Stencil printing machine and the method thereof

Information

  • Patent Grant
  • 6302017
  • Patent Number
    6,302,017
  • Date Filed
    Wednesday, June 7, 2000
    24 years ago
  • Date Issued
    Tuesday, October 16, 2001
    22 years ago
Abstract
A stencil printing machine comprises a feed-per-revolution detecting unit for detecting a feed-per-revolution of the stencil sheet on the basis of the rotation amount of the detecting roller for a given time; and a control unit for calculating a driving speed of the platen roller correspondingly to the feed-per-revolution detected by the feed-per-revolution detecting unit and such a standard feed-per-revolution that the platen roller should be originally transported for the given time, and then controlling the driving unit in the manner that the driving unit rotates the platen roller at the calculated driving speed. Upon stencil-making, the error of the feed-per-revolution of the stencil sheet is corrected and then the driving of the platen roller is controlled.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a stencil printing machine in which a desired image is heat-sensitively made in a stencil sheet to make a stencil, and an ink is transferred from perforated image areas of the heat-sensitively made stencil to a printing sheet to perform stencil printing, and relates in particular to a technique for improving reproducibility of images.




2. Description of the Related Art




Stencil printing as follows is generally known: a stencil sheet wherein perforated areas are heat-sensitively made to form a desired image is set onto a cylindrical printing drum and then an ink supplied from the inside of the printing drum is transferred through the perforated areas of the stencil sheet to a printing sheet so as to perform desired printing.




More specifically, when in such a type of stencil printing machine a stencil sheet wound in a roll form is transported between a thermal head and a platen roller by a transporting mechanism, the stencil sheet is heat-sensitively perforated therebetween to make a stencil. The thus made stencil is cut into a predetermined length. The cut stencil is wound around a printing drum and attached to the drum. When the made stencil is attached to the printing drum, an ink is supplied from the inside of the drum to the surface thereof with the rotation of the drum. In this way, the ink is forced out from the perforated areas of the stencil.




In synchronization with the above-mentioned operation, a printing sheet fed from a paper feed tray passes through the area between the printing drum and a press roller to which a given pressure is applied, the ink passes through the perforated areas of the made stencil and is transferred to the printing sheet. In this way, a desired image is printed on the printing sheet. The image-printed sheet is then discharged to a sheet discharge tray.




In such stencil printing machines in the prior art, perforations for forming a desired image are heat-sensitively made in a stencil sheet to make a stencil if the stencil sheet in a roll form is always transported at a constant speed.




However, the platen roller arranged opposite the thermal head to be contact-pressed against the head is usually made of an elastic member such as rubber in order to give sufficient transporting force to the stencil sheet. Therefore, the outer diameter of the platen roller changes with a change in surrounding temperature. If the platen roller is controlled at any time so as to have a constant rotating speed, the feed-per-revolution of the stencil sheet transported between the thermal head and the platen roller changes. As a result, the image made by perforating the stencil sheet heat-sensitively expands and contracts, causing a problem that a desired image cannot be made in the stencil sheet.




Such a problem based on the temperature-change can be relieved, for example, by setting a temperature sensor near the platen roller and controlling the driving speed of the platen roller variably on the basis of the temperature-change detected by this temperature sensor.




However, the change in the outer diameter of the platen roller is caused by not only the above-mentioned temperature-change but also the change of the roller itself with the passage of time based on use for a long time. For this reason, only by detecting the temperature-change by the temperature sensor and controlling the driving speed of the platen roller variably, it is impossible to remove an error based on the change with the passage of time and control the feed-per-revolution of the stencil sheet into a constant value.




The platen roller contact-presses against the thermal head at a given grip force. If this grip force changes by the above-mentioned temperature-change or change with the passage of time, the slip amount of the stencil sheet changes. This change in the slip amount also causes the same problem as above.




As described above, stencil printing machines in the prior art cannot relieve the accidental error of the feed-per-revolution of the stencil sheet, based on external factors such as an environmental factor (temperature-change) and a physical factor (change with the passage of time). Thus, an image formed in the stencil sheet expands and contracts. As a result, even if the life of the thermal head does not come to an end, it is impossible to solve the above-mentioned problem of expansion and contraction of the image without exchange of only the platen roller.




