Stencil printer

Information

  • Patent Grant
  • 6401606
  • Patent Number
    6,401,606
  • Date Filed
    Wednesday, September 22, 1999
    25 years ago
  • Date Issued
    Tuesday, June 11, 2002
    22 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Hilten; John S.
    • Nguyen; Anthony H.
    Agents
    • Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
Abstract
A stencil printer includes a multistage paper feeding device capable of selectively feeding different kinds of papers and an ink drum shiftable in a direction perpendicular to a direction of paper conveyance, i.e., in the widthwise direction of a paper. A paper is conveyed along a path coincident with a center line connecting the coincident centers of paper stocking portions included in the paper feeding device and the center of a paper discharge tray, so that the paper can be accurately conveyed without any skew. Further, side fences provided on the paper discharge tray are interlocked to each other and movable in the widthwise direction of a paper symmetrically with respect to the center line of the transport path, neatly laying the paper on the tray between the side fences. In addition, the ink drum shiftable in the above direction allows an image position to be adjusted without varying the paper transport path.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a stencil printer and more particularly to a stencil printer of the type including a multistage paper feeding device capable of feeding papers of different kinds and an ink drum shiftable in the widthwise direction of the papers perpendicular to a direction in which the papers are conveyed.




A digital stencil printer is conventional which uses a laminate thermosensitive stencil made up of a thermoplastic resin film and a porous support adhered to each other. The printer includes a thermal head for selectively perforating, or cutting, the resin film of the stencil with heat in accordance image data. After the perforated stencil or master has been wrapped around an ink drum, ink feeding means arranged in the drum feeds an adequate amount of ink to the inner periphery of the drum. A press roller, press drum or similar pressing member presses a paper or similar recording medium against the ink drum so as to transfer the ink from the drum to the paper via the porous portion of the drum and the perforations of the master. As a result, an image represented by the image data is printed on the paper. Usually, a paper feeding device for continuously feeding papers one by one is built in the printer. The paper feeding device generally includes a feed tray to be loaded with a stack of papers and a pair of side fences for guiding the papers in the widthwise direction of the papers.




With the above printer, it is possible to shift the position of an image on the paper in the widthwise direction of the paper perpendicular to the direction of paper conveyance by shifting the feed tray of the paper feeding device in the widthwise direction. However, the adjustment of the shift relying on eyesight and the manual shift of the feed tray cannot easily implement delicate adjustment or accurate adjustment. In light of this, Japanese Patent Laid-Open Publication No. 5-306025, for example, discloses an arrangement for automatically shifting the feed tray of the paper feeding device.




To meet various kinds of needs, a stencil printer including a multistage paper feeding has recently been proposed. The multistage paper feeding device has a plurality of paper stocking portions and is capable of feeding papers of particular kind from each paper stocking portion. For such a multistage paper feeding device, Japanese Patent Laid-Open Publication No. 6-345281, for example, teaches an arrangement for automatically shifting a plurality of feed trays in the widthwise direction of the papers at the same time.




However, in any one of the conventional arrangements, a paper discharge tray for receiving papers, or printings, is not shiftable although the feed tray is shiftable. This brings about a problem that when the feed tray is shifted, the resulting printings cannot be accurately positioned on the discharge tray, and a problem that a pair of side fences on the discharge tray must be shifted independently of each other, obstructing easy operation. The arrangement taught in the above Laid-Open Publication No. 6-345281 has a drawback that a complicated construction is necessary for all of the feed trays to be shifted at the same time. Moreover, when the center of any one of the feed trays is deviated, the position of an image on a paper varies and must be adjusted every time the feed tray is selected.




To solve the above problems, Japanese Patent Laid-Open Publication No. 9-104159, for example, proposes an arrangement including a fixed feed tray and a fixed paper discharge tray and an ink drum shiftable in the widthwise direction of a paper and thereby allowing the position of an image to be adjusted. However, a stencil printer including both of an ink drum shiftable in the widthwise direction of a paper and a multistage paper feeding device has not been reported yet.




Today, a stencil printer is often operated with a large capacity paper feeding device, sorter, large capacity paper discharging device or similar peripheral unit connected thereto for meeting the demand for a great number of and various kinds of printings. Conventional peripheral units, however, lack an arrangement for shifting printings in the widthwise direction thereof, and each include a paper transport path arranged in a particular position. In practice, therefore, it is difficult to adjust the position of an image in the widthwise direction of a paper with the combination of a stencil printer and a peripheral unit.




Technologies relating to the present invention are also disclosed in, e.g., Japanese Patent Laid-Open Publication Nos. 5-124734, 9-202032, 10-1254, 8-259008 and 6-293175 and U.S. patent application Ser. Nos. 08/796,696 (pending) and Ser. No. 09/151,351 (pending).




SUMMARY OF THE INVENTION




It is therefore an object of the present invention to provide a stencil printer capable of adjusting, with a simple construction, the position of an image to be printed on a paper fed from any one of a plurality of paper stocking portions in the widthwise direction of the paper, and allowing a desired peripheral unit to be operatively connected thereto.




