Information
-
Patent Grant
-
6401606
-
Patent Number
6,401,606
-
Date Filed
Wednesday, September 22, 199925 years ago
-
Date Issued
Tuesday, June 11, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Hilten; John S.
- Nguyen; Anthony H.
Agents
- Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 101 118
- 101 116
- 101 115
- 101 114
-
International Classifications
-
Abstract
A stencil printer includes a multistage paper feeding device capable of selectively feeding different kinds of papers and an ink drum shiftable in a direction perpendicular to a direction of paper conveyance, i.e., in the widthwise direction of a paper. A paper is conveyed along a path coincident with a center line connecting the coincident centers of paper stocking portions included in the paper feeding device and the center of a paper discharge tray, so that the paper can be accurately conveyed without any skew. Further, side fences provided on the paper discharge tray are interlocked to each other and movable in the widthwise direction of a paper symmetrically with respect to the center line of the transport path, neatly laying the paper on the tray between the side fences. In addition, the ink drum shiftable in the above direction allows an image position to be adjusted without varying the paper transport path.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a stencil printer and more particularly to a stencil printer of the type including a multistage paper feeding device capable of feeding papers of different kinds and an ink drum shiftable in the widthwise direction of the papers perpendicular to a direction in which the papers are conveyed.
A digital stencil printer is conventional which uses a laminate thermosensitive stencil made up of a thermoplastic resin film and a porous support adhered to each other. The printer includes a thermal head for selectively perforating, or cutting, the resin film of the stencil with heat in accordance image data. After the perforated stencil or master has been wrapped around an ink drum, ink feeding means arranged in the drum feeds an adequate amount of ink to the inner periphery of the drum. A press roller, press drum or similar pressing member presses a paper or similar recording medium against the ink drum so as to transfer the ink from the drum to the paper via the porous portion of the drum and the perforations of the master. As a result, an image represented by the image data is printed on the paper. Usually, a paper feeding device for continuously feeding papers one by one is built in the printer. The paper feeding device generally includes a feed tray to be loaded with a stack of papers and a pair of side fences for guiding the papers in the widthwise direction of the papers.
With the above printer, it is possible to shift the position of an image on the paper in the widthwise direction of the paper perpendicular to the direction of paper conveyance by shifting the feed tray of the paper feeding device in the widthwise direction. However, the adjustment of the shift relying on eyesight and the manual shift of the feed tray cannot easily implement delicate adjustment or accurate adjustment. In light of this, Japanese Patent Laid-Open Publication No. 5-306025, for example, discloses an arrangement for automatically shifting the feed tray of the paper feeding device.
To meet various kinds of needs, a stencil printer including a multistage paper feeding has recently been proposed. The multistage paper feeding device has a plurality of paper stocking portions and is capable of feeding papers of particular kind from each paper stocking portion. For such a multistage paper feeding device, Japanese Patent Laid-Open Publication No. 6-345281, for example, teaches an arrangement for automatically shifting a plurality of feed trays in the widthwise direction of the papers at the same time.
However, in any one of the conventional arrangements, a paper discharge tray for receiving papers, or printings, is not shiftable although the feed tray is shiftable. This brings about a problem that when the feed tray is shifted, the resulting printings cannot be accurately positioned on the discharge tray, and a problem that a pair of side fences on the discharge tray must be shifted independently of each other, obstructing easy operation. The arrangement taught in the above Laid-Open Publication No. 6-345281 has a drawback that a complicated construction is necessary for all of the feed trays to be shifted at the same time. Moreover, when the center of any one of the feed trays is deviated, the position of an image on a paper varies and must be adjusted every time the feed tray is selected.
To solve the above problems, Japanese Patent Laid-Open Publication No. 9-104159, for example, proposes an arrangement including a fixed feed tray and a fixed paper discharge tray and an ink drum shiftable in the widthwise direction of a paper and thereby allowing the position of an image to be adjusted. However, a stencil printer including both of an ink drum shiftable in the widthwise direction of a paper and a multistage paper feeding device has not been reported yet.
Today, a stencil printer is often operated with a large capacity paper feeding device, sorter, large capacity paper discharging device or similar peripheral unit connected thereto for meeting the demand for a great number of and various kinds of printings. Conventional peripheral units, however, lack an arrangement for shifting printings in the widthwise direction thereof, and each include a paper transport path arranged in a particular position. In practice, therefore, it is difficult to adjust the position of an image in the widthwise direction of a paper with the combination of a stencil printer and a peripheral unit.
Technologies relating to the present invention are also disclosed in, e.g., Japanese Patent Laid-Open Publication Nos. 5-124734, 9-202032, 10-1254, 8-259008 and 6-293175 and U.S. patent application Ser. Nos. 08/796,696 (pending) and Ser. No. 09/151,351 (pending).
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide a stencil printer capable of adjusting, with a simple construction, the position of an image to be printed on a paper fed from any one of a plurality of paper stocking portions in the widthwise direction of the paper, and allowing a desired peripheral unit to be operatively connected thereto.
