Information
-
Patent Grant
-
6302017
-
Patent Number
6,302,017
-
Date Filed
Wednesday, June 7, 200024 years ago
-
Date Issued
Tuesday, October 16, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Nath & Associates PLLC
- Nath; Gary M.
- Novick; Harold L.
-
CPC
-
US Classifications
Field of Search
US
- 101 118
- 101 114
- 101 116
- 101 1284
- 101 129
- 101 477
- 400 648
- 400 649
- 400 659
-
International Classifications
-
Abstract
A stencil printing machine comprises a feed-per-revolution detecting unit for detecting a feed-per-revolution of the stencil sheet on the basis of the rotation amount of the detecting roller for a given time; and a control unit for calculating a driving speed of the platen roller correspondingly to the feed-per-revolution detected by the feed-per-revolution detecting unit and such a standard feed-per-revolution that the platen roller should be originally transported for the given time, and then controlling the driving unit in the manner that the driving unit rotates the platen roller at the calculated driving speed. Upon stencil-making, the error of the feed-per-revolution of the stencil sheet is corrected and then the driving of the platen roller is controlled.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a stencil printing machine in which a desired image is heat-sensitively made in a stencil sheet to make a stencil, and an ink is transferred from perforated image areas of the heat-sensitively made stencil to a printing sheet to perform stencil printing, and relates in particular to a technique for improving reproducibility of images.
2. Description of the Related Art
Stencil printing as follows is generally known: a stencil sheet wherein perforated areas are heat-sensitively made to form a desired image is set onto a cylindrical printing drum and then an ink supplied from the inside of the printing drum is transferred through the perforated areas of the stencil sheet to a printing sheet so as to perform desired printing.
More specifically, when in such a type of stencil printing machine a stencil sheet wound in a roll form is transported between a thermal head and a platen roller by a transporting mechanism, the stencil sheet is heat-sensitively perforated therebetween to make a stencil. The thus made stencil is cut into a predetermined length. The cut stencil is wound around a printing drum and attached to the drum. When the made stencil is attached to the printing drum, an ink is supplied from the inside of the drum to the surface thereof with the rotation of the drum. In this way, the ink is forced out from the perforated areas of the stencil.
In synchronization with the above-mentioned operation, a printing sheet fed from a paper feed tray passes through the area between the printing drum and a press roller to which a given pressure is applied, the ink passes through the perforated areas of the made stencil and is transferred to the printing sheet. In this way, a desired image is printed on the printing sheet. The image-printed sheet is then discharged to a sheet discharge tray.
In such stencil printing machines in the prior art, perforations for forming a desired image are heat-sensitively made in a stencil sheet to make a stencil if the stencil sheet in a roll form is always transported at a constant speed.
However, the platen roller arranged opposite the thermal head to be contact-pressed against the head is usually made of an elastic member such as rubber in order to give sufficient transporting force to the stencil sheet. Therefore, the outer diameter of the platen roller changes with a change in surrounding temperature. If the platen roller is controlled at any time so as to have a constant rotating speed, the feed-per-revolution of the stencil sheet transported between the thermal head and the platen roller changes. As a result, the image made by perforating the stencil sheet heat-sensitively expands and contracts, causing a problem that a desired image cannot be made in the stencil sheet.
Such a problem based on the temperature-change can be relieved, for example, by setting a temperature sensor near the platen roller and controlling the driving speed of the platen roller variably on the basis of the temperature-change detected by this temperature sensor.
However, the change in the outer diameter of the platen roller is caused by not only the above-mentioned temperature-change but also the change of the roller itself with the passage of time based on use for a long time. For this reason, only by detecting the temperature-change by the temperature sensor and controlling the driving speed of the platen roller variably, it is impossible to remove an error based on the change with the passage of time and control the feed-per-revolution of the stencil sheet into a constant value.
The platen roller contact-presses against the thermal head at a given grip force. If this grip force changes by the above-mentioned temperature-change or change with the passage of time, the slip amount of the stencil sheet changes. This change in the slip amount also causes the same problem as above.
