT respectively standing for a letter size, a double letter size, a legal size, and a half letter size. Table 1 indicates that each combination of the ON/OFF states of the sensors 46 a - 46 d and 56 causes a corresponding particular sheet size to be identified.

The sensor 56 is used to simply determine whether or not the sheets 22 are present in the sheet feed direction F, i.e., it does not have to sense the sheets 22 continuously. Therefore, one or two sensors 56 suffice, as in the illustrative embodiment. The sensor 56 may be replaced with a conventional photointerrupter having a feeler in addition to a light emitting element and a light-sensitive element. Even when, e.g., a single transparent sheet is present on the sheet tray 21 in order to print an image thereon, the feeler of the photointerrupter will move and cause a sectorial interrupter to interrupt light. Further, use may be made of a microswitch or similar sensing means needing a minimum of actuating force.

As shown in FIG. 1 , assume that the sensor 56 mounted on the sheet tray 21 is spaced from the leading edge of the sheet stack 22 by a preselected distance slightly greater than a sheet conveyance distance W. Then, it is possible to determine whether or not the sheet stack 22 has a length greater than the distance W in the sheet feed direction F. Particularly, when the length of the sheet stack 22 is greater than the distance W, it is possible to maintain the pick-up roller 23 inoperative in order to obviate a defective trial printing. If desired, the registration rollers 29 and 30 may be maintained inoperative in place of the pick-up roller 23 .

The sheet size set key 47 is provided on the operation panel 70 and allows the operator to manually select the size of the sheets 22 .

As shown in FIG. 7 , the belt speed sensor 49 is implemented as a rotary encoder made up of a slit disk 49 a and a photointerrupter 49 b. The disk 49 a is affixed to an output shaft 57 a of a transport motor 57 which drives the belt 16 a via the drive roller 15 a. The photointerrupter 49 b has a light source and a light-sensitive element positioned at both sides of the disk 49 a. If desired, the belt speed sensor 49 may be replaced with any other suitable conveyance speed sensing means, e.g., a magnetic encoder.

A drive gear 59 a is mounted on the output shaft 57 a of the transport motor 57 and held in mesh with a gear 59 b having a large diameter and affixed to a support shaft 60 . An endless belt 62 is passed over a pulley 61 a mounted on the support shaft 60 and a pulley 61 b mounted on a shaft 150 of the drive roller 15 a. The output torque of the motor 57 is transmitted to the shaft 150 by the above driveline. The motor 57 is implemented by a stepping motor. The rotation speed of the motor 57 is varied on the basis of frequency by a control signal output from the control means 34 or a select signal output from the speed select key 510 . As a result, the peripheral speed V of the belt 16 a is varied. In the illustrative embodiment, the peripheral speed V of the belt 16 a is selected to be about 1.2 times as high as the peripheral speed V 1 of the upstream drum 1 A.

The drum speed sensor 48 is a conventional rotary encoder mounted on an output shaft of a drum motor 63 shown in FIG. 2 . The drum speed sensor 48 sends its output representative of the rotation speed V 1 of the drum 1 A to the control means 34 . The motor 63 is drivably connected to the drums 1 A and 1 B by drive transmitting means, not shown, and causes them to rotate at the same speed. The control means 34 causes the drum motor 63 to rotate in synchronism with the registration timing of the registration rollers 29 and 30 .

As shown in FIG. 3 , the previously mentioned numeral keys 71 , print start key 72 , sheet size set key 47 , conveyance speed select key 50 and speed adjust key 78 are arranged on the operation panel 70 . The sheet size set key 47 allows the operator to set a sheet size including the orientation of the sheets 22 . The speed select key 50 allows the operator to select a desired peripheral speed V of the belt 16 a by interrupting a program which will be described. The speed adjust key 78 is implemented as a down key 78 a and an up key 78 b selectively operated to vary the rotation speed of the transport motor 57 or drum motor 63 stepwise. Also arranged on the operation panel 70 are a stop key 74 , a display 75 implemented by LEDs (Light Emitting Diodes), a monitor display 76 , a clear key 77 , and a print speed select key 79 . The stop key 74 is used to interrupt the procedure ending with the printing step. The display 75 displays a sheet size selected on the sheet size set key 47 , a desired number of printings input on the numeral keys 71 , and other necessary information. The monitor display 76 displays the locations and contents of errors relating to the masters 33 a and 33 b and sheets 22 , e.g., jams. The clear key 77 may be pressed to clear, e.g., the number of printings input on the numeral keys 71 . The print speed select key 79 forms a specific form of the print conveyance speed selecting means, but it is not used in this embodiment.

As shown in FIG. 2 , the control means 34 is implemented as a conventional microcomputer including a CPU (Central Processing Unit) 80 , an I/O (Input/Output) port, not shown, a ROM (Read Only Memory) 81 , and a RAM (Random Access Memory) 82 which are interconnected by a signal bus not shown. The CPU 80 is electrically connected to the various keys and display 75 of the operation panel 70 , sheet size sensors 46 and 56 so as to interchange command signals and/or ON/OFF signals and data signals therewith.

Further, the CPU 80 is electrically connected to a master make and feed drive 83 for driving the master making devices 41 a and 41 b and master feeding sections, not shown, a master discharge drive 84 for driving the master discharging sections 42 a and 42 b, a sheet feed drive 85 , for driving the sheet feeding device 20 , a pressure drive 86 for driving the pressing devices 32 a and 32 b, a sheet discharge drive 87 for driving the sheet discharging device 35 and pneumatic pressure source, not shown, and a fan drive 88 for driving the fan 18 a. The CPU 80 interchanges command signals and/or ON/OFF signals and data signals with the above sections in order to control the entire system including the starts and stops of operation and timings.

The motors 57 and 63 are connected to the CPU 80 via drivers 89 and 90 , respectively. The sensors 49 and 48 respectively sense the peripheral speed V of the belt 16 a and the rotation speed V 1 of the drum 1 A and respectively send their outputs to the control means 34 via pulse detectors 91 and 92 . The control means 34 writes data received from the sensors and the results of calculations output from the CPU 80 in the RAM 82 for a moment and read them out adequately.

The ROM 81 stores a program and data relating to the starts, stops and timings of the various devices and drive sections, and a print timing control routine shown in FIG. 8 . The data stored in the ROM 81 include a distance L (see FIG. 1 ) between the shafts 2 a and 2 b of the drums 1 A and 1 B and the sheet size data listed in Table 1. The distance L (referred to as a reference distance L hereinafter) corresponds to a distance between the two print positions E 1 and E 2 .

Reference will be made to FIGS. 8-12 for describing control over the print timings particular to the above embodiment and the consecutive conditions of the sheet 22 . As shown in FIG. 8 , the control means 34 determines whether or not the print start key 72 is in its ON state (step A 1 ). If the answer of the step A 1 is positive (Yes), then the control means 34 determines the size and orientation of the sheets 22 by referencing the outputs of the sheet size sensors 46 and 56 or the output of the sheet size set key 47 (step A 2 ). Subsequently, the control means 34 compares the length of the sheets 22 in the sheet conveyance direction X with the reference distance L between the print positions E 1 and E 2 (step A 3 ). If the length of the sheets 22 is smaller than the reference distance L (Yes, step A 3 ), then, the control means 34 advances to a step A 4 ; if otherwise (No, step A 3 ), it executes a step A 5 .