A stencil printer of the present invention includes a multistage paper feeding device having a plurality of paper stocking portions and capable of selectively feeding a plurality of different kinds of papers. An ink drum is shiftable in a direction perpendicular to a direction of paper conveyance and allows a master formed with an image to be wrapped therearound. A paper discharge tray stacks the papers each carrying a printed image thereon. The paper stocking portions each include at least a pair of side fences for positioning the papers in the widthwise direction of the paper. The paper discharge tray includes at least a pair of side fences for positioning the papers carrying printed images thereon in the widthwise direction of the paper. The paper stocking portions and paper discharge tray are arranged in the printer with center lines thereof coinciding with the center line of the paper transport path. The side fences of the paper discharge tray are interlocked to each other and movable in the widthwise direction of the paper symmetrically to each other with respect to the center line of the paper transport path.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description taken with the accompanying drawings in which:





FIG. 1

is a view for describing the general construction of a stencil printer in accordance with the present invention;





FIG. 2

is view showing a stencil printer embodying the present invention;





FIG. 3

is a view showing a paper feeding section included in the illustrative embodiment;





FIG. 4

is a partly taken away plan view of an electrically driven rack included in the illustrative embodiment;





FIG. 5

is a plan view showing a specific configuration of a control panel included in the illustrative embodiment;





FIG. 6

is a block diagram schematically showing control means included in the illustrative embodiment;





FIGS. 7 and 8

are views demonstrating a specific image position adjusting procedure available with the illustrative embodiment;





FIG. 9

is a view showing a sorter or peripheral unit applicable to an alternative embodiment of the present invention;





FIG. 10

is a view showing a modification of either one of the illustrative embodiments; and





FIG. 11

is a schematic block diagram showing control means included in the above modification.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




First, reference will be made to

FIG. 1

for describing the general construction of the stencil printer in accordance with the present invention. As shown, the stencil printer includes a multistage paper feeding device A having a plurality of paper stocking portions T


1


and T


2


loaded with papers Pa and Pb, respectively. A printer body B includes an ink drum D shiftable in a direction D


1


perpendicularly the direction of paper conveyance with a master M wrapped therearound. The papers or printings Pa or Pb are sequentially stacked on a paper discharge tray H. The paper socking portions T


1


and T


2


respectively include at least a pair of side fences F


1


and at least a pair of side fences F


2


for positioning the papers Pa and Pb in the widthwise direction. The paper discharge tray H includes at least a pair of side fences F


3


for positioning the printings Pa or Pb in the widthwise direction and an end fence F


4


. The paper stocking portions T


1


and T


2


and paper discharge tray H each are formed with an engaging portion B


2


engageable with a pin or similar positioning member B


1


provided on the printer body B. After the engaging portion B


2


has been engaged with the pin B


1


, the paper stocking portion of the paper discharge tray is fixed in place by screws B


3


. The center lines C of the paper stocking portions T


1


and T


2


and paper discharge tray H are aligned with each other, as illustrated. The side fences F


3


of the paper discharge tray H are interlocked to each other and movable in the widthwise direction of the paper symmetrically with respect to the center line C of the tray H.




In the above construction, the centers of the papers Pa and Pb are coincident with the aligned center lines C of the stocking portions T


1


and T


2


and paper discharge tray H. Therefore, the papers Pa or Pb driven out of the printer body B to the tray H are neatly stacked between the side fences F


3


. Further, the ink drum D is movable in the direction D


1


so as to adjust the position of an image without the paper transport path being varied.




Referring to

FIG. 2

of the drawings, a stencil printer embodying the present invention is shown and generally designated by the reference numeral


1


. As shown, the stencil printer includes a casing


9


accommodating an image reading section


2


, a paper feeding section or multistage paper feeding device


3


, a master making section


4


, a paper discharging section


6


, a master discharging section


7


, and a control section


8


.




The image reading section


2


is mounted on the top of the casing


9


and includes a glass platen


10


on which a document is to be laid. A document feed tray


11


is used to lay a desired document or documents. A roller pair


12


and a roller


13


convey a document. Guides


14


and


15


respectively adjoin the roller pair


12


and roller


13


for guiding a document being conveyed. A belt


16


conveys a document along the glass platen


10


. A flat direction selector


17


switches a direction in which a document read by the reading section


2


should be discharged. A document discharge tray


18


receives a document driven out via the direction selector


17


. Mirrors


19


and


20


and a fluorescent lamp


21


scan a document. A lens


22


focuses the resulting reflection or image light to a CCD (Charge Coupled Device) image sensor or similar image sensor


23


.




Among the above constituents of the image reading section


2


, the document feed tray


11


, roller pair


12


, roller


13


, guides


14


and


15


, belt


16


, direction selector


17


and document discharge tray


18


are mounted on a conventional cover plate, not shown, constituting an ADF (Automatic Document Feeder) unit


24


. The ADF unit


24


may be angularly moved toward and away from the glass platen


10


by hand.




The paper feeding section or multistage paper feeding device


3


arranged in the lower portion of the casing


9


includes a first tray


28


, a second tray


29


and a third tray


30


each constituting a paper stocking portion. The first and second trays


28


and


29


allow papers P


1


and P


2


of the same size to be stacked thereon. The third tray


30


allows papers P


3


of relatively large size to be stacked thereon. A paper shifter


31


shifts the entire paper stack P


2


from the tray


29


to the tray


28


when the papers P


1


on the tray


28


are used up. Pick-up rollers


32


and


33


respectively feed the papers P


1


and P


3


one by one. Pressers


34


and


35


press the papers P


1


and P


3


against the pick-up rollers


32


and


33


, respectively. Separation roller pairs


37


and


38


are respectively associated with the pick-up rollers


32


and


33


, and each separate the top paper from the underlying papers. Additionally included in the paper feeding section


3


are a first paper sensor


36


for sensing the papers P


1


pushed up by the presser


34


in contact with the papers P


1


, roller pairs


39


and


40


and a group of rollers


41


for conveyance, and a registration roller pair


42


. The second tray


29


may be pulled out of the casing


9


while the printer


1


is in operation. This kind of configuration is taught in, e.g., Japanese Patent Laid-Open Publication No. 5-124737 mentioned earlier.