As described above, stencil printing machines in the prior art cannot relieve the accidental error of the feed-per-revolution of the stencil sheet, based on external factors such as an environmental factor (temperature-change) and a physical factor (change with the passage of time). Thus, an image formed in the stencil sheet expands and contracts. As a result, even if the life of the thermal head does not come to an end, it is impossible to solve the above-mentioned problem of expansion and contraction of the image without exchange of only the platen roller.
SUMMARY OF THE INVENTION
The present invention has been achieved in order to overcome the above-mentioned problems. An object of the invention is to provide a stencil printing machine making it possible to keep the feed-per-revolution of a stencil sheet upon making a stencil and reduce the expansion and contraction of a formed image so as to make the stencil having a desired image.
Another object of the present invention is to provide a stencil printing method making it possible to keep the feed-per-revolution of a stencil sheet upon making a stencil and reduce the expansion and contraction of a formed image so as to make the stencil having a desired image.
According to the stencil printing machine and the stencil printing method of the present invention, the driving of a platen roller is indirectly detected through a roller member having a far smaller change in its outer diameter based on temperature-change and change with the passage of time than the platen roller and having a small load to a stencil sheet. From the result of this detection, the difference from the set speed of the platen roller is calculated. On the basis of the result of this calculation, the driving speed of the platen roller is corrected. Therefore, it is possible to reduce the expansion and contraction of the image of a made stencil, which are brought into a problem in the prior art, caused by the change in the outer diameter of the platen roller based on the temperature-change and the change with the passage of time, and caused by the change in the grip force to the stencil sheet. Thus, it is possible to improve the reproducibility of the image that is heat-sensitively formed in the stencil sheet.
Other and further objects and features of the present invention will become obvious upon understanding of the illustrative embodiments about to be described in connection with the accompanying drawings or will be indicated in the appended claims, and various advantages not referred to herein will occur to one skilled in the art upon employing of the invention in practice.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic view showing a structure of a stencil printing machine according to an embodiment of the present invention.
FIG. 2
is a side view showing a transporting mechanism of a stencil making section according to the embodiment of the present invention.
FIG. 3
is a perspective view showing the transporting mechanism of the stencil making section according to the embodiment of the present invention.
FIG. 4
is a sectional view showing a platen roller in the transporting mechanism according to the embodiment of the present invention.
FIG. 5
is a sectional view showing a detecting roller in the transporting mechanism according to the embodiment of the present invention.
FIG. 6
is a block view showing the structure of the stencil making section according to the embodiment of the present invention.
FIG. 7
is a flowchart showing operations of the stencil making section according to the embodiment of the present invention at the time of making a stencil.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Various embodiments of the present invention will be described with reference to the accompanying drawings. It is to be noted that the same or similar reference numerals are applied to the same or similar parts and elements throughout the drawings, and the description of the same or similar parts and elements will be omitted or simplified.
As shown in
FIG. 1
, a stencil printing machine
1
has both of a stencil making function for perforating a stencil sheet heat-sensitively by a thermal head to make a stencil, and a printing function for performing stencil printing onto a printing sheet, using the made stencil. As the stencil sheet as a printing medium, there is used a sheet wherein a porous tissue is laminated on a heat-sensitive film.
The stencil printing machine
1
is provided with a cylindrical printing drum
2
supported so as to rotate around a central axis of the drum
2
itself. The printing drum
2
has a porous structure, and has on its outer peripheral surface a clamp member
4
which engages with one end
3
a
of a stencil sheet
3
. The printing drum
2
is intermittently or continuously driven by driving force of a printing drum driving motor (not illustrated) so as to rotate in the counterclockwise direction in FIG.
1
.
A printing ink supplying means
5
is disposed inside the printing drum
2
. The printing ink supplying means
5
is arranged in such a manner that its outer peripheral surface contacts the inner peripheral surface of the printing drum
2
. The printing ink supplying means
5
has a squeegee roller
6
that is rotatable around its central axis, and a doctor roller
7
having a given interval from the outer peripheral surface of the squeegee roller
6
and extending along the generatrix direction of the squeegee roller
6
. The squeegee roller
6
is driven to rotate in the same direction as the printing drum
2
, in synchronization with the rotation of the drum
2
, so that the printing ink supplying means
5
causes the printing ink of an ink pool
8
to be supplied to the inner peripheral surface of the printing drum
2
.