In this embodiment, the distance L is selected to be slightly greater than the length of a postcard. If the length of the sheets 22 is smaller than the distance L in the sheet conveyance direction X, then the control means 34 varies the frequency meant for the motor 57 , i.e., the rotation of the motor 57 until the peripheral speed V of the belt 16 a coincides with the rotation speed V 1 of the drum 1 A (step A 4 ). When the peripheral speed V coincides with the rotation speed V 1 , as determined by the belt speed sensor 49 , the control means 34 maintains it.

If the length of the sheets 22 is greater than the distance L in the sheet conveyance direction X, then the control means 34 controls the rotation of the motor 57 until the peripheral speed V of the belt 16 a becomes about 1.2 times as high as the rotation speed V 1 of the drum 1 A (step A 5 ). When the peripheral speed V exceeds the rotation speed V 1 , the control means 34 maintains it.

Now, an error in the timing for feeding the sheet 22 to the print position E 2 is ascribable mainly to an increase or a decrease in the amount of ink to deposit on the sheet 22 and dependent on the size of an image to be printed on the sheet 22 at the print position E 1 . Assume that the amount of ink and the peripheral speed V of the belt 16 a and rotation speed V 1 of the drum 1 A are well balanced. Then, as shown in FIG. 9 , the sheet 22 at the print position E 1 is peeled off from the drum 1 A by the air knife 7 a as soon as it moves away from the press roller 9 a, and is immediately sucked onto the belt 16 a and conveyed to the print position E 2 thereby. However, as shown in FIG. 10 , when the above two kinds of factors are unbalanced, the sheet 22 is not immediately peeled off from the drum 1 A even after it has moved away from the print position E 1 , but is peeled off by the edge of the air knife 7 a. As a result, the leading edge of the sheet 22 slackens above the belt 16 a. It follows that, as shown in FIG. 11 , the sheet 22 lands on the belt 16 a at a position different from the expected position shown in FIG. 9 . Consequently, the feed of the sheet 22 to the print position E 2 is delayed by an interval Z. In FIG. 11 , the leading edge of the sheet 22 delayed by the above interval Z and that of the sheet 22 conveyed at the adequate timing are labeled 22 a and 22 b, respectively.

When the size of the image to be printed on the sheet 22 at the print position E 1 is great and delays the separation of the sheet 22 from the drum 1 A, the illustrative embodiment drives the belt 16 a at a peripheral speed V about 1.2 times as high as the rotation speed V 1 of the drum 1 A. As a result, the leading edge 22 a of the sheet 22 is rapidly conveyed toward the print position E 2 . At this instant, the trailing edge of the sheet 22 is still held between the press roller 9 a and the drum 1 A at the print position E 1 , i.e., printing is under way. Therefore, as shown in FIG. 12 , the slackened sheet 22 is conveyed with its leading edge straightened. This successfully obviates irregularity in the position of the leading edge of the sheet 22 , i.e., corrects the timing for feeding the sheet 22 to the print position E 2 and thereby obviates double printing discussed earlier.

So long as the sheet 22 moving away from the press roller 9 a is elastic enough, its leading edge can be smoothly conveyed to the belt 16 a above the roller 14 a without resorting to a guide. However, when the elasticity of the sheet 22 is short, the leading edge of the sheet 22 may fail to reach the belt 16 a above the roller 14 a. In light of this, a guide G 1 indicated by a phantom line in FIG. 11 may be used. This problem is also true with the transfer of the sheet 22 from the belt 16 a to the top of the press roller 9 b. If the elasticity of the sheet 22 is short, a guide G 2 also indicated by a phantom line in FIG. 11 may be positioned between the belt 16 a and the press roller 9 b.

Assume that the peripheral speed V of the belt 16 a is higher than the rotation speed V 1 of the drum 1 A. Then, when the size of the sheet 22 is smaller than the distance L, i.e., when the size of the image to be printed on the sheet 22 at the print position E 1 is small, the sheet 22 is fed to the print position E 2 earlier than expected. Consequently, the leading edge of the image printed on the sheet 22 at the print position E 1 is brought out of register with the leading edge of the image on the drum 1 B at the print position E 2 . As shown in FIG. 8 , when the length of the sheet 22 is smaller than the distance L, the illustrative embodiment reduces the peripheral speed V of the belt 16 a until it coincides with the rotation speed V 1 of the drum 1 A (steps A 3 and A 4 , FIG. 8 ). Such deceleration corrects the timing for feeding the sheet 22 to the print position E 2 and thereby obviates the above occurrence.

As stated above, the transport motor 57 is so controlled as to correct the peripheral speed V of the belt 16 a in accordance with the length of the sheet 22 . It is therefore possible to adjust the timing for feeding the sheet 22 to the print position E 2 in accordance with the sheet size, and therefore to obviate double printing and misregister.

The control means 34 automatically identifies the size of the sheet 22 on the basis of the outputs of the sheet size sensors 46 and 56 (step A 3 ). This allows the peripheral speed V of the belt 16 b to be automatically corrected and thereby frees the operator from troublesome operation. In addition, when any one of the sensors 46 and 56 fails, the sheet size set key 47 allows the operator to manually set the size of the sheet 22 and thereby enhances reliability.

When the operator presses the conveyance speed select key 50 , the control routine shown in FIG. 8 can be executed by an interrupt. This, coupled with the fact that the operator can vary the frequency meant for the transport motor 57 on the speed adjust key 78 , allows the operator to adjust the peripheral speed V of the belt 16 a if a printing produced by the routine of FIG. 8 is out of register.

In the above embodiment, the peripheral speed V of the belt 16 a is varied by varying the frequency meant for the transport motor 57 . Alternatively, a gear train, a pulley group or similar speed changing means may be provided between the motor 57 and the shaft 150 of the drive roller 15 a and driven in accordance with the size of the sheet 22 .

If desired, the sheet 22 may be conveyed from the print position E 1 to the print position over a distance greater than the distance L. Then, the sheet 22 will not bridge the two print positions E 1 and E 2 and will therefore suffer from a minimum of defects even when the peripheral speeds of the drums 1 A and 1 B are not identical. For example, at least one of the opposite ends of the conveying surface of the intermediate transport device 17 a adjoining the print positions E 1 and E 2 , respectively, may be positioned below a base line connecting the two positions E 1 and E 2 . In this configuration, even when the sheet 22 being conveyed bridges the two print positions E 1 and E 2 , it is prevented from being pulled in the sheet conveyance direction X.

