Information
-
Patent Grant
-
6539854
-
Patent Number
6,539,854
-
Date Filed
Thursday, July 19, 200123 years ago
-
Date Issued
Tuesday, April 1, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Nixon Peabody LLP
- Studebaker; Donald R.
-
CPC
-
US Classifications
Field of Search
US
- 101 116
- 101 117
- 101 118
- 101 129
- 101 183
- 101 232
- 101 484
- 101 485
- 271 1003
- 271 114
- 271 25801
- 271 26501
-
International Classifications
-
Abstract
A stencil printer includes a printing drum which is rotated bearing a stencil wound around the printing drum, a pair of paper feed rollers which are rotated in contact with each other to supply a printing paper to the printing drum, and a press roller which is rotated in contact with the printing drum to convey the printing paper supplied to the printing drum with the printing paper pressed against the stencil on the printing drum. A paper feed roller driver drives the paper feed rollers, and a paper feed roller controller controls the paper feed roller driver to rotate the paper feed rollers at a peripheral speed higher than that of the printing drum at least from the time the leading end of the printing paper reaches the printing drum to the time the trailing end of the printing paper passes the paper feed rollers.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a stencil printer, and more particularly to a stencil printer which prints by the use of a stencil wound around a printing drum.
2. Description of the Related Art
There has been known a stencil printer in which printing papers are inserted into between a rotating printing drum around which a stencil is wound and a press roller which is rotated in contact with the printing drum under a pressure, and ink supplied inside the printing drum is transferred to the printing papers through the perforations in the stencil.
The printing papers are generally fed to the printing drum by primary and secondary paper feed sections which are driven by the printing drum by way of a driving mechanism employing gears and the like. The primary and secondary paper feed sections are controlled so that each of the printing papers is accurately positioned with respect to the stencil on the rotating printing drum.
In the primary paper feed section, printing papers on a paper feed table are fed out one by one, one each time the printing drum makes a rotation, by a pickup roller and a scraper roller. The pickup roller has a friction member coaxially fixed to a shaft which is intermittently rotated in response to engagement and disengagement of a paper feed clutch. Then the printing papers are transferred to the secondary paper feed section. The pickup roller and the scraper roller are provided with a one-way clutch and when the paper feed clutch is disengaged after the printing paper is delivered to the secondary paper feed section, the pickup roller and the scraper roller are rotated driven by way of the printing paper, thereby reducing the back tension.
In the secondary paper feed section, the leading end of the printing paper abuts against the contact line of a guide roller and a timing roller (the two rollers will be referred to as “the paper feed roller pair”, hereinbelow) which are stopped or a surface of the paper feed roller pair near the contact line. After the printing paper is thus provided with sag, the paper feed roller pair are started at a predetermined angular position of the printing drum. The paper feed roller pair are in mesh with each other at their ends and the guide roller is drivingly connected to a main motor by way of a driving force transmitting means such as gears, an endless belt and the like. The guide roller is arranged to make a predetermined number of rotations per one rotation of the printing drum by a mechanism including a cam, a sector gear, a one-way clutch and the like. The timing roller is driven by the guide roller in the reverse direction. The timing roller is arranged to be moved away from the guide roller after the printing paper is delivered to the printing drum and the guide roller is stopped by a mechanism including a cam, a cam follower, a link, a resilient member and the like. A spring, an electromagnetic brake and the like are provided on one end portion of the timing roller in order to suppress the delay between disengagement of the timing roller from the guide roller and stop of the guide roller due to inertia.
The printing paper delivered to the printing drum by the paper feed roller pair is pressed against the stencil on the printing drum under a predetermined pressure by the press roller and ink supplied by an ink supply section disposed inside the printing drum is transferred to the printing paper through the perforations in the stencil, whereby a print is made.
Conventionally, the paper feed roller pair are arranged to be opened, that is, to be moved away from each other, just at the time, the leading end portion of the printing paper comes to be pinched by the printing drum and the press roller (i.e., the printing papers comes to be driven by the printing drum and the press roller) which are rotating. This involves the following problems.