The printing ink of the ink pool
8
passes through the gap between the squeegee roller
6
and the doctor roller
7
, with the rotation of the squeegee roller
6
. At this time, a printing ink layer having a uniform thickness is formed on the outer peripheral surface of the squeegee roller
6
. With the rotation of the squeegee roller
6
, the printing ink layer is supplied to the inner peripheral surface of the printing drum
2
and then is used for printing. A press roller
10
, which is a roller member for pressing the printing sheet
9
at a given pressure onto the outer peripheral surface of the printing drum
2
, is located outside the drum
2
opposing the squeegee roller
6
.
In
FIG. 1
, a paper feed section
11
is disposed diagonally to the lower left of the printing drum
2
. The paper feed unit
11
has a paper feed tray
2
on which printing sheets
9
are stacked. The paper feed tray
12
is moved up and down by a driving unit (not illustrated) in accordance with the stack amount of the set printing sheets
9
.
A paper feed mechanism
13
is arranged near the paper feed tray
12
. The paper feed mechanism
13
is composed of a paper feed roller
14
made of, for example, rubber, and a pair of timing rollers
15
. The paper feed roller
14
picks up the printing sheets
9
stacked on the paper feed tray
12
, one by one, from the top sheet thereof, and transports the sheet toward the timing rollers
15
. The timing rollers
15
temporarily keeps the printing sheet
9
transported from the paper feed roller
14
in the state that the sheet
9
is loose. At an appropriate timing, the printing sheet
9
is fed out to the gap between the printing drum
2
and the press roller
10
.
A stencil disposal unit
21
is located about the printing drum
2
and over the paper feed tray
12
. With the rotation of the drum
2
, the stencil disposal unit
21
exfoliates the used stencil wound on the outer peripheral surface of the printing drum
2
, and accommodates the used stencil.
A printing sheet separating hook
22
is disposed about the printing drum
2
and opposite the paper feed mechanism
13
. The printing sheet separating hook
22
is a member for taking off the image-printed sheet, which is in the state that printing has been finished, from the printing drum
2
. The image-printed sheet exfoliated by the printing sheet separating hook
22
is transported toward a sheet discharge section
24
by a sheet discharge unit
23
composed of a belt conveyer device. The sheet discharge section
24
has a sheet discharge tray
24
a
on which the image-printed sheet transported by the sheet discharge unit
23
is stacked and accommodated.
Above the sheet discharge unit
23
, a continuous-sheet-form stencil sheet
3
wound in a roll form is stored in a stencil sheet storing section
31
. In the state that the stencil sheet
3
is set in the stencil sheet storing section
31
, braking force is applied to the roll core of the sheet
3
. A tension is given to the stencil sheet
3
by a tension giving unit (not illustrated).
An original reading section
41
is disposed above the printing drum
2
. The original reading section
41
is composed of, for example, a scanner of a flat bed type, and has an image sensor
42
as reading elements such as CCD, and a belt-style moving mechanism
43
for moving the image sensor
42
in the directions of arrows in
FIG. 1
(the vertical scanning direction). If an original is set onto an original loading table
44
in this original reading section
41
, the moving mechanism
43
is driven to move the image sensor
42
in the vertical scanning direction at a given speed, thereby optically reading the content of the original one line by one line.
A stencil making section
45
of the stencil printing machine is arranged between the stencil sheet storing unit
31
and the printing drum
2
. As shown in
FIGS. 2 and 3
, the stencil making section
45
has a thermal head
46
and a platen roller
47
at a position opposite the thermal head
46
. In the stencil making section
45
, a stencil is heat-sensitively made from the stencil sheet
3
supplied from the stencil sheet storing section
31
.