As shown in

FIG. 3

, the first to third trays


28


-


30


of the paper feeding section


3


have center lines C


1


, C


2


and C


3


, respectively, coincident with each other; the center line C


3


is intentionally shown as being deviated from the center lines C


1


and C


2


for the sake of illustration. For this purpose, the trays


28


-


30


each have the respective engaging portion, not shown, engaged with a positioning member, not shown, provided on the casing


9


, as stated earlier. The trays


28


-


30


respectively include a pair of side fences


25


, a pair of side fences


26


and a pair of side fences


27


for guiding the papers P


1


, P


2


and P


3


in the widthwise direction. The side fences


25


-


27


each are fastened to, inserted in or otherwise removably mounted to associated one of the trays


28


-


30


. Each pair of side fences


25


-


27


are positioned at both sides of the center line C


1


, C


2


or C


3


and spaced by a distance corresponding to the size of the associated papers. It follows that the center lines of the papers P


1


-P


3


stacked on the trays


28


-


30


, respectively, are coincident with the center lines C


1


-C


3


, respectively. This is also true with the paper shifter


31


, pickup rollers


32


and


33


, pressers


34


and


35


, separation roller pairs


37


and


38


, roller pairs


39


and


40


and roller group


41


for conveyance, and registration roller pair


42


. Let the coincident center lines C


1


-C


3


be collectively referred to as a center line C hereinafter.




A first paper size sensor or sensing means


45


is positioned below the first tray


28


for sensing the size of the papers P


1


. The paper size sensor


45


is implemented by a plurality of conventional shield type sensors and determines the size of the papers P


1


on the basis of the number of sensors shielded by the papers P


1


.




A second paper sensor


43


and a second paper size sensor or sensing means


46


are arranged below the second tray


29


for sensing the presence and the size, respectively, of the papers P


2


stacked on the tray


29


. The paper sensor


43


is a conventional reflection type sensor and senses the papers P


2


via a hole formed in the tray


29


. The paper size sensor


46


is identical in configuration with the paper size sensor


45


.




A third paper sensor


44


identical in configuration with the first paper sensor


36


is positioned above the third tray


30


for sensing the papers P


3


stacked on the tray


30


. A third paper size sensor or sensing means


47


identical in configuration with the first paper size sensor


45


is positioned below the tray


30


for sensing the size of the papers P


3


.




The master making section


4


arranged above the paper feeding section


3


includes a support member


49


supporting a stencil


48


in the form of a roll


48




a


. A thermal head


50


perforates, or cuts, the stencil


48


by heating it. A platen roller


51


presses the stencil


48


against the thermal head


50


while conveying the stencil


48


. Cutting means


52


cuts the stencil


48


at a preselected length. Roller pairs


53


and


54


convey the stencil


48


. The master making section


4


is constructed into a unit removable from the casing


9


.




Specifically, the stencil roll


48




a


includes a core


48




b


rotatably supported by the support member


49


. A stepping motor, not shown, causes the platen roller


51


to rotate while moving means, not shown, selectively moves the platen roller


51


to a first position indicated by a solid line in

FIG. 2

or a second position indicated by a dash-and-dots line. At the first position, the platen roller


51


is pressed against the thermal head


50


by a preselected pressure. At the second position, the platen roller


51


is spaced from the thermal head


50


. The cutting means


52


has a conventional configuration in which an upper edge


52




a


is rotatable or movable up and down relative to a lower edge


52




b.






The printing section


5


is arranged at the left of the master making section


4


, as viewed in FIG.


2


. The printing section


5


includes an ink drum


60


, ink feeding means


61


and a press roller


62


. The ink drum


60


is made up of a hollow cylindrical, porous support member and a laminate of mesh screens covering the outer periphery of the support member and formed of resin or metal. The ink drum


60


is affixed to flanges, not shown, rotatably mounted on a shaft


63


which plays the role of an ink feed pipe at the same time. Drum drive means, not shown, causes the ink drum


60


to rotate in synchronism with the registration roller pair


42


. The ink drum


60


is removably mounted on the casing


9


. A damper


64


is mounted on the outer periphery of the ink drum


60


for clamping the leading edge of the perforated part of the stencil


48


(master


48


hereinafter). Opening/closing means, not shown, causes the damper


64


to open and then close when the ink drum


60


reaches a preselected angular position.




An image position adjusting mechanism (see Japanese Patent Laid-Open Publication No. 9-202032 or 9-104159 mentioned earlier), a drum position sensor


69


are arranged around the ink drum


60


. The image position adjusting mechanism is driven by a motor


55


to shift the ink drum


60


in the axial direction of the shaft


63


, thereby shifting an image to be printed on any one of the papers P


1


-P


3


(collectively a paper P hereinafter) in the direction of paper conveyance and the widthwise direction of the paper. The drum position sensor


69


senses the position of the ink drum


60


in the above direction in terms of the displacement of the drum


60


from a preselected home position coincident with the center line C.




Ink feeding means


61


is disposed in the ink drum


60


and includes an ink roller


65


and a doctor roller


66


in addition to the shaft


63


. The ink roller


65


is rotatably supported by side plates, not shown, affixed to the shaft


63


. Drive transmitting means, not shown, including gears and a belt transfers a driving force to the ink roller


65


and causes it to rotate clockwise, as viewed in FIG.


2


. The doctor roller


66


adjoins the ink roller


65


such that the outer periphery of the roller


66


is parallel to the outer periphery of the roller


65


. The ink roller


65


and doctor roller


66


form a generally wedge-shaped ink well


67


therebetween. Ink in the ink well


67


is drawn out while passing through a gap between the two rollers


65


and


66


, forming a thin film on the roller


65


.




The press roller


62


is positioned beneath the ink drum


60


and supported by opposite side walls, not shown, of the casing


9


in such a manner as to be rotatable and angularly movable. A cam, for example, causes the press roller


62


to angularly move into and out of contact with the ink drum


60


, although not shown specifically. A spring or similar biasing means, not shown, constantly biases the press roller


62


toward the ink drum


60


. When the press roller


62


is moved away from the ink drum


60


, locking means, not shown, locks the roller


62


in a spaced position shown in FIG.


1


.