A stencil printer of the present invention includes a multistage paper feeding device having a plurality of paper stocking portions and capable of selectively feeding a plurality of different kinds of papers. An ink drum is shiftable in a direction perpendicular to a direction of paper conveyance and allows a master formed with an image to be wrapped therearound. A paper discharge tray stacks the papers each carrying a printed image thereon. The paper stocking portions each include at least a pair of side fences for positioning the papers in the widthwise direction of the paper. The paper discharge tray includes at least a pair of side fences for positioning the papers carrying printed images thereon in the widthwise direction of the paper. The paper stocking portions and paper discharge tray are arranged in the printer with center lines thereof coinciding with the center line of the paper transport path. The side fences of the paper discharge tray are interlocked to each other and movable in the widthwise direction of the paper symmetrically to each other with respect to the center line of the paper transport path.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description taken with the accompanying drawings in which:
FIG. 1
is a view for describing the general construction of a stencil printer in accordance with the present invention;
FIG. 2
is view showing a stencil printer embodying the present invention;
FIG. 3
is a view showing a paper feeding section included in the illustrative embodiment;
FIG. 4
is a partly taken away plan view of an electrically driven rack included in the illustrative embodiment;
FIG. 5
is a plan view showing a specific configuration of a control panel included in the illustrative embodiment;
FIG. 6
is a block diagram schematically showing control means included in the illustrative embodiment;
FIGS. 7 and 8
are views demonstrating a specific image position adjusting procedure available with the illustrative embodiment;
FIG. 9
is a view showing a sorter or peripheral unit applicable to an alternative embodiment of the present invention;
FIG. 10
is a view showing a modification of either one of the illustrative embodiments; and
FIG. 11
is a schematic block diagram showing control means included in the above modification.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
First, reference will be made to
FIG. 1
for describing the general construction of the stencil printer in accordance with the present invention. As shown, the stencil printer includes a multistage paper feeding device A having a plurality of paper stocking portions T
1
and T
2
loaded with papers Pa and Pb, respectively. A printer body B includes an ink drum D shiftable in a direction D
1
perpendicularly the direction of paper conveyance with a master M wrapped therearound. The papers or printings Pa or Pb are sequentially stacked on a paper discharge tray H. The paper socking portions T
1
and T
2
respectively include at least a pair of side fences F
1
and at least a pair of side fences F
2
for positioning the papers Pa and Pb in the widthwise direction. The paper discharge tray H includes at least a pair of side fences F
3
for positioning the printings Pa or Pb in the widthwise direction and an end fence F
4
. The paper stocking portions T
1
and T
2
and paper discharge tray H each are formed with an engaging portion B
2
engageable with a pin or similar positioning member B
1
provided on the printer body B. After the engaging portion B
2
has been engaged with the pin B
1
, the paper stocking portion of the paper discharge tray is fixed in place by screws B
3
. The center lines C of the paper stocking portions T
1
and T
2
and paper discharge tray H are aligned with each other, as illustrated. The side fences F
3
of the paper discharge tray H are interlocked to each other and movable in the widthwise direction of the paper symmetrically with respect to the center line C of the tray H.
In the above construction, the centers of the papers Pa and Pb are coincident with the aligned center lines C of the stocking portions T
1
and T
2
and paper discharge tray H. Therefore, the papers Pa or Pb driven out of the printer body B to the tray H are neatly stacked between the side fences F
3
. Further, the ink drum D is movable in the direction D
1
so as to adjust the position of an image without the paper transport path being varied.
Referring to
FIG. 2
of the drawings, a stencil printer embodying the present invention is shown and generally designated by the reference numeral
1
. As shown, the stencil printer includes a casing
9
accommodating an image reading section
2
, a paper feeding section or multistage paper feeding device
3
, a master making section
4
, a paper discharging section
6
, a master discharging section
7
, and a control section
8
.
The image reading section
2
is mounted on the top of the casing
9
and includes a glass platen
10
on which a document is to be laid. A document feed tray
11
is used to lay a desired document or documents. A roller pair
12
and a roller
13
convey a document. Guides
14
and
15
respectively adjoin the roller pair
12
and roller
13
for guiding a document being conveyed. A belt
16
conveys a document along the glass platen
10
. A flat direction selector
17
switches a direction in which a document read by the reading section
2
should be discharged. A document discharge tray
18
receives a document driven out via the direction selector
17
. Mirrors
19
and
20
and a fluorescent lamp
21
scan a document. A lens
22
focuses the resulting reflection or image light to a CCD (Charge Coupled Device) image sensor or similar image sensor
23
.
Among the above constituents of the image reading section
2
, the document feed tray
11
, roller pair
12
, roller
13
, guides
14
and
15
, belt
16
, direction selector
17
and document discharge tray
18
are mounted on a conventional cover plate, not shown, constituting an ADF (Automatic Document Feeder) unit
24
. The ADF unit
24
may be angularly moved toward and away from the glass platen
10
by hand.
The paper feeding section or multistage paper feeding device
3
arranged in the lower portion of the casing
9
includes a first tray
28
, a second tray
29
and a third tray
30
each constituting a paper stocking portion. The first and second trays
28
and
29
allow papers P
1
and P
2
of the same size to be stacked thereon. The third tray
30
allows papers P
3
of relatively large size to be stacked thereon. A paper shifter
31
shifts the entire paper stack P
2
from the tray
29
to the tray
28
when the papers P
1
on the tray
28
are used up. Pick-up rollers
32
and
33
respectively feed the papers P
1
and P
3
one by one. Pressers
34
and
35
press the papers P
1
and P
3
against the pick-up rollers
32
and
33
, respectively. Separation roller pairs
37
and
38
are respectively associated with the pick-up rollers
32
and
33
, and each separate the top paper from the underlying papers. Additionally included in the paper feeding section
3
are a first paper sensor
36
for sensing the papers P
1
pushed up by the presser
34
in contact with the papers P
1
, roller pairs
39
and
40
and a group of rollers
41
for conveyance, and a registration roller pair
42
. The second tray
29
may be pulled out of the casing
9
while the printer
1
is in operation. This kind of configuration is taught in, e.g., Japanese Patent Laid-Open Publication No. 5-124737 mentioned earlier.