SUMMARY OF THE INVENTION




The present invention has been achieved in order to overcome the above-mentioned problems. An object of the invention is to provide a stencil printing machine making it possible to keep the feed-per-revolution of a stencil sheet upon making a stencil and reduce the expansion and contraction of a formed image so as to make the stencil having a desired image.




Another object of the present invention is to provide a stencil printing method making it possible to keep the feed-per-revolution of a stencil sheet upon making a stencil and reduce the expansion and contraction of a formed image so as to make the stencil having a desired image.




According to the stencil printing machine and the stencil printing method of the present invention, the driving of a platen roller is indirectly detected through a roller member having a far smaller change in its outer diameter based on temperature-change and change with the passage of time than the platen roller and having a small load to a stencil sheet. From the result of this detection, the difference from the set speed of the platen roller is calculated. On the basis of the result of this calculation, the driving speed of the platen roller is corrected. Therefore, it is possible to reduce the expansion and contraction of the image of a made stencil, which are brought into a problem in the prior art, caused by the change in the outer diameter of the platen roller based on the temperature-change and the change with the passage of time, and caused by the change in the grip force to the stencil sheet. Thus, it is possible to improve the reproducibility of the image that is heat-sensitively formed in the stencil sheet.




Other and further objects and features of the present invention will become obvious upon understanding of the illustrative embodiments about to be described in connection with the accompanying drawings or will be indicated in the appended claims, and various advantages not referred to herein will occur to one skilled in the art upon employing of the invention in practice.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic view showing a structure of a stencil printing machine according to an embodiment of the present invention.





FIG. 2

is a side view showing a transporting mechanism of a stencil making section according to the embodiment of the present invention.





FIG. 3

is a perspective view showing the transporting mechanism of the stencil making section according to the embodiment of the present invention.





FIG. 4

is a sectional view showing a platen roller in the transporting mechanism according to the embodiment of the present invention.





FIG. 5

is a sectional view showing a detecting roller in the transporting mechanism according to the embodiment of the present invention.





FIG. 6

is a block view showing the structure of the stencil making section according to the embodiment of the present invention.





FIG. 7

is a flowchart showing operations of the stencil making section according to the embodiment of the present invention at the time of making a stencil.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Various embodiments of the present invention will be described with reference to the accompanying drawings. It is to be noted that the same or similar reference numerals are applied to the same or similar parts and elements throughout the drawings, and the description of the same or similar parts and elements will be omitted or simplified.




As shown in

FIG. 1

, a stencil printing machine


1


has both of a stencil making function for perforating a stencil sheet heat-sensitively by a thermal head to make a stencil, and a printing function for performing stencil printing onto a printing sheet, using the made stencil. As the stencil sheet as a printing medium, there is used a sheet wherein a porous tissue is laminated on a heat-sensitive film.




The stencil printing machine


1


is provided with a cylindrical printing drum


2


supported so as to rotate around a central axis of the drum


2


itself. The printing drum


2


has a porous structure, and has on its outer peripheral surface a clamp member


4


which engages with one end


3




a


of a stencil sheet


3


. The printing drum


2


is intermittently or continuously driven by driving force of a printing drum driving motor (not illustrated) so as to rotate in the counterclockwise direction in FIG.


1


.




A printing ink supplying means


5


is disposed inside the printing drum


2


. The printing ink supplying means


5


is arranged in such a manner that its outer peripheral surface contacts the inner peripheral surface of the printing drum


2


. The printing ink supplying means


5


has a squeegee roller


6


that is rotatable around its central axis, and a doctor roller


7


having a given interval from the outer peripheral surface of the squeegee roller


6


and extending along the generatrix direction of the squeegee roller


6


. The squeegee roller


6


is driven to rotate in the same direction as the printing drum


2


, in synchronization with the rotation of the drum


2


, so that the printing ink supplying means


5


causes the printing ink of an ink pool


8


to be supplied to the inner peripheral surface of the printing drum


2


.