The paper discharging section


6


arranged at the left of the printing section


5


, as viewed in

FIG. 2

, includes a peeler


71


, guides


72


and


73


, a conveyor


74


, and an electrically driven rack for paper discharge


75


. The peeler


71


peels off the paper or printing P wrapped around the ink drum


60


. The peeler


71


is pivotally supported by the sidewalls of the casing


9


such that the edge thereof is movable toward and away from the ink drum


60


. The guides


72


and


73


are affixed to the sidewalls of the casing


9


for guiding the printing P separated from the ink drum


60


by the peeler


71


. The conveyor


74


is made up of a drive roller


76


, a driven roller


77


, an endless belt


78


passed over the two rollers


76


and


77


, and a suction fan


79


. While the suction fan


79


sucks the printing P onto the belt


78


, the belt


78


is driven by the drive roller


76


to convey the paper P in the direction indicated by an arrow in FIG.


2


.




The paper P conveyed by the conveyor


74


is discharged to the electrically driven rack


75


. The rack


75


is removably mounted to a paper outlet


9




a


formed in the casing


9


. The rack


75


includes a tray


80


to be loaded with the papers or printings P, a pair of side fences


81


, and an end fence


83


. The rack


75


locates each of the side fences


81


and end fence


83


at a particular position on the basis of a paper size signal output from the paper feeding section


3


. The rack


75


has two positioning pins


75




a


capable of mating with two positioning holes


9




b


formed in the casing


9


in the vicinity of the paper outlet


9




a.


In this configuration, when the rack


75


is mounted to the casing


9


, the center line of the rack


75


in the direction of paper conveyance coincides with the center lines C of the trays


28


-


30


.




As shown in

FIG. 4

, the above tray


80


has a generally box-like configuration. The side fences


81


each are mounted on a respective slider


57


slidable on and along guide rails


56


which are mounted on the tray


80


. A rack


58


is mounted on the bottom of each slider


57


. A pinion gear


59


is positioned on the centerline C of the tray


80


at the intermediate between the side fences


81


. The surface of each rack


58


opposite to the surface meshing with the pinion gear


59


is slidably supported by a slide guide


68


mounted on the guide rail


56


. A motor


82


drives a speed reduction mechanism or side fence moving means


84


including an electromagnetic clutch


86


. The pinion gear


59


is operatively connected to the speed reduction mechanism


84


by a timing belt


70


. When the motor


82


is energized and the electromagnetic clutch


86


is coupled, the side fences


81


are shifted toward or away from each other symmetrically with respect to the center line C, i.e., in the widthwise direction of the paper.




The end fence


83


, like the side fences


81


, is mounted on a slider


99


which is, in turn, slidable on a guide rail


87


disposed in the tray


80


. A rack


100


is mounted on the bottom of the slider


99


and held in mesh with a gear


101


. The surface of the rack


100


opposite to the surface meshing with the gear


101


is slidably supported by a slide guide


102


mounted on the guide rail


107


. The gear


101


is operatively connected to a speed reduction mechanism


105


including an electromagnetic clutch


103


and driven by a motor


104


. When the motor


104


is energized and the electromagnetic clutch


103


is coupled, the end fence


83


is shifted in the direction paper conveyance.




A side fence sensor


106


adjoins one of the racks


68


for sensing the position of the side fence associated with the rack


68


. Likewise, an end fence sensor


85


adjoins the rack


100


for sensing the position of the end fence


83


. The sensors


106


and


85


, like the first paper size sensor


45


, each is made up of a plurality of shield type sensors. Tongues


58




a


and


100




a


respectively extend out from the surfaces of the racks


58


and


100


opposite to the meshing surfaces. The position of the fence


81


or


83


is determined on the basis of the sensor shielded by the tongue


58




a


or


100




a,


respectively. This kind of sensing configuration is conventional.




The master discharging section


7


is located above the paper discharging section


6


and includes an upper discharge member


88


, a lower discharge member


89


, a box


90


for collecting used masters, and a compressor


91


. The upper discharge member


88


is made up of a drive roller


92


, a driven roller


93


, and an endless belt


94


passed over the two rollers


92


and


93


. The drive roller


92


rotates clockwise, as viewed in

FIG. 2

, causing the belt


94


to move in the direction indicated by an arrow. Likewise, the lower discharge member


89


is made up of a drive roller


95


, a driven roller


96


, and an endless belt


97


passed over the rollers


95


and


96


. The drive roller


95


rotates counterclockwise, as viewed in

FIG. 2

to move the belt


97


in the direction indicated by an arrow. Moving means, not shown, selectively moves the lower discharge member


89


to a position shown in

FIG. 2

or a position where the circumference of the drive roller


95


contacts a used master


98


wrapped around the ink drum


60


. Lowering means, not shown, selectively lowers the compressor


91


into the box


90


for compressing the used master


98


collected in the box


90


. The two discharge members


88


and


89


, box


90


and compressor


91


are constructed into a unit removable from the casing


9


.





FIG. 5

shows a specific arrangement of a control panel


107


mounted on the front part of the top of the stencil printer


1


. As shown, the control panel


107


includes a perforation start key


108


for starting a master making operation, a print start key


109


, a proof print key


110


, a clear/stop key


111


, numeral keys


11


, an enter key


113


, a program key


114


, a mode clear key


115


, print speed keys


116


, image position keys


117


, a display


118


implemented by seven-segment LEDs (Light Emitting Diodes), a display


119


implemented by an LCD (Liquid Crystal Display), a tray key


120


for selecting either Tray


1


(first tray


28


) or Tray


2


(third tray


30


), and tray indicators


121


implemented by LEDs each for indicating a particular tray selected on the key


120


. The image position keys


117


are made up of an up key


117




a


, a down key


118




b,


a left key


117




c


, and a right key


117




d


. Operation commands input on the control panel


114


are sent to a control section


8


, FIG.


2


. The control section


8


, in turn, sends display signals to the displays


118


and


119


and indicators


121


.




As shown in

FIG. 5

, a picture initially appearing on the display


119


includes the kind of documents


119




a,


a magnification change ratio


119




b


, the kind of papers


119




c,


and position adjustment


119




d.


Keys


122


,


123


,


129


and


130


are respectively positioned below and associated with the above portions


119




a


-


119




d.