The thermal head
46
is a member in which plural heating elements that generate heat selectively in accordance with image data signals read by the original reading section
41
are arranged at regular intervals along a single lateral row, that is, along the horizontal scanning direction. As shown in
FIG. 2
, the thermal head
46
is attached to a thermal head frame
49
, which is set onto the upper surface of a body frame through a supporting axis
48
in such a manner that the frame
49
can be opened and shut. The thermal head
46
is in a slender plate form, and is arranged in parallel to the width direction of the stencil sheet
3
(the horizontal scanning direction) in the manner that the head
46
contacts the upper surface of the transported stencil sheet
3
. The thermal head
46
can be moved to approach the platen roller
47
and go away from the roller
47
by a driving mechanism (not illustrated). That is, the thermal head
46
is brought into contact with the platen roller
47
upon perforating the stencil sheet
3
, and goes away from the platen roller
47
after the perforating.
As shown in
FIG. 2
, the platen roller
47
is located inside the body frame below the thermal head
46
. More specifically, as shown in
FIG. 4
, in the platen roller
47
a cylindrical roller member
47
c
made of an elastic material such as rubber is fitted around the outer peripheral surface of a single slender axial core
47
a
, which is composed of a cylindrical metal member. In this way, sufficient transporting force is given to the stencil sheet
3
when the stencil sheet
3
is sandwiched between the roller member
47
c
and the thermal head
46
and transported.
A platen driving pulley
50
is fitted to one end of the axial core
47
a
of the platen roller
47
. The platen driving pulley
50
is pulse-driven through a driving belt
51
and a speed reduction mechanism
52
composed of plural gears. For example, the pulley
50
is connected to a driving motor
53
as a driving means, such as a stepping motor, and cooperates with the motor
53
. The rotation driving force of the driving motor
53
, which is controlled by a control means
102
that will be described later, is transmitted through the speed reduction mechanism
52
and the driving belt
51
to the platen driving pulley, so that the platen roller
47
is driven and rotated at a given speed.
When the thermal head frame
49
is shut, the face of the heating elements of the thermal head
46
is brought into contact with the platen roller
47
. The stencil sheet
3
sandwiched between the thermal head
46
and the platen roller
47
is transported by the rotation of the platen roller
47
and simultaneously the stencil sheet
3
is heat-sensitively converted to a stencil by the thermal head
46
.
A storing box
54
for temporarily storing the stencil
3
that has been heat-sensitively made by the thermal head
46
is disposed below the thermal head
46
and the platen roller
47
inside the body frame.
Between the printing drum
2
and the platen roller
47
are arranged two pairs
55
and
56
of transporting rollers. Each of them is composed of a driving roller and a trailing roller, between which the made stencil
3
is sandwiched and transported in synchronization with the rotation of the printing drum
2
. Between these two roller pairs
55
and
56
are set up a cutter unit
57
for cutting the stencil
3
at the time when the made stencil
3
is wound at a given amount onto the outer peripheral surface. Stencil guide plates
58
and
59
are laid between the cutter unit
57
and each of the two transporting roller pairs
55
and
56
. The stencil guide plates
58
and
59
are members for regulating the movement of the upper and lower surfaces of the made stencil
3
and guiding the transportation of the stencil
3
when the stencil
3
stored in the storing box
54
is transported and attached to the printing drum
2
.
As shown in
FIGS. 2 and 3
, a detecting roller
60
that contacts the stencil sheet
31
at a given pressure is arranged between the platen roller
47
and the stencil sheet
3
stored in the stencil sheet storing section
31
that is at the upstream side of the platen roller
47
. The detecting roller
60
trail-rotates with the transportation of the stencil sheet
3
by the rotation of the platen roller
7
.
More specifically, as shown in
FIG. 5
, the detecting roller
60
is made by fixing an axial core
60
b
made of a metal into hollow portions of both ends of a roller
60
a
composed of a cylindrical metal pipe by press-fit or adhesion, and integrating them. In this way, the detecting roller
60
is made light and further a load on the stencil sheet is reduced. Thus, a change in the outer shape of the detecting roller
60
, based on temperature-change or change with the passage of time, becomes far smaller than that in the outer shape of the platen roller
47
.