2nd Embodiment

A second embodiment of the present invention will be described with reference to FIGS. 13-15 . This embodiment is practicable with the same mechanical arrangements as the first embodiment, so that identical structural elements are denoted by identical reference numerals and will not be described specifically. As shown, the second embodiment is characterized in that a sheet sensor or leading edge sensing means 95 senses the leading edge of the sheet 22 , and that the peripheral speed V of the belt 16 a is varied in accordance with the output of the sensor 95 in order to control the timing for feeding the sheet 22 to the print position E 2 .

As shown in FIG. 13 , the sheet sensor 95 is mounted on the printer housing substantially above the intermediate portion of the belt 16 a. The sheet sensor 95 is a conventional reflection type sensor having a light emitting element and a light-sensitive element arranged to face the belt 16 a. As shown in FIG. 14 , the sheet sensor 95 is electrically connected to control means 96 and feeds its output to the control means 96 while sensing the sheet 22 being conveyed. In this embodiment, the sheet feeding device 20 includes a sheet tray 21 ′ different from the sheet tray 21 in that the sheet size sensors 46 and 56 are absent.

The control means 96 is also implemented as a conventional microcomputer including a CPU 97 , an I/O port, not shown, a ROM 99 , and a RAM 100 which are interconnected by a signal bus not shown.

The CPU 97 is connected to the drum speed sensor 48 responsive to the rotation speed V 2 of the downstream drum 1 B, belt speed sensor 49 responsive to the peripheral speed of the belt 16 a, and conveyance speed select key 50 and speed adjust key 78 playing the role of manual sheet conveyance speed selecting means. In this embodiment, the peripheral speed of the belt 16 a is equal to the rotation speed V 1 of the upstream drum 1 A.

The drum speed sensor 48 is implemented by a conventional rotary encoder mounted on the output shaft of the drum motor 63 and feeds its output to the control means 96 . The drum motor 63 is drivably connected to the drums 1 A and 1 B via a driveline, not shown, and causes the drums 1 A and 1 B to rotate at the same speed. In this configuration, the drum speed sensor 48 senses the rotation speed V 1 of the drum and the rotation speed V 2 of the drum 1 B. The control means 96 causes the drum motor 63 to start rotating in synchronism with the registration timing of the registration rollers 29 and 30 .

Further, the CPU 97 is connected to the numeral keys 71 , print start key 72 , perforation start key 73 , stop key 74 , display 75 , monitor display 76 and clear key 77 arranged on the operation panel 70 , the conveyance speed select key 50 which gives priority to manual speed setting, and the speed adjust key 78 , i.e., down key 78 a and up key 78 b. In addition, the CPU 97 is electrically connected to the master make and feed drive 83 , master discharge drive 84 , sheet feed drive 85 , pressure drive 86 , sheet discharge drive 87 and fan drive 88 so as to interchange command signals and/or ON/OFF signals and data signals therewith, thereby controlling the entire system including the starts and stops of operation and timings.

The motors 57 and 63 are connected to the control means 96 via the drivers 89 and 90 , respectively. The sensors 49 and 48 respectively sense the operating conditions of the motors 57 and 63 , i.e., the peripheral speed V of the belt 16 a and the rotation speed V 2 of the drum 1 B and respectively send their outputs to the control mans 96 via the pulse detectors 91 and 92 . The control means 96 writes data received from the sensors and the results of calculations output from the CPU 97 in the RAM 100 for a moment and reads them out adequately.

The ROM 99 stores a program and data relating to the starts, stops and timings of the various devices and drive sections, and a print timing control routine shown in FIG. 15 . The ROM 99 additionally stores distance data E representative of the distance between the sheet sensor 95 and the print position E 2 assigned to the downstream drum 1 B. In the illustrative embodiment, the CPU 97 includes a corrected belt speed calculation 101 serving as a sheet conveyance control section. The corrected belt speed calculation 101 calculates, by using the ON output of the sheet sensor 95 as a trigger, a peripheral speed V of the belt 16 a which allows the leading edge of the image on the drum 1 B and the leading edge of the sheet 22 meet at the print position E 2 .

Print timing control particular to this embodiment will be described with reference to FIG. 15 . As shown, the control means 96 determines whether or not the print start key 72 is in its ON state (step B 1 ). If the answer of the step B 1 is Yes, the control means 96 drives the various sections of the printer. As a result, the drums 1 A and 1 B and belt 16 a each is rotated at a constant speed while the sheet 22 is fed from the sheet feeding device 20 toward the print position E 1 at a preselected timing. At the same time, the press rollers 9 a and 9 b are brought into contact with the drums 1 A and 1 B, respectively. The sheet 22 with an image printed thereon at the print position E 1 is transported toward the print position E 2 by the belt 16 a while being retained thereon by suction, as in the previous embodiment.

The control means 96 writes the rotation speed V 2 of the drum 1 B and the peripheral speed V of the belt 16 a respectively represented by the outputs of the sensors 48 and 49 in the RAM 100 (step B 2 ). Then, the control means 96 determines whether or not the sheet sensor 95 has sensed the leading edge of the sheet 22 (step B 3 ). At the time when the sheet sensor 95 senses the leading edge of the sheet 22 (Yes, step B 3 ), the control means 96 determines the position of the leading edge of the image on the drum 1 B on the basis of the output of the drum speed sensor 48 , and calculates a period of time necessary for the leading edge to reach the print position E 2 (step B 4 ).

After the step B 4 , the control means 96 reads the distance data E representative of the distance between the sheet sensor 95 and the center of the print position E 2 out of the ROM 99 . Then, the control means 96 calculates a period of time necessary for the leading edge of the sheet 22 to reach the print position E 2 by using the distance data E and the peripheral speed V of the belt 16 a stored in the RAM 100 . These steps are collectively represented by a step B 5 . Subsequently, the control means 96 produces a difference between the periods of time calculated in the steps B 4 and B 5 (step B 6 ). Of course, the steps B 4 and B 5 may be replaced with each other.

The control means 96 calculates, based on the difference produced in the step B 6 and the peripheral speed V of the belt 16 a, a peripheral speed of the belt 16 a which is a sheet conveyance speed for correction (step B 7 ). Then, the control means 96 varies the frequency meant for the motor 57 until the peripheral speed V of the belt 16 a coincides with the sheet conveyance speed for correction (step B 8 ). Specifically, the control means 96 raises the peripheral speed V if the arrival of the sheet 22 at the print position E 2 will be delayed, or lowers it if the arrival will be advanced.

After the step B 8 , the control means 96 determines whether or not the sheet sensor 95 is still in its ON state (step B 9 ). When a preselected period of time elapses since the turn-off of the sheet sensor 95 (No, step B 9 ), the control means 96 determines that the sheet 22 has disappeared from the belt 16 a. Subsequently, the control means 96 so controls the motor 57 as to restore the belt 16 a to its initial peripheral speed and prepares for the next sheet 22 (step B 10 ).

