Stencil printer

Information

  • Patent Grant
  • 6786146
  • Patent Number
    6,786,146
  • Date Filed
    Thursday, November 8, 2001
    22 years ago
  • Date Issued
    Tuesday, September 7, 2004
    19 years ago
Abstract
A stencil printer of the present invention perforates, or cuts, a thermosensitive stencil with a thermal head to thereby make a master. The stencil printer includes a stencil distinguishing device for automatically identifying the kind of the stencil or a master setting device for allowing the operator of the printer to set the kind of the stencil. An adjusting device selects, among master making conditions experimentally determined beforehand, a master making condition matching with information output from the stencil distinguishing device or the stencil setting device. The operator can easily change the master making condition in accordance with the kind of a stencil to use.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a stencil printer for printing an image on a sheet via a master wrapped around a print drum.




2. Description of the Background Art




A thermosensitive stencil for use with a stencil printer has a laminate structure made up of a 1 μm to 8 μm thick, thermoplastic resin film and a porous base adhered to one side of the resin film. The porous base is formed of Japanese paper, synthetic fibers or a mixture thereof.




A digital stencil printer includes a thermal head or similar heating means that perforates, or cuts, the film surface of the stencil with heat in accordance with digital image data representative of a document image. After the perforated stencil, i.e., a master has been wrapped around a print drum, ink is fed from the inside of the print drum while a press roller or similar pressing member presses a sheet against the print drum. As a result, the ink is transferred from the print drum to the sheet via the perforations of the master.




Assume that the heating means is implemented as a thermal head. Then, a platen roller, which faces the thermal head, is rotated to convey the stencil positioned between the heating surface of the head and the platen roller. Generally, a pressing mechanism presses the thermal head against the platen roller to thereby generate platen pressure, which presses the stencil against the heating surface of the thermal head.




Thermosensitive stencils in general are classified into some different kinds by the thickness of the thermoplastic resin film, the material of the porous base, the kind and the amount of an anti-sticking agent or an antistatic agent coated on the side of the film to be perforated and so forth. Each stencil printer, strictly a master making device included therein, has heretofore been operable only with a particular kind of stencil.




More specifically, when different kinds of stencils are applied to a single master making device, a conveying distance differs from one stencil to another stencil and effects the reproducibility of the size of an image, as well known in the art. This is because slip between the film surface of the stencil and the surface of the thermal head and friction to act between the porous base of the stencil and the platen roller depend on the kind of the stencil. Further, a load to act during perforation due to a master making speed and image density also has influence on the reproducibility of an image size. In addition, the front tension and back tension of the stencil effect the reproducibility of an image size. When such factors are brought out of balance, the stencil conveying distance varies due to changes in slip, friction and load.




The degree of slip varies in accordance with the surface configuration of the thermal head, e.g., the material and smoothness of a protection film and the material of the porous base adhered to the stencil. Other factors that effect slip include the kind and the amount of the anti-sticking agent, antistatic agent or similar overcoat agent coated on the film of the stencil, the material and the amount of a filler contained in the film, and the thickness of the film. The anti-sticking agent promotes slip between the surface of the thermal head and the film while the antistatic agent reduces charging to occur during the conveyance of the stencil.




The degree of friction varies in accordance with the material, surface configuration, rubber hardness and other factors of the platen roller and the kind of the porous support. Other factors that effect friction include the kind and density of the porous base, the kind and the amount of an overcoat agent contained in the base, and the amount of an overcoat agent, which is coated on the film surface, migrated from the film surface to the base when the stencil is rolled up.




A load increases with an increase in image density on a single line and with an increase in master making speed. Further, a load is proportional to the front tension and back tension of the stencil.




When a single master making device conveys a stencil, the thickness of the stencil and the amount of crush of the stencil ascribable to pressure have influence on the conveying distance, too.




Another factor that effects the conveying distance is the environmental conditions. For example, when ambient temperature rises, the diameter of the platen roller increases due to thermal expansion and causes the peripheral speed of the roller to vary. Particularly, when the porous base is hygroscopic, friction to act between the platen roller and the base varies in accordance with humidity and also effects the conveying distance.




The prerequisite with master making is that the thermal head surely perforates the film of the stencil by melting it with heat. Close adhesion between the film surface and the heating elements of the thermal head is one of various factors having influence on the perforation condition. The degree of close adhesion determines a perforation condition and sometimes leaves the film left unperforated. As for the printer body, irregularity in the amounts of heat generated by the heating elements of the thermal head, platen pressure and the surface configuration of the platen roller effect close adhesion.




Specifically, assume that a single master making device with a fixed platen pressure operates with a stencil that cannot be desirably perforated without resorting to high platen pressure and a stencil that can be done so even at low platen pressure. Then, the platen pressure must be matched to the former kind of stencil, but such a platen pressure is excessively high for the latter kind of stencil. The excessive platen pressure causes more than a necessary mechanical stress to act on the thermal head and is not desirable from the standpoint of durability, e.g., wear resistance of the thermal head.




Further, a greater amount of adhesive for adhering the film and porous base must be used when the platen pressure is high than when it is optimum (low); otherwise, the film and base would separate from each other when conveyed between the thermal head and the platen roller. This not only wastes the adhesive, but also adversely effects the perforation condition.




Assume that the same energy is applied to the thermal head when different kinds of stencils are used. Then, the perforation condition sometimes differs and sometimes remains the same, but is not optimum, depending on so-called stencil (film) sensitivity that is determined by the material, thickness and so forth of the film.




To reduce offset particular to a stencil printer, the perforation diameter of the film should preferably be small although the density of a print should be taken into account. However, when porous base has low ink permeability, the perforation diameter of the film must be large enough to transfer a sufficient amount of ink to a sheet; otherwise, the resulting image density would be short.




Master making conditions differ from one kind of stencil to another kind of stencil, as stated above. Therefore, when the user selects a particular kind of stencil by attaching importance to, e.g., image quality or the cost of the stencil itself, the user must vary the various conditions of the master making device one by one in matching relation to the kind of the master. This cannot be done without resorting to expertness or troublesome work. This is why the user has heretofore been obliged to use only a stencil matching with conditions set at the time of delivery.




Technologies relating to the present invention are disclosed in, e.g., Japanese Patent Laid-Open Publication Nos. 11-115145, 11-115148, 6-320851, 8-090747, 9-277686, 11-020983, and 11-091227.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide a stencil printer capable of easily, automatically setting master making conditions matching with a desired kind of stencil, and promoting diversification from the user standpoint.