When the paper feed roller pair are prematurely opened just before the leading end portion of the printing paper comes to be pinched by the printing drum and the press roller while a trailing end portion of the printing paper is still in the primary paper feed section, the primary paper feed section, that is, the pickup roller, the scraper roller and the like, applies back tension to the printing paper, which can result in stretch of the stencil (which causes stretch of printed image generally called “ghost”) or displacement of the stencil. To the contrast, when the paper feed roller pair are opened after the leading end portion of the printing paper comes to be pinched by the printing drum and the press roller, the paper feed roller pair apply back tension to the printing paper, which can also result in ghost and/or displacement of the stencil.
Accordingly, it has been necessary to highly accurately control the timing of opening the paper feed roller pair, which adds to the cost of the stencil printer.
Further, when the paper feed roller pair are opened and closed, noise is generated.
Further, printing papers vary widely in thickness and the paper conveying rate of the paper feed roller pair for a given speed of the paper feed roller pair varies according to the thickness of the printing paper, which makes it necessary to change the timing of opening the paper feed roller pair according to the thickness of the printing paper. Further, depending on the material of the paper feed roller pair, the diameter of the paper feed roller pair changes with the temperature of the environment. When the diameter of the paper feed roller pair changes, the paper conveying rate of the paper feed roller pair for a given speed of the paper feed roller pair varies, which makes it necessary to change the timing of opening the paper feed roller pair according to the temperature of the environment.
SUMMARY OF THE INVENTION
In view of the foregoing observations and description, the primary object of the present invention is to provide a stencil printer in which generation of ghost can be suppressed without accurately controlling the timing of opening the paper feed roller pair, whereby the cost can be reduced.
Another object of the present invention is to provide a stencil printer in which the printing papers can be stably conveyed irrespective of the thickness of the printing papers or the temperature of the environment without necessity of accurately controlling the timing of opening the paper feed roller pair.
Still another object of the present invention is to provide a stencil printer which can prevent generation of noise due to opening and closing of the paper feed roller pair.
The stencil printer in accordance with the present invention comprises
a printing drum which is rotated bearing a stencil wound around the printing drum,
a pair of paper feed rollers which are rotated in contact with each other to feed a printing paper inserted therebetween and supply it to the printing drum,
a pressing roller means which is rotated in contact with the printing drum to convey the printing paper supplied to the printing drum with the printing paper pressed against the stencil on the printing drum,
a paper feed roller drive means which drives the paper feed rollers, and
a paper feed roller control means which controls the paper feed roller drive means to rotate the paper feed rollers at a peripheral speed higher than that of the printing drum at least from the time at which the leading end of the printing paper reaches the printing drum to the time at which the trailing end of the printing paper passes the paper feed rollers.
It is preferred that the paper feed roller control means be provided with a speed changing means which controls the paper feed roller drive means to change the peripheral speed of the paper feed rollers.
For example, the speed changing means may control the paper feed roller drive means to change the peripheral speed of the paper feed rollers according to the paper conveying rate of the paper feed rollers.
The speed changing means may be provided with a sag detecting means which detects the amount of sag of the printing paper between the paper feed rollers and the printing drum and may control the paper feed roller drive means to change the peripheral speed of the paper feed rollers according to the amount of sag.
In the stencil printer of the present invention, since the paper feed rollers are rotated at a peripheral speed higher than that of the printing drum at least from the time at which the leading end of the printing paper reaches the printing drum to the time at which the trailing end of the printing paper passes the paper feed rollers, the printing paper is conveyed with sag formed between the paper feed roller pair and the printing drum. Accordingly, back tension applied to a trailing end portion of the printing paper by the primary paper feed section or the secondary paper feed section is hardly transmitted to the leading end portion of the printing paper in contact with the printing drum (or the stencil), whereby generation of ghost or displacement of the stencil can be prevented.
Further, since the printing paper is delivered to the printing drum with the printing paper pinched by the paper feed roller pair, the paper feed roller pair need not be opened and accordingly, the mechanism for accurately controlling the timing of opening the paper feed roller pair may be eliminated, whereby the cost can be reduced.