As stated above, even when the landing point of the sheet 22 on the belt 16 a is disturbed by irregularity in the size of an image to be printed on the sheet 22 at the print position E 1 , this embodiment is capable of correcting the timing for feeding the sheet 22 to the print position E 2 so as to obviate double printing and misregister. This makes it needless to set or sense a sheet size or to store sheet data and thereby simplifies the construction while reducing a load on a memory. The illustrative embodiment restores the belt 16 a to its initial peripheral speed V as soon as the sheet 22 disappears from the belt 16 a, as stated earlier. Therefore, when the peripheral speed V of the belt 16 a is increased for correction, the wasteful power consumption of the motor 57 is obviated. This contributes to the energy saving of the printer.

When the operator presses the conveyance speed select key 50 , the control routine shown in FIG. 15 can be executed by an interrupt. This, coupled with the fact that the operator can vary the frequency meant for the motor 57 on the speed adjust key 78 , allows the operator to adjust the peripheral speed V of the belt 16 a if a printing produced by the routine of FIG. 15 is out of register.

In the illustrative embodiment, the rotation speed V 1 of the drum 1 A and the peripheral speed V of the belt 16 a equal to each other. Alternatively, the peripheral speed may be selected to be about 1.2 times as high as the rotation speed V 1 , as in the first embodiment, so as to prevent the basic timing for feeding the sheet 22 to the print position E 2 from being delayed.

Moreover, assume that the size or the coefficient of friction of the sheet 22 or the viscosity of the ink is varied due to humidity or temperature, preventing the belt 16 a moving at its initial peripheral speed V from feeding the sheet 22 to the print position E 2 at the expected timing. Even in such a condition, it is possible to control the peripheral speed V and therefore the above timing by using the routine shown in FIG. 15 . This obviates double printing or misregister more positively.

3rd Embodiment

A third embodiment of the present invention will be described with reference to FIGS. 13 , 16 and 17 . This embodiment is practicable with the same mechanical arrangements as the second embodiment, so that identical structural elements are denoted by identical reference numerals and will not be described specifically. This embodiment is characterized in that the rotation speed V 2 of the drum 1 B is varied in accordance with the output of the sheet sensor 95 responsive to the leading edge of the sheet 22 . This is also successful to cause the leading edge of the sheet 22 and the leading edge of an image on the drum 1 B to meet at the print position E 2 . For this purpose, as shown in FIG. 16 , the drums 1 A and 1 B are respectively driven by a first drum motor 110 and a second drum motor 111 , i.e., each of them is driven by a respective driveline.

Specifically, as shown in FIG. 16 , the sheet sensor 95 is connected to control means 112 and feeds its output to the control means 112 while sensing the sheet 22 . The drum motors 110 and 111 are electrically connected to the control means 112 via drivers 117 and 118 , respectively.

The control means 112 is also implemented as a conventional microcomputer including a CPU 113 an I/O port, not shown, a ROM 114 , and a RAM 115 which are interconnected by a signal bus not shown.

The CPU 113 is connected to a drum speed sensor or print speed sensing means 116 responsive to the rotation speed V 2 of the downstream drum 1 B, a drum speed sensor or another print speed sensing means 98 B responsive to the rotation speed V 1 of the upstream drum 1 A, the belt speed sensor 49 responsive to the peripheral speed V of the belt 16 a, and a print speed select key 79 and the speed adjust key 78 playing the role of print conveyance speed selecting means. The print conveyance speed selecting means allows the rotation speed V 2 of the drum 1 B to be selected by the operator.

The drum speed sensor 116 is implemented by a conventional rotary encoder mounted on the output shaft of the second drum motor 111 and feeds its output to the control means 112 via a pulse detector 119 . Likewise, the drum speed sensor 98 B is a rotary encoder mounted on the output shaft of the first drum motor 110 and feeds its output to the control means 112 via a pulse detector 98 A.

The control means 112 drives the two drum motors 110 and 111 such that the drums 1 A and 1 B rotate at the same speed. Also, the control means 112 causes the drum motors 110 and 111 to start rotating in synchronism with the registration timing of the registration rollers 29 and 30 . While the drum speed sensors 98 B and 116 are respectively mounted on the output shafts of the drum motors 110 and 111 , they may, of course, be mounted on the shafts of the drums 1 A and 1 B, respectively.

Further, the CPU 113 is connected to the numeral keys 71 , print start key 72 , perforation start key 73 , stop key 74 , display 75 , monitor display 76 and clear key 77 arranged on the operation panel 70 , print speed select key or print conveyance speed selecting means 79 for giving priority to manual print speed setting, and speed adjust key 78 , i.e., down key 78 a and up key 78 b. With the speed adjust key 78 , the operator can freely select the object whose speed should be varied by means of the conveyance speed select key 50 or print speed select key 79 .

In addition, the CPU 113 is electrically connected to the master make and feed drive 83 , master discharge drive 84 , sheet feed drive 85 , pressure drive 86 , sheet discharge drive 87 and fan drive 88 so as to interchange command signals and/or ON/OFF signals and data signals therewith, thereby controlling the entire system including the starts and stops of operation and timings.

The motor 57 is connected to the control means 112 via the driver 89 . The sensor 49 senses the operating condition of the motor 57 , i.e., the peripheral speed V of the belt 16 a and sends the output to the control means 112 via the pulse detector 91 . The control means 112 writes data received from the sensors and the results of calculations output from the CPU 113 in the RAM 115 for a moment and reads them out adequately.

The ROM 114 stores a program and data relating to the starts, stops and timings of the various devices and drive sections, and a print timing control routine shown in FIG. 17 . The ROM 114 additionally stores distance data E representative the distance between the sheet sensor 95 and the print position E 2 assigned to the downstream drum 1 B. In the illustrative embodiment, the CPU 113 includes a corrected drum speed calculation 109 serving as a sheet conveyance speed control section. The corrected drum speed calculation 109 calculates, by using the ON output of the sheet sensor 95 as a trigger, a rotation speed of the drum 1 B which allows the leading edge of the image on the drum 1 B and the leading edge of the sheet 22 meet at the print position E 2 .

Referring to FIG. 17 , the control means 112 determines whether or not the print start key 72 is in its ON state (step C 1 ). If the answer of the step C 1 is Yes, the control means 112 drives the various sections of the printer. As a result, the drums 1 A and 1 B and belt 16 a each is rotated at a constant speed while the sheet 22 is fed from the sheet feeding device toward the print position E 1 at a preselected timing. At the same time, the press rollers 9 a and 9 b are brought into contact with the drums 1 A and 1 B, respectively. The sheet 22 with an image printed thereon at the print position E 1 is transported toward the print position E 2 by the belt 16 a while being retained thereon by suction.

The control means 112 writes the rotation speed V 2 of the drum 1 B and the peripheral speed V of the belt 16 a respectively represented by the outputs of the sensors 116 and 49 in the RAM 115 (step C 2 ). Then, the control means 112 determines whether or not the sheet sensor 95 has sensed the leading edge of the sheet 22 (step C 3 ). At the time when the sheet sensor 95 senses the leading edge of the sheet 22 (Yes, step C 3 ), the control means 112 determines the position of the leading edge of the image on the drum 1 B on the basis of the output of the drum speed sensor 116 , and calculates a period of time necessary for the leading edge to reach the print position E 2 (step C 4 ).