A stencil printer of the present invention perforates, or cuts, a thermosensitive stencil with a thermal head to thereby make a master. The stencil printer includes a stencil distinguishing device for automatically identifying the kind of the stencil or a master setting device for allowing the operator of the printer to set the kind of the stencil. An adjusting device selects, among master making conditions experimentally determined beforehand, a master making condition matching with information output from the stencil distinguishing device or the stencil setting device. The operator can easily change the master making condition in accordance with the kind of a stencil to use.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description taken with the accompanying drawings in which:





FIG. 1

is a view showing the general construction of a stencil printer to which the present invention is applied;





FIG. 2

is a schematic block diagram showing a first embodiment of the control system for the stencil printer in accordance with the present invention;





FIG. 3

is an isometric view showing a specific configuration of stencil distinguishing means included in the control system of

FIG. 2

;





FIG. 4

is a view showing a label forming part of the stencil distinguishing means of

FIG. 3

;





FIG. 5

shows another specific configuration of the stencil distinguishing means;





FIG. 6

is a schematic block diagram showing a second embodiment of the present invention;





FIG. 7

is a schematic block diagram showing a third embodiment of the present invention;





FIG. 8

is a view showing a platen pressure adjusting mechanism included in the third embodiment;





FIG. 9

is a view showing an arrangement for adjusting front tension;





FIG. 10

is a schematic block diagram showing a fourth embodiment of the present invention;





FIG. 11

is a view showing an arrangement for adjusting back tension;





FIG. 12

is a schematic block diagram showing a fifth embodiment of the present invention;





FIG. 13

is a schematic block diagram showing a sixth embodiment of the present invention;





FIG. 14

is a schematic block diagram showing a seventh embodiment of the present invention;





FIG. 15

is a rear view showing the location of a thermistor responsive to the temperature of a thermal head included in the seventh embodiment;





FIG. 16

is a schematic block diagram showing an eighth embodiment of the present invention;





FIG. 17

is a schematic block diagram showing a ninth embodiment of the present invention;





FIG. 18

is a schematic diagram showing a tenth embodiment of the present invention;





FIG. 19

is a schematic block diagram showing an eleventh embodiment of the present invention;





FIG. 20

is a schematic block diagram showing a twelfth embodiment of the present invention;





FIG. 21

is a schematic block diagram showing a thirteenth embodiment of the present invention;





FIG. 22

is a flowchart showing a specific combined operation of the first to thirteenth embodiments;





FIG. 23

is a schematic block diagram showing a fourteenth embodiment of the present invention;





FIG. 24

is a plan view showing stencil setting means included in the fourteenth embodiment;





FIG. 25

is a schematic block diagram showing a fifteenth embodiment of the present invention;





FIG. 26

is a schematic block diagram showing a sixteenth embodiment of the present invention;





FIG. 27

is a schematic block diagram showing a seventeenth embodiment of the present invention;





FIG. 28

is a schematic block diagram showing an eighteenth embodiment of the present invention;





FIG. 29

is a schematic block diagram showing a nineteenth embodiment of the present invention;





FIG. 30

is a schematic block diagram showing a twentieth embodiment of the present invention;





FIG. 31

is a schematic block diagram showing a twenty-first embodiment of the present invention;





FIG. 32

is a block diagram showing a twenty-second embodiment of the present invention;





FIG. 33

is a block diagram showing a twenty-third embodiment of the present invention;





FIG. 34

is a schematic block diagram showing a twenty-fourth embodiment of the present invention;





FIG. 35

is a schematic block diagram showing a twenty-fifth embodiment of the present invention;





FIG. 36

is a schematic block diagram showing a twenty-sixth embodiment of the present invention;





FIG. 37

is a schematic block diagram showing a twenty-seventh embodiment of the present invention; and





FIG. 38

is a flowchart showing a specific combined operation of the fourteenth to twenty-seventh embodiments.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIG. 1

of the drawings, a stencil printer to which the present invention is applicable is shown. As shown, the stencil printer includes a cabinet or housing


50


. A document reading section


80


is arranged in the upper portion of the cabinet


50


. A master making device


90


is positioned below the scanner


80


. A printing section


100


is positioned at the left-hand side of the master making device


90


, as viewed in

FIG. 1

, and includes a print drum


101


having a porous portion. A master discharging section


70


is located at the left-hand side of the printing section


100


, as viewed in

FIG. 1. A

sheet feeding section


110


is positioned below the master making device


90


, as viewed in

FIG. 1. A

pressing section


120


is positioned below the print drum


101


, as viewed in FIG.


1


. Further, a sheet discharging section


130


is arranged in the lower left portion of the cabinet


50


.




In operation, the operator of the printer lays a document


60


on a document tray, not shown, and then presses a perforation start key not shown. In response, a master discharging step begins. Specifically, a master


61




b


used for the last printing operation is left on the circumference of the print drum


101


.




At the beginning of the master discharging step, the print drum


101


is caused to rotate counterclockwise, as viewed in FIG.


1


. As the trailing edge of the used master


61




b


approaches a pair of peel rollers


71




a


and


71




b


, which are in rotation, the peel roller


71




b


pucks up the trailing edge of the used master


61




b


. A pair of discharge rollers


73




a


and


73




b


are positioned at the left-hand side of the peel rollers


71




a


and


71




b


, as viewed in

FIG. 1. A

pair of endless belts


72




a


and


72




b


are respectively passed over the peel roller


71




a


and discharge roller


73




a


and the peel roller


71




b


and discharge roller


73




b


. The belts


72




a


and


72




b


cooperate to convey the used master


61




b


to a waste master box


74


in a direction indicated by an arrow Y


1


in FIG.


1


. Consequently, the used master


61




b


is peeled off from the drum


101


and collected in the waster master box


74


. At this time, the print drum


101


is continuously rotated counterclockwise. A compression plate


75


compresses the used master


61




b


collected in the waster master box


74


.




The document reading section


80


reads the document in parallel with the master discharging step described above. Specifically, a separator roller


81


, a pair of front feed rollers


82




a


and


82




b


and a pair of rear feed rollers


83




a


and


83




b


in rotation sequentially convey the document


60


in contiguous directions Y


2


and Y


3


, allowing the document reading section


80


to read the document


60


. If two or more documents are stacked on the document tray, then a blade


84


cooperates with the separator roller


81


to cause only the bottom document to be paid out from the document tray. A feed roller motor


83


A causes the rear feed roller


83




a


to rotate. The rear feed roller


83




a


, in turn, drives the front feed roller


82




a


via a timing belt, not shown, passed over the rollers


83




a


and


82




a


. The feed rollers


82




b


and


83




b


are driven rollers.




More specifically, while the document


60


is conveyed along a glass platen


85


, a fluorescent lamp


86


illuminates the document


60


. The resulting imagewise reflection from the document


60


is reflected by a mirror


87


and then incident to a CCD (Charge Coupled Device) image sensor or similar image sensor


89


via a lens


88


. The document reading section


80


is so configured as to read the document


60


with a conventional reduction system. The document


60


fully read is driven out to a tray


80


A. An electric signal output from the image sensor or photoelectric transducer


89


is input to an analog-to-digital (AD) converter, not shown and converted to digital image data thereby.




The master making section


90


executes a master making and feeding step in parallel with the image reading operation in accordance with the digital image data. Specifically, A thermosensitive stencil


61


is paid out from a roll and set at a preselected position in the master making device


90


. A platen roller presses the stencil


61


against a thermal head or heating means


30


. The platen roller


92


and rollers


93




a


and


93




b


are rotated to intermittently convey the stencil


61


to the downstream side. A platen motor


26


drives the platen roller


92


. A number of fine heating elements are arranged in an array on the thermal head


30


in the main scanning direction. The heating elements selectively generate heat in accordance with the digital image data output from the AD converter. As a result, a thermosensitive resin film included in the stencil


61


and contacting the heating elements generating heat is perforated, or cut, by the heat. In this manner, the image data is written in the stencil


61


in the form of a perforation pattern.




