Information
-
Patent Grant
-
6477946
-
Patent Number
6,477,946
-
Date Filed
Monday, September 11, 200024 years ago
-
Date Issued
Tuesday, November 12, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Nath; Gary M.
- Novick; Harold L.
- Berkowitz; Marvin C.
-
CPC
-
US Classifications
Field of Search
US
- 101 116
- 101 119
- 101 120
-
International Classifications
-
Abstract
A stencil printing machine of the present invention has an inner press roller (47) arranged in the inside of a printing drum (16), an inner press mechanism (20) for shifting the inner press roller (47) between a pressure position (B) and a standby position and for adjusting a pressure power of the inner press roller (47) at the pressure position (B). At the pressure position (B), the inner press roller (47) presses the inner peripheral surface of a screen (19) forming a peripheral wall of the printing drum (16). At the standby position, the inner press roller (47) is separated from the inner peripheral surface. During printing, the inner press roller (47) is positioned at the pressure position (B) at which the inner press roller (47) presses the inner peripheral surface of the screen (19). The inner press mechanism (20) has an ink supply unit (38) arranged at the inside of the printing drum (16) in order to shift the inner press roller (47) between the pressure position (B) and the standby position. A power transfer section (39) is arranged in the outside of the printing drum (16). The power transfer section (39) transfers the driving power to the ink supply unit (38) in order to shift the inner press roller (47) between the pressure position (B) and the standby position and also in order to adjust the pressure power of the inner press roller (47) at the pressure position (B).
Description
CROSS-REFERENCE TO RELATED APPLICATION
This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 11-264540, filed Sep. 17, 1999; the entire contents of which are incorporated herein by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a stencil printing machine of an inner pressure type for acting a printing pressure onto the inner peripheral surface of a printing drum.
2. Description of the Related Art
There is a conventional stencil printing machine of the inner pressure type that has been disclosed in the Japanese laid-open publication No. 10-100528, for example.
FIG. 1
is a partially sectional view of the conventional stencil printing machine of the above example. In
FIG. 1
, the parts of the outer peripheral surfaces of both a printing drum
100
and a pressure roller
101
are rotatably arranged in close proximity to each other. The peripheral surface of the printing drum
100
is made up of a screen. A stencil sheet
103
can be fitted on and removed from the outer peripheral surface of a screen
102
.
An inner press roller
104
is arranged or placed in the printing drum
100
so that the inner press roller
104
is rotatable around a lever
106
that is supported around the center of a supporting shaft
105
. The inner press roller
104
is moved between the standby position and the pressure position A. The standby position is separated in arrangement from the inner peripheral surface of the screen
102
. At the pressure position A, the inner press roller
104
presses the inner peripheral surface of the screen
102
. An inner press mechanism
107
is arranged in the printing drum
100
.
The inner press mechanism
107
comprises an inner press roller shift means
108
and a pressure adjustment means
109
for the inner press roller
104
. The inner press roller shift means
108
provides a driving power to the lever
106
so that the inner press roller
104
can be shifted between the standby position and the pressure position A. The pressure adjustment means
109
for the inner press roller
104
can adjust the pressure power of the inner press roller
104
at the pressure position A.
The inner press roller shift means
108
has a shifting motor
110
whose rotation shaft is fixed to a first gear
111
. This first gear
111
is meshed with a second gear
112
correctly. In addition, an eccentric cam
113
is fixed to the second gear
112
. The cam surface of the eccentric cam
113
contacts with a cam follower
114
that is supported rotatably by a lever
106
. When the shifting motor
110
is rotating, this rotation is transmitted to the eccentric cam
113
through the first and second gears
111
and
112
. Then, the lever
106
rotates according to the rotation position of the eccentric cam
113
, so that the inner press roller
104
is shifted between the standby position and the pressure position A shown in FIG.
1
.
The pressure adjustment means
109
for the inner press roller
104
has the adjustment motor
115
whose rotation shaft is fixed to a third gear
116
. The third gear
116
and a fourth gear
117
are meshed. A nut member
118
is fixed to this fourth gear
117
. A screw rod
119
is inserted to the threaded hole of this nut member
118
, and one end of a screw rod
119
is connected to one end of a spring
121
through an arm member
120
.