After the step C 4 , the control means 112 reads the distance data E representative of the distance between the sheet sensor 95 and the center of the print position E 2 out of the ROM 114 . Then, the control means 112 calculates a period of time necessary for the leading edge of the sheet 22 to reach the print position E 2 by using the distance data E and the peripheral speed V of the belt 16 a stored in the RAM 15 . These steps are collectively represented by a step C 5 . Subsequently, the control means 112 produces a difference between the periods of time calculated in the steps C 4 and C 5 (step C 6 ). Of course, the steps C 4 and C 5 may be replaced with each other.

The control means 112 calculates, based on the difference produced in the step C 6 and the rotation speed V 2 of the drum 1 B, a rotation speed of the drum 1 B which is a print conveyance speed for correction (step C 7 ). Then, the control means 112 varies the frequency meant for the second drum motor 111 until the rotation speed V 2 of the drum 1 B coincides with the print conveyance speed for correction (step C 8 ). Specifically, the control means 112 lowers the rotation speed of the drum 1 B if the arrival of the sheet 22 at the print position E 2 will be delayed, or raises it if the arrival will be advanced.

After the step C 8 , the control means 112 determines whether or not the sheet sensor 95 is still in its ON state (step C 9 ). When a preselected period of time elapses since the turn-off of the sheet sensor 95 (No, step C 9 ), the control means 112 determines that the sheet 22 has disappeared from the belt 16 a. Subsequently, the control means 112 so controls the second drum motor 111 as to restore the drum 1 B to its initial rotation speed V 2 and prepares for the next sheet 22 (step C 10 ).

As stated above, even when the landing point of the sheet 22 on the belt 16 a is disturbed by irregularity in the size of an image to be printed on the sheet 22 at the print position E 1 , this embodiment is capable of correcting the timing for the drum 1 B to reach the print position E 2 so as to obviate double printing and misregister. This makes it needless to set or sense a sheet size or to store sheet data and thereby simplifies the construction while reducing a load on a memory. The illustrative embodiment restores the drum 1 B to its initial rotation speed V 2 as soon as the sheet 22 disappears from the belt 16 a, as stated earlier. Therefore, when the rotation speed V 2 of the drum 1 B is increased for correction, the wasteful power consumption of the second drum motor 111 is obviated. This contributes to the energy saving of the printer.

When the operator presses print speed select key 79 , the control routine shown in FIG. 17 can be executed by an interrupt. This, coupled with the fact that the operator can vary the frequency meant for the second drum motor 111 on the speed adjust key 78 , allows the operator to adjust the rotation speed V 2 of the drum 1 B if a printing produced by the routine of FIG. 17 is out of register.

In the illustrative embodiment, the rotation speed V 1 of the drum 1 A and the peripheral speed V of the belt 16 a are equal to each other. Alternatively, the peripheral speed V may be selected to be about 1.2 times as high as the rotation speed V 1 , as in the first embodiment, so as to prevent the basic timing for feeding the sheet 22 to the print position E 2 from being delayed.

Moreover, assume that the size or the coefficient of friction of the sheet 22 or the viscosity of the ink is varied due to humidity or temperature, preventing the belt 16 a moving at its initial peripheral speed V from feeding the sheet 22 to the print position E 2 at the expected timing. Even in such a condition, it is possible to control the rotation speed V 2 and therefore the above timing by using the routine shown in FIG. 17 . This obviates double printing or misregister more positively.

4th Embodiment

FIGS. 18-20 show a fourth embodiment of the present invention. As shown, this embodiment includes a third unit U 3 and a fourth unit U 4 in addition to the first and second units U 1 and U 2 of the first embodiment. Because the first to fourth units U 1 -U 4 are identical in configuration, let the third and fourth units U 3 and U 4 be simply distinguished from the first unit U 1 by suffixes c and d, respectively.

As shown in FIG. 18 , four drums 1 A, 1 B, 1 C and 1 D are arranged in an array from the upstream side to the downstream side in the sheet conveyance direction X at preselected intervals. Ink of particular color is fed to each of the drums 1 A- 1 D. Intermediate transport devices 17 a, 17 b and 17 c are respectively arranged between the drums 1 A and 1 B, between the drums 1 B and 1 C, and between the drums 1 C and 1 D. A control means 120 shown in FIG. 19 controls the sheet feed timing of each of the intermediate transport devices 17 a - 17 c and the rotation speed Vd of the drum 1 D which is a print conveyance speed.

In the illustrative embodiment, yellow ink, magenta ink, cyan ink and black ink are respectively fed to the drums 1 A, 1 B, 1 C and 1 D in order to implement full-color printings.

Masters 33 c and 33 d produced by the same procedure as in the first embodiment are respectively wrapped around the drums 1 C and 1 D and held by clampers 5 c and 5 d. Motors M 1 , M 2 , M 3 and M 4 are respectively connected to the drums 1 A, 1 B, 1 C and 1 D via respective drivelines not shown. Identical rotation speeds or conveyance speeds Va, Vb, Vc and Vd are initially assigned to the drums 1 A, 1 B, 1 C and 1 D.

Pressing devices 32 c and 32 d including press rollers 9 c and 9 d, respectively, are positioned below the drums 1 C and 1 D, respectively. Printing positions E 3 and E 4 are respectively defined between the drum 1 C and the pressing device 32 c and between the drum 1 D and the pressing device 32 d. The press rollers 9 c and 9 d each presses the sheet 22 brought thereto by the intermediate transport device 17 b or 17 c against the associated drum 1 C or 1 D, so that an image is transferred from the drum 1 C or 1 D to the sheet 22 .

The intermediate transport devices 17 a, 17 b and 17 c are respectively located between the print positions E 1 and E 2 , between the print positions E 2 and E 3 , and between the print positions E 3 and E 4 . The device 17 b includes a drive roller 15 b, a driven roller 14 b, a porous belt 16 b passed over the rollers 14 b and 15 b, and a suction fan 18 b. Likewise, the device 17 c includes a drive roller 15 c, a driven roller 14 c, a porous belt 16 c passed over the rollers 14 c and 15 c, and a suction fan 18 c.

The drive rollers 15 a, 15 b and 15 c are respectively connected to a first, a second and a third motor m 1 , m 2 and m 3 via respective drivelines (not shown) and driven in the direction X thereby. The motors m 1 -m 3 each is implemented by a stepping motor and has its rotation speed increased or decreased in terms of a frequency fed thereto. Belt speed sensors or conveyance speed sensing means 121 , 122 and 123 are respectively mounted on the shafts (not shown) of the drive rollers 15 a, 15 b and 15 c in order to sense the peripheral speeds or sheet conveyance speeds V 1 , V 2 and V 3 of the belts 16 a, 16 b and 16 c, respectively. The sensors 121 - 123 each is implemented by a conventional rotary encoder.