The roller
60
a
is axially supported, through bearings
60
c
set to respective axial cores
60
b
, by the body frame in the manner that the roller
60
a
can be rotated. In order to prevent the slip of the stencil sheet
3
upon transportation, the surface of the roller
60
a
is made up to a fine unevenness surface
60
d
by, for example, sandblasting. A transmission gear
61
having a given diameter is fitted to an end of one axial core
60
b
. A transmission gear
62
having a smaller diameter than that of the transmission gear
61
engages with this gear
61
, and is axially supported by the body frame. The gear number of the transmission gear
62
is made smaller than that of the transmission gear
61
, so that the rotation of the roller
60
a
transmitted through the transmission gears is increased. An encoder plate
64
is fixed to an axis
63
of the transmission gear
62
.
The encoder plate
64
is a member in which a large number of slender slits
64
a
are concentrically made at regular intervals around the axis
63
as a center. The encoder plate
64
is fixed to the axis
63
in the manner that the plate
64
interlocks with the rotation of the transmission gear
62
. A feed-per-revolution detecting sensor
65
is set up to the encoder plate
64
in the manner that a part of the slits
64
a
is put between detecting portions of the sensor
65
. The feed-per-revolution detecting sensor
65
in the present embodiment is composed of an optical sensor comprising a light projecting element and a light receiving element oppositely arranged, between which slits
64
a
of the encoder plate
64
are sandwiched. In this feed-per-revolution detecting sensor
65
, the light receiving element receives light that is radiated from the light projecting element and passes through the slip
64
a
of the encoder plate
64
. The sensor
65
then inputs a pulse signal corresponding to the rotation speed of the detecting roller
60
to a control means
102
described later.
The following will describe a processing for reducing the expansion and contraction of an image produced by perforating a stencil sheet according to an embodiment of the present invention heat-sensitively.
FIG. 6
is a block view concerning a processing, in the stencil making section
45
, for reducing expansion and contraction of an image produced by perforating a stencil sheet.
A feed-per-revolution detecting unit
100
in
FIG. 6
is composed of the encoder plate
64
to which the rotation of the detecting roller
60
is transmitted, and the feed-per-revolution detecting sensor
65
that generates pulse signals corresponding to the rotation of the encoder plate
64
. To a feed-per-revolution change judging unit
102
a
of the control unit
102
, the feed-per-revolution detecting unit
100
outputs the pulse signal which is generated from the feed-per-revolution detecting sensor
65
correspondingly to the rotation of the detecting roller
60
trail-rotated with the transportation of the stencil sheet
3
upon the rotation of the platen roller
47
.
A storage unit
101
is composed of, for example, an EEPROM or a FLASHRAM, in which data are not erased when a power source is broken and internal data can be electrically rewritten, and has a set data storage unit
101
a
and a renewed data storage unit
101
b
. In the set data storage unit
101
a
, the pulse count necessary for transporting the stencil sheet
3
by the length of one stencil in the vertical scanning direction by means of the platen roller
47
, upon any normal time when there is no change based on external factors, is stored as a set data for each length in the vertical scanning direction of each stencil-making area. Specifically, in the case that the stencil-making area of a single stencil has an A4 size, 200 pulses for 10 seconds are stored as a set data (a driving speed data at an initial time).
In the renewed data storage unit
101
b
, a driving speed data calculated in a driving speed calculating unit
102
b
of the control unit
102
is renewed or stored as a renewed data.
The control unit
102
controls a series of operations of the stencil printing machine
1
, and is composed of, for example, a microprocessor. The control unit
102
has the feed-per-revolution change judging unit
102
a
, the driving speed calculating unit
102
b
, and a driving speed control unit
102
c.
The feed-per-revolution change judging unit
102
a
compares the pulse count of the pulse signal inputted from the feed-per-revolution detecting unit
100
during a period from the start of stencil-making to the moment when a given time passes with the pulse count based on the set data of the set data storage unit
101
a
, to judge whether or not there is a change (difference) of the feed-per-revolution. The given time referred to herein is a time necessary for the following: the platen roller
47
transports the stencil sheet
3
by the length in the vertical direction of the stencil-making area of a single stencil upon any normal time. In the case that the stencil-making area of a single stencil has an A4 size, the feed-per-revolution change judging unit
102
a
compares the pulse count inputted from the feed-per-revolution detecting unit during a period from the start of stencil-making to the moment when 10 seconds passes with the pulse count (200 pulses) of the set data stored in the set data storage unit
101
a
, and then judges whether or not there is a change in the feed-per-revolution from the difference between these pulse counts. The differential data on the pulse counts, which is obtained by judgement of the feed-per-revolution change judging unit
102
a
, is inputted to the driving speed calculating unit
102
b.