The display


119


has a hierarchical configuration. When the key


122


, for example, is pressed in the condition shown in

FIG. 5

, a document mode for setting the kind of documents is set. When the key


123


is pressed, a magnification change mode for inputting a desired magnification change ratio is set. Likewise, when the key


129


or


130


is pressed, a paper mode for inputting the kind of papers or an image position mode for adjusting an image position, respectively, is set.





FIG. 6

shows control means


124


constituting the major part of the control section


8


,

FIG. 2

, disposed in the casing


9


. As shown, the control means


124


is implemented by a conventional microcomputer including a CPU (Central Processing Unit)


125


, a RAM (Random Access Memory)


126


, a ROM (Read Only Memory)


127


, and an I/O (Input/Output) expander


128


. The control means


124


controls the entire printer


1


.




The CPU


125


receives the output signals of the various sensors and control panel


107


. The image reading section


2


, paper feeding section


3


, master making section


4


, printing section


5


, paper discharging section


6


and master discharging section


7


each are connected to the CPU


125


via a respective driver. The CPU


125


performs, based on a program stored in the ROM


127


beforehand, operations with the signals input from the sensors and control panel


107


and sends a particular control signal to the driver of each of the above sections


2


-


7


. At the same time, the CPU


134


sends display signals to the control panel


114


. The CPU


125


temporarily writes the program read out of the ROM


127


in the RAM


126


. The program written to the RAM


126


may be rewritten via the control panel


107


, as desired. More specifically, a plurality of different operation programs for operating the various actuators of the printer


1


are stored in the ROM


127


.




The printer


1


having the above construction will be operated as follows. First, the operator of the printer


1


lays a desired document on the document feed tray


11


and selects desired papers P on the tray key


120


provided on the control panel


107


. At this instant, one of the indicators


121


displays the tray selected. If desired, the operator may additionally select a character mode, photo mode or similar master making mode on the key


122


associated with the kind of document


119




a


of the display


119


. Further, the operator may input a magnification change ratio on the key


123


associated with the magnification change ratio


119




b


, and the kind of papers, e.g., thick papers or thin papers on the key


129


associated with the kind of papers


119




c.






Subsequently, the operator presses the perforation start key


108


. In response, the image reading section


2


reads the document while sending an image data signal representative of the document to the control means


124


. The control means


124


causes the presser


34


or


35


corresponding to the tray selected to raise the papers P


1


or P


3


until the top of the papers contacts the pick-up roller


32


or


33


. At the same time, the paper sensor


36


or


44


senses the papers P


1


or P


3


, respectively. If the papers P


3


are absent, the control means


124


returns the presser


35


to the initial position shown in

FIG. 2

while displaying the absence of the papers P


3


on the control panel


107


. When the papers P


1


or P


2


are absent, the control means


124


displays the absence on the control panel


107


. Further, when the papers P


1


are absent, but the papers P


2


are present, the control means


124


returns the presser


34


to its initial position, moves the shifter


31


for shifting the papers P


2


to the first tray


28


, and displays the absence of the papers P


2


on the control panel


107


.




In parallel with the above operation of the paper feeding section


3


, the control means


124


operates the paper discharging section


75


, as follows. The side fences


81


and end fence


83


on the rack


75


each are brought to a particular home position and then moved to a position matching with the paper size sensed by the paper size sensor


45


or


47


. In response to the resulting outputs of the fence sensors


85


and


106


, the control means


124


positions the fences


81


and


83


and drives the suction fan


79


.




The master discharging section


7


removes a used master


98


from the ink drum


60


in parallel with the operation of the image reading section


2


. Specifically, drum drive means, not shown, causes the ink drum


60


with the used master


98


wrapped therearound to rotate counterclockwise, as viewed in FIG.


2


. When the control means


124


determines that the trailing edge of the used master


98


has reached a preselected discharge position corresponding to the drive roller


95


, the control means


124


causes the drive means and moving means to rotate the drive rollers


92


and


95


and move the lower discharge member


89


toward the ink drum


60


. At the time when the drive roller


95


contacts the used master


98


, the ink drum


60


is rotating counterclockwise. Therefore, the used master


98


picked up by the drive roller


95


is nipped by the upper discharge roller


89


and lower discharge roller


88


and peeled off from the drum


60


thereby. Thereafter, the used master


98


is conveyed to the box


90


by the discharge members


89


and


88


and compressed in the box


90


by the compressor


91


.




After the used master


98


has been fully removed from the ink drum


60


, the inkdrum


60


is further rotated to the previously mentioned master feed position. Subsequently, the control means


124


causes the opening/closing means to open the camper


64


. In this condition, the ink drum


60


waits for a new master. This is the end of the master discharging operation.




The above master discharging operation is followed by a master making operation. When the ink drum


60


reaches its stand-by position for waiting for a master, the control means


124


energizes the stepping motor, not shown, for causing it to rotate the platen roller


51


and rollers


53


and


54


. As a result, the stencil


48


is paid out from the roll


48




a


and perforated by the thermal head


50


, as stated previously.




The perforated part of the stencil, i.e., the master


48


is conveyed toward the damper


64


. When the control means


124


determines, in terms of the number of steps of the stepping motor, that the leading edge of the master


48


has reached a position where it is ready to be clamped by the damper


64


, the control means


124


causes the opening/closing means to close the damper


64


. The damper


64


therefore retains the leading edge of the master


48


on the ink drum


60


.




Subsequently, the ink drum


60


is rotated clockwise, as viewed in

FIG. 2

, at a peripheral speed equal to the conveyance speed of the master


48


, so that the master


48


is sequentially wrapped around the ink drum


60


. When the control means


124


determines, in terms of the number of steps of the stepping motor, that a single master


48


has been completed, the control means


124


causes the platen roller


51


and roller pairs


53


and


54


to stop rotating. At the same time, the control means


124


causes the upper edge


52




a


to move relative to the lower edge


52




b


for thereby cutting off the master


48


. The ink drum


60


in rotation pulls the cut master


48


. When the ink drum


60


again reaches its circumferential home position, it is brought to a stop to end the master wrapping operation.