As shown in
FIG. 3
, the first to third trays
28
-
30
of the paper feeding section
3
have center lines C
1
, C
2
and C
3
, respectively, coincident with each other; the center line C
3
is intentionally shown as being deviated from the center lines C
1
and C
2
for the sake of illustration. For this purpose, the trays
28
-
30
each have the respective engaging portion, not shown, engaged with a positioning member, not shown, provided on the casing
9
, as stated earlier. The trays
28
-
30
respectively include a pair of side fences
25
, a pair of side fences
26
and a pair of side fences
27
for guiding the papers P
1
, P
2
and P
3
in the widthwise direction. The side fences
25
-
27
each are fastened to, inserted in or otherwise removably mounted to associated one of the trays
28
-
30
. Each pair of side fences
25
-
27
are positioned at both sides of the center line C
1
, C
2
or C
3
and spaced by a distance corresponding to the size of the associated papers. It follows that the center lines of the papers P
1
-P
3
stacked on the trays
28
-
30
, respectively, are coincident with the center lines C
1
-C
3
, respectively. This is also true with the paper shifter
31
, pickup rollers
32
and
33
, pressers
34
and
35
, separation roller pairs
37
and
38
, roller pairs
39
and
40
and roller group
41
for conveyance, and registration roller pair
42
. Let the coincident center lines C
1
-C
3
be collectively referred to as a center line C hereinafter.
A first paper size sensor or sensing means
45
is positioned below the first tray
28
for sensing the size of the papers P
1
. The paper size sensor
45
is implemented by a plurality of conventional shield type sensors and determines the size of the papers P
1
on the basis of the number of sensors shielded by the papers P
1
.
A second paper sensor
43
and a second paper size sensor or sensing means
46
are arranged below the second tray
29
for sensing the presence and the size, respectively, of the papers P
2
stacked on the tray
29
. The paper sensor
43
is a conventional reflection type sensor and senses the papers P
2
via a hole formed in the tray
29
. The paper size sensor
46
is identical in configuration with the paper size sensor
45
.
A third paper sensor
44
identical in configuration with the first paper sensor
36
is positioned above the third tray
30
for sensing the papers P
3
stacked on the tray
30
. A third paper size sensor or sensing means
47
identical in configuration with the first paper size sensor
45
is positioned below the tray
30
for sensing the size of the papers P
3
.
The master making section
4
arranged above the paper feeding section
3
includes a support member
49
supporting a stencil
48
in the form of a roll
48
a
. A thermal head
50
perforates, or cuts, the stencil
48
by heating it. A platen roller
51
presses the stencil
48
against the thermal head
50
while conveying the stencil
48
. Cutting means
52
cuts the stencil
48
at a preselected length. Roller pairs
53
and
54
convey the stencil
48
. The master making section
4
is constructed into a unit removable from the casing
9
.
Specifically, the stencil roll
48
a
includes a core
48
b
rotatably supported by the support member
49
. A stepping motor, not shown, causes the platen roller
51
to rotate while moving means, not shown, selectively moves the platen roller
51
to a first position indicated by a solid line in
FIG. 2
or a second position indicated by a dash-and-dots line. At the first position, the platen roller
51
is pressed against the thermal head
50
by a preselected pressure. At the second position, the platen roller
51
is spaced from the thermal head
50
. The cutting means
52
has a conventional configuration in which an upper edge
52
a
is rotatable or movable up and down relative to a lower edge
52
b.
The printing section
5
is arranged at the left of the master making section
4
, as viewed in FIG.
2
. The printing section
5
includes an ink drum
60
, ink feeding means
61
and a press roller
62
. The ink drum
60
is made up of a hollow cylindrical, porous support member and a laminate of mesh screens covering the outer periphery of the support member and formed of resin or metal. The ink drum
60
is affixed to flanges, not shown, rotatably mounted on a shaft
63
which plays the role of an ink feed pipe at the same time. Drum drive means, not shown, causes the ink drum
60
to rotate in synchronism with the registration roller pair
42
. The ink drum
60
is removably mounted on the casing
9
. A damper
64
is mounted on the outer periphery of the ink drum
60
for clamping the leading edge of the perforated part of the stencil
48
(master
48
hereinafter). Opening/closing means, not shown, causes the damper
64
to open and then close when the ink drum
60
reaches a preselected angular position.
An image position adjusting mechanism (see Japanese Patent Laid-Open Publication No. 9-202032 or 9-104159 mentioned earlier), a drum position sensor
69
are arranged around the ink drum
60
. The image position adjusting mechanism is driven by a motor
55
to shift the ink drum
60
in the axial direction of the shaft
63
, thereby shifting an image to be printed on any one of the papers P
1
-P
3
(collectively a paper P hereinafter) in the direction of paper conveyance and the widthwise direction of the paper. The drum position sensor
69
senses the position of the ink drum
60
in the above direction in terms of the displacement of the drum
60
from a preselected home position coincident with the center line C.
Ink feeding means
61
is disposed in the ink drum
60
and includes an ink roller
65
and a doctor roller
66
in addition to the shaft
63
. The ink roller
65
is rotatably supported by side plates, not shown, affixed to the shaft
63
. Drive transmitting means, not shown, including gears and a belt transfers a driving force to the ink roller
65
and causes it to rotate clockwise, as viewed in FIG.
2
. The doctor roller
66
adjoins the ink roller
65
such that the outer periphery of the roller
66
is parallel to the outer periphery of the roller
65
. The ink roller
65
and doctor roller
66
form a generally wedge-shaped ink well
67
therebetween. Ink in the ink well
67
is drawn out while passing through a gap between the two rollers
65
and
66
, forming a thin film on the roller
65
.
The press roller
62
is positioned beneath the ink drum
60
and supported by opposite side walls, not shown, of the casing
9
in such a manner as to be rotatable and angularly movable. A cam, for example, causes the press roller
62
to angularly move into and out of contact with the ink drum
60
, although not shown specifically. A spring or similar biasing means, not shown, constantly biases the press roller
62
toward the ink drum
60
. When the press roller
62
is moved away from the ink drum
60
, locking means, not shown, locks the roller
62
in a spaced position shown in FIG.
1
.