The printing ink of the ink pool


8


passes through the gap between the squeegee roller


6


and the doctor roller


7


, with the rotation of the squeegee roller


6


. At this time, a printing ink layer having a uniform thickness is formed on the outer peripheral surface of the squeegee roller


6


. With the rotation of the squeegee roller


6


, the printing ink layer is supplied to the inner peripheral surface of the printing drum


2


and then is used for printing. A press roller


10


, which is a roller member for pressing the printing sheet


9


at a given pressure onto the outer peripheral surface of the printing drum


2


, is located outside the drum


2


opposing the squeegee roller


6


.




In

FIG. 1

, a paper feed section


11


is disposed diagonally to the lower left of the printing drum


2


. The paper feed unit


11


has a paper feed tray


2


on which printing sheets


9


are stacked. The paper feed tray


12


is moved up and down by a driving unit (not illustrated) in accordance with the stack amount of the set printing sheets


9


.




A paper feed mechanism


13


is arranged near the paper feed tray


12


. The paper feed mechanism


13


is composed of a paper feed roller


14


made of, for example, rubber, and a pair of timing rollers


15


. The paper feed roller


14


picks up the printing sheets


9


stacked on the paper feed tray


12


, one by one, from the top sheet thereof, and transports the sheet toward the timing rollers


15


. The timing rollers


15


temporarily keeps the printing sheet


9


transported from the paper feed roller


14


in the state that the sheet


9


is loose. At an appropriate timing, the printing sheet


9


is fed out to the gap between the printing drum


2


and the press roller


10


.




A stencil disposal unit


21


is located about the printing drum


2


and over the paper feed tray


12


. With the rotation of the drum


2


, the stencil disposal unit


21


exfoliates the used stencil wound on the outer peripheral surface of the printing drum


2


, and accommodates the used stencil.




A printing sheet separating hook


22


is disposed about the printing drum


2


and opposite the paper feed mechanism


13


. The printing sheet separating hook


22


is a member for taking off the image-printed sheet, which is in the state that printing has been finished, from the printing drum


2


. The image-printed sheet exfoliated by the printing sheet separating hook


22


is transported toward a sheet discharge section


24


by a sheet discharge unit


23


composed of a belt conveyer device. The sheet discharge section


24


has a sheet discharge tray


24




a


on which the image-printed sheet transported by the sheet discharge unit


23


is stacked and accommodated.




Above the sheet discharge unit


23


, a continuous-sheet-form stencil sheet


3


wound in a roll form is stored in a stencil sheet storing section


31


. In the state that the stencil sheet


3


is set in the stencil sheet storing section


31


, braking force is applied to the roll core of the sheet


3


. A tension is given to the stencil sheet


3


by a tension giving unit (not illustrated).




An original reading section


41


is disposed above the printing drum


2


. The original reading section


41


is composed of, for example, a scanner of a flat bed type, and has an image sensor


42


as reading elements such as CCD, and a belt-style moving mechanism


43


for moving the image sensor


42


in the directions of arrows in

FIG. 1

(the vertical scanning direction). If an original is set onto an original loading table


44


in this original reading section


41


, the moving mechanism


43


is driven to move the image sensor


42


in the vertical scanning direction at a given speed, thereby optically reading the content of the original one line by one line.




A stencil making section


45


of the stencil printing machine is arranged between the stencil sheet storing unit


31


and the printing drum


2


. As shown in

FIGS. 2 and 3

, the stencil making section


45


has a thermal head


46


and a platen roller


47


at a position opposite the thermal head


46


. In the stencil making section


45


, a stencil is heat-sensitively made from the stencil sheet


3


supplied from the stencil sheet storing section


31


.




The thermal head


46


is a member in which plural heating elements that generate heat selectively in accordance with image data signals read by the original reading section


41


are arranged at regular intervals along a single lateral row, that is, along the horizontal scanning direction. As shown in

FIG. 2

, the thermal head


46


is attached to a thermal head frame


49


, which is set onto the upper surface of a body frame through a supporting axis


48


in such a manner that the frame


49


can be opened and shut. The thermal head


46


is in a slender plate form, and is arranged in parallel to the width direction of the stencil sheet


3


(the horizontal scanning direction) in the manner that the head


46


contacts the upper surface of the transported stencil sheet


3


. The thermal head


46


can be moved to approach the platen roller


47


and go away from the roller


47


by a driving mechanism (not illustrated). That is, the thermal head


46


is brought into contact with the platen roller


47


upon perforating the stencil sheet


3


, and goes away from the platen roller


47


after the perforating.