After the master


48


has been wrapped around the ink drum


60


, a trial printing is produced, as follows. After the ink drum


60


has been stopped at the home position, the control means


124


causes the drum


60


to start rotating at a low speed and causes the pick-up roller


32


(or


33


), separation roller pair


37


(or


38


), rollers


39


-


41


to start rotating. The pick-up roller


32


(or


33


) and separation roller pair


37


(or


38


) cooperate to pull out the top paper P from the first tray


28


(or third tray


30


). The registration roller pair


42


nips the leading edge of the paper P fed from the tray


28


(or


30


). It is noteworthy that the paper P can be desirably conveyed without any skew because the center line of the above papers P coincident with the center lines C of the tray


28


(or


39


) is coincident with the centers of the pick-up roller


32


(or


33


), separation roller


37


(or


38


), and rollers


39


-


40


and registration roller pair


42


.




When the leading edge of the image area of the master


48


wrapped around the ink drum


60


reaches a position corresponding to the press roller


62


, the control means


124


causes the registration roller pair


42


to start rotating and driving the paper P toward the gap between the ink drum


60


and the press roller


62


. The control means


124


actuated the registration roller pair


42


, as stated above, causes the locking means to unlock the press roller


62


. As a result, the press roller


62


is angularly moved toward the ink drum


60


.




The press roller


62


presses the paper P fed from the registration roller pair


42


against the master


48


existing on the ink drum


60


. Consequently, the paper P and master


48


are pressed between the press roller


62


and the ink drum


60


. Ink fed to the inner periphery of the ink drum


60


by the ink roller


65


penetrates through the porous support and mesh screens of the ink drum


60


and then fills the interstice between the ink drum


60


and the master


48


. Finally, the ink is transferred from the ink drum


60


to the paper P via the perforations of the master


48


.




The peeler


71


peels off the paper P carrying the ink thereon from the ink drum


60


while introducing it into the gap between the guides


72


and


73


. The paper P is conveyed to the left, as viewed in

FIG. 2

, by the belt


78


while being held on the belt


78


by the suction of the suction fan


79


. As a result, the paper or trial printing P is driven out to the tray


80


. At this instant, because the center line of the printing P is coincident with the center line of the tray


80


, the paper P can be desirably positioned between the side fences


81


after hitting against the end fence


83


. On completing the above sequence of steps, the printer


1


waits for an actual printing operation.




In the above condition, the operator presses the proof print key


110


. In response, another paper P is fed from the paper feeding section


3


and nipped by the registration roller pair


42


in the same manner as the first paper P. At the same time, the ink drum


60


is caused to rotate at a high speed at the same timing as in the trial printing procedure. The registration roller pair


42


drives the paper P toward the gap between the ink drum


60


and the press roller


62


. The paper P is pressed against the master


48


present on the ink drum


60


by the press roller


62


with the result that the ink is transferred to the paper P for forming an image. Again, the peeler


71


removes the paper P from the ink drum


60


, and the conveyor


74


conveys the paper P


4


to the tray


80


. As soon as the ink drum


60


is returned to the home position, the proof printing procedure ends. Again, the center of this paper P is coincident with the center line C connecting the center of the tray


28


(or


30


) and that of the tray


80


. This allows the paper P to be accurately conveyed without any skew and neatly laid on the tray


80


between the side fences


81


.




The operator watching the above proof printing may adjust the printing speed or the image position on either one of the print speed keys


116


and any one of the image position keys


117


and produce another proof printing. If the proof printing is acceptable, the operator inputs a desired number of printings on the numeral keys


112


and then presses the print start key


109


. As a result, the papers P are sequentially fed from the paper feeding section


3


. At this instant, the motor


55


has shifted the ink drum


60


in the axial direction in order to adjust the position of an image on the paper P, maintaining the center of the paper P coincident with the center line C connecting the centers of the trays


28


and


30


and the center of the tray


80


. It follows that the paper P is accurately conveyed without any skew and neatly laid on the tray


80


between the side fences


81


.




How the image position keys


117


are used to adjust the position of an image on the paper will be described hereinafter. When the operator presses the key


130


,

FIG. 5

, the mode for adjusting an image position is set up. As a result, a picture shown in

FIG. 7

appears on the display


119


and includes the following: an image


143


representative of a paper, a mesh image


144


overlying the image


143


and representative of an image area to be printed, an amount of adjustment


145


in the top-and-bottom direction (direction of paper conveyance) with respect to a reference image position, an amount of adjustment


146


in the right-and-left direction (widthwise direction of a paper) with respect to the same, arrows


147


and


148


respectively associated with the amounts of adjustment


145


and


146


, a portion


149


labeled “Cancel” for allowing the operator to restore the initial picture without any adjustment, a portion


150


labeled “Setting” for allowing the operator to store the adjusted image position and then restore the initial picture, and an arrow


151


indicative of “Paper Feed Direction”. The relative position of the two images


143


and


144


is fixed.




In

FIG. 7

, the keys


129


and


130


are respectively associated with the above portions


149


and


150


, i.e., respectively used as a cancel key and a set key. At the time of power-up, the amounts of adjustment


145


and


146


in the to-and-bottom direction and right-and-left direction, respectively, both are zero representative of the reference position.




In the illustrative embodiment, the image position adjusting mechanism is operatively associated with the image position keys


117


. Specifically, when any one of the keys


117


is pressed, the image position is shifted to a desired position by 0.5 mm at a time. As shown in

FIG. 8

, at the time of adjustment, the direction of shift of the key


117


pressed by the operator appears in the form of an outline arrow


152


at the center of the image


144


representative of the image area.