A pair of master feed rollers


94




a


and


94




b


convey the leading edge of the perforated part of the stencil


60


, i.e., a master


61




a


toward the circumference of the print drum


101


. A guide, not shown, steers the leading edge of the master


61




a


downward and causes it to hang down toward a master clamper


102


, which is mounted on the print drum


101


and held in an open position as indicated by a phantom line in FIG.


1


. At this time, the used master


61




b


has already been removed from the print drum


101


.




The master clamper


102


clamps the leading edge of the master


61




a


at a preselected timing. The print drum


101


then rotates clockwise, as indicated by an arrow A in

FIG. 1

, so that the master


61




a


is sequentially wrapped around the print drum


101


. A cutter


95


cuts the stencil


61


at a preselected length to thereby separate the master


61




a


from the stencil


60


. This is the end of the master making and feeding step.




A printing step begins after the master making and feeding step. Specifically, the sheet feeder


110


includes a sheet tray


51


loaded with a stack of sheets


62


. A pickup roller


111


and a pair of separator rollers


112




a


and


112




b


pay out the top sheet


62


from the sheet tray


51


toward a pair of registration rollers


113




a


and


113




b


in a direction indicated by an arrow Y


4


in FIG.


1


. The registration rollers


113




a


and


113




b


drive the sheet


62


toward the pressing section


120


at a preselected timing synchronous to the rotation of the print drum


101


. The pressing section


120


includes a press roller


103


usually spaced from the print drum


101


. When the leading edge of the sheet


62


arrives at a position between the print drum


101


and the press roller


103


, the press roller


103


is moved upward to press the sheet


62


against the master


61




a


wrapped around the print drum


101


. As a result, ink is transferred from the porous portion, not shown, of the print drum


101


to the sheet


62


via the perforation pattern, not shown, of the master


61




a


, printing an image on the sheet


62


.




The print drum


101


has thereinside an ink feed tube


104


that plays the role of the shaft of the drum


101


at the same time. Ink drops from the ink feed tube


104


into an ink well


107


formed between an ink roller


105


and a doctor roller


106


. The ink roller


105


contacts the inner circumference of the print drum


101


and rotates in the same direction as and in synchronism with the print drum


101


, feeding the ink to the inner circumference of the drum


101


. The ink is a W/O type emulsion ink.




A peeler


114


peels off the sheet


62


on which the image is printed from the print drum


101


. A belt


117


is passed over an inlet roller


115


and an outlet roller


116


and conveys the sheet


62


to the sheet discharging section


130


, as indicated by an arrow Y


5


in FIG.


1


. At this instant, a suction fan


118


surely retains the sheet


62


on the belt


117


by suction. Finally, the sheet


62


is driven out to a print tray


52


as a trial printing.




Subsequently, the operator inputs a desired number of prints on numeral keys, not shown, and then presses a print start key not shown. In response, the procedure described above is repeated in the same manner a number of times corresponding to the number of desired prints.





FIG. 2

shows a first embodiment of a control system for the stencil printer in accordance with the present invention. As shown, the control system is implemented as control means


150


A that is a microcomputer including a CPU (Central Processing Unit), a ROM (Read Only Memory), a RAM (Random Access Memory), and I/O (Input/Output) interface. Further, the control means


150


A serves as adjusting means for selecting an adequate master making condition in accordance with the kind of the stencil


61


. Stencil distinguishing means


152


identifies the kind of the stencil


61


when the stencil


61


is set in the master making device


90


. The control means


150


A controls the rotation of the platen motor


26


via a motor driver


154


on the basis of the kind of the stencil


61


identified by the stencil distinguishing means


61


. In the illustrative embodiment, the platen motor


26


is implemented by a pulse motor. It is to be noted that a second to a thirteenth embodiment to be described later also include the stencil distinguishing means


152


each.




As shown in

FIG. 3

, the stencil distinguishing means


152


is made up of a label


158


adhered to the leading edge portion of the stencil


61


implemented as a roll and sensing means for reading the label


158


. For the sensing means, use may be made of a plurality of reflection type photosensors


160


. In

FIG. 3

, the stencil


61


is rolled on a core


156


.




As shown in

FIG. 4

, in the illustrative embodiment, the label


158


is made up of a white sheet


158




a


and three circular marks


158




b


formed on the front surface of the white sheet


158




a


. A seal is removably adhered to the rear surface of the white sheet


158




a


. One or more of the three circular marks


158




b


are painted black in order to show the kind of the master


61


. If desired, the circular marks


158




b


may be replaced with symbols or a code. Of course, the label


158


may be adhered to the core


156


or one side of the stencil


61


rolled on the core


156


.




A relation between the kind of the master


61


and the feed speed of the platen motor


26


, which causes the platen motor


26


to rotate at a speed adequate for the kind of the master


61


, is experimentally determined beforehand with the actual master making device


90


. The rotation speed of the platen roller


92


determines a master conveying speed. The ROM mentioned earlier stores data representative of the above relation, i.e., a master making condition. The control means


150


A reads adequate one of platen motor feed speeds out of the ROM in accordance with the kind of the stencil


61


identified by the stencil distinguishing means


152


and sets the adequate speed. This successfully maintains a distance over which the stencil


61


is conveyed constant without regard to the kind of the stencil


61


, thereby insuring the reproducibility of the size of an image.





FIG. 5

shows another specific configuration of the stencil distinguishing means


152


. As shown, an IC (Integrated Circuit) tag or transmitting means


161


is provided on the stencil


156


inclusive of the core


156


. Receiving means


163


is mounted on the apparatus body. An IC chip


161




a


included in the IC tag


161


stores the kind of the master


61


and can transmit it to the receiving means


163


. If desired, a resonance tag, for example, may be provided on the stencil


61


although not shown specifically.




Alternatively, a chip or similar miniature capacitor may be provided on the stencil


61


or the core


156


as means to be sensed, in which case a capacity sensor will be mounted on the apparatus body as sensing means. The capacity sensor determines the kind of the stencil


61


in terms of capacity. This capacity scheme maybe replaced with a resistance scheme. Specifically, a chip or similar miniature resistor may be provided on the stencil


61


or the core


156


as means to be sensed, in which case a resistor sensor will be mounted on the apparatus body as sensing means. The resistor may even be implemented as a tape or a sheet having resistance and adhered to one end or the inner periphery of the core


156


.





FIG. 6

shows a second embodiment of the control system in accordance with the present invention. In

FIG. 6

, structural elements identical with the structural elements of the first embodiment are designated by identical reference numerals and will not be described specifically. This is also true with the other embodiments to be described later. The second embodiment is characterized in that it controls a master making speed, i.e., a period in which one line is written in the subscanning direction in accordance with the kind of the stencil.




Generally, assume that use is made of a stencil with low perforation sensitivity, e.g., one having great thickness for a given kind of a film. Then, it is necessary to increase energy to be applied to a thermal head. It follows that if the maximum width of pulses is fixed, then a voltage to be applied to the thermal head must be raised. This, however, shortens the service life of the thermal head. Although the pulses may be caused to overlap each other, this kind of scheme enhances heat accumulation and is not feasible for high-speed master making. More specifically, accumulated heat increases the diameter of a perforation more than expected, aggravates offset particular to a stencil printer, and degrades resistance to printing, image size reproducibility and so forth.