Sheet sensors or leading edge sensing means 124 , 125 and 126 are respectively positioned above the belts 16 a, 16 b and 16 c in order to sense the leading edge of the sheet 22 being conveyed. The sheet sensors 124 - 126 are conventional reflection type sensors, and each has a light emitting element and a light-sensitive element arranged to face the associated belt 16 a, 16 b or 16 c. As shown in FIG. 19 , the sheet sensors 124 - 126 are electrically connected to control means 120 and feed their outputs to the control means 120 while sensing the sheet 22 being conveyed. In this embodiment, the sheet feeding device 20 also has the sheet tray 21 not including the sheet size sensors 46 and 56 .

The control means 120 is also implemented as a conventional microcomputer including a CPU 127 , an I/O port, not shown, a ROM 128 , and a RAM 129 which are interconnected by a signal bus not shown.

The CPU 127 is connected to drum speed sensors 130 , 131 and 132 respectively responsive to the rotation speeds Vb-Vd of the drums 1 B- 1 D, belt speed sensors 121 , 122 and 123 , the conveyance speed select key 50 and speed adjust key 78 playing the role of conveyance speed selecting means which allows the peripheral speeds V 1 -V 3 to be set by the operator, and the print speed select key 79 . The print speed select key 79 and speed adjust key 78 constitute print conveyance speed selecting means which allows the rotation speed Vd of the drum 1 D to be set by the operator. In this embodiment, the peripheral speed V 1 of the belt 16 a is selected to be about 1.2 times as high as the rotation speed Va of the most upstream drum 1 A.

The drum speed sensors 130 - 132 are implemented by conventional rotary encoders respectively mounted on the output shafts (not shown) of the drum motors M 2 -M 4 and feed their outputs to the CPU 127 . The control means 120 causes the drum motor M 1 to start rotating in synchronism with the registration timing of the registration rollers 29 and 30 .

Further, the CPU 127 is connected to the numeral keys 71 , print start key 72 , perforation start key 73 , stop key 74 , display 75 , monitor display 76 and clear key 77 arranged on the operation panel 70 , the conveyance speed select key 50 for giving priority to manual speed setting, the print speed select key 79 for giving priority to manual print conveyance speed setting relating to the drum 1 D, and the speed adjust key 78 , i.e., down key 78 a and up key 78 b for allowing the rotation speeds of the motors m 1 -m 3 and the rotation speed of the drum motor M 4 to be varied stepwise.

In addition, the CPU 127 is electrically connected to the master make and feed drive 83 , master discharge drive 84 , sheet feed drive 85 , pressure drive 86 , sheet discharge drive 87 and fan drive 88 so as to interchange command signals and/or ON/OFF signals and data signals therewith, thereby controlling the entire system including the starts and stops of operation and timings.

The motors m 1 -m 3 are connected to the CPU 127 via drive circuits 133 . The belt speed sensors 121 - 123 respectively sense the operating conditions of the motors m 1 -m 3 , i.e., the peripheral speeds V 1 -V 3 of the belts 16 a - 16 c and send their outputs to the CPU 127 via pulse detectors 135 .

The drum motors M 2 , M 3 and M 4 are connected to the CPU 127 via drivers 134 b, 134 c and 134 d, respectively. Drum speed sensors 130 - 132 respectively sense the operation conditions of the motors M 2 -M 4 , i.e., the rotation speeds Vb-Vd of the drums 1 B- 1 D and send their outputs to the CPU 127 via pulse detectors 136 a, 136 b and 136 c. The drum motor M 1 is connected to the CPU 127 via a driver 134 a.

The control means 120 writes data received from the sensors and the results of calculations output from the CPU 127 in the RAM 129 for a moment and reads them out adequately. The ROM 128 stores a program and data relating to the starts, stops and timings of the various devices and drive sections, distance data g 1 , g 2 and g 3 respectively representative the distance between the sheet sensor 124 and the center of the print position E 2 , the distance between the sheet sensor 125 and the center of the print position E 3 , and the distance between the sheet sensor 126 and the center of the print position E 4 , and a print timing control routine shown in FIG. 20 . In the illustrative embodiment, the CPU 127 includes a corrected speed calculation 137 serving as a sheet conveyance control section and a print conveyance control section at the same time. The corrected speed calculation 137 calculates, by using the ON outputs of the sheet sensors 124 - 126 as triggers, peripheral speeds V 1 and V 2 of the belts 16 a and 16 b which allow the leading edges of the images on the drums 1 B and 1 C and the leading edge of the sheet 22 to meet at the print positions E 2 and E 3 , respectively, and a rotation speed Vd of the drum 1 D which allows the leading edge of the image on the drum 1 D and the leading edge of the sheet 22 to meet at the print position E 4 .

Print timing control particular to this embodiment will be described with reference to FIG. 20 . As shown, the control means 120 determines whether or not the print start key 72 is in its ON state (step D 1 ). If the answer of the step D 1 is Yes, the control means 120 drives the various sections of the printer. As a result, the drums 1 A- 1 D and belts 16 a - 16 c each is rotated at a constant speed while the sheet 22 is fed from the sheet feeding device 20 toward the print position E 1 at a preselected timing. At the same time, the press rollers 9 a - 9 d are brought into contact with the drums 1 A- 1 D, respectively. The sheet 22 with a yellow image printed thereon at the print position E 1 is transported toward the print position E 2 by the belt 16 a while being retained thereon by suction.

The control means 120 writes the rotation speeds Vb-Vd of the drums 1 B- 1 D and the peripheral speeds V 1 -V 3 of the belts 16 a - 16 c respectively represented by the outputs of the drum speed sensors 130 - 132 and belt speed sensors 121 - 123 in the RAM 129 (step D 2 ). Then, the control means 120 determines whether or not the most upstream sheet sensor 124 has sensed the leading edge of the sheet 22 (step D 3 ). At the time when the sheet sensor 124 senses the leading edge of the sheet 22 (Yes, step D 3 ), the control means 120 determines the position of the leading edge of the image on the drum 1 B on the basis of the output of the drum speed sensor 124 , and calculates a period of time necessary for the leading edge to reach the print position E 2 (step D 4 ).

After the step D 4 , the control means 120 reads the distance data g 1 representative of the distance between the sheet sensor 124 and the center of the print position E 2 out of the ROM 128 . Then, the control means 120 calculates a period of time necessary for the leading edge of the sheet 22 to reach the print position E 2 by using the distance data g 1 and the peripheral speed V 1 of the belt 16 a stored in the RAM 129 . These steps are collectively represented by a step D 5 . Subsequently, the control means 120 produces a difference between the periods of time calculated in the steps D 4 and D 5 (step D 6 ).

The control means 120 calculates, based on the difference produced in the step D 6 and the peripheral speed V 1 of the belt 16 a, a peripheral speed of the belt 16 a which is a sheet conveyance speed for correction (step D 7 ). Then, the control means 120 varies the frequency meant for the motor m 1 until the peripheral speed V 1 of the belt 16 a coincides with the sheet conveyance speed for correction (step D 8 ). Specifically, the control means 120 raises the peripheral speed V 1 if the arrival of the sheet 22 at the print position E 2 will be delayed, or lowers it if the arrival will be advanced. Because the sheet 22 is conveyed toward the print position E 2 under such speed control, the leading edge of a magenta image on the drum 1 B is transferred to the sheet 22 in accurate register with the leading edge of the yellow image existing on the sheet 22 . After the sheet 22 has been peeled off from the drum 1 B by the air knife 7 b, it is further conveyed to the downstream side by the belt 16 b.