Other end of this spring
121
is connected to the lever
106
and the inner press roller
104
may press the screen
102
by the pressure of the spring
121
. When the adjustment motor
115
rotates, this rotation is transmitted to the screw rod
119
in order to rotate the screw rod
119
through the third gear
116
, the fourth gear
117
, and the nut member
118
. The screw rod
119
is thereby shifted toward the shaft direction thereof and a stroke of the spring
121
is changed in order to adjust the pressure power of the inner press roller
104
.
Next, a description will be given to an outline of the operation of the conventional stencil printing machine.
After perforations for printing a desired image pattern are made on the stencil sheet
103
, the perforated stencil sheet
103
(hereinafter, also referred to as the stencil sheet) is set up on the peripheral surface of the screen
102
forming the wall of the printing drum
100
by clamping the leading edge of the stencil sheet
103
.
Next, the inner press roller
104
is shifted to the pressure position A from the standby position by the inner press roller shiftmeans
108
and then both the printing drum
100
and the pressure roller
101
rotate simultaneously. Then, the inner press roller
104
presses the screen
102
, and in this state, the inner press roller
104
also rotates following the rotation of the printing drum
100
. Ink is supplied on the outer peripheral surface of the inner press roller
104
. Then, the ink adhered on the outer peripheral surface of the inner press roller
104
is moved onto the screen in turn.
In this situation, as shown in
FIG.1
, the print paper
122
is fed between the printing drum
100
and the pressure roller
101
and also continuously fed by the rotation of both the printing drum
100
and the pressure roller
101
. The print paper
122
between the printing drum
100
and the pressure roller
101
is fed to outside while pressing the print paper
122
, the screen
102
, and the stencil sheet
103
between the inner press roller
104
and the pressure roller
101
.
The ink of the image pattern on the screen
102
is moved (or printed) from the perforations on the stencil sheet
103
onto the print paper
122
according to the stencil pattern on the stencil sheet
103
. Because the print concentration on the print paper
122
is proportional to the pressure of the inner press roller
104
, the pressure of the inner press roller
104
may be adjusted by the pressure adjustment means
109
for the inner press roller
104
in order to adjust the concentration of the print on the print paper
122
.
However, because the inner press mechanism
107
is arranged in the printing drum
100
in the conventional stencil printing machine having the configuration shown in
FIG. 1
, it is impossible to reduce the diameter of the printing drum
100
as small as possible. That is, for example, although the stencil printing machine of a small size using small-sized print papers can be obtained by reducing the diameter of the printing drum
100
, it is impossible to reduce the stencil printing machine having the configuration where the whole body of the inner press mechanism
107
is contained in the printing drum
100
.
SUMMARY OF THE INVENTION
In the light of the above mentioned situations, the present invention has been made. An object of the present invention is, with due consideration to the drawbacks of the conventional technique, to provide a stencil printing machine having a small sized configuration by reducing the diameter of a printing drum thereof.
In accordance with a preferred embodiment of the present invention, a stencil printing machine has a printing drum, a pressure drum, a stencil sheet, an inner press roller, and an inner press mechanism. The outer peripheral surfaces of both the printing drum and the pressure drum are close to each other and rotatable independently. The stencil sheet is attached-on and removable from an outer peripheral surface of the printing drum. The inner press roller is arranged in an inner peripheral surface side of the printing drum, and is shifted between a pressure position at which the inner press roller presses the inner peripheral surface of the printing drum, and a standby position at which the inner press roller is separated in position from the inner peripheral surface. The inner press mechanism adjusts a pressure power of the inner press roller at the pressure position and which comprises an ink supply unit and a power transfer means. The ink supply unit is arranged at inside of the printing drum for shifting the inner press roller between the pressure position and the standby position. The power transfer means is arranged at outside of the printing drum, and provides a driving power to the ink supply unit in order to shift the inner press roller between the pressure position and the standby position and in order to adjust the pressure power of the inner press roller at the pressure position. In the stencil printing machine, during printing, both the printing drum and the pressure drum are rotated so that the outer peripheral surfaces, which are close to each other, of both the printing drum and the pressure drum rotate in a same direction, and the stencil printing is performed by pressing a print paper which is fed between the pressure drum and the stencil sheet placed on the surface of the printing drum by the pressure power. Accordingly, the present invention has a feature in which the power transfer means is arranged at the outside of the printing drum, and the ink supply unit is arranged at the inside of the printing drum.