During perforation, the contraction stress of a thermoplastic resin film acts in a direction in which the diameter of a perforation increases. If the master making speed is low, i.e., if the writing period is long, then pressure exerted by a platen roller limits the contraction stress. This, coupled with the fact that the heat accumulation of the thermal head decreases, makes the perforation diameter smaller than a perforation diameter available at a standard master making speed. Conversely, if the master making speed is high, i.e., if the writing period is short, then a perforation is released from the pressure of the platen roller at a high speed and causes the contraction stress to sufficiently act. In addition, the heat accumulation of the thermal head is enhanced and increases the diameter of a perforation.




A relation between the kind of the master


61


and the master making speed adequate for the kind of the master


61


is experimentally determined beforehand with the actual master making device


90


. A ROM included in control means


150


B stores data representative of the above relation, i.e., a master making condition. For example, when the perforation sensitivity of the stencil is low, data indicative of a mater making speed as low as, e.g., 3.0 ms/line is selected. When the perforation sensitivity is standard one, data indicative of a standard master making speed, e.g., 1.5 ms/line is selected. In this manner, the master making speed is selected stepwise in accordance with the perforation sensitivity of a stencil.




As shown in

FIG. 6

, the control means


150


B is connected to the stencil distinguishing means


152


, motor drive


154


, thermal head


30


, and a power supply


180


. The motor driver


154


is connected to the platen motor


26


. The control means


150


B selects an adequate master making speed in accordance with the kind of the stencil determined by the stencil distinguishing means


152


as a master making condition. This successfully prevents heat accumulation from being enhanced or the life of the thermal head


30


from being shortened without regard to the kind or the sensitivity of the stencil, thereby maintaining the size of an image constant.




Reference will be made to

FIGS. 7 and 8

for describing a third embodiment of the control system in accordance with the present invention. As shown in

FIG. 7

, a control means


150


C controls a platen pressure adjusting mechanism


162


in accordance with the kind of the stencil identified by the stencil distinguishing means


152


.




As shown in

FIG. 8

, the platen pressure adjusting mechanism


162


includes a stay


164


supporting the thermal head


30


at one end portion thereof. The stay


164


is angularly movable up and down about a shaft


166


, as indicated by a double-headed arrow in

FIG. 8. A

spring


168


is anchored to the other end portion of the stay


164


. A pin


170


deflects the other end portion or straight portion


168




a


of the spring


168


. A DC motor


172


causes the straight portion


168




a


to move. A feeler


174


is affixed to the straight portion


168




a


. Transmission type optical sensors


176


are so positioned as to sandwich the feeler


174


.




The DC motor


172


causes the spring


168


to expand or contract. The spring


168


, in turn, varies pressure acting between the thermal head


30


and the thermoplastic resin film of the stencil


61


, i.e., platen pressure. The control means


150


C controls the rotation angle or rotation stop position of the DC motor


172


in accordance with the output of each optical sensor


176


.




In the illustrative embodiment, the control means


150


C interrupts the rotation of the DC motor


172


when the feeler


174


reaches the position of either one of the optical sensors


176


and interrupts its optical path. This allows the platen pressure to be adjusted in two steps. Three or more optical sensors


176


maybe used to adjust the platen pressure in three or more steps, if desired. Alternatively, the outputs of the optical sensors


176


and the rotation angle of a motor (DC motor or a stepping motor) may be used to set the platen pressure at a location other than the optical sensors


176


. A cam with a particular contour, not shown, selectively cancels the contact between the heating elements of the thermal head


30


and the thermoplastic resin film of the stencil


61


.




To adjust the length of the spring


168


, use may be made of a reflection type sensor, e.g., a magnetic or an optical encoder responsive to a rotation angle. Further, the DC motor


172


may be replaced with a pulse motor.




A relation between the kind of the master


61


and the rotation angle or rotation stop position of the DC motor


172


, which implements platen pressure adequate for the kind of the master


61


, is experimentally determined beforehand with the actual master making device


90


. A ROM included in the control means


150


C stores data representative of the above relation, i.e., a master making condition. The control means


150


C selects a rotation angle of the DC motor


172


matching with the kind of the stencil


61


determined by the stencil distinguishing means


152


and sets it as a master making condition. This prevents the platen pressure from excessively rising and increasing the mechanical stress of the thermal head


30


without regard to the kind of the stencil


61


.





FIGS. 9 and 10

show a fourth embodiment of the control system in accordance with the present invention. Generally, each kind of stencil has a particular tensile strength and expands or, in the worst case, tears off when conveyed under tension exceeding the tensile strength. Conversely, when the stencil is conveyed under low tension, the size of a reproduced image becomes irregular because the degree of restraint during perforation depends on the pattern. The fourth embodiment solves this problem.




As shown in

FIG. 9

, a motor


188


implemented by a stepping motor is drivably connected to the shaft of the feed roller


93




a


, which is positioned downstream of the platen roller


92


together with the feed roller


93




b


. The motor


188


therefore drives the feed rollers


93




a


and


93




b


independently of the platen roller


92


. The rotation of the motor


188


is controllable to adjust the front tension of the stencil


61


. The cutter


95


is not shown in FIG.


9


.




Alternatively, the motor or drive source


26


that drives the platen roller


92


may be used to vary the pressure acting between the feed rollers


93




a


and


93




b


. Further, a gear ratio may be varied to adjust the front tension of the stencil


61


.




As shown in

FIG. 10

, the illustrative embodiment includes control means


150


D including a ROM not shown. A relation between the kind of the master


61


and the feed speed of the motor


188


, which implements a front tension adequate for the kind of the master


61


, is experimentally determined beforehand with the actual master making device


90


. The ROM stores data representative of the above relation, i.e., a master making condition. The control means


150


D selects an adequate feed speed of the motor


180


in accordance with the kind of the stencil


61


identified by the stencil distinguishing means


152


as a master making condition. The control means


150


D drives the motor


188


at the adequate feed speed via a motor driver


187


. This prevents the front tension from becoming excessive or short without regard to the kind of the stencil


61


, thereby insuring the reproduction of an image with a constant size.




The back tension of the stencil


6


, like the front tension, effects the reproducibility of the image size. Reference will be made to

FIGS. 11 and 12

for describing a fifth embodiment of the control system in accordance with the present invention, which is a solution to the above problem. As shown in

FIG. 11

, a motor


192


implemented by a stepping motor is drivably connected to the shaft of a feed roller


190




a


, which is positioned upstream of the platen roller


92


together with a feed roller


190




b


. The motor


192


therefore drives the feed rollers


190




a


and


190




b


independently of the platen roller


92


. The rotation of the motor


192


is controllable to adjust the back tension of the stencil


61


.




Alternatively, the motor or drive source


26


that drives the platen roller


92


may be used to vary the pressure acting between the feed rollers


190




a


and


190




b


. Further, a gear ratio may be varied to adjust the front tension of the stencil


61


.




As shown in

FIG. 12

, the illustrative embodiment includes control means


150


E including a ROM not shown. A relation between the kind of the stencil


61


and the feed speed of the motor


192


, which implements a back tension adequate for the kind of the stencil


61


, is experimentally determined beforehand with the actual master making device


90


. The ROM stores data representative of the above relation, i.e., a master making condition. The control means


150


E selects an adequate feed speed of the motor


192


in accordance with the kind of the stencil


61


identified by the stencil distinguishing means


152


as a master making condition. The control means


150


E drives the motor


192


at the adequate feed speed via a motor driver


194


. This prevents the back tension from becoming excessive or short without regard to the kind of the stencil


61


, thereby insuring the reproduction of an image with a constant size.