The driving speed calculating unit
102
b
corrects the current driving speed data for the platen roller
47
by the pulse count based on the differential data inputted from the feed-per-revolution change judging unit
102
a
, so as to calculate the driving speed of the platen roller
47
necessary for making a next single stencil. Specifically, if the differential data inputted from the feed-per-revolution change judging unit
102
a
is a positive value, the next driving speed of the platen roller
47
is calculated to be reduced by the differential data from the current driving speed. On the other hand, if the differential data inputted from the feed-per-revolution change judging unit
102
a
is a negative value, the next driving speed of the platen roller
47
is calculated to be increased by the differential data from the current driving speed.
The driving speed control unit
102
c
supplies a pulse signal to a driving motor
53
in the manner that the platen roller
47
is rotated at the driving speed calculated by the driving speed calculating unit
102
b
. In this way, the control unit
102
c
controls the driving speed of the platen roller
47
.
Referring to
FIG. 7
, the following will describe operations of the stencil making section
45
at the time of making a stencil.
Upon an initial operation of the stencil making section
45
, a start key for starting stencil-making in an operation panel (not illustrated) is pushed down, so that the platen roller
47
is rotated at the set speed stored in the set data storage unit
101
a
(ST
1
). In synchronization with the rotation of the platen roller
47
, an image signal is outputted to the thermal head
46
(ST
2
), so that the stencil sheet
3
transported between the thermal head
46
and the platen roller
47
is heat-sensitively perforated to make an image. When a given time passes from the start of the stencil-making, the rotation of the platen roller
47
is stopped. This given time is equal to a time necessary for the transportation of the stencil sheet
3
by the length in the vertical scanning direction of the stencil-making area of the stencil sheet
3
at any normal time when the platen roller
47
has no change based on external factors. For example, the given time is clocked by an inner timer of the control unit
102
.
When the detecting roller
60
is trail-rotated with the transportation of the stencil sheet
3
by the rotation of the platen roller
47
, the rotation of the detecting roller
60
is transmitted to the encoder plate
64
through he transmission gears
61
and
62
. When the encoder plate
64
is rotated with the rotation of the detecting roller
60
, the pulse signal corresponding to the rotation of the encoder plate
64
is inputted from the feed-per-revolution detecting sensor
65
to the feed-per-revolution change judging unit
102
a
. In this way, the feed-per-revolution of the stencil sheet
3
, accompanying the rotation of the platen roller
47
, is detected through the detecting roller
60
(ST
3
).
The feed-per-revolution change judging unit
102
a
compares the pulse count (a standard feed-per-revolution) of the set data stored in the set data storage unit
101
a
with the pulse count (detected feed-per-revolution) inputted from the feed-per-revolution detecting sensor
65
, to calculate the change (difference) therebetween (ST
4
). In this way, it is judged whether or not the change is zero. If the change calculated by the feed-per-revolution change judging unit
102
a
is not zero (ST
5
-No), the driving speed calculating unit
102
b
corrects the current driving speed data by the difference based on the change, to calculate a next driving speed data for the platen roller
47
(ST
6
). The next driving speed calculated at this time is newly stored in the renewed data storage unit
101
b.
On the other hand, if the change calculated by the feed-per-revolution change judging unit
102
a
is zero (ST
5
-Yes), the current driving speed data itself is stored as the next driving speed data for the platen roller
47
in the renewed data storage unit
101
b.
Completion of the above-mentioned operations leads to the end of stencil-making operations for making a single stencil. If the next stencil-making is performed in a stencil-making area having the same length in the vertical scanning direction as the present stencil-making, the driving speed control unit
102
c
supplies a pulse signal to the driving motor
53
on the basis of the next driving speed data obtained by the above-mentioned operations, to control the rotation of the platen roller
47
. On the other hand, if the next stencil-making is performed in a stencil-making area having a length in the vertical scanning direction different from that of the stencil-making area in the present stencil-making, the above-mentioned operations shown in
FIG. 7
will be performed.