As shown in

FIG. 2

, the platen roller


47


is located inside the body frame below the thermal head


46


. More specifically, as shown in

FIG. 4

, in the platen roller


47


a cylindrical roller member


47




c


made of an elastic material such as rubber is fitted around the outer peripheral surface of a single slender axial core


47




a


, which is composed of a cylindrical metal member. In this way, sufficient transporting force is given to the stencil sheet


3


when the stencil sheet


3


is sandwiched between the roller member


47




c


and the thermal head


46


and transported.




A platen driving pulley


50


is fitted to one end of the axial core


47




a


of the platen roller


47


. The platen driving pulley


50


is pulse-driven through a driving belt


51


and a speed reduction mechanism


52


composed of plural gears. For example, the pulley


50


is connected to a driving motor


53


as a driving means, such as a stepping motor, and cooperates with the motor


53


. The rotation driving force of the driving motor


53


, which is controlled by a control means


102


that will be described later, is transmitted through the speed reduction mechanism


52


and the driving belt


51


to the platen driving pulley, so that the platen roller


47


is driven and rotated at a given speed.




When the thermal head frame


49


is shut, the face of the heating elements of the thermal head


46


is brought into contact with the platen roller


47


. The stencil sheet


3


sandwiched between the thermal head


46


and the platen roller


47


is transported by the rotation of the platen roller


47


and simultaneously the stencil sheet


3


is heat-sensitively converted to a stencil by the thermal head


46


.




A storing box


54


for temporarily storing the stencil


3


that has been heat-sensitively made by the thermal head


46


is disposed below the thermal head


46


and the platen roller


47


inside the body frame.




Between the printing drum


2


and the platen roller


47


are arranged two pairs


55


and


56


of transporting rollers. Each of them is composed of a driving roller and a trailing roller, between which the made stencil


3


is sandwiched and transported in synchronization with the rotation of the printing drum


2


. Between these two roller pairs


55


and


56


are set up a cutter unit


57


for cutting the stencil


3


at the time when the made stencil


3


is wound at a given amount onto the outer peripheral surface. Stencil guide plates


58


and


59


are laid between the cutter unit


57


and each of the two transporting roller pairs


55


and


56


. The stencil guide plates


58


and


59


are members for regulating the movement of the upper and lower surfaces of the made stencil


3


and guiding the transportation of the stencil


3


when the stencil


3


stored in the storing box


54


is transported and attached to the printing drum


2


.




As shown in

FIGS. 2 and 3

, a detecting roller


60


that contacts the stencil sheet


31


at a given pressure is arranged between the platen roller


47


and the stencil sheet


3


stored in the stencil sheet storing section


31


that is at the upstream side of the platen roller


47


. The detecting roller


60


trail-rotates with the transportation of the stencil sheet


3


by the rotation of the platen roller


7


.




More specifically, as shown in

FIG. 5

, the detecting roller


60


is made by fixing an axial core


60




b


made of a metal into hollow portions of both ends of a roller


60




a


composed of a cylindrical metal pipe by press-fit or adhesion, and integrating them. In this way, the detecting roller


60


is made light and further a load on the stencil sheet is reduced. Thus, a change in the outer shape of the detecting roller


60


, based on temperature-change or change with the passage of time, becomes far smaller than that in the outer shape of the platen roller


47


.




The roller


60




a


is axially supported, through bearings


60




c


set to respective axial cores


60




b


, by the body frame in the manner that the roller


60




a


can be rotated. In order to prevent the slip of the stencil sheet


3


upon transportation, the surface of the roller


60




a


is made up to a fine unevenness surface


60




d


by, for example, sandblasting. A transmission gear


61


having a given diameter is fitted to an end of one axial core


60




b


. A transmission gear


62


having a smaller diameter than that of the transmission gear


61


engages with this gear


61


, and is axially supported by the body frame. The gear number of the transmission gear


62


is made smaller than that of the transmission gear


61


, so that the rotation of the roller


60




a


transmitted through the transmission gears is increased. An encoder plate


64


is fixed to an axis


63


of the transmission gear


62


.