The control means 120 determines whether or not the sheet sensor 125 has sensed the leading edge of the sheet 22 (step D 9 ). At the time when the sheet sensor 125 senses the leading edge of the sheet 22 (Yes, step D 9 ), the control means 120 determines the position of the leading edge of the image on the drum 1 C on the basis of the output of the drum speed sensor 131 , and calculates a period of time necessary for the leading edge to reach the print position E 3 (step D 10 ).

After the step D 10 , the control means 120 reads the distance data g 2 representative of the distance between the sheet sensor 125 and the center of the print position E 3 out of the ROM 128 . Then, the control means 120 calculates a period of time necessary for the leading edge of the sheet 22 to reach the print position E 3 by using the distance data g 2 and the peripheral speed V 2 of the belt 16 b stored in the RAM 129 . These steps are collectively represented by a step D 11 . Subsequently, the control means 120 produces a difference between the periods of time calculated in the steps D 10 and D 11 (step D 12 ).

The control means 120 calculates, based on the difference produced in the step D 12 and the peripheral speed V 2 of the belt 16 b, a peripheral speed of the belt 16 b which is a sheet conveyance speed for correction (step D 13 ). Then, the control means 120 varies the frequency meant for the motor m 2 until the peripheral speed V 2 of the belt 16 b coincides with the sheet conveyance speed for correction (step D 14 ). Specifically, the control means 120 raises the peripheral speed V 2 if the arrival of the sheet 22 at the print position E 3 will be delayed, or lowers it if the arrival will be advanced. Because the sheet 22 is conveyed toward the print position E 3 under such speed control, the leading edge of a cyan image on the drum 1 C is transferred to the sheet 22 in accurate register with the leading edge of the composite yellow and magenta image existing on the sheet 22 . After the sheet 22 has been peeled off from the drum 1 C by the air knife 7 c, it is further conveyed to the downstream side by the belt 16 c.

The control means 120 determines whether or not the sheet sensor 126 has sensed the leading edge of the sheet 22 (step D 15 ). At the time when the sheet sensor 126 senses the leading edge of the sheet 22 (Yes, step D 15 ), the control means 120 determines the position of the leading edge of the image on the drum 1 D on the basis of the output of the drum speed sensor 132 , and calculates a period of time necessary for the leading edge to reach the print position E 4 (step D 16 ).

After the step D 16 , the control means 120 reads the distance data g 3 representative of the distance between the sheet sensor 126 and the center of the print position E 4 out of the ROM 128 . Then, the control means 120 calculates a period of time necessary for the leading edge of the sheet 22 to reach the print position E 4 by using the distance data g 3 and the peripheral speed V 3 of the belt 16 c stored in the RAM 129 . These steps are collectively represented, by a step D 17 . Subsequently, the control means 120 produces a difference between the periods of time calculated in the steps D 16 and D 17 (step D 18 ).

The control means 120 calculates, based on the difference produced in the step D 18 and the rotation speed Vd of the drum 1 D, a rotation speed of the drum 1 D which is a print conveyance speed for correction (step D 19 ). Then, the control means 120 varies the frequency meant for the drum motor M 4 until the rotation speed Vd of the drum 1 D coincides with the print conveyance speed for correction (step D 20 ). Specifically, the control means 120 lowers the rotation speed Vd if the arrival of the sheet 22 at the print position E 4 will be delayed, or raises it if the arrival will be advanced.

After the step D 20 , the control means 120 determines whether or not the sheet sensor 126 is still in its ON state (step D 21 ). When a preselected period of time elapses since the turn-off of the sheet sensor 126 (No, step D 21 ), the control means 120 determines that the sheet 22 has disappeared from the belt 16 c. Subsequently, the control means 120 so controls the motors m 1 -m 3 as to restore the previous or initial peripheral speeds V 1 -V 3 of the belts 16 a - 16 c, controls the drum motor M 4 to restore the previous or initial rotation speed Vd of the drum 1 D, and prepares for the next sheet 22 (step D 22 ). If desired, the steps D 4 and D 5 may be replaced with each other, the steps D 11 and D 12 may be replaced with each other and the steps D 16 and D 17 may be replaced with each other.

In the illustrative embodiment, the peripheral speeds of the belts 16 a - 16 c each is restored to the initial peripheral speed after correction. Alternatively, the corrected peripheral speeds themselves may be corrected without being restored to the initial speeds. After the control, the peripheral speeds will be restored to their initial speeds.

Because the sheet 22 on the belt 16 c is conveyed toward the print position E 4 under such speed control, the leading edge of a black image on the drum 1 D is transferred to the sheet 22 in accurate register with the leading edge of the composite yellow, magenta and cyan image existing on the sheet 22 , producing a full-color printing. The sheet 22 moved away from the print position E 4 is peeled off from the drum 1 D by the air knife 7 d and driven out to the printing tray 37 by the belt 40 .

As stated above, this embodiment controls the consecutive timings for feeding the sheet 22 to the print positions E 2 and E 3 , and the timing for feeding the leading edge of the image on the drum 1 D to the print position E 4 . Therefore, even when the landing point (conveyance start point) of the sheet 22 on any one of the belts 16 a - 16 c is disturbed by irregularity in the timing for the sheet 22 to be separated from associated one of the drums 1 B- 1 D, this embodiment is capable of surely matching the leading edge of the image printed on the sheet 22 and the leading edge of the image on the drum at associated one of the print positions E 2 -E 4 . This obviates double printing and misregister.

The peripheral speeds V 1 -V 3 of the belts 16 a - 16 c and the rotation speed Vd of the drum 1 D are controlled by using the ON outputs of the sheet sensors 124 - 126 as triggers, as stated earlier. This makes it needless to set or sense a sheet size or to store sheet data and thereby simplifies the construction while reducing a load on a memory. The illustrative embodiment restores the belts 16 a and 16 b and drum 1 D to their initial speeds as soon as the sheet 22 disappears from the belt 16 c, as stated earlier. Therefore, when any one of the peripheral speeds of the belts 16 a and 16 b and the rotation speed of the drum 1 D is increased for correction, the wasteful power consumption of associated one of the motors m 1 and m 2 and M 4 is obviated. This contributes to the energy saving of the printer. This control is particularly effective when applied to a printer of the type including a plurality of intermediate transport devices, i.e., many drive sections consuming great power.

When the operator presses the conveyance speed select key 50 or the print speed select key 79 , the control routine shown in FIG. 20 can be executed by an interrupt. This, coupled with the fact that the operator can vary the frequencies meant for the motors m 1 -m 3 and M 4 on the speed adjust key 78 , allows the operator to adjust the peripheral speeds V 1 -V 3 of the belts 16 a - 16 c and the rotation speed Vd of the drum 1 D if a printing produced by the routine of FIG. 20 is out of register.