As described above, in the present embodiment, the driving speed (the feed-per-revolution) of the platen roller
47
is indirectly detected through the detecting roller
60
during the period from the start of stencil-making to the end of the stencil-making for a single stencil. The difference between the speed detected by the detecting roller
60
and the set speed is calculated, and the driving speed of the platen roller
47
is controlled and corrected to be increased or decreased in the manner that this difference is canceled.
Therefore, in the next stencil-making and any subsequent stencil-making, it is possible to reduce greatly expansion and contraction of stencil-images, which are conventionally caused by a change in the outer diameter of the platen roller based on temperature-change or change with the passage of time and caused by a change in grip force to the stencil sheet. As a result, it is possible to improve reproducibility of images that are heat-sensitively made in the stencil sheet, as compared with the prior art.
In the above-mentioned embodiment, the precision of the detection of the difference between the pulse counts by the detecting roller
60
can be made higher if the rotation number of the encoder plate
64
is raised by changing the gear ratio of the transmission gear
61
to the transmission gear
62
or the number of the slits
64
a
of the encoder plate
64
is increased.
In the above-mentioned embodiment, the next driving speed of the platen roller
47
is calculated and corrected during the period from the start of stencil-making to the end thereof for a single stencil. However, the present invention is not limited to such processing.
For example, the next driving speed of the platen roller
47
may be calculated in such a manner that: the pulse count which is necessary for the transportation of the stencil sheet
3
by the length of a single stencil in the vertical scanning direction and which is stored in the set data storage unit
101
a
is made up to plural set data separated for each given time from the start of stencil-making; the pulse count inputted from the feed-per-revolution detecting sensor
65
is detected during the period when the time for each of the set data passes; and the difference in the pulse counts between each of the detected data and each of the set data is canceled. This processing can be applied to a stencil printing machine having a function of forming images continuously, that is, a stencil printing machine in which the stencil sheet
3
is intermittently transported by the platen roller
47
to heat-sensitively form plural images in the vertical scanning direction of the stencil-making area of a single stencil.
OTHER EMBODIMENTS
Generally and as it is conventional in the representation of semiconductor devices, it will be appreciated that the various drawings are not drawn to scale from one figure to another nor inside a given figure, and in particular that the layer thickness are arbitrarily drawn for facilitating the reading of the drawings.
As described above, of course, the present invention includes various embodiments that are not described in the specification. Therefore, the technical scope of the present invention is defined by only the following claims that are reasonable from the above description.
Claims
- 1. A stencil printing method, using a stencil printing machine comprising a thermal head for forming a desired image in a stencil sheet heat-sensitively to make a stencil, a platen roller for transporting the stencil sheet in synchronization with the formation of the image in the stencil sheet by the thermal head, the platen roller being arranged so that the stencil sheet is sandwiched between the platen roller and the thermal head, a driving unit for rotating the platen roller at a given speed, and a detecting roller that is arranged to contact the stencil sheet at a given pressure, and is trail-rotated with the transportation of the stencil sheet by the rotation of the platen roller, comprising the steps of:detecting a feed-per-revolution of the stencil sheet on the basis of the rotation amount of the detecting roller for a given time; calculating a driving speed of the platen roller correspondingly to the detected feed-per-revolution and such a standard feed-per-revolution that the platen roller should be originally transported for the given time; and controlling the driving unit in the manner that the driving unit rotates the platen roller at the calculated driving speed.
- 2. A stencil printing method, using a stencil printing machine comprising a thermal head for forming a desired image in a stencil sheet heat-sensitively to make a stencil, a platen roller for transporting the stencil sheet in synchronization with the formation of the image in the stencil sheet by the thermal head, the platen roller being arranged so that the stencil sheet is sandwiched between the platen roller and the thermal head, a driving unit for rotating the platen roller at a given speed, and a detecting roller that is arranged to contact the stencil sheet at a given pressure, and is trail-rotated with the transportation of the stencil sheet by the rotation of the platen roller, comprising the steps of:detecting a feed-per-revolution of the stencil sheet on the basis of the rotation amount of the detecting roller for a period from the start of stencil-making to the end thereof for a single stencil; calculating a driving speed of the platen roller correspondingly to the detected feed-per-revolution and such a standard feed-per-revolution that the platen roller should be originally transported for the period from the start of stencil-making to the end thereof for the single stencil; and controlling the driving unit in the manner that the driving unit rotates the platen roller at the calculated driving speed.