In addition, in the stencil printing machine as another preferred embodiment of the present invention, the power transfer means has a combined power means for receiving the driving power from a single driving power source in order to shift the inner press roller between the pressure position and the standby position and in order to adjust the pressure power of the inner press roller at the pressure position. Accordingly, one driving power source can perform to shift the inner press roller between the standby position and the pressure position and to adjust the pressure of the inner press roller, and a common power transfer system can be used other than the combined power means.
In addition, in the stencil printing machine as another preferred embodiment of the present invention, the combined power source has a link member and a spring for connecting the driving power source with the ink supply unit, and the link member transfers the driving power to the ink supply unit during a shift operation of the inner press roller from the pressure position to the standby position, and the spring transfers the driving power to the ink supply unit during a shift operation of the inner press roller from the standby position to the pressure position. Accordingly, the combined power means can be made by using the link member and the spring.
Furthermore, in the stencil printing machine as another preferred embodiment of the present invention, both the printing drum and the pressure drum has a same diameter.
Moreover, in the stencil printing machine as another preferred embodiment of the present invention, the single driving power source as the power transfer mean made up of a motor.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings, in which:
FIG. 1
is a partially sectional view of a conventional stencil printing machine;
FIG. 2
is a schematic diagram showing a configuration of a stencil printing machine according to a preferred embodiment of the present invention;
FIG. 3
is a partially perspective diagram showing an inner press mechanism in the stencil printing machine of the preferred embodiment of the present invention;
FIG. 4
is a perspective diagram showing an ink supply unit in the stencil printing machine of the preferred embodiment of the present invention;
FIG. 5
is a side view showing the configuration of the internal section of a printing drum in which an:inner press roller is positioned at a standby position in the stencil printing machine of the preferred embodiment of the present invention;
FIG. 6
is a side view showing the configuration of the internal section of the printing drum in which the inner press roller is positioned at a pressure position B in the stencil printing machine of the preferred embodiment of the present invention;
FIG. 7
is a side view showing a configuration of the internal section of the printing drum in a state where the inner press roller is positioned at the pressure position B and the state of a stencil sheet clamp section may be avoided in configuration in the preferred embodiment of the present invention;
FIG. 8
is a side view showing an ink supply state in the internal section of the printing drum in the stencil printing machine according to the preferred embodiment of the present invention;
FIG. 9
is a circuit block diagram of the inner press mechanism in the stencil printing machine according to the preferred embodiment of the present invention; and
FIG. 10
is a flow chart showing the operation of the inner press mechanism in the stencil printing machine according to the preferred embodiment of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Other features of this invention will become apparent through the following description of preferred embodiments that are given for illustration of the invention and are not intended to be limiting thereof.
Referring to the drawings, the following will in detail describe preferred embodiments of the stencil printing machine according to the present invention.
First Embodiment
FIG. 2
to
FIG. 10
are various diagrams and a flowchart of a stencil printing machine
1
according to a preferred embodiment of the present invention. In particularly,
FIG. 2
is a schematic diagram showing a configuration of the stencil printing machine
1
,
FIG. 3
is a partially perspective diagram showing an inner press mechanism
20
in the stencil printing machine,
FIG. 4
is a perspective diagram showing an ink supply unit
38
in the stencil printing machine
1
,
FIG. 5
is a side view showing the configuration of the internal section of a printing drum
16
in which an inner press roller
47
is positioned at a standby position (or a waiting position),
FIG. 6
is a side view showing the configuration of the internal section-of the printing drum
16
in which the inner press roller
47
is positioned at a pressure position B,
FIG. 7
is a side view showing a configuration of the internal section of the printing drum
16
in a state where the inner press roller
47
is positioned at the pressure position B and a state of a stencil sheet clamp section
18
may be avoided in configuration in the preferred embodiment of the present invention, and
FIG. 8
is a side view showing an ink supply state in the internal section of the printing drum
16
in the stencil printing machine
1
.