The encoder plate


64


is a member in which a large number of slender slits


64




a


are concentrically made at regular intervals around the axis


63


as a center. The encoder plate


64


is fixed to the axis


63


in the manner that the plate


64


interlocks with the rotation of the transmission gear


62


. A feed-per-revolution detecting sensor


65


is set up to the encoder plate


64


in the manner that a part of the slits


64




a


is put between detecting portions of the sensor


65


. The feed-per-revolution detecting sensor


65


in the present embodiment is composed of an optical sensor comprising a light projecting element and a light receiving element oppositely arranged, between which slits


64




a


of the encoder plate


64


are sandwiched. In this feed-per-revolution detecting sensor


65


, the light receiving element receives light that is radiated from the light projecting element and passes through the slip


64




a


of the encoder plate


64


. The sensor


65


then inputs a pulse signal corresponding to the rotation speed of the detecting roller


60


to a control means


102


described later.




The following will describe a processing for reducing the expansion and contraction of an image produced by perforating a stencil sheet according to an embodiment of the present invention heat-sensitively.





FIG. 6

is a block view concerning a processing, in the stencil making section


45


, for reducing expansion and contraction of an image produced by perforating a stencil sheet.




A feed-per-revolution detecting unit


100


in

FIG. 6

is composed of the encoder plate


64


to which the rotation of the detecting roller


60


is transmitted, and the feed-per-revolution detecting sensor


65


that generates pulse signals corresponding to the rotation of the encoder plate


64


. To a feed-per-revolution change judging unit


102




a


of the control unit


102


, the feed-per-revolution detecting unit


100


outputs the pulse signal which is generated from the feed-per-revolution detecting sensor


65


correspondingly to the rotation of the detecting roller


60


trail-rotated with the transportation of the stencil sheet


3


upon the rotation of the platen roller


47


.




A storage unit


101


is composed of, for example, an EEPROM or a FLASHRAM, in which data are not erased when a power source is broken and internal data can be electrically rewritten, and has a set data storage unit


101




a


and a renewed data storage unit


101




b


. In the set data storage unit


101




a


, the pulse count necessary for transporting the stencil sheet


3


by the length of one stencil in the vertical scanning direction by means of the platen roller


47


, upon any normal time when there is no change based on external factors, is stored as a set data for each length in the vertical scanning direction of each stencil-making area. Specifically, in the case that the stencil-making area of a single stencil has an A4 size, 200 pulses for 10 seconds are stored as a set data (a driving speed data at an initial time).




In the renewed data storage unit


101




b


, a driving speed data calculated in a driving speed calculating unit


102




b


of the control unit


102


is renewed or stored as a renewed data.




The control unit


102


controls a series of operations of the stencil printing machine


1


, and is composed of, for example, a microprocessor. The control unit


102


has the feed-per-revolution change judging unit


102




a


, the driving speed calculating unit


102




b


, and a driving speed control unit


102




c.






The feed-per-revolution change judging unit


102




a


compares the pulse count of the pulse signal inputted from the feed-per-revolution detecting unit


100


during a period from the start of stencil-making to the moment when a given time passes with the pulse count based on the set data of the set data storage unit


101




a


, to judge whether or not there is a change (difference) of the feed-per-revolution. The given time referred to herein is a time necessary for the following: the platen roller


47


transports the stencil sheet


3


by the length in the vertical direction of the stencil-making area of a single stencil upon any normal time. In the case that the stencil-making area of a single stencil has an A4 size, the feed-per-revolution change judging unit


102




a


compares the pulse count inputted from the feed-per-revolution detecting unit during a period from the start of stencil-making to the moment when 10 seconds passes with the pulse count (200 pulses) of the set data stored in the set data storage unit


101




a


, and then judges whether or not there is a change in the feed-per-revolution from the difference between these pulse counts. The differential data on the pulse counts, which is obtained by judgement of the feed-per-revolution change judging unit


102




a


, is inputted to the driving speed calculating unit


102




b.