- 3. The stencil printing method of claim 2, wherein whenever the driving speed is calculated, the driving speed is renewed and stored, and the driving unit is controlled in the manner that the driving unit rotates the platen roller on the basis of a newest driving speed data among the renewed and stored driving speed data.
- 4. A stencil printing machine comprising:a thermal head for forming a desired image in a stencil sheet heat-sensitively to make a stencil; a platen roller for transporting the stencil sheet in synchronization with the formation of the image in the stencil sheet by the thermal head, the platen roller being arranged so that the stencil sheet is sandwiched between the platen roller and the thermal head; a driving unit for rotating the platen roller at a given speed; a detecting roller that is arranged to contact the stencil sheet at a given pressure, and is trail-rotated with the transportation of the stencil sheet by the rotation of the platen roller; a feed-per-revolution detecting unit for detecting a feed-per-revolution of the stencil sheet on the basis of the rotation amount of the detecting roller for a given time; and a control unit for calculating a driving speed of the platen roller correspondingly to the feed-per-revolution detected by the feed-per-revolution detecting unit and such a standard feed-per-revolution that the platen roller should be originally transported for the given time, and then controlling the driving unit in the manner that the driving unit rotates the platen roller at the calculated driving speed.
- 5. The stencil printing machine of claim 4, wherein the feed-per-revolution detecting unit comprising:an encoder plate for transmitting the rotation of the detecting roller to the detecting roller through a gear mechanism; and a sensor for outputting pulse signals corresponding to the rotation of the encoder plate.
- 6. The stencil printing machine of claim 4, wherein the control unit is a microprocessor.
- 7. A stencil printing machine comprising:a thermal head for forming a desired image in a stencil sheet heat-sensitively to make a stencil; a platen roller for transporting the stencil sheet in synchronization with the formation of the image in the stencil sheet by the thermal head, the platen roller being arranged so that the stencil sheet is sandwiched between the platen roller and the thermal head; a driving unit for rotating the platen roller at a given speed; a detecting roller that is arranged to contact the stencil sheet at a given pressure, and is trail-rotated with the transportation of the stencil sheet by the rotation of the platen roller; a feed-per-revolution detecting unit for detecting a feed-per-revolution of the stencil sheet on the basis of the rotation amount of the detecting roller for a period from the start of stencil-making to the end thereof for a single stencil; and a control unit for calculating a driving speed of the platen roller correspondingly to the feed-per-revolution detected by the feed-per-revolution detecting unit and such a standard feed-per-revolution that the platen roller should be originally transported for the period from the start of stencil-making to the end thereof for the single stencil, and then controlling the driving unit in the manner that the driving unit rotates the platen roller at the calculated driving speed.
- 8. The stencil printing machine of claim 7, comprising:a storage unit for renewing and storing a driving speed data; wherein the control unit controls the driving unit in the manner that the driving unit rotates the platen roller on the basis of a newest driving speed data stored in the storage unit.
- 9. The stencil printing machine of claim 7, wherein the feed-per-revolution detecting unit comprising:an encoder plate for transmitting the rotation of the detecting roller to the detecting roller through a gear mechanism; and a sensor for outputting pulse signals corresponding to the rotation of the encoder plate.
- 10. The stencil printing machine of claim 8, wherein the feed-per-revolution detecting unit comprising:an encoder plate for transmitting the rotation of the detecting roller to the detecting roller through a gear mechanism; and a sensor for outputting pulse signals corresponding to the rotation of the encoder plate.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-171102 |
Jun 1999 |
JP |
|
US Referenced Citations (4)
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Number |
Date |
Country |
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Jan 1999 |
EP |
02098480 |
Apr 1990 |
JP |
06270378 |
Sep 1994 |
JP |
08090747 |
Apr 1996 |
JP |
10329401 |
Dec 1998 |
JP |