When the paper feed roller pair are not opened and closed, generation of noise due to opening and closing of the roller pair can be prevented.
When the paper feed roller control means is provided with a speed changing means which controls the paper feed roller drive means to change the peripheral speed of the paper feed rollers, the printing papers can be conveyed at an optimal speed according to, for instance, the kind of the printing papers and the condition of the environment of the stencil printer, whereby the printing papers can be constantly conveyed stably irrespective of the kind of the printing papers, the condition of the environment of the stencil printer and the like.
When the sag in the printing paper becomes too large, the printing paper can be brought into contact with the printing drum and stained with ink before printing. This problem can be avoided by controlling the peripheral speed of the paper feed rollers so that the sag in the printing paper does not grow too large.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic side view of a stencil printer in accordance with an embodiment of the present invention,
FIG. 2
is an enlarged perspective view showing in detail the clamp mechanism and the stencil sensor,
FIG. 3
is a schematic side view showing the printing drum, the press roller and the register rollers of the stencil printer,
FIG. 4
is a block diagram showing the control means of the stencil printer,
FIG. 5
is a chart for illustrating the operation of the stencil printer,
FIG. 6
is a flow chart for illustrating the main processing to be executed by the control means,
FIG. 7
is a flow chart for illustrating the register motor control processing,
FIG. 8
is a chart for illustrating a modification of the operation of the stencil printer,
FIG. 9
is a flow chart for illustrating the register motor control processing in a stencil printer in accordance with another embodiment of the present invention, and
FIG. 10
is a block diagram showing a modification of the control means.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1
shows a stencil printer in accordance with an embodiment of the present invention, where the present invention is applied to a stencil printer provided with a function of preventing shift of the printed image on the printing paper due to fluctuation in rotating speeds of the printing drum and the paper feed roller pair, slip of the printing paper relative to the paper feed roller pair, and shift of the stencil from the predetermined position.
In
FIG. 1
, a stencil printer in accordance with an embodiment of the present invention comprises a cylindrical printing drum
10
, a press roller
81
which is pressed against the printing drum
10
and is rotatable in parallel to the printing drum
10
, a primary paper feed section
40
which comprises a scraper roller
41
, a pickup roller
42
and a separator roller
43
and feeds one printing paper from a stack S of printing papers on a paper feed table
44
each time the printing drum
10
makes one rotation, and a secondary paper feed section
50
which comprises a pair of register rollers
51
and
52
(paper feed roller pair), guide plates
71
and
72
, and the like and inserts the printing paper, fed by the primary paper feed section
40
, between the printing drum
10
and the press roller
81
.
The printing drum
10
is rotated by a main motor
25
by way of a drive gear
26
formed on the output shaft of the main motor
25
, a gear (not shown) formed on a rotary shaft
22
of the printing drum
10
and an endless belt
27
in mesh with the gears. A drum encoder
20
in the form of teeth formed on the circumferential surface of the rotary shaft
22
of the printing drum
10
at regular intervals and a photo sensor
21
which outputs a drum pulse each time it detects one of the teeth form a printing drum rotation detecting means
23
. A clamp mechanism
16
for holding the leading end of the stencil M is provided on the printing drum
10
to extend along a generatrix of the circumferential surface thereof. A reference position detecting means (stencil sensor)
30
which detects a reference position on the printing drum
10
(in this particular embodiment, the leading end of the stencil M) from which the angular position of the printing drum
10
is measured is disposed near the clamp mechanism
16
separately from the printing drum
10
.
By controlling rotation of the main motor
25
by the drum encoder
20
formed on the circumferential surface of the rotary shaft
22
of the printing drum
10
and the photo sensor
21
, rotation of the printing drum
10
can be controlled without affected by backlash in the gears and the like.
A stencil making section
7
which comprises a guide roll
2
, a thermal head
3
, a platen roller
4
and a pair of conveyor rollers
5
and
6
and makes a stencil M by image-wise perforating a stencil material fed from a stencil material roll
1
is disposed near the printing drum
10
.