In the illustrative embodiment, the rotation speed Va of the drum 1 A and the peripheral speed V 1 , of the belt 16 a are equal to each other. Alternatively, the peripheral speed V 1 may be selected to be about 1.2 times as high as the rotation speed Va, as in the first embodiment, so as to prevent the basic timing for feeding the sheet 22 to the print position E 2 from being delayed. Moreover, assume that the size or the coefficient of friction of the sheet 22 or the viscosity of the ink is varied due to humidity or temperature, preventing the belts 16 a - 16 c moving at their initial peripheral speeds V 1 -V 3 from feeding the sheet 22 to the consecutive print positions E 2 -E 4 at the expected timings. Even in such a condition, it is possible to control the peripheral speeds of the belts and therefore the above timings by using the routine shown in FIG. 20 . This obviates double printing or misregister more positively.

The illustrative embodiment may be implemented as a six-color stencil printer including two additional drums following the most downstream drum 1 D and respectively feeding, e.g., gold ink and silver ink to masters wrapped therearound. With such a printer, it is possible to implement a broader range of color printings. Of course, the arrangements and control particular to the above embodiment will also be applied to the six-color stencil printer in order to obviate double printing and misregister.

In the above embodiment, the peripheral speeds V 1 -V 3 of the belts 16 a - 16 c and the rotation speed Vd of the drum 1 D are controlled on the basis of the outputs of the sheet sensors 124 - 126 . Alternatively, the sheet conveyance speeds of the belts 16 a - 16 c and the print conveyance speed of the drum 1 D may be controlled on the basis of a sheet size, as in the first embodiment, or the combination of the sheet size and the leading edge of a sheet.

In summary, it will be seen that the present invention provides a stencil printer having various unprecedented advantages as enumerated below.

(1) The timing for transferring an image from a master wrapped around a downstream drum to a sheet carrying an image transferred from an upstream drum can be adjusted in order to allow a minimum of double printing and misregister to occur.

(2) The timing for feeding the sheet carrying the image transferred from the upstream drum to the downstream drum can be adequately adjusted in order to allow a minimum of double printing and misregister to occur.

(3) Even when the conveyance of the sheet from the upstream drum to the downstream drum is delayed, the delay can be made up for by the operating speed of an intermediate transport device. This is particularly effective to reduce double printing.

(4) The timing at which the downstream drum and a sheet meet each other can be adjusted on the basis of the position of sensing means responsive to the leading edge of the sheet.

(5) At a print position assigned to the downstream drum, the sheet can be brought into register with the master wrapped around the drum without resorting to control over the transport speed of the intermediate transport device, allowing a minimum of double printing and misregister to occur while reducing a control time. In addition, even when the sheet is fed to the downstream drum earlier than expected, the transport speed of the intermediate transport device is controlled on the basis of the leading edge of the sheet. Therefore, it is possible to control the image transfer timing from the master of the downstream drum to the sheet more delicately, thereby reducing double printing and misregister more positively.

(6) Even when printing by the upstream drum or sheet transport by the intermediate transport device is delayed, the delay can be corrected by the adjustment of the print conveyance speed of the downstream drum, allowing a minimum of double printing and misregister to occur.

(7) At the print position assigned to the downstream drum, the sheet can be brought into register with the master wrapped around the drum without resorting to continuous control over the print conveyance speed of the downstream drum, allowing a minimum of double printing and misregister to occur while reducing a control time. In addition, even when the sheet is fed to the downstream drum earlier than expected, the print conveyance speed of the downstream drum is controlled on the basis of the leading edge of the sheet. Therefore, it is possible to control the image transfer timing from the master of the downstream drum to the sheet more delicately, thereby reducing double printing and misregister more positively.

(8) It is not necessary to set a particular sheet conveyance speed or a print conveyance speed for each sheet size. In addition, the timing for the sheet to arrive at the downstream drum can be adjusted even when the sheet size is changed. This reduces double printing and misregister to a noticeable degree and reduces wasteful printing ascribable to erroneous settings.

(9) The timing for a relatively short sheet to arrive at the downstream drum can be adequately adjusted in order to allow a minimum of double printing and misregister to occur.

(10) The intermediate transport device or the downstream drum can be moved at a sheet conveyance speed or a print conveyance speed selected by the operator.

Various modifications will become possible for those skilled in the art after receiving the teachings of the present disclosure without departing from the scope thereof.

Claims

1. A stencil printer comprising:a plurality of drums arranged side by side in an intended direction of sheet conveyance at a preselected interval, said plurality of drums each being configured to wrap a respective master around an outer periphery thereof and each including an ink feeding device which is disposed inside, said ink feeding device being configured to feed ink to an inner periphery of a respective one of the plurality of drums; a plurality of pressing devices configured to move into and out of contact with said plurality of drums, respectively; an intermediate transport device configured to transport in the intended direction of sheet conveyance a sheet carrying an image transferred from an upstream one of said plurality of drums at an upstream print position where said upstream one of said plurality of drums and an upstream one of said pressing devices nip the sheet toward a downstream print position where a downstream one of said plurality of drums and a downstream one of said pressing devices will nip the sheet, said intermediate transport device being positioned between said upstream one of said plurality of drums and said downstream one of said plurality of drums; and a comparing device configured to compare a length of the sheet in the intended direction of sheet conveyance with a reference distance between said upstream print position and said downstream print position.

2. A stencil printer as claimed in claim 1, wherein:said intermediate transport device includes a conveying surface configured to hold the sheet while conveying and said conveying surface has at least one of an upstream end and a downstream end respectively adjoining said upstream print position and said downstream print position positioned below said upstream print position and said downstream print position.

3. A stencil printer as claimed in claim 2, further comprising a guide member configured to guide the sheet being transported in the intended direction of sheet conveyance to said conveying surface and the downstream print position, said guide member being positioned at least one of between the upstream print position and the upstream end of said conveying surface and between the downstream end of said conveying surface and the downstream print position.

4. A stencil printer comprising:a plurality of drums arranged side by side in an intended direction of sheet conveyance at a preselected interval, said plurality of drums each being configured to wrap a respective master around an outer periphery thereof and each including ink feeding means disposed inside for feeding ink to an inner periphery of a respective of said plurality of drums; a plurality of pressing means for pressing a sheet against said plurality of drums, respectively; intermediate transport means for transporting the sheet in the intended direction of sheet conveyance after an image is transferred onto the sheet from an upstream one of said plurality of drums at an upstream print position where said upstream one of said plurality of drums and an upstream one of said pressing means nip the sheet toward a downstream print position where a downstream one of said plurality drums and a downstream one of said pressing means will nip the sheet, said intermediate transport means being positioned between said upstream one of said plurality of drum and said downstream one of said plurality of drums; and comparing means for comparing a length of the sheets in the intended direction of sheet conveyance with a reference distance between said upstream print position and said downstream print position.