The illustrative embodiments described so far include the motor


26


for driving the platen roller


92


each. Alternatively, the rollers


93




a


and


93




b


described in relation to the front tension may be used and controlled as a drive source for conveying the stencil


61


, in which case the platen roller


92


will be driven by the above drive source.





FIG. 13

shows a sixth embodiment of the control system in accordance with the present invention. This embodiment is characterized in that energy to be applied to the thermal head


30


is controlled in accordance with the kind of the stencil


61


identified by the stencil distinguishing means


152


. Specifically, as shown in

FIG. 13

, control means


150


F controls, based on the kind of the stencil


61


, energy to be applied to the thermal head


30


by controlling the pulse width for feeding current to the thermal head


30


or the power supply


180


. While the illustrative embodiment controls the pulse width, it may alternatively control the output voltage of the power supply


180


or both of them.




Generally, when use is made of a stencil of the kind that can be accurately perforated, it is possible to reduce the size of perforations to be formed in the film of the stencil in a defect-free condition. This is effective to reduce, e.g., sticking when an image with a high image ratio is to be formed in the stencil, thereby enhancing accurate reproduction of an image size.




As for a relation between the perforation of the film (perforation area) and sticking (stencil contraction ratio), the sticking level rises with an increase in the perforation size of the film. In light of this, Japanese Patent Laid-Open Publication Nos. 11-115145 and 11-115148 mentioned earlier each disclose a particular scheme for controlling perforation energy in accordance with the print ratio. Adequate energy applied to the stencil extends the life of the thermal head


30


and saves energy at the same time.




A relation between the kind of the stencil


61


and the pulse width (pulse width for feeding current to each heating element of the thermal head


30


) adequate for the kind of the stencil


61


is experimentally determined beforehand with the actual master making device


90


. A ROM included in the control means


150


F stores data representative of the above relation, i.e., a master making condition. While the pulse width may be selected in the same manner as in Laid-Open Publication No. 11-115145 or 11-115148, the illustrative embodiment selects it by taking account of the perforation ability of the stencil and the ink permeability of the porous base as well.




The control means


150


F selects an adequate pulse width in accordance with the kind of the stencil


61


identified by the stencil distinguishing means


152


as a master making condition. Consequently, image quality matching with the kind of the stencil


61


is achievable.




Reference will be made to

FIGS. 14 and 15

for describing a seventh embodiment of the control system in accordance with the present invention. While this embodiment varies the pulse width like the sixth embodiment, it takes account of the temperature of the thermal head


30


because the temperature effects the perforation of the stencil


61


. Specifically, as shown in

FIG. 14

, control means


150


G controls energy to be applied to the thermal head


30


in accordance with the output of the stencil distinguishing means and the output of a thermistor or temperature sensing means


182


.




As shown in

FIG. 15

, the thermal head


30


includes a heating element storing section


16


, a radiator/support


13


formed of aluminum, and a substrate


14


. The thermistor


182


is mounted on the substrate


14


. The temperature of the thermal head


30


should preferably be sensed at a position as close to the surface of the heating portion, e.g., the surface of the center of the heating portion surrounded by electrodes. At the present stage of development, however, it is almost impossible to sense the temperature of the thermal head


30


at such a position. This is why the illustrative embodiment senses the temperature of the substrate


14


. If desired, the thermistor


182


maybe disposed in the radiator/support


13


.




As shown in

FIG. 14

, the illustrative embodiment includes control means


150


G including a ROM not shown. A relation between the kind of the stencil


61


and the temperature of the thermal head


30


and a pulse width adequate for them is experimentally determined beforehand with the actual master making device


90


. The ROM stores data representative of such a relation as a master making condition. The control means


150


selects an adequate pulse width matching with the output of the stencil distinguishing means


152


and that of the thermistor


182


and sets it as a master making condition. The illustrative embodiment taking account of the temperature of the thermal head


30


, as stated above, enhances image quality.




The illustrative embodiment may additionally take account of the kind and temperature of the ink for further promoting more practical, accurate energy control. Further, the illustrative embodiment additionally execute conventional thermal history control, common drop correction control and so forth, if desired.





FIG. 16

shows an eighth embodiment of the control system in accordance with the illustrative embodiment. The previous embodiments each control the rotation of the platen roller


26


in accordance with only the output of the stencil distinguishing means


152


. In practice, however, such control lacks accuracy, depending on environmental conditions. For example, when ambient temperature rises, the platen roller


92


increases in diameter due to thermal expansion and therefore increases in peripheral speed, as stated earlier. The illustrative embodiment prevents control accuracy from falling due to the varying ambient conditions.




As shown in

FIG. 16

, a thermistor or environmental condition sensing means


184


is located at an adequate position on the printer body or the master making device


90


for sensing the temperature of the latter. Control means


150


H, which is stencil distinguishing and adjusting means, stores a ROM. A relation between the kind of the master


61


and apparatus temperature and a feed speed of the platen roller


26


, which implements a rotation speed of the platen roller


92


adequate for the kind of the stencil


61


, is experimentally determined beforehand with the actual master making device


90


. The ROM stores data representative of such a relation as a master making condition. The rotation speed of the platen roller determines a stencil conveying speed. The control means


150


H selects an adequate feed speed of the platen motor


26


in accordance with the output of the stencil distinguishing means


162


and that of the thermistor


184


and sets it as a master making condition.





FIG. 17

shows a ninth embodiment of the present invention in which control means


150


I adjusts a master making speed.

FIG. 18

shows a tenth embodiment of the present invention in which control means


150


J adjusts the platen pressure.

FIG. 19

shows an eleventh embodiment of the present invention in which control means


150


K controls the front tension of the stencil


61


.

FIG. 20

shows a twelfth embodiment of the present invention in which control means


150


K controls the back tension of the stencil


61


. Further,

FIG. 21

shows a thirteenth embodiment of the present invention in which control means


150


M adjusts energy to be applied to the thermal head


30


.




Any one of the embodiments shown and described may sense any other environmental condition, e.g., humidity in addition to temperature.




The foregoing embodiments each control only one of the master making speed, master conveying speed, platen pressure, energy and so forth. Such different control procedures should preferably be executed in series so as to further promote accurate control, as will be described specifically with reference to FIG.


22


. As shown, an environmental condition is determined on the basis of the output of the thermistor


184


or similar environment condition sensing means (step S


1


). Next, the kind of the stencil is identified in accordance with the output of the stencil distinguishing means


152


(step S


2


). If the stencil is determined to be a stencil A, then the control means


150


selects a rotation angle of the DC motor


172


matching with the stencil A out of the ROM (step S


3


) and sets the associated platen pressure as one of master making conditions (step S


4


).




After the step S


4


, a master making speed matching with the stencil A is selected (step S


5


), and then a feed speed of the platen motor S


26


matching with the stencil A is selected (step S


6


). Subsequently, the platen roller


26


is driven at the feed speed selected (step S


7


). Thereafter, energy to be applied to the thermal head


30


and adequate for the stencil A is selected (step S


8


). After the step S


8


, a master making operation begins (step S


9


). After the master making operation, the platen motor


26


is caused to stop rotating (step S


11


). This is followed by the feed of a master to the print drum


101


(step S


12


) and then followed by a printing operation (step S


13


).