As shown in detail in
FIG. 2
, the clamp mechanism
16
comprises a magnetic clamp plate
11
fixed to a rotary pin
12
which extends along a generatrix of the printing drum
10
and is supported for rotation at opposite ends thereof, and a pair of retainer plates
14
and
13
which hold the clamp plate
11
under the magnetic force of the clamp plate
11
respectively in a clamping position or a closing position where the clamp plate
11
pinches the leading end of the stencil M together with the retainer plate
14
and an opening position where the clamp plate
11
releases the stencil M. A monitor window
18
is formed in the clamp plate
11
at a middle portion thereof. An anti-reflective region
15
is formed around the monitor window
18
. The stencil sensor
30
comprises an LED and a photo sensor and the photo sensor receives light emitted from the LED and reflected at the surface of the leading end portion of the stencil M, thereby detecting the leading end of the stencil M. The anti-reflective region
15
prevents irregular reflection of the light emitted from the LED.
The register rollers
51
and
52
are interlocked with each other to rotate together in opposite directions by way of gears which are formed on opposite ends of the respective rollers and are in mesh with each other at each end. The register roller
52
is driven by a register roller drive means
57
comprising a register motor
56
, a gear
53
formed on the rotating shaft of the register roller
52
, a gear (not shown) formed on the output shaft
55
of the register motor
56
and an endless belt
54
in mesh with the gear
53
on the register roller
52
and the gear on the output shaft
55
. A register encoder
60
in the form of teeth formed on the circumferential surface of the output shaft
55
of the register motor
56
at regular intervals and a photo sensor
61
which outputs a register pulse each time it detects one of the teeth form a register roller rotation detecting means
62
which detects information on rotation of the register roller
52
by way of information on rotation of the register motor
56
. Preferably the register motor
56
is a DC servomotor.
Between the register rollers
51
and
52
and the press roller
81
, there is disposed a register sensor (paper end detecting means)
70
which detects the leading end (as seen in the direction of conveyance of the printing paper) of the printing paper at a predetermined distance L from the register rollers
51
and
52
downstream thereof as shown in FIG.
3
.
The stencil printer of this embodiment is provided with a control means
170
(
FIG. 4
) which controls a motor drive circuit
160
(
FIG. 4
) for driving the register motor
56
on the basis of drum rotation information detected by the printing drum rotation detecting means
23
and register roller rotation information detected by the register roller rotation detecting means
62
.
On the downstream side of the press roller
81
as seen in the direction of conveyance of the printing paper, there is disposed a paper discharge section
90
which stacks printed papers removed from the printing drum
10
. The paper discharge section
90
comprises a pair of suction rollers
91
and
92
and a suction belt
93
passed around the suction rollers
91
and
92
.
FIG. 4
schematically shows the arrangement of the stencil printer of this embodiment. The control means
170
may comprise, for instance, a CPU which executes processing described later. Drum pulses X
2
output from the photo sensor
21
of the printing drum rotation detecting means
23
and a reference pulse X
1
output from the stencil sensor
30
upon detection of the leading end of the stencil M are input into a motor control circuit
140
. The reference pulse X
1
is detected each time the printing drum
10
makes one rotation and the number of the drum pulses X
2
is counted from the time the reference pulse X
1
is detected. That is, the number of the drum pulses X
2
represents the angular position or the rotation-phase position of the printing drum
10
. Register pulses X
4
output from the photo sensor
61
of the register roller rotation detecting means
62
representing the rotation of the register motor
56
, that is, the register rollers
51
and
52
are also input into the motor control circuit
140
.