The driving speed calculating unit


102




b


corrects the current driving speed data for the platen roller


47


by the pulse count based on the differential data inputted from the feed-per-revolution change judging unit


102




a


, so as to calculate the driving speed of the platen roller


47


necessary for making a next single stencil. Specifically, if the differential data inputted from the feed-per-revolution change judging unit


102




a


is a positive value, the next driving speed of the platen roller


47


is calculated to be reduced by the differential data from the current driving speed. On the other hand, if the differential data inputted from the feed-per-revolution change judging unit


102




a


is a negative value, the next driving speed of the platen roller


47


is calculated to be increased by the differential data from the current driving speed.




The driving speed control unit


102




c


supplies a pulse signal to a driving motor


53


in the manner that the platen roller


47


is rotated at the driving speed calculated by the driving speed calculating unit


102




b


. In this way, the control unit


102




c


controls the driving speed of the platen roller


47


.




Referring to

FIG. 7

, the following will describe operations of the stencil making section


45


at the time of making a stencil.




Upon an initial operation of the stencil making section


45


, a start key for starting stencil-making in an operation panel (not illustrated) is pushed down, so that the platen roller


47


is rotated at the set speed stored in the set data storage unit


101




a


(ST


1


). In synchronization with the rotation of the platen roller


47


, an image signal is outputted to the thermal head


46


(ST


2


), so that the stencil sheet


3


transported between the thermal head


46


and the platen roller


47


is heat-sensitively perforated to make an image. When a given time passes from the start of the stencil-making, the rotation of the platen roller


47


is stopped. This given time is equal to a time necessary for the transportation of the stencil sheet


3


by the length in the vertical scanning direction of the stencil-making area of the stencil sheet


3


at any normal time when the platen roller


47


has no change based on external factors. For example, the given time is clocked by an inner timer of the control unit


102


.




When the detecting roller


60


is trail-rotated with the transportation of the stencil sheet


3


by the rotation of the platen roller


47


, the rotation of the detecting roller


60


is transmitted to the encoder plate


64


through he transmission gears


61


and


62


. When the encoder plate


64


is rotated with the rotation of the detecting roller


60


, the pulse signal corresponding to the rotation of the encoder plate


64


is inputted from the feed-per-revolution detecting sensor


65


to the feed-per-revolution change judging unit


102




a


. In this way, the feed-per-revolution of the stencil sheet


3


, accompanying the rotation of the platen roller


47


, is detected through the detecting roller


60


(ST


3


).




The feed-per-revolution change judging unit


102




a


compares the pulse count (a standard feed-per-revolution) of the set data stored in the set data storage unit


101




a


with the pulse count (detected feed-per-revolution) inputted from the feed-per-revolution detecting sensor


65


, to calculate the change (difference) therebetween (ST


4


). In this way, it is judged whether or not the change is zero. If the change calculated by the feed-per-revolution change judging unit


102




a


is not zero (ST


5


-No), the driving speed calculating unit


102




b


corrects the current driving speed data by the difference based on the change, to calculate a next driving speed data for the platen roller


47


(ST


6


). The next driving speed calculated at this time is newly stored in the renewed data storage unit


101




b.






On the other hand, if the change calculated by the feed-per-revolution change judging unit


102




a


is zero (ST


5


-Yes), the current driving speed data itself is stored as the next driving speed data for the platen roller


47


in the renewed data storage unit


101




b.






Completion of the above-mentioned operations leads to the end of stencil-making operations for making a single stencil. If the next stencil-making is performed in a stencil-making area having the same length in the vertical scanning direction as the present stencil-making, the driving speed control unit


102




c


supplies a pulse signal to the driving motor


53


on the basis of the next driving speed data obtained by the above-mentioned operations, to control the rotation of the platen roller


47


. On the other hand, if the next stencil-making is performed in a stencil-making area having a length in the vertical scanning direction different from that of the stencil-making area in the present stencil-making, the above-mentioned operations shown in

FIG. 7

will be performed.