Assume that the stencil is determined to be a stencil B in the step S


2


. Then, the control means


150


selects the rotation angle of the DC motor


172


matching with the stencil B out of the ROM (step S


14


) and sets the associated platen pressure as one of master making conditions (step S


15


). The control means


150


then selects a master feeding speed adequate for the stencil B (step S


16


), selects the feed speed of the platen motor


26


adequate for the stencil B (step S


17


), and then drives the platen roller


26


(step S


18


). Thereafter, the control means


150


selects energy adequate for the stencil (step S


19


) and then causes a master making operation to start (step S


20


). On the completion of the master making operation (step S


21


), the control means


150


causes the platen motor


26


to stop rotating (step S


22


), starts feeding the master to the print drum


101


(step S


12


), and then executes a printing operation (step S


13


).




As stated above, the first to thirteenth embodiment have various unprecedented advantages, as enumerated below.




(1) Master making conditions matching with the kind of a stencil used are automatically set without resorting to expertness or troublesome work. The master making conditions set obviate manual operation even when the kind of the stencil is changed. This is desirable from the diversification and user standpoint.




(2) A distance over which the stencil is to be conveyed remains constant without regard to the kind of the stencil, so that the size of an image can be accurately reproduced.




(3) The influence of a difference in perforation sensitivity brought about by the replacement of the stencil is obviated. This insures desirable reproducibility of the size of an image while preventing the life of a thermal head from being shortened.




(4) Excessive platen pressure ascribable to the replacement of the stencil is obviated, so that the life of the thermal head is extended.




(5) The reproducibility of the size of an image is free from the influence of short or excessive front tension or that of excessive or short back tension.




(6) Image quality matching with the kind of the stencil is achievable.




(7) As soon as the stencil in the form of a master is set, it is possible to identify the kind of the stencil easily and accurately.




Other embodiments of the control system in accordance with the present invention will be described hereinafter. In the embodiments to be described, structural elements identical with the previous embodiments are designated by identical reference numerals and will not be described specifically.




Referring to

FIG. 23

, a fourteenth embodiment of the present invention is shown. As shown, control means


150


A′ is a microcomputer including a CPU, a ROM, a RAM, and I/O interface. Further, the control means


150


A′ serves as adjusting means for selecting adequate master making conditions in accordance with the kind of the stencil


61


. The illustrative embodiment includes stencil setting means


152


for allowing the operator to manually input the kind of the stencil


61


to be used. The stencil setting means


152


is arranged on an operation panel


195


. The control means


150


A′ controls the rotation of the platen motor or pulse motor


26


via the motor driver


154


in accordance with the kind of the stencil input on the stencil setting means


152


.




The embodiments to be described after the illustrative embodiments also include the stencil setting means


152


each.




As shown in

FIG. 24

, the stencil setting means


152


includes an LCD (Liquid Crystal Display)


196


for displaying the kind of the stencil


61


and a group of keys


197




a


through


197




f


(generally


197


). With the keys


197




a


through


197




f


, the operator can select one of the kinds of stencils


61


appearing on the LCD


196


and set the kind selected. In the illustrative embodiment, the operator is expected to select anyone of stencils A through H, i.e., eight different kinds of stencils. The LCD


196


is used as the display of the operation panel


195


as well. More specifically, the key


197




a


is used to call the list of stencils


61


on the LCD


196


. The keys


197




b


through


197




e


are cursor keys. The key


197




f


is used to set the kind of the stencil


61


selected on the LCD


196


. The stencil setting means


152


may be implemented by a touch panel, if desired. Of course, the LCD


196


may be replaced with LEDs (Light Emitting Diodes) or similar light emitting devices.




The control means


150


A′ includes a ROM. A relation between the kind of the master


61


and the feed speed of the platen motor


26


, which causes the platen roller


92


to rotate at a speed adequate for the kind of the stencil


61


, is experimentally determined beforehand with the actual master making device


90


. Again, the rotation speed of the platen roller


92


determines a master conveying speed. The ROM stores data representative of the above relation, i.e., a master making condition. The control means


150


A′ reads adequate one of platen motor feed speeds out of the ROM in accordance with the kind of the stencil


61


input on the stencil setting means


152


and sets the adequate speed. This successfully maintains a distance over which the stencil


61


is conveyed constant without regard to the kind of the stencil


61


, thereby insuring the reproduction of an image with a constant size.





FIG. 25

shows a fifteenth embodiment of the present invention. The illustrative embodiment, like the second embodiment, is characterized in that it controls a master making speed, i.e., a period in which one line is written in the subscanning direction in accordance with the kind of the stencil. As shown, the illustrative embodiment includes control means


150


B′ including a ROM not shown.




A relation between the kind of the master


61


and the master making speed adequate for the kind of the master


61


is experimentally determined beforehand with the actual master making device


90


. The ROM of the control means


150


B′ stores data representative of the above relation, i.e., a master making condition. For example, when the perforation sensitivity of the stencil is low, data indicative of a mater making speed as low as, e.g., 3.0 ms/line is selected. When the perforation sensitivity is standard sensitivity, data indicative of a standard master making speed, e.g., 1.5 ms/line is selected. In this manner, the master making speed is selected stepwise in accordance with the perforation sensitivity of a stencil.




As shown in

FIG. 25

, control means


150


B′ is connected to the stencil setting means


152


, motor drive


154


, thermal head


30


, and power supply


180


. The motor driver


154


is connected to the platen motor


26


. The control means


150


B′ selects an adequate master making speed in accordance with the kind of the stencil input on the stencil setting means


152


as a master making condition. This successfully prevents heat accumulation from being enhanced or the life of the thermal head


30


from being shortened without regard to the kind or sensitivity of the stencil, thereby maintaining the size of an image constant.




Reference will be made to

FIG. 26

for describing a sixteenth embodiment of the present invention. As shown, control means


150


C′ controls the platen pressure adjusting mechanism


162


in accordance with the kind of the stencil input on the stencil setting means


152


. The platen pressure adjusting mechanism


162


has the configuration described previously with reference to FIG.


8


.




In the illustrative embodiment, a relation between the kind of the master


61


and the rotation angle or rotation stop position of the DC motor


172


, which implements a platen pressure adequate for the kind of the master


61


, is experimentally determined beforehand with the actual master making device


90


. A ROM included in the control means


150


C′ stores data representative of the above relation, i.e., a master making condition. The control means


150


C′ selects a rotation angle of the DC motor


172


matching with the kind of the master


61


input on the stencil setting means


152


and sets it as a master making condition. This prevents the platen pressure from excessively rising and increasing the mechanical stress of the thermal head


30


without regard to the kind of the stencil


61


.