In the motor control circuit
140
, the value NB of count of the drum pulses X
2
at which the register motor
56
is to be started (this value NB will be referred to as “the register motor starting count NB”, hereinbelow) is set in advance and the number of the drum pulses X
2
reaches the register motor starting count NB, a PWM (pulse width modulator) signal generator
150
is started. The register motor starting count NB can be changed through a control panel
100
. The PWM signal generator
150
starts the register motor
56
by way of the motor drive circuit
160
, thereby driving the register rollers
51
and
52
to convey the printing paper. Thus the timing at which the leading end of the printing paper is to be inserted between the printing drum
10
and the press roller
81
can be controlled by changing the register motor starting count NB. In other words, the position of the printing paper relative to the stencil M in which the printing paper is brought into contact with the stencil M can be controlled by changing the register motor starting count NB. Further the motor control circuit
140
watches the register pulses X
4
and controls the motor drive circuit
160
so that the rotating speed of the register motor
56
is kept in a predetermined relation (to be described later) with the rotating speed of the printing drum
10
. With this arrangement, the “longitudinal registration” (adjustment of position of the printing paper relative to the image region of the stencil master in the direction of feed of the printing paper) can be carried out by changing the register motor starting count NB. Further since the number of the drum pulses X
2
is counted from the position of the leading end of the stencil M, the position of the printing paper relative to the stencil M can be kept unchanged even if the leading end of the stencil M is shifted relative to the printing drum
10
in the direction opposite to the direction of rotation of the printing drum
10
.
After the printing paper is inserted between the printing drum
10
and the press roller
81
, the rotating speed of the register motor
56
is controlled to a preset value so that the peripheral speed of the register rollers
51
and
52
becomes higher than that of the printing drum
10
. The preset value of the rotating speed of the register motor
56
has been stored in a memory
130
.
A paper end pulse X
3
which is output from the register sensor
70
upon detection of the leading end of the printing paper is also input into the motor control circuit
140
. When the paper end pulse X
3
is not detected by a predetermined time, which occurs when slip of the printing paper occurs during conveyance, the motor control circuit
140
controls the register motor
56
by way of the motor drive circuit
160
so that the delay in conveyance of the printing paper due to slip is compensated for and the printing paper meets the stencil M in the preset position relative to the stencil M. Thus shift of the printing paper relative to the stencil M due to slip of the printing paper during conveyance, which cannot be dealt with by simply controlling the rotating speed of the register roller
51
and
52
relative to the rotating speed of the printing drum
10
, can be prevented.
The operation of the stencil printer of this embodiment will be described with reference to
FIGS. 5 and 6
, hereinbelow.
First the stencil making process will be described. In the stencil making section
7
(FIG.
1
), the stencil material is fed out from the stencil material roll
1
and conveyed between the thermal head
3
and the platen roller
4
guided by the guide roller
2
. While the stencil material travels between the thermal head
3
and the platen roller
4
, the thermal head
3
image-wise thermally perforate the stencil material according to an image signal input from an image read-out section (not shown), thereby making a stencil M. At this time, the conveyor rollers
5
and
6
are kept stopped and the stencil M is temporarily stored in a storage box (not shown) disposed between the conveyor rollers
5
and
6
and the thermal head
3
.
Then the printing drum
10
is rotated to the stencil mounting position shown in FIG.
1
and the clamp plate
11
is moved to the opening position where it is on the retainer plate
13
. In this state, the conveyor rollers
5
and
6
are started to convey the stencil M. The conveyor rollers
5
and
6
are driven by a stepping motor (not shown) and the stepping motor is driven by a predetermined number of pulses so that the leading end of the stencil M is stopped in a predetermined position. After the leading end of the stencil M is stopped in the predetermined position, the clamp plate
11
is rotated to the clamping position where it abuts against the retainer plate
14
with the leading end portion of the stencil M pinched therebetween. Then the main motor
25
is energized to rotate the printing drum
10
in the direction of arrow X at a low speed and when the printing drum
10
is rotated by a predetermined angle, the stencil M is severed from the stencil material in a continuous length, whereby the stencil M is wound around the printing drum
10
. The stencil sensor
30
detects the leading end of the stencil M through the monitor window
18
in the clamp plate
11
.
The printing operation of the stencil printer of this embodiment will be described with reference to the flow chart shown in
FIG. 6
, hereinbelow.