As described above, in the present embodiment, the driving speed (the feed-per-revolution) of the platen roller


47


is indirectly detected through the detecting roller


60


during the period from the start of stencil-making to the end of the stencil-making for a single stencil. The difference between the speed detected by the detecting roller


60


and the set speed is calculated, and the driving speed of the platen roller


47


is controlled and corrected to be increased or decreased in the manner that this difference is canceled.




Therefore, in the next stencil-making and any subsequent stencil-making, it is possible to reduce greatly expansion and contraction of stencil-images, which are conventionally caused by a change in the outer diameter of the platen roller based on temperature-change or change with the passage of time and caused by a change in grip force to the stencil sheet. As a result, it is possible to improve reproducibility of images that are heat-sensitively made in the stencil sheet, as compared with the prior art.




In the above-mentioned embodiment, the precision of the detection of the difference between the pulse counts by the detecting roller


60


can be made higher if the rotation number of the encoder plate


64


is raised by changing the gear ratio of the transmission gear


61


to the transmission gear


62


or the number of the slits


64




a


of the encoder plate


64


is increased.




In the above-mentioned embodiment, the next driving speed of the platen roller


47


is calculated and corrected during the period from the start of stencil-making to the end thereof for a single stencil. However, the present invention is not limited to such processing.




For example, the next driving speed of the platen roller


47


may be calculated in such a manner that: the pulse count which is necessary for the transportation of the stencil sheet


3


by the length of a single stencil in the vertical scanning direction and which is stored in the set data storage unit


101




a


is made up to plural set data separated for each given time from the start of stencil-making; the pulse count inputted from the feed-per-revolution detecting sensor


65


is detected during the period when the time for each of the set data passes; and the difference in the pulse counts between each of the detected data and each of the set data is canceled. This processing can be applied to a stencil printing machine having a function of forming images continuously, that is, a stencil printing machine in which the stencil sheet


3


is intermittently transported by the platen roller


47


to heat-sensitively form plural images in the vertical scanning direction of the stencil-making area of a single stencil.




OTHER EMBODIMENTS




Generally and as it is conventional in the representation of semiconductor devices, it will be appreciated that the various drawings are not drawn to scale from one figure to another nor inside a given figure, and in particular that the layer thickness are arbitrarily drawn for facilitating the reading of the drawings.




As described above, of course, the present invention includes various embodiments that are not described in the specification. Therefore, the technical scope of the present invention is defined by only the following claims that are reasonable from the above description.