The paper discharging section
6
arranged at the left of the printing section
5
, as viewed in
FIG. 2
, includes a peeler
71
, guides
72
and
73
, a conveyor
74
, and an electrically driven rack for paper discharge
75
. The peeler
71
peels off the paper or printing P wrapped around the ink drum
60
. The peeler
71
is pivotally supported by the sidewalls of the casing
9
such that the edge thereof is movable toward and away from the ink drum
60
. The guides
72
and
73
are affixed to the sidewalls of the casing
9
for guiding the printing P separated from the ink drum
60
by the peeler
71
. The conveyor
74
is made up of a drive roller
76
, a driven roller
77
, an endless belt
78
passed over the two rollers
76
and
77
, and a suction fan
79
. While the suction fan
79
sucks the printing P onto the belt
78
, the belt
78
is driven by the drive roller
76
to convey the paper P in the direction indicated by an arrow in FIG.
2
.
The paper P conveyed by the conveyor
74
is discharged to the electrically driven rack
75
. The rack
75
is removably mounted to a paper outlet
9
a
formed in the casing
9
. The rack
75
includes a tray
80
to be loaded with the papers or printings P, a pair of side fences
81
, and an end fence
83
. The rack
75
locates each of the side fences
81
and end fence
83
at a particular position on the basis of a paper size signal output from the paper feeding section
3
. The rack
75
has two positioning pins
75
a
capable of mating with two positioning holes
9
b
formed in the casing
9
in the vicinity of the paper outlet
9
a.
In this configuration, when the rack
75
is mounted to the casing
9
, the center line of the rack
75
in the direction of paper conveyance coincides with the center lines C of the trays
28
-
30
.
As shown in
FIG. 4
, the above tray
80
has a generally box-like configuration. The side fences
81
each are mounted on a respective slider
57
slidable on and along guide rails
56
which are mounted on the tray
80
. A rack
58
is mounted on the bottom of each slider
57
. A pinion gear
59
is positioned on the centerline C of the tray
80
at the intermediate between the side fences
81
. The surface of each rack
58
opposite to the surface meshing with the pinion gear
59
is slidably supported by a slide guide
68
mounted on the guide rail
56
. A motor
82
drives a speed reduction mechanism or side fence moving means
84
including an electromagnetic clutch
86
. The pinion gear
59
is operatively connected to the speed reduction mechanism
84
by a timing belt
70
. When the motor
82
is energized and the electromagnetic clutch
86
is coupled, the side fences
81
are shifted toward or away from each other symmetrically with respect to the center line C, i.e., in the widthwise direction of the paper.
The end fence
83
, like the side fences
81
, is mounted on a slider
99
which is, in turn, slidable on a guide rail
87
disposed in the tray
80
. A rack
100
is mounted on the bottom of the slider
99
and held in mesh with a gear
101
. The surface of the rack
100
opposite to the surface meshing with the gear
101
is slidably supported by a slide guide
102
mounted on the guide rail
107
. The gear
101
is operatively connected to a speed reduction mechanism
105
including an electromagnetic clutch
103
and driven by a motor
104
. When the motor
104
is energized and the electromagnetic clutch
103
is coupled, the end fence
83
is shifted in the direction paper conveyance.
A side fence sensor
106
adjoins one of the racks
68
for sensing the position of the side fence associated with the rack
68
. Likewise, an end fence sensor
85
adjoins the rack
100
for sensing the position of the end fence
83
. The sensors
106
and
85
, like the first paper size sensor
45
, each is made up of a plurality of shield type sensors. Tongues
58
a
and
100
a
respectively extend out from the surfaces of the racks
58
and
100
opposite to the meshing surfaces. The position of the fence
81
or
83
is determined on the basis of the sensor shielded by the tongue
58
a
or
100
a,
respectively. This kind of sensing configuration is conventional.
The master discharging section
7
is located above the paper discharging section
6
and includes an upper discharge member
88
, a lower discharge member
89
, a box
90
for collecting used masters, and a compressor
91
. The upper discharge member
88
is made up of a drive roller
92
, a driven roller
93
, and an endless belt
94
passed over the two rollers
92
and
93
. The drive roller
92
rotates clockwise, as viewed in
FIG. 2
, causing the belt
94
to move in the direction indicated by an arrow. Likewise, the lower discharge member
89
is made up of a drive roller
95
, a driven roller
96
, and an endless belt
97
passed over the rollers
95
and
96
. The drive roller
95
rotates counterclockwise, as viewed in
FIG. 2
to move the belt
97
in the direction indicated by an arrow. Moving means, not shown, selectively moves the lower discharge member
89
to a position shown in
FIG. 2
or a position where the circumference of the drive roller
95
contacts a used master
98
wrapped around the ink drum
60
. Lowering means, not shown, selectively lowers the compressor
91
into the box
90
for compressing the used master
98
collected in the box
90
. The two discharge members
88
and
89
, box
90
and compressor
91
are constructed into a unit removable from the casing
9
.
FIG. 5
shows a specific arrangement of a control panel
107
mounted on the front part of the top of the stencil printer
1
. As shown, the control panel
107
includes a perforation start key
108
for starting a master making operation, a print start key
109
, a proof print key
110
, a clear/stop key
111
, numeral keys
11
, an enter key
113
, a program key
114
, a mode clear key
115
, print speed keys
116
, image position keys
117
, a display
118
implemented by seven-segment LEDs (Light Emitting Diodes), a display
119
implemented by an LCD (Liquid Crystal Display), a tray key
120
for selecting either Tray
1
(first tray
28
) or Tray
2
(third tray
30
), and tray indicators
121
implemented by LEDs each for indicating a particular tray selected on the key
120
. The image position keys
117
are made up of an up key
117
a
, a down key
118
b,
a left key
117
c
, and a right key
117
d
. Operation commands input on the control panel
114
are sent to a control section
8
, FIG.
2
. The control section
8
, in turn, sends display signals to the displays
118
and
119
and indicators
121
.
As shown in
FIG. 5
, a picture initially appearing on the display
119
includes the kind of documents
119
a,
a magnification change ratio
119
b
, the kind of papers
119
c,
and position adjustment
119
d.