The main motor
25
is started to rotate the printing drum
10
and count of the drum pulses X
2
is started (step ST
10
), and then the register motor starting count NB is set to a standard value N
1
(step ST
11
). When a reference pulse X
1
from the stencil sensor
30
is detected, that is, when the leading end of the stencil M is in position A (
FIG. 3
) just below the stencil sensor
30
, the count NX of the drum pulses X
2
is once cleared. (steps ST
20
and ST
30
) Then count of the drum pulses X
2
is resumed. That is, the position of the leading end of the stencil M is set as a reference position on the basis of which the angular position and the rotating speed of the printing drum
10
are measured. The angular position of the printing drum
10
can be known as the number of the drum pulses X
2
detected after detection of reference pulse X
1
output from the stencil sensor
30
and the rotating speed of the printing drum
10
can be known from the period of one drum pulse X
2
. By detecting the angular position of the printing drum
10
in this manner, the position of the printing paper relative to the stencil M, i.e., “longitudinal registration”, can be kept as set initially even if the stencil M is shifted from the original position during printing.
The register motor starting count NB which governs the longitudinal registration can be changed by inputting an adjustment value through the control panel
100
as described above. Step ST
40
is executed only when an adjustment value is input through the control panel
100
and is normally passed.
In response to start of the main motor
25
(step ST
10
), the primary paper feed section
40
is driven by the main motor
25
by way of a transmission mechanism which is not shown and may be of the conventional structure and the uppermost printing paper in the stack S of the printing papers is separated from the stack S and is brought into abutment against the contact line of the register rollers
51
and
52
which are kept stopped at this time, whereby the printing paper sags along the guide plate
71
.
When the count NX of the drum pulses X
2
, that is, the number of the drum pulses X
2
counted from the time the reference pulse X
1
is detected, reaches the register motor starting count NB (step ST
60
), the register motor
56
is started to rotate the register rollers
51
and
52
. In
FIG. 3
, when the printing drum
10
is rotated by an angle corresponding to arc AB after detection of the reference pulse X
1
(when the point on the printing drum
10
which is in position B when the leading end of the stencil M is in the position A reaches the position A: this time point will be referred to as “time point B”, hereinbelow), the register motor
56
is started to rotate the register rollers
51
and
52
. That is, the register motor starting count NB corresponds to rotation of the printing drum which carries the leading end of the stencil M to a position distant from the position A in the counterclockwise direction by an angle equal to the angle corresponding to arc AB. When the printing drum
10
is rotated by the angle corresponding to arc BD after time point B, the register motor
56
is stopped. The number of the drum pulses X
2
corresponding to rotation of the printing drum
10
by the angle corresponding arc BD will be referred to as “the operating count NBD”, hereinbelow. The register motor starting count NB is variable as described above whereas the operating count NBD is generally fixed. In step ST
70
, the sum of the register motor starting count NB and the operating count NBD is set as a register motor stopping count NG at which the register motor
56
is to be stopped. Then the register motor
56
is controlled so that rotation of the register rollers
51
and
52
are synchronized with rotation of the printing drum
10
, that is, so that the register rollers
51
and
52
are in a predetermined relation with the printing drum
10
with respect to the rotating speed and the angular position. (step ST
100
: the register motor control sub-routine shown in
FIG. 7
to be described later) This control of the register rollers
51
and
52
will be described in detail referring also to
FIG. 7
, hereinbelow.
When the count NX of the drum pulses X
2
reaches NC corresponding to rotation of the printing drum
10
by the angle corresponding to arc AC (
FIG. 3
) after the register motor
56
is started (ST
101
in FIG.
7
), that is, when the leading end of the printing paper reaches the contact line of the printing drum
10
and the press roller
81
, the register motor
56
is caused to rotate at a preset speed stored in the memory
130
so that the peripheral speed of the register rollers
51
and
52
becomes higher than that of the printing drum
10
. (steps ST
102
and ST
103
).