Claims
  • 1. A stencil printing method, using a stencil printing machine comprising a thermal head for forming a desired image in a stencil sheet heat-sensitively to make a stencil, a platen roller for transporting the stencil sheet in synchronization with the formation of the image in the stencil sheet by the thermal head, the platen roller being arranged so that the stencil sheet is sandwiched between the platen roller and the thermal head, a driving unit for rotating the platen roller at a given speed, and a detecting roller that is arranged to contact the stencil sheet at a given pressure, and is trail-rotated with the transportation of the stencil sheet by the rotation of the platen roller, comprising the steps of:detecting a feed-per-revolution of the stencil sheet on the basis of the rotation amount of the detecting roller for a given time; calculating a driving speed of the platen roller correspondingly to the detected feed-per-revolution and such a standard feed-per-revolution that the platen roller should be originally transported for the given time; and controlling the driving unit in the manner that the driving unit rotates the platen roller at the calculated driving speed.
  • 2. A stencil printing method, using a stencil printing machine comprising a thermal head for forming a desired image in a stencil sheet heat-sensitively to make a stencil, a platen roller for transporting the stencil sheet in synchronization with the formation of the image in the stencil sheet by the thermal head, the platen roller being arranged so that the stencil sheet is sandwiched between the platen roller and the thermal head, a driving unit for rotating the platen roller at a given speed, and a detecting roller that is arranged to contact the stencil sheet at a given pressure, and is trail-rotated with the transportation of the stencil sheet by the rotation of the platen roller, comprising the steps of:detecting a feed-per-revolution of the stencil sheet on the basis of the rotation amount of the detecting roller for a period from the start of stencil-making to the end thereof for a single stencil; calculating a driving speed of the platen roller correspondingly to the detected feed-per-revolution and such a standard feed-per-revolution that the platen roller should be originally transported for the period from the start of stencil-making to the end thereof for the single stencil; and controlling the driving unit in the manner that the driving unit rotates the platen roller at the calculated driving speed.
  • 3. The stencil printing method of claim 2, wherein whenever the driving speed is calculated, the driving speed is renewed and stored, and the driving unit is controlled in the manner that the driving unit rotates the platen roller on the basis of a newest driving speed data among the renewed and stored driving speed data.
  • 4. A stencil printing machine comprising:a thermal head for forming a desired image in a stencil sheet heat-sensitively to make a stencil; a platen roller for transporting the stencil sheet in synchronization with the formation of the image in the stencil sheet by the thermal head, the platen roller being arranged so that the stencil sheet is sandwiched between the platen roller and the thermal head; a driving unit for rotating the platen roller at a given speed; a detecting roller that is arranged to contact the stencil sheet at a given pressure, and is trail-rotated with the transportation of the stencil sheet by the rotation of the platen roller; a feed-per-revolution detecting unit for detecting a feed-per-revolution of the stencil sheet on the basis of the rotation amount of the detecting roller for a given time; and a control unit for calculating a driving speed of the platen roller correspondingly to the feed-per-revolution detected by the feed-per-revolution detecting unit and such a standard feed-per-revolution that the platen roller should be originally transported for the given time, and then controlling the driving unit in the manner that the driving unit rotates the platen roller at the calculated driving speed.
  • 5. The stencil printing machine of claim 4, wherein the feed-per-revolution detecting unit comprising:an encoder plate for transmitting the rotation of the detecting roller to the detecting roller through a gear mechanism; and a sensor for outputting pulse signals corresponding to the rotation of the encoder plate.
  • 6. The stencil printing machine of claim 4, wherein the control unit is a microprocessor.
  • 7. A stencil printing machine comprising:a thermal head for forming a desired image in a stencil sheet heat-sensitively to make a stencil; a platen roller for transporting the stencil sheet in synchronization with the formation of the image in the stencil sheet by the thermal head, the platen roller being arranged so that the stencil sheet is sandwiched between the platen roller and the thermal head; a driving unit for rotating the platen roller at a given speed; a detecting roller that is arranged to contact the stencil sheet at a given pressure, and is trail-rotated with the transportation of the stencil sheet by the rotation of the platen roller; a feed-per-revolution detecting unit for detecting a feed-per-revolution of the stencil sheet on the basis of the rotation amount of the detecting roller for a period from the start of stencil-making to the end thereof for a single stencil; and a control unit for calculating a driving speed of the platen roller correspondingly to the feed-per-revolution detected by the feed-per-revolution detecting unit and such a standard feed-per-revolution that the platen roller should be originally transported for the period from the start of stencil-making to the end thereof for the single stencil, and then controlling the driving unit in the manner that the driving unit rotates the platen roller at the calculated driving speed.
  • 8. The stencil printing machine of claim 7, comprising:a storage unit for renewing and storing a driving speed data; wherein the control unit controls the driving unit in the manner that the driving unit rotates the platen roller on the basis of a newest driving speed data stored in the storage unit.
  • 9. The stencil printing machine of claim 7, wherein the feed-per-revolution detecting unit comprising:an encoder plate for transmitting the rotation of the detecting roller to the detecting roller through a gear mechanism; and a sensor for outputting pulse signals corresponding to the rotation of the encoder plate.
  • 10. The stencil printing machine of claim 8, wherein the feed-per-revolution detecting unit comprising:an encoder plate for transmitting the rotation of the detecting roller to the detecting roller through a gear mechanism; and a sensor for outputting pulse signals corresponding to the rotation of the encoder plate.
Priority Claims (1)
Number Date Country Kind
11-171102 Jun 1999 JP
US Referenced Citations (4)
Number Name Date Kind
5224419 Fukai Jul 1993
5613437 Motoe et al. Mar 1997
5713279 Iida et al. Feb 1998
5970869 Hara et al. Oct 1999
Foreign Referenced Citations (5)
Number Date Country
0 888 901 A1 Jan 1999 EP
02098480 Apr 1990 JP
06270378 Sep 1994 JP
08090747 Apr 1996 JP
10329401 Dec 1998 JP