Keys
122
,
123
,
129
and
130
are respectively positioned below and associated with the above portions
119
a
-
119
d.
The display
119
has a hierarchical configuration. When the key
122
, for example, is pressed in the condition shown in
FIG. 5
, a document mode for setting the kind of documents is set. When the key
123
is pressed, a magnification change mode for inputting a desired magnification change ratio is set. Likewise, when the key
129
or
130
is pressed, a paper mode for inputting the kind of papers or an image position mode for adjusting an image position, respectively, is set.
FIG. 6
shows control means
124
constituting the major part of the control section
8
,
FIG. 2
, disposed in the casing
9
. As shown, the control means
124
is implemented by a conventional microcomputer including a CPU (Central Processing Unit)
125
, a RAM (Random Access Memory)
126
, a ROM (Read Only Memory)
127
, and an I/O (Input/Output) expander
128
. The control means
124
controls the entire printer
1
.
The CPU
125
receives the output signals of the various sensors and control panel
107
. The image reading section
2
, paper feeding section
3
, master making section
4
, printing section
5
, paper discharging section
6
and master discharging section
7
each are connected to the CPU
125
via a respective driver. The CPU
125
performs, based on a program stored in the ROM
127
beforehand, operations with the signals input from the sensors and control panel
107
and sends a particular control signal to the driver of each of the above sections
2
-
7
. At the same time, the CPU
134
sends display signals to the control panel
114
. The CPU
125
temporarily writes the program read out of the ROM
127
in the RAM
126
. The program written to the RAM
126
may be rewritten via the control panel
107
, as desired. More specifically, a plurality of different operation programs for operating the various actuators of the printer
1
are stored in the ROM
127
.
The printer
1
having the above construction will be operated as follows. First, the operator of the printer
1
lays a desired document on the document feed tray
11
and selects desired papers P on the tray key
120
provided on the control panel
107
. At this instant, one of the indicators
121
displays the tray selected. If desired, the operator may additionally select a character mode, photo mode or similar master making mode on the key
122
associated with the kind of document
119
a
of the display
119
. Further, the operator may input a magnification change ratio on the key
123
associated with the magnification change ratio
119
b
, and the kind of papers, e.g., thick papers or thin papers on the key
129
associated with the kind of papers
119
c.
Subsequently, the operator presses the perforation start key
108
. In response, the image reading section
2
reads the document while sending an image data signal representative of the document to the control means
124
. The control means
124
causes the presser
34
or
35
corresponding to the tray selected to raise the papers P
1
or P
3
until the top of the papers contacts the pick-up roller
32
or
33
. At the same time, the paper sensor
36
or
44
senses the papers P
1
or P
3
, respectively. If the papers P
3
are absent, the control means
124
returns the presser
35
to the initial position shown in
FIG. 2
while displaying the absence of the papers P
3
on the control panel
107
. When the papers P
1
or P
2
are absent, the control means
124
displays the absence on the control panel
107
. Further, when the papers P
1
are absent, but the papers P
2
are present, the control means
124
returns the presser
34
to its initial position, moves the shifter
31
for shifting the papers P
2
to the first tray
28
, and displays the absence of the papers P
2
on the control panel
107
.
In parallel with the above operation of the paper feeding section
3
, the control means
124
operates the paper discharging section
75
, as follows. The side fences
81
and end fence
83
on the rack
75
each are brought to a particular home position and then moved to a position matching with the paper size sensed by the paper size sensor
45
or
47
. In response to the resulting outputs of the fence sensors
85
and
106
, the control means
124
positions the fences
81
and
83
and drives the suction fan
79
.
The master discharging section
7
removes a used master
98
from the ink drum
60
in parallel with the operation of the image reading section
2
. Specifically, drum drive means, not shown, causes the ink drum
60
with the used master
98
wrapped therearound to rotate counterclockwise, as viewed in FIG.
2
. When the control means
124
determines that the trailing edge of the used master
98
has reached a preselected discharge position corresponding to the drive roller
95
, the control means
124
causes the drive means and moving means to rotate the drive rollers
92
and
95
and move the lower discharge member
89
toward the ink drum
60
. At the time when the drive roller
95
contacts the used master
98
, the ink drum
60
is rotating counterclockwise. Therefore, the used master
98
picked up by the drive roller
95
is nipped by the upper discharge roller
89
and lower discharge roller
88
and peeled off from the drum
60
thereby. Thereafter, the used master
98
is conveyed to the box
90
by the discharge members
89
and
88
and compressed in the box
90
by the compressor
91
.
After the used master
98
has been fully removed from the ink drum
60
, the inkdrum
60
is further rotated to the previously mentioned master feed position. Subsequently, the control means
124
causes the opening/closing means to open the camper
64
. In this condition, the ink drum
60
waits for a new master. This is the end of the master discharging operation.
The above master discharging operation is followed by a master making operation. When the ink drum
60
reaches its stand-by position for waiting for a master, the control means
124
energizes the stepping motor, not shown, for causing it to rotate the platen roller
51
and rollers
53
and
54
. As a result, the stencil
48
is paid out from the roll
48
a
and perforated by the thermal head
50
, as stated previously.
The perforated part of the stencil, i.e., the master
48
is conveyed toward the damper
64
. When the control means
124
determines, in terms of the number of steps of the stepping motor, that the leading edge of the master
48
has reached a position where it is ready to be clamped by the damper
64
, the control means
124
causes the opening/closing means to close the damper
64
. The damper
64
therefore retains the leading edge of the master
48
on the ink drum
60
.
Subsequently, the ink drum
60
is rotated clockwise, as viewed in
FIG. 2
, at a peripheral speed equal to the conveyance speed of the master
48
, so that the master
48
is sequentially wrapped around the ink drum
60
. When the control means
124
determines, in terms of the number of steps of the stepping motor, that a single master
48
has been completed, the control means
124
causes the platen roller
51
and roller pairs
53
and
54
to stop rotating. At the same time, the control means
124
causes the upper edge
52
a
to move relative to the lower edge
52
b
for thereby cutting off the master
48
. The ink drum
60
in rotation pulls the cut master
48
. When the ink drum
60
again reaches its circumferential home position, it is brought to a stop to end the master wrapping operation.