In
FIG. 2
, the stencil printing machine
1
mainly comprises an original reader section (not shown), a stencil making section
3
, a printing section
4
, a paper feed section
5
, a sheet discharge section
6
, and a stencil disposal section
7
.
The original reader section (not shown) reads an original as electric signals. These electric signals have a format so that these electric signals can be processed based on specified instructions (enlargement, reduction, and the like).
The stencil making section
3
comprises a stencil sheet container section
11
, a thermal head
12
, a platen roller
13
, a pair of the stencil sheet leading rollers
14
, and a stencil sheet cutter (not shown). The stencil sheet container section
11
contains a wound stencil sheet
10
of a long size. The thermal head
12
is arranged at the downstream of the leading direction of the wound stencil sheet
10
of a long size against the stencil sheet container section
11
.
The platen roller
13
rotates by the driving power of a write pulse motor (not shown) arranged at the opposition position of the thermal head
12
. The pair of stencil sheet leading rollers
14
are arranged at the downstream of the leading direction of the wound stencil sheet
10
of a long size against the platen roller
13
and the thermal head
12
and rotates by the driving power of the write pulse motor (not shown).
The stencil sheet cutter (not shown) is arranged between one pair of the stencil sheet leading rollers
14
, the platen roller
13
, and the thermal head
12
.
The printing section
4
has the printing drum
16
and a pressure drum
17
that are rotatable, the diameters of which are same, and parts of the outer peripheral surfaces of which are contacted to each other. The printing drum
16
includes a pair of cylindrical flanges (not shown) arranged at a desired interval in opposite position.
The stencil sheet clamp section
18
is arranged at a part of the peripheral surfaces of the flanges in order to clamp the end of the stencil sheet
15
. A screen
19
is provided on the outer peripheral surfaces of the flanges other than the part contacted to the stencil sheet clamp section
18
. This screen
19
is a flexible sheet and forms the peripheral surface of the printing drum
16
. The screen
19
forming the peripheral surface of the printing drum
16
may act so that the ink
53
passes through at least a printing region while the printing pressure is applied.
The inner press roller
47
in the inner press mechanism
20
is arranged in the inner section of the screen
19
in the printing drum
16
. The detail of the inner press mechanism will be explained later.
A paper clamp section
21
is arranged at the desired position on the outer peripheral surface of the pressure drum
17
in order to clamp the leading edge of the print paper
22
as a printing medium.
The paper feed section
5
comprises a paper feed tray
23
, a scraper
24
, a pickup roller
25
, a stripper roller
26
, a guide roller
27
, and a timing roller
28
. In the paper feed tray
23
, print papers
22
as a printing medium are stacked. The scraper
24
presses the upper part of the stacked print papers
22
in the paper feed tray
23
. The pickup roller
25
and the stripper roller
26
are arranged in close position at the downstream section of the scraper
24
. The guide roller
27
and the timing roller
28
are arranged in close position at the downstream section of the pickup roller
25
and the stripper roller
26
.
Only the print paper
22
of the uppermost position in the paper feed tray
23
may be fed by the rotation of the scraper
24
and by the pickup roller
25
and the stripper roller
26
. The print paper
22
is further fed in synchronization with the rotation of the guide roller
27
and the timing roller
28
and also with the pressure drum
17
.
The paper delivery section
6
comprises an upper limit guide section
30
, a paper peeler hook
32
, a paper delivery mechanism
33
, and a stacker section
34
. The upper limit guide section
30
guides the leading edge of the print paper
22
(or the printed paper) on which the printing has already been completed. The paper peeler hook
32
peels the printed paper away from the pressure drum
17
. The paper delivery mechanism guided by the upper limit guide section
30
delivers the printed paper that has been peeled away from the pressure drum
17
by the paper peeler hook
32
. The stacker section
34
stacks the printed papers delivered by the paper delivery mechanism
33
.