When the leading end of the printing paper reaches the contact line of the press roller
81
and the printing drum
10
, the printing paper comes to be conveyed pinched by the press roller
81
and the printing drum
10
. Since the printing paper is conveyed by the register rollers
51
and
52
at a higher speed than by the printing drum
10
and the press roller
81
, the printing paper is conveyed with sag formed between the register rollers
51
and
52
and the printing drum
10
. Accordingly, tension hardly acts on the stencil M on the printing drum
10
. While the printing paper is conveyed by the printing drum
10
and the press roller
81
with the printing paper pressed against the stencil M on the printing drum
10
by the press roller
81
, ink supplied from an ink supply mechanism (not shown) disposed inside the printing drum
10
is transferred to the printing paper through the perforations in the stencil M, whereby a print is made.
When the count NX of the drum pulses X
2
reaches the register motor stopping count ND, the register motor
56
is stopped. (steps S
104
and S
105
)
When an abnormal signal is generated during the register motor control sub-routine, a press roller solenoid
90
(
FIG. 4
) is actuated to move the press roller
81
away from the printing drum
10
and the register rollers
51
and
52
are kept rotated to discharge the printing paper (error procedure). (steps ST
300
and ST
310
) Thereafter the printing drum
10
is stopped. (step ST
330
) This is because if the printing operation is continued despite that no printing paper reaches the press roller
81
, the press roller
81
is stained with ink. It is preferred that an warning be provided as a display on the control panel
100
and/or sound.
The printed paper is peeled off the printing drum
10
by a scraper (not shown) disposed between the suction roller
91
and the printing drum
10
and conveyed by the suction belt
93
to be stacked in the paper discharge section
90
.
These steps are repeated until a predetermined number of printing papers are printed (step ST
320
) and thereafter the printing drum
10
is stopped (step ST
330
).
As can be understood from the description above, in the stencil printer of this embodiment, the printing paper is delivered to the printing drum
10
with the printing paper pinched by the register roller
51
and
52
which are rotating at a peripheral speed higher than that of the printing drum
10
. Accordingly, the printing paper is conveyed with sag formed between the paper feed roller pair and the printing drum, and back tension applied to a trailing end portion of the printing paper by the primary paper feed section
40
or the secondary paper feed section
50
is hardly transmitted to the leading end portion of the printing paper in contact with the printing drum
10
(or the stencil), whereby generation of ghost or displacement of the stencil can be prevented.
Further, since the printing paper is delivered to the printing drum
10
with the printing paper pinched by the register roller
51
and
52
, the register rollers
51
and
52
need not be opened and accordingly, the mechanism for accurately controlling the timing of opening the register rollers
51
and
52
may be eliminated, whereby the cost can be reduced.
Further, generation of noise due to opening and closing of the register rollers
51
and
52
can be prevented.
The paper conveying rate for a given speed of the register rollers
51
and
52
varies according to the kind of the printing paper and the diameter of the register rollers
51
and
52
which changes with the temperature of the environment. Though, in the embodiment described above, the speed at which the speed of the register rollers
51
and
52
are set so that their peripheral speed becomes higher than that of the printing drum
10
when the printing paper is to be delivered to the printing drum
10
and the press roller
81
is fixed to one speed, the speed may be changed according to the kind of the printing paper, the temperature of the environment and the like. In such a case, a plurality of speeds are set according to the kind of the printing paper, the temperature of the environment or the like and are stored in the memory
130
in advance. One of the speeds is selected according to the kind of the printing paper, or the temperature of the environment detected, for instance, by a thermistor disposed near the register rollers
51
and
52
.
When the sag in the printing paper becomes too large, the printing paper can be brought into contact with the printing drum
10
and stained with ink before printing. This problem can be avoided by controlling the peripheral speed of the paper feed rollers so that the sag in the printing paper does not grow too large. A stencil printer in accordance with another embodiment of the present invention where the rotating speed of the register rollers
51
and
52
is changed according the amount of sag in the printing paper will be described with reference to
FIGS. 8 and 9
, hereinbelow.