After the master
48
has been wrapped around the ink drum
60
, a trial printing is produced, as follows. After the ink drum
60
has been stopped at the home position, the control means
124
causes the drum
60
to start rotating at a low speed and causes the pick-up roller
32
(or
33
), separation roller pair
37
(or
38
), rollers
39
-
41
to start rotating. The pick-up roller
32
(or
33
) and separation roller pair
37
(or
38
) cooperate to pull out the top paper P from the first tray
28
(or third tray
30
). The registration roller pair
42
nips the leading edge of the paper P fed from the tray
28
(or
30
). It is noteworthy that the paper P can be desirably conveyed without any skew because the center line of the above papers P coincident with the center lines C of the tray
28
(or
39
) is coincident with the centers of the pick-up roller
32
(or
33
), separation roller
37
(or
38
), and rollers
39
-
40
and registration roller pair
42
.
When the leading edge of the image area of the master
48
wrapped around the ink drum
60
reaches a position corresponding to the press roller
62
, the control means
124
causes the registration roller pair
42
to start rotating and driving the paper P toward the gap between the ink drum
60
and the press roller
62
. The control means
124
actuated the registration roller pair
42
, as stated above, causes the locking means to unlock the press roller
62
. As a result, the press roller
62
is angularly moved toward the ink drum
60
.
The press roller
62
presses the paper P fed from the registration roller pair
42
against the master
48
existing on the ink drum
60
. Consequently, the paper P and master
48
are pressed between the press roller
62
and the ink drum
60
. Ink fed to the inner periphery of the ink drum
60
by the ink roller
65
penetrates through the porous support and mesh screens of the ink drum
60
and then fills the interstice between the ink drum
60
and the master
48
. Finally, the ink is transferred from the ink drum
60
to the paper P via the perforations of the master
48
.
The peeler
71
peels off the paper P carrying the ink thereon from the ink drum
60
while introducing it into the gap between the guides
72
and
73
. The paper P is conveyed to the left, as viewed in
FIG. 2
, by the belt
78
while being held on the belt
78
by the suction of the suction fan
79
. As a result, the paper or trial printing P is driven out to the tray
80
. At this instant, because the center line of the printing P is coincident with the center line of the tray
80
, the paper P can be desirably positioned between the side fences
81
after hitting against the end fence
83
. On completing the above sequence of steps, the printer
1
waits for an actual printing operation.
In the above condition, the operator presses the proof print key
110
. In response, another paper P is fed from the paper feeding section
3
and nipped by the registration roller pair
42
in the same manner as the first paper P. At the same time, the ink drum
60
is caused to rotate at a high speed at the same timing as in the trial printing procedure. The registration roller pair
42
drives the paper P toward the gap between the ink drum
60
and the press roller
62
. The paper P is pressed against the master
48
present on the ink drum
60
by the press roller
62
with the result that the ink is transferred to the paper P for forming an image. Again, the peeler
71
removes the paper P from the ink drum
60
, and the conveyor
74
conveys the paper P
4
to the tray
80
. As soon as the ink drum
60
is returned to the home position, the proof printing procedure ends. Again, the center of this paper P is coincident with the center line C connecting the center of the tray
28
(or
30
) and that of the tray
80
. This allows the paper P to be accurately conveyed without any skew and neatly laid on the tray
80
between the side fences
81
.
The operator watching the above proof printing may adjust the printing speed or the image position on either one of the print speed keys
116
and any one of the image position keys
117
and produce another proof printing. If the proof printing is acceptable, the operator inputs a desired number of printings on the numeral keys
112
and then presses the print start key
109
. As a result, the papers P are sequentially fed from the paper feeding section
3
. At this instant, the motor
55
has shifted the ink drum
60
in the axial direction in order to adjust the position of an image on the paper P, maintaining the center of the paper P coincident with the center line C connecting the centers of the trays
28
and
30
and the center of the tray
80
. It follows that the paper P is accurately conveyed without any skew and neatly laid on the tray
80
between the side fences
81
.
How the image position keys
117
are used to adjust the position of an image on the paper will be described hereinafter. When the operator presses the key
130
,
FIG. 5
, the mode for adjusting an image position is set up. As a result, a picture shown in
FIG. 7
appears on the display
119
and includes the following: an image
143
representative of a paper, a mesh image
144
overlying the image
143
and representative of an image area to be printed, an amount of adjustment
145
in the top-and-bottom direction (direction of paper conveyance) with respect to a reference image position, an amount of adjustment
146
in the right-and-left direction (widthwise direction of a paper) with respect to the same, arrows
147
and
148
respectively associated with the amounts of adjustment
145
and
146
, a portion
149
labeled “Cancel” for allowing the operator to restore the initial picture without any adjustment, a portion
150
labeled “Setting” for allowing the operator to store the adjusted image position and then restore the initial picture, and an arrow
151
indicative of “Paper Feed Direction”. The relative position of the two images
143
and
144
is fixed.
In
FIG. 7
, the keys
129
and
130
are respectively associated with the above portions
149
and
150
, i.e., respectively used as a cancel key and a set key. At the time of power-up, the amounts of adjustment
145
and
146
in the to-and-bottom direction and right-and-left direction, respectively, both are zero representative of the reference position.
In the illustrative embodiment, the image position adjusting mechanism is operatively associated with the image position keys
117
. Specifically, when any one of the keys
117
is pressed, the image position is shifted to a desired position by 0.5 mm at a time. As shown in
FIG. 8
, at the time of adjustment, the direction of shift of the key
117
pressed by the operator appears in the form of an outline arrow
152
at the center of the image
144
representative of the image area.