FIG. 27

shows a seventeenth embodiment of the present invention similar to the fourth embodiment stated earlier. As shown, the illustrative embodiment includes control means


150


D′ including a ROM not shown. A relation between the kind of the master


61


and the feed speed of the motor


188


, which implements a front tension adequate for the kind of the master


61


, is experimentally determined beforehand with the actual master making device


90


. The ROM stores data representative of the above relation, i.e., a master making condition. The control means


150


D′ selects an adequate feed speed of the motor


180


in accordance with the kind of the stencil


61


input on the stencil setting means


152


as a master making condition. The control means


150


D′ drives the motor


188


at the adequate feed speed via the motor driver


187


. This prevents the front tension from becoming excessive or short without regard to the kind of the stencil


61


, thereby insuring the reproduction of an image with a constant size.




The back tension of the stencil


6


, like the front tension, effects the reproducibility of the image size, as stated previously. Reference will be made to

FIG. 28

for describing an eighteenth embodiment of the present invention similar to the fifth embodiment. As shown, the illustrative embodiment includes control means


150


E′ including a ROM not shown. A relation between the kind of the stencil


61


and the feed speed of the motor


192


, which implements a back tension adequate for the kind of the stencil


61


, is experimentally determined beforehand with the actual master making device


90


. The ROM stores data representative of the above relation, i.e., a master making condition. The control means


150


E′ selects an adequate feed speed of the motor


192


in accordance with the kind of the stencil


61


input on the stencil setting means


152


as a master making condition. The control means


150


E′ drives the motor


192


at the adequate feed speed via a motor driver


194


. This prevents the back tension from becoming excessive or short without regard to the kind of the stencil


61


, thereby insuring the reproduction of an image with a constant size.




The illustrative embodiments described so above include the motor


26


for driving the platen roller


92


each. Alternatively, the rollers


93




a


and


93




b


described in relation to the front tension may be used and controlled as a drive source for conveying the stencil


61


, in which case the platen roller


92


will be driven by the above drive source.





FIG. 29

shows a nineteenth embodiment of the present invention similar to the sixth embodiment stated earlier. This embodiment, like the sixth embodiment, controls energy to be applied to the thermal head


30


in accordance with the kind of the stencil


61


input on the stencil setting means


152


. As shown, control means


150


F′ controls, based on the kind of the stencil


61


, energy to be applied to the thermal head


30


by controlling the pulse width for feeding current to the thermal head


30


or the power supply


180


. While the illustrative embodiment controls the pulse width, it may control the output voltage of the power supply


180


or both of them.




In the illustrative embodiment, a relation between the kind of the stencil


61


and the pulse width (pulse width for feeding current to each heating element of the thermal head


30


) adequate for the kind of the stencil


61


is experimentally determined beforehand with the actual master making device


90


. A ROM included in the control means


150


F′ stores data representative of the above relation, i.e., a master making condition. Again, while the pulse width may be selected in the same manner as in Laid-Open Publication No. 11-115145 or 11-115148 mentioned earlier, the illustrative embodiment selects it by taking account of the perforation ability of the stencil and the ink permeability of the porous support as well.




The control means


150


F′ selects an adequate pulse width in accordance with the kind of the stencil


61


input on the stencil setting means


152


as a master making condition. Consequently, image quality matching with the kind of the stencil


61


is achievable.




Reference will be made to

FIG. 30

for describing a twentieth embodiment of the present invention similar to the seventh embodiment. While this embodiment varies the pulse width like the nineteenth embodiment, it takes account of the temperature of the thermal head


30


because the temperature effects the perforation of the stencil


61


. As shown, illustrative embodiment includes control means


150


G′ including a ROM not shown. A relation between the kind of the stencil


61


and the temperature of the thermal head


30


and a pulse width adequate for them is experimentally determined beforehand with the actual master making device


90


. The ROM stores data representative of such a relation as a master making condition. The control means


150


G′ selects an adequate pulse width matching with the output of the stencil setting means


152


and that of the thermistor


182


and sets it as a master making condition. The illustrative embodiment taking account of the temperature of the thermal head


30


, as stated above, enhances image quality.




The illustrative embodiment may also additionally take account of the kind and temperature of the ink for further promoting more practical, accurate energy control. Further, the illustrative embodiment additionally executes conventional thermal history control, common drop correction control and so forth, if desired.





FIG. 31

shows a twenty-first embodiment of the present invention similar to the eighth embodiment. The previous embodiments each control the rotation of the platen roller


26


in accordance only with the output of the stencil setting means


152


. In practice, however, such control lacks accuracy, depending on environmental conditions. For example, when ambient temperature rises, the platen roller


92


increases in diameter due to thermal expansion and therefore increases in peripheral speed, as stated earlier. The illustrative embodiment prevents control accuracy from falling due to the varying ambient conditions.




As shown in

FIG. 31

, the thermistor or environmental condition sensing means


184


is located at an adequate position on the printer body or the master making device


90


for sensing the temperature of the latter. Control means


150


H′, which is stencil distinguishing and adjusting means, includes a ROM. A relation between the kind of the master


61


and device temperature and a feed speed of the platen roller


26


, which implements a rotation speed of the platen roller


92


adequate for the kind of the master


61


, is experimentally determined beforehand with the actual master making device


90


. The ROM stores data representative of such a relation as a master making condition. The rotation speed of the platen roller determines a stencil conveying speed. The control means


150


H′ selects an adequate feed speed of the platen motor


26


in accordance with the kind of the stencil input on the stencil setting means


152


and the output of the thermistor


184


and sets it as a master making condition.





FIG. 32

shows a twenty-second embodiment of the present invention in which control means


150


I′ adjusts a master making speed as in the ninth embodiment.

FIG. 33

shows a twenty-third embodiment of the present invention in which control means


150


J′ adjusts the platen pressure as in the tenth embodiment.

FIG. 34

shows a twenty-fourth embodiment of the present invention in which control means


150


K′ controls the front tension of the stencil


61


as in the eleventh embodiment.

FIG. 35

shows a twenty-fifth embodiment of the present invention in which control means


150


K′ controls the back tension of the stencil


61


as in the twelfth embodiment. Further,

FIG. 36

shows a twenty-sixth embodiment of the present invention in which control means


150


M′ adjusts energy to be applied to the thermal head


30


as in the thirteenth embodiment.




Again, the illustrative embodiments shown and described each may sense any other environmental condition, e.g., humidity in addition to temperature.





FIG. 37

shows a twenty-seventh embodiment of the present invention. As shown, the function of the master setting device


152


is assigned to a personal computer or host


198


connected to the stencil printer as alternative stencil setting means.




The fourteenth to twenty-seventh embodiments each control only one of the master making speed, master conveying speed, platen pressure, energy and so forth. Such different control procedures should preferably be executed in series so as to further promote accurate control, as will be described specifically with reference to FIG.


38


. As shown, an environmental condition is determined on the basis of the output of the thermistor


184


or similar environment condition sensing means (step S


1


). The operator inputs the kind of the stencil to use on the stencil setting means


152


(step S


3


). The control means


150


′ determines the kind of the stencil in accordance with the output of the stencil setting means


153


(step S


3


). Steps S


4


through S


23


following the step S


3


are respectively identical with the steps S


3


through S


22


shown in FIG.


22


and will not be described specifically in order to avoid redundancy.




As stated above, the fourteenth to twenty-seventh embodiments each include the stencil setting means implemented as an LCD and keys arranged on the operation panel of the printer body. The stencil setting means therefore does not increase the overall size of the printer or makes circuitry sophisticated. Alternatively, the stencil setting means may be implemented as, e.g., a personal computer or similar host connected to the printer body, enhancing easy operation and diversification. The above illustrative embodiments, of course, achieve the advantages described with reference to the first to thirteenth embodiments as well.