In this embodiment, the amount of sag in the printing paper is calculated, on the basis of the rotating speed of the printing drum
10
, the rotating speed of the register rollers
51
and
52
and the time from the time the leading end of the printing paper reaches the printing drum
10
, after the register motor
56
is caused to rotate at a preset speed stored in the memory
130
so that the peripheral speed of the register rollers
51
and
52
becomes higher than that of the printing drum
10
in step ST
103
. (Step ST
106
in
FIG. 9
) When the amount of sag exceeds a threshold value Th
1
, the register motor
56
is slowed down. (steps ST
107
and ST
108
) The time at which the amount of sag exceeds the threshold value Th
1
corresponds to the angular position of the printing drum
10
indicated at E in FIG.
8
.
Instead of calculating the amount of sag on the basis of the rotating speed of the printing drum
10
, the rotating speed of the register rollers
51
and
52
and the time from the time the leading end of the printing paper reaches the printing drum
10
, the amount of sag may detected by a sag sensor. For example, as shown in
FIG. 10
, a sag sensor
94
is provided to detect the amount of sag in the printing paper between the register rollers
51
and
52
and the printing drum
10
. A detecting signal X
5
representing the amount of sag detected by the sag sensor
94
is input into the motor control circuit
140
and the motor control circuit
140
slows down the register motor
56
when the amount of sag as represented by the signal X
5
exceeds the threshold value Th
1
. The sag sensor
94
may be disposed in a position similar to the register sensor
70
.
As the sag sensor
94
, a reflective analog sensor or an analog sensor with an actuator may be employed. When a reflective analog sensor is employed, the amount of light reflected at the surface of the printing paper changes according to the amount of sag in the printing paper. Accordingly, the amount of sag in the printing paper can be detected on the basis of the amount of light reflected at the surface of the printing paper. The relation between the amount of light reflected at the surface of the printing paper and the amount of sag may be stored in the memory
130
in advance and the amount of sag may be determined on the basis of the relation. When an analog sensor with an actuator is employed, the actuator is pushed by the sag of the printing paper, and accordingly, the amount of sag may be detected on the basis of movement of the actuator. The relation between the movement of the actuator and the amount of sag may be stored in the memory
130
in advance and the amount of sag may be determined on the basis of the relation.
When the sag sensor
91
is employed and the amount of sag is continuously detected, the rotating speed of the register motor
56
may be controlled on the basis of the signal X
5
so that the amount of sag is fixed after the amount of sag exceeds the threshold value Th
1
.
Claims
- 1. A stencil printer comprisinga printing drum which is rotated bearing a stencil wound around the printing drum, a pair of paper feed rollers which are rotated in contact with each other to feed a printing paper inserted therebetween and supply it to the printing drum, a pressing roller means which is rotated in contact with the printing drum to convey the printing paper supplied to the printing drum with the printing paper pressed against the stencil on the printing drum, a paper feed roller drive means which drives the paper feed rollers, and a paper feed roller control means which controls the paper feed roller drive means to rotate the paper feed rollers at a peripheral speed higher than that of the printing drum at least from the time at which the leading end of the printing paper reaches the printing drum to the time at which the trailing end of the printing paper passes the paper feed rollers.
- 2. A stencil printer as defined in claim 1 in which the paper feed roller control means is provided with a speed changing means which controls the paper feed roller drive means to change the peripheral speed of the paper feed rollers.
- 3. A stencil printer as defined in claim 2 in which the speed changing means controls the paper feed roller drive means to change the peripheral speed of the paper feed rollers according to the paper conveying rate of the paper feed rollers.
- 4. A stencil printer as defined in claim 2 in which the speed changing means is provided with a sag detecting means which detects the amount of sag of the printing paper between the paper feed rollers and the printing drum and controls the paper feed roller drive means to change the peripheral speed of the paper feed rollers according to the amount of sag.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-220040 |
Jul 2000 |
JP |
|
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Number |
Name |
Date |
Kind |
5222724 |
Hirano et al. |
Jun 1993 |
A |
5701573 |
Yoshiuchi et al. |
Dec 1997 |
A |
5979311 |
Kakurai et al. |
Nov 1999 |
A |
6098536 |
Ohkawa |
Aug 2000 |
A |