FIG. 8

shows a specific condition wherein the key


117




d


assigned to rightward shift is pressed while the desired amount of adjustment


145


in the top-and-bottom direction is 7.5 mm to 8.00 mm. The arrows


147


and


148


representative of the top-and-bottom shift and right-and-left shift, respectively, indicate the rightward direction and upward direction, respectively, as viewed in FIG.


8


. The image is therefore shifted by 8.0 mm rightward (toward the bottom edge of a paper) and shifted by 0.5 mm upward (toward the right edge of a paper) from the reference position. The arrow


152


may appear only when the key


117


is being pressed or may appear when the key


117


is pressed and then disappear or blink on the elapse of a preselected period of time.




The operator selected a desired image position on the keys


117


presses the key


130


. In response, information representative of the image position is sent to the control means


124


. In response, the control means


124


causes the image position adjusting mechanism to shift the ink drum


60


to a position matching with the received information.




In the above embodiment, the speed reduction mechanisms


84


and


105


including the motors


82


and


104


, respectively, move the side fences


81


and end fence


83


, respectively. Of course, an arrangement may be made such that the side fences


81


and end fence


83


each are moved by hand. In such a case, a rack and pinion mechanism will be used to move the interlocked side fences


81


symmetrically with respect to the center line C in the widthwise direction of the paper.




In the illustrative embodiments, the side fences


25


-


27


each are mounted to the associated tray


28


-


30


by fastening or insertion. Alternatively, the above side fences


25


-


27


, like the side fences


81


, may be so arranged as to be movable in the widthwise direction of the paper symmetrically to each other with respect to the center lines C


1


-C


3


via a rack and pinion mechanism. In such a case, a construction for automatic movement including drive means and a construction for manual movement not including drive means will be provided together.





FIG. 9

shows a sorter belonging to a family of peripheral units and applicable to an alternative embodiment of the present invention. As shown, the sorter, labeled


131


, is connected to the printer


1


in place of the electrically driven rack


75


. The sorter


131


includes a sorter body


132


, bins


133


movable up and down, a mechanism


134


for moving the bins


133


up and down, and a conveyor


135


for conveying the papers P sequentially driven out of the printer


1


toward the bins


133


.




The bins


133


are supported by the sorter body


132


such that their centers in the widthwise direction of the paper are coincident in the up-and-down direction. Each bin


133


is bent substantially vertically upward at its upstream end in the direction of paper conveyance. A roller, not shown, is mounted on the underside of each bin


133


. The lowermost bin


133


is affixed to a bracket, not shown, included in the mechanism


134


. The uppermost bin


133


has its bent end extended more than the other bins


133


and serves as a non-sort tray. A pair of side fences


133




a


is provided on each bin


133


for guiding the paper P to be laid on the bin in the widthwise direction of the paper. The side fences


133




a


, like the side fences


81


, are interlocked to each other and movable in the widthwise direction of the paper symmetrically with respect to the center line of the bin


133


.




The mechanism


134


includes a lead cam


136


having a spiral groove in its circumference and drive means, not shown, in addition to the above bracket. When the roller of any one of the bins


133


is received in the groove of the lead cam


136


, the cam


136


is rotated to move the bin


133


upward or downward. This kind of configuration of the mechanism


134


is conventional.




The conveyor


135


includes a conveyor body


137


, a drive roller


138


, a driven roller


139


, a plurality of parallel endless belts


140


passed over the drive roller


138


and driven roller


139


, and a suction fan


141


positioned below the belts


140


. Two positioning pins


137




a


are studded on the end of the conveyor body


137


adjoining the printer


1


. When the sorter


131


is mounted to the casing


9


, the pins


137




a


are engaged with the positioning holes


9




b


, FIG.


2


. In this condition, the center of each bin


133


in the direction of paper conveyance is coincident with the center lines C of the trays


28


-


30


.




In this embodiment, too, the center of the paper P is coincident with the center line C connecting the centers of the trays


28


and


30


and the centers of the bins


133


. It follows that even when a sort mode is selected, the paper P is accurately conveyed without any skew and neatly laid on the designated one of the bins


133


between the side fences


133




a.






Of course, the sorter


131


may be replaced with any other suitable peripheral unit, e.g., a large capacity paper feeding device including a tray movable up and down or a large capacity paper discharging device also including a tray movable up and down. When use is made of a large capacity paper discharging device, positioning pins engageable with the holes


9




b


,

FIG. 2

, are studded on the device around a paper inlet in order to cause the center line of the device and the center lines C of the trays


28


-


30


to coincide with each other. Further, assume that the peripheral unit is implemented by a large capacity paper feeding device taught in Japanese Patent Laid-Open Publication No. 8-259008 mentioned previously. Then, the casing


9


is formed with a paper inlet and positioning holes at the right-hand side of the roller group


41


which the paper feeding device is provided with a pick-up roller and a separation roller. In this case, positioning pins engageable with the above positioning holes are studded on the feeding device in the vicinity of a paper outlet, so that the center line of the device in the direction of paper conveyance is coincident with the center lines C of the trays


28


-


30


.




In the embodiments shown and described, the first to third paper feed trays


28


-


30


are respectively provided with a pair of side fences


25


, a pair of side fences


26


, and a pair of side fences


27


. Likewise, the paper discharge tray


80


is provided with a pair of side fences


81


. In addition, each bin


133


is provided with a pair of side fences


133




a.


If desired, the trays


28


-


30


and


80


and bins


133


each may be provided with two or more pairs of side fences, in which case all the side fences should be interlocked to each other and moved symmetrically with respect to the center lines of the trays


28


-


30


and bins


133


in the widthwise direction of the paper. For example, when one pair of side fences on one of the trays


28


-


30


and bins


133


, the other pairs of side fences provided on the same tray or bin should be moved in interlocked relation to the above pair.