Various modifications will become possible for those skilled in the art after receiving the present disclosure without departing from the scope thereof.



Claims
  • 1. A stencil printer for perforating a thermosensitive stencil implemented as a stencil roll with heating means to thereby make a master, said stencil printer comprising:stencil distinguishing means for identifying a kind of the stencil by sensing an identification member provided on the stencil roll; and adjusting means for selecting, among master making conditions experimentally determined beforehand, a master making condition matching with information output from said stencil distinguishing means.
  • 2. The stencil printer as claimed in claim 1, wherein said adjusting means adjusts, based on said information, a speed at which the stencil is conveyed.
  • 3. The stencil printer as claimed in claim 1, wherein said heating means comprises a thermal head,said stencil printer further comprises a platen roller facing said thermal head for conveying the stencil, and said adjusting means adjusts a rotation speed of said platen roller in accordance with said information.
  • 4. The stencil printer as claimed in claim 1, wherein said heating means comprises a thermal head,said stencil printer further comprises a platen roller facing said thermal head for conveying the stencil, and said adjusting means adjusts a master making speed in accordance with said information.
  • 5. The stencil printer as claimed in claim 1, wherein said heating means comprises a thermal head,said stencil printer further comprises a platen roller facing said thermal head for conveying the stencil, a platen pressure for pressing the stencil against said thermal head is adjustable, and said adjusting means adjusts the platen pressure in accordance with said information.
  • 6. The stencil printer as claimed in claim 1, wherein said heating means comprises a thermal head,said stencil printer further comprises a platen roller facing said thermal head for conveying the stencil and a feed roller pair located downstream of said platen roller in a direction of stencil conveyance for adjusting a front tension of said stencil, and said adjusting means adjusts the front tension in accordance with said information.
  • 7. The stencil printer as claimed in claim 1, wherein said heating means comprises a thermal head,said stencil printer further comprises a platen roller facing said thermal head for conveying the stencil and a feed roller pair located upstream of said platen roller in a direction of stencil conveyance for adjusting a back tension of said stencil, and said adjusting means adjusts the back tension in accordance with said information.
  • 8. The stencil printer as claimed in claim 1, wherein said heating means comprises a thermal head, andsaid adjusting means adjusts energy to be applied to said thermal head in accordance with said information.
  • 9. The stencil printer as claimed in claim 1, wherein said heating means comprises a thermal head,said stencil printer further comprises temperature sensing means for sensing a temperature of said thermal head, and said adjusting means adjusts energy to be applied to said thermal head in accordance with said information and information output from said temperature sensing means.
  • 10. The stencil printer as claimed in claim 1, wherein said stencil distinguishing means comprises:a label provided on the stencil; and sensing means for reading a content of said label.
  • 11. The stencil printer as claimed in claim 1, wherein said stencil distinguishing means comprises:transmitting means provided on the stencil; and receiving means for receiving a content transmitted from said transmitting means.
  • 12. The stencil printer as claimed in claim 1, wherein said stencil distinguishing means comprises:means provided on the stencil to be electrically or magnetically sensed; and sensing means for electrically or magnetically sensing a content of said means to be sensed.
  • 13. A stencil printer for perforating a thermosensitive stencil implemented as a stencil roll with a heating device to thereby make a master, said stencil printer comprising:a stencil distinguishing device configured to identify a kind of the stencil by sensing an identification member provided on the stencil roll; and an adjusting device configured to select, among master making conditions experimentally determined beforehand, a master making condition matching with information output from said stencil distinguishing device.
  • 14. The stencil printer as claimed in claim 13, wherein said adjusting device adjusts, based on said information, a speed at which the stencil is conveyed.
  • 15. The stencil printer as claimed in claim 13, wherein said heating device comprises a thermal head,said stencil printer further comprises a platen roller facing said thermal head for conveying the stencil, and said adjusting device adjusts a rotation speed of said platen roller in accordance with said information.
  • 16. The stencil printer as claimed in claim 13, wherein said heating device comprises a thermal head,said stencil printer further comprises a platen roller facing said thermal head for conveying the stencil, and said adjusting device adjusts a master making speed in accordance with said information.
  • 17. The stencil printer as claimed in claim 13, wherein said heating device comprises a thermal head,said stencil printer further comprises a platen roller facing said thermal head for conveying the stencil, a platen pressure for pressing the stencil against said thermal head is adjustable, and said adjusting device adjusts the platen pressure in accordance with said information.
  • 18. The stencil printer as claimed in claim 13, wherein said heating device comprises a thermal head,said stencil printer further comprises a platen roller facing said thermal head for conveying the stencil and a feed roller pair located downstream of said platen roller in a direction of stencil conveyance for adjusting a front tension of said stencil, and said adjusting device adjusts the front tension in accordance with said information.
  • 19. The stencil printer as claimed in claim 13, wherein said heating device comprises a thermal head,said stencil printer further comprises a platen roller facing said thermal head for conveying the stencil and a feed roller pair located upstream of said platen roller in a direction of stencil conveyance for adjusting a back tension of said stencil, and said adjusting device adjusts the back tension in accordance with said information.
  • 20. The stencil printer as claimed in claim 13, wherein said heating device comprises a thermal head, andsaid adjusting device adjusts energy to be applied to said thermal head in accordance with said information.
  • 21. The stencil printer as claimed in claim 13, wherein said heading device comprises a thermal head,said stencil printer further comprises a temperature sensor responsive to a temperature of said thermal head, and said adjusting device adjusts energy to be applied to said thermal head in accordance with said information and information output from said temperature sensor.
  • 22. The stencil printer as claimed in claim 13, wherein said stencil distinguishing device comprises:a label provided on the stencil; and a sensor configured to read a content of said label.
  • 23. The stencil printer as claimed in claim 13, wherein said stencil distinguishing device comprises:a transmitter provided on the stencil; and a receiver configured to receive a content transmitted from said transmitter.
  • 24. The stencil printer as claimed in claim 13, wherein said stencil distinguishing device comprises:a piece provided on the stencil to be electrically or magnetically sensed; and a sensor configured to electrically or magnetically sense a content of said piece to be sensed.
  • 25. The stencil printer as claimed in claim 1, wherein said stencil roll comprises a core on which said identification member is provided.
  • 26. The stencil printer as claimed in claim 1, wherein said identification member is provided on one side of said stencil roll.
  • 27. The stencil printer as claimed in claim 13, wherein said stencil roll comprises a core on which said identification member is provided.
  • 28. The stencil printer as claimed in claim 13, wherein said identification member is provided on one side of said stencil roll.
Priority Claims (2)
Number Date Country Kind
2000-340674 Nov 2000 JP
2000-341969 Nov 2000 JP
US Referenced Citations (2)
Number Name Date Kind
5551337 Miki et al. Sep 1996 A
5963241 Higa et al. Oct 1999 A
Foreign Referenced Citations (7)
Number Date Country
6-320851 Nov 1994 JP
8-90747 Apr 1996 JP
9-277686 Oct 1997 JP
11-20983 Jan 1999 JP
11-91227 Apr 1999 JP
11-115145 Apr 1999 JP
11-115148 Apr 1999 JP