FIG. 8
shows a specific condition wherein the key
117
d
assigned to rightward shift is pressed while the desired amount of adjustment
145
in the top-and-bottom direction is 7.5 mm to 8.00 mm. The arrows
147
and
148
representative of the top-and-bottom shift and right-and-left shift, respectively, indicate the rightward direction and upward direction, respectively, as viewed in FIG.
8
. The image is therefore shifted by 8.0 mm rightward (toward the bottom edge of a paper) and shifted by 0.5 mm upward (toward the right edge of a paper) from the reference position. The arrow
152
may appear only when the key
117
is being pressed or may appear when the key
117
is pressed and then disappear or blink on the elapse of a preselected period of time.
The operator selected a desired image position on the keys
117
presses the key
130
. In response, information representative of the image position is sent to the control means
124
. In response, the control means
124
causes the image position adjusting mechanism to shift the ink drum
60
to a position matching with the received information.
In the above embodiment, the speed reduction mechanisms
84
and
105
including the motors
82
and
104
, respectively, move the side fences
81
and end fence
83
, respectively. Of course, an arrangement may be made such that the side fences
81
and end fence
83
each are moved by hand. In such a case, a rack and pinion mechanism will be used to move the interlocked side fences
81
symmetrically with respect to the center line C in the widthwise direction of the paper.
In the illustrative embodiments, the side fences
25
-
27
each are mounted to the associated tray
28
-
30
by fastening or insertion. Alternatively, the above side fences
25
-
27
, like the side fences
81
, may be so arranged as to be movable in the widthwise direction of the paper symmetrically to each other with respect to the center lines C
1
-C
3
via a rack and pinion mechanism. In such a case, a construction for automatic movement including drive means and a construction for manual movement not including drive means will be provided together.
FIG. 9
shows a sorter belonging to a family of peripheral units and applicable to an alternative embodiment of the present invention. As shown, the sorter, labeled
131
, is connected to the printer
1
in place of the electrically driven rack
75
. The sorter
131
includes a sorter body
132
, bins
133
movable up and down, a mechanism
134
for moving the bins
133
up and down, and a conveyor
135
for conveying the papers P sequentially driven out of the printer
1
toward the bins
133
.
The bins
133
are supported by the sorter body
132
such that their centers in the widthwise direction of the paper are coincident in the up-and-down direction. Each bin
133
is bent substantially vertically upward at its upstream end in the direction of paper conveyance. A roller, not shown, is mounted on the underside of each bin
133
. The lowermost bin
133
is affixed to a bracket, not shown, included in the mechanism
134
. The uppermost bin
133
has its bent end extended more than the other bins
133
and serves as a non-sort tray. A pair of side fences
133
a
is provided on each bin
133
for guiding the paper P to be laid on the bin in the widthwise direction of the paper. The side fences
133
a
, like the side fences
81
, are interlocked to each other and movable in the widthwise direction of the paper symmetrically with respect to the center line of the bin
133
.
The mechanism
134
includes a lead cam
136
having a spiral groove in its circumference and drive means, not shown, in addition to the above bracket. When the roller of any one of the bins
133
is received in the groove of the lead cam
136
, the cam
136
is rotated to move the bin
133
upward or downward. This kind of configuration of the mechanism
134
is conventional.
The conveyor
135
includes a conveyor body
137
, a drive roller
138
, a driven roller
139
, a plurality of parallel endless belts
140
passed over the drive roller
138
and driven roller
139
, and a suction fan
141
positioned below the belts
140
. Two positioning pins
137
a
are studded on the end of the conveyor body
137
adjoining the printer
1
. When the sorter
131
is mounted to the casing
9
, the pins
137
a
are engaged with the positioning holes
9
b
, FIG.
2
. In this condition, the center of each bin
133
in the direction of paper conveyance is coincident with the center lines C of the trays
28
-
30
.
In this embodiment, too, the center of the paper P is coincident with the center line C connecting the centers of the trays
28
and
30
and the centers of the bins
133
. It follows that even when a sort mode is selected, the paper P is accurately conveyed without any skew and neatly laid on the designated one of the bins
133
between the side fences
133
a.
Of course, the sorter
131
may be replaced with any other suitable peripheral unit, e.g., a large capacity paper feeding device including a tray movable up and down or a large capacity paper discharging device also including a tray movable up and down. When use is made of a large capacity paper discharging device, positioning pins engageable with the holes
9
b
,
FIG. 2
, are studded on the device around a paper inlet in order to cause the center line of the device and the center lines C of the trays
28
-
30
to coincide with each other. Further, assume that the peripheral unit is implemented by a large capacity paper feeding device taught in Japanese Patent Laid-Open Publication No. 8-259008 mentioned previously. Then, the casing
9
is formed with a paper inlet and positioning holes at the right-hand side of the roller group
41
which the paper feeding device is provided with a pick-up roller and a separation roller. In this case, positioning pins engageable with the above positioning holes are studded on the feeding device in the vicinity of a paper outlet, so that the center line of the device in the direction of paper conveyance is coincident with the center lines C of the trays
28
-
30
.
In the embodiments shown and described, the first to third paper feed trays
28
-
30
are respectively provided with a pair of side fences
25
, a pair of side fences
26
, and a pair of side fences
27
. Likewise, the paper discharge tray
80
is provided with a pair of side fences
81
. In addition, each bin
133
is provided with a pair of side fences
133
a.
If desired, the trays
28
-
30
and
80
and bins
133
each may be provided with two or more pairs of side fences, in which case all the side fences should be interlocked to each other and moved symmetrically with respect to the center lines of the trays
28
-
30
and bins
133
in the widthwise direction of the paper. For example, when one pair of side fences on one of the trays
28
-
30
and bins
133
, the other pairs of side fences provided on the same tray or bin should be moved in interlocked relation to the above pair.