Now, as shown in

FIG. 10

similar to

FIG. 1

, it may occur that the center line CP of the paper transport path and the center line CD of an image formed in the master M wrapped around the ink drum D which is held at its original position are deviated from each other by a distance Δ α. In

FIGS. 1 and 10

, identical references designate identical structural elements. The deviation Δ α shown in

FIG. 10

occurs, e.g., when the multistage paper feeding device A mounted on the printer body B is deviated from the printer body B, and would bring the center of a printed image out of coincidence with the center of a document image. In light of this, the illustrative embodiments may be modified to correct the deviation Δ α by electrically shifting the original position of image-data stored in control means capable of electrically shifting the ink drum D in the widthwise direction of the paper. Such a modification will be described with reference to FIG.


11


.




As shown in

FIG. 11

, the modification differs from the illustrative embodiments in that the printing section


5


additionally includes an encoder


153


for determining the displacement of the ink drum


60


in terms of the number of pulses. In the initial condition, the control means


124


drives the motor


55


in order to shift the ink drum


60


until the sensor


69


senses the drum


60


brought to the home position. Assume that when the ink drum


60


is brought to a stop at the home position, the center line CD of a printed image is deviated from the center line CP of the paper transport path by Δ α. Then, after the sensor


69


has sensed the ink drum


60


at the home position, the control means


124


further drives the motor


55


. As soon as a number of pulses corresponding to the deviation, A a are output from the encoder


153


, the control means


124


stops driving the motor


55


, selects the resulting position of the motor


55


as a new home position, and sets zero as the amounts of adjustment


145


and


146


,

FIGS. 7 and 8

.




More specifically, to correct the deviation Δ α, a printed image is measured, and then any one of the image position keys


117


is operated to bring the center line CP of an image to be perforated into accurate coincidence with the center line CP of the paper transport path. At this instant, the amount of adjustment


146


in the right-and-left direction displays a particular numerical value (corresponding to Δ α) other than 0.0 mm. However, only if particular keys, e.g., the enter key


113


and program key


114


are pressed in a preselected order meant for a serviceman, the above amount of adjustment


146


is replaced with 0.0 mm. This correction is not required thereafter. In this manner, the center of a document image and that of a printed image can accurately coincide with each other.




In summary, it will be seen that the present invention provides a stencil printer having various unprecedented advantages, as enumerated below.




(1) A paper is conveyed along a path coincident with a center line connecting the coincident centers of paper stocking portions and the center of a paper discharge tray, so that the paper can be accurately conveyed without any skew. Further, side fences provided on the paper discharge tray are interlocked to each other and move in the widthwise direction of a paper symmetrically with respect to the center line of the transport path, neatly laying the paper on the tray between the side fences. In addition, an ink drum is shiftable in the widthwise direction of a paper and allows an image position to be adjusted without varying the paper transport path.




(2) When a peripheral unit is operatively connected to the printer, the center line of a paper transport path included in the peripheral unit is brought into coincidence with the center line of the paper discharge tray. Therefore, the paper is free from skew during conveyance despite the presence of the peripheral unit and can be accurately driven out of the printer and positioned on the peripheral unit.




(3) Even when the center of an image to be perforated and that of the paper transport path are deviated from each other, the deviation can be readily corrected if the original position of image data stored in control means capable of electrically shifting the ink drum in the widthwise direction of a paper is electrically shifted. This successfully brings the center of a document image and that of a printed image into coincidence.




Various modifications will become possible for those skilled in the art after receiving the teachings of the present disclosure without departing from the scope thereof.



Claims
  • 1. A stencil printer, comprising:a multistage paper feeding device including a plurality of paper stocking portions and configured to selectively feed a plurality of different kinds of papers; a master having an image; an ink drum mounted within said stencil printer and shiftable in a direction perpendicular to a direction of conveyance of the papers by a motor, said ink drum being configured to receive said master; and a paper discharge tray configured to stack the papers each carrying a printed image thereon, wherein: said plurality of paper stocking portions each including at least a pair of side fences configured to position the papers in a widthwise direction of the papers; said paper discharge tray including at least a pair of side fences configured to position the papers carrying printed images thereon in the widthwise direction of the papers; said plurality of paper stocking portions and said paper discharge tray being arranged in said stencil printer with center lines thereof coinciding with a center line of a paper transport path; said side fences of said paper discharge tray being interlocked to each other and movable in the widthwise direction of the papers symmetrically to each other with respect to the center line of the paper transport path; said side fences of each of said plurality of paper stocking portions are interlocked to each other and movable in the widthwise direction of the papers symmetrically to each other with respect to the center line of the paper transport path; and said stencil printer further comprises: paper size sensing means for sensing sizes of the papers stacked on said plurality of paper stocking portions; and side fence moving means for moving said side fences of said paper discharge tray in accordance with the size of the papers selected.
  • 2. A stencil printer as claimed in claim 1, further comprising a peripheral unit operatively connected to said stencil printer with a center line of a paper transport path thereof coinciding with center lines of said plurality of paper stocking portions or a center line of said paper discharge tray.
  • 3. A stencil printer as claimed in claim 1, wherein said ink drum is configured such that an original position of said ink drum is electrically corrected to thereby correct a deviation when a center of the image formed in the master and the center of the paper transport path are deviated from each other.
Priority Claims (2)
Number Date Country Kind
10-288178 Oct 1998 JP
11-163188 Jun 1999 JP
US Referenced Citations (8)
Number Name Date Kind
3572240 Bohm Mar 1971 A
4864368 Muramatsu Sep 1989 A
5102112 Takahashi Apr 1992 A
5110106 Matsummura et al. May 1992 A
5651314 Gentle Jul 1997 A
5689759 Isemura et al. Nov 1997 A
6073925 Sato Jun 2000 A
6161476 Yoneoka Dec 2000 A
Foreign Referenced Citations (8)
Number Date Country
8-259008 Oct 1986 JP
5-124737 May 1993 JP
5-306025 Nov 1993 JP
6-293175 Oct 1994 JP
6-345281 Dec 1994 JP
9-104159 Apr 1997 JP
9-202032 Aug 1997 JP
10-1254 Jan 1998 JP