Now, as shown in
FIG. 10
similar to
FIG. 1
, it may occur that the center line CP of the paper transport path and the center line CD of an image formed in the master M wrapped around the ink drum D which is held at its original position are deviated from each other by a distance Δ α. In
FIGS. 1 and 10
, identical references designate identical structural elements. The deviation Δ α shown in
FIG. 10
occurs, e.g., when the multistage paper feeding device A mounted on the printer body B is deviated from the printer body B, and would bring the center of a printed image out of coincidence with the center of a document image. In light of this, the illustrative embodiments may be modified to correct the deviation Δ α by electrically shifting the original position of image-data stored in control means capable of electrically shifting the ink drum D in the widthwise direction of the paper. Such a modification will be described with reference to FIG.
11
.
As shown in
FIG. 11
, the modification differs from the illustrative embodiments in that the printing section
5
additionally includes an encoder
153
for determining the displacement of the ink drum
60
in terms of the number of pulses. In the initial condition, the control means
124
drives the motor
55
in order to shift the ink drum
60
until the sensor
69
senses the drum
60
brought to the home position. Assume that when the ink drum
60
is brought to a stop at the home position, the center line CD of a printed image is deviated from the center line CP of the paper transport path by Δ α. Then, after the sensor
69
has sensed the ink drum
60
at the home position, the control means
124
further drives the motor
55
. As soon as a number of pulses corresponding to the deviation, A a are output from the encoder
153
, the control means
124
stops driving the motor
55
, selects the resulting position of the motor
55
as a new home position, and sets zero as the amounts of adjustment
145
and
146
,
FIGS. 7 and 8
.
More specifically, to correct the deviation Δ α, a printed image is measured, and then any one of the image position keys
117
is operated to bring the center line CP of an image to be perforated into accurate coincidence with the center line CP of the paper transport path. At this instant, the amount of adjustment
146
in the right-and-left direction displays a particular numerical value (corresponding to Δ α) other than 0.0 mm. However, only if particular keys, e.g., the enter key
113
and program key
114
are pressed in a preselected order meant for a serviceman, the above amount of adjustment
146
is replaced with 0.0 mm. This correction is not required thereafter. In this manner, the center of a document image and that of a printed image can accurately coincide with each other.
In summary, it will be seen that the present invention provides a stencil printer having various unprecedented advantages, as enumerated below.
(1) A paper is conveyed along a path coincident with a center line connecting the coincident centers of paper stocking portions and the center of a paper discharge tray, so that the paper can be accurately conveyed without any skew. Further, side fences provided on the paper discharge tray are interlocked to each other and move in the widthwise direction of a paper symmetrically with respect to the center line of the transport path, neatly laying the paper on the tray between the side fences. In addition, an ink drum is shiftable in the widthwise direction of a paper and allows an image position to be adjusted without varying the paper transport path.
(2) When a peripheral unit is operatively connected to the printer, the center line of a paper transport path included in the peripheral unit is brought into coincidence with the center line of the paper discharge tray. Therefore, the paper is free from skew during conveyance despite the presence of the peripheral unit and can be accurately driven out of the printer and positioned on the peripheral unit.
(3) Even when the center of an image to be perforated and that of the paper transport path are deviated from each other, the deviation can be readily corrected if the original position of image data stored in control means capable of electrically shifting the ink drum in the widthwise direction of a paper is electrically shifted. This successfully brings the center of a document image and that of a printed image into coincidence.
Various modifications will become possible for those skilled in the art after receiving the teachings of the present disclosure without departing from the scope thereof.
Claims
- 1. A stencil printer, comprising:a multistage paper feeding device including a plurality of paper stocking portions and configured to selectively feed a plurality of different kinds of papers; a master having an image; an ink drum mounted within said stencil printer and shiftable in a direction perpendicular to a direction of conveyance of the papers by a motor, said ink drum being configured to receive said master; and a paper discharge tray configured to stack the papers each carrying a printed image thereon, wherein: said plurality of paper stocking portions each including at least a pair of side fences configured to position the papers in a widthwise direction of the papers; said paper discharge tray including at least a pair of side fences configured to position the papers carrying printed images thereon in the widthwise direction of the papers; said plurality of paper stocking portions and said paper discharge tray being arranged in said stencil printer with center lines thereof coinciding with a center line of a paper transport path; said side fences of said paper discharge tray being interlocked to each other and movable in the widthwise direction of the papers symmetrically to each other with respect to the center line of the paper transport path; said side fences of each of said plurality of paper stocking portions are interlocked to each other and movable in the widthwise direction of the papers symmetrically to each other with respect to the center line of the paper transport path; and said stencil printer further comprises: paper size sensing means for sensing sizes of the papers stacked on said plurality of paper stocking portions; and side fence moving means for moving said side fences of said paper discharge tray in accordance with the size of the papers selected.
- 2. A stencil printer as claimed in claim 1, further comprising a peripheral unit operatively connected to said stencil printer with a center line of a paper transport path thereof coinciding with center lines of said plurality of paper stocking portions or a center line of said paper discharge tray.
- 3. A stencil printer as claimed in claim 1, wherein said ink drum is configured such that an original position of said ink drum is electrically corrected to thereby correct a deviation when a center of the image formed in the master and the center of the paper transport path are deviated from each other.
Priority Claims (2)
Number |
Date |
Country |
Kind |
10-288178 |
Oct 1998 |
JP |
|
11-163188 |
Jun 1999 |
JP |
|
US Referenced Citations (8)
Foreign Referenced Citations (8)
Number |
Date |
Country |
8-259008 |
Oct 1986 |
JP |
5-124737 |
May 1993 |
JP |
5-306025 |
Nov 1993 |
JP |
6-293175 |
Oct 1994 |
JP |
6-345281 |
Dec 1994 |
JP |
9-104159 |
Apr 1997 |
JP |
9-202032 |
Aug 1997 |
JP |
10-1254 |
Jan 1998 |
JP |