The stencil disposal section
7
comprises a stencil disposal guide belt
35
, a pair of stencil convey belts
36
, and a stencil disposal box. The stencil disposal guide belt
35
guides the leading edge of the stencil sheet
15
that is away from the stencil sheet clamp section
18
. The pair of stencil convey belts
36
conveys the stencil sheet
15
guided by the stencil disposal guide belt
35
while peeling it away from the pressure drum
17
. The stencil disposal box
37
stores the stencil sheet
15
conveyed by the pair of stencil convey belts
36
.
In
FIG. 3
to
FIG. 7
, the inner press mechanism
20
comprises the ink supply unit
38
and a power transfer means
39
.
The ink-supply unit
38
is arranged in the internal section of the printing drum
16
. The power transfer means
39
is arranged at the outside of the printing drum
16
and transfers the rotation power to the ink supply unit
38
. The ink supply unit
38
has a roll support member
40
that is supported rotatably around a fixed member (not shown) whose center is a support shaft
41
. The roll support member
40
has a gear section
42
that is meshed with a gear section
44
of an inner arm section
43
. The inner arm section
43
is supported rotatably around the driving shaft
43
a
. The one end of the driving shaft
43
a
is projected to the outside of the printing drum
16
. The power of the power transfer means
39
is transferred to the projecting driving shaft
43
a
at the outside of the printing drum
16
. When the inner arm section
43
is rotated in a clockwise direction, as shown in
FIG. 5
to
FIG. 7
, the roll support member
40
is rotated in a counterclockwise direction, so that the inner press roller
47
is shifted to a pressure position B (see
FIG.6
) where the inner press roller
47
presses the screen
19
that forms the peripheral surface of the printing drum
16
toward the outer peripheral surface side of the printing drum
16
.
When the inner arm section
43
is rotated in the counterclockwise direction, as shown in
FIG. 5
to
FIG. 7
, the roll support member
40
is rotated in the clockwise direction, so that the inner press roller
47
is shifted to the standby position or the waiting position (see
FIG. 5
) where the inner press roller
47
does not press the screen
18
, namely, it is arranged at the inner section of the printing drum
16
.
The gear
45
is supported rotatably around the support shaft
41
and meshed to the inner peripheral surface gear section
46
of the printing drum
16
. The inner press roller
47
is supported rotatably around the roll support member
40
. The first gear
48
and a roller member
49
are fixed to both the ends of the inner press roller
47
, respectively.
The first gear
48
is meshed to the gear
45
of the support shaft
48
, and the inner press roller
47
is rotated in synchronization with the rotation of the printing drum
16
. The roller member
49
is arranged at a position that is separated from the flange cam surface
50
of the printing drum
16
while the inner press roller
47
is at the standby position.
When the inner press roller
47
is at the pressure position B, the roller member
49
is near to or closely adjacent to the flange cam surface
50
of the printing drum
16
. Further, when the inner press roller
47
is lifted up and down in the closely pressed position, the roller member
49
is shifted up and down along the flange cam surface
50
.
The flange cam surface
50
includes three dimension ranges: a maximum-diameter dimension range; a minimum-diameter dimension range; and a slope dimension range. The diameter of the flange cam surface
50
from the center of the rotation at the stencil clamp section
18
is so formed within the minimum-diameter dimension range. The roller member
49
in the ink supply unit
38
is connected forcedly to the flange cam surface
50
and controlled in position by the flange cam surface
50
. Thereby, the inner press roller
47
is kept at the position where the inner press roller
47
does not interfere with the stencil clamp section
18
.
In the area other than the stencil clamps section
18
, the roller member
49
in the ink supply unit
38
is separated in position from the flange cam surface
50
in order to return this roller member
49
to the position where the inner press roller
47
presses the screen
19
. When the roller member
49
comes near the stencil clamp section
18
, the roller member
49
in the ink supply unit
38
is contacted forcedly onto the flange cam surface
50
, so that the movement of the roller member
49
is controlled by the flange cam surface
50
. Thereby, the inner press roller
47
is gradually separated from the screen
19
. That is, the position of the inner press roller
47
can be set to the desired positions such as the press start position at which the screen
19
is pressed and the press release position at which the pressure of the inner press roller
47
is released from the screen
19
.
The power transfer means
39
includes a motor
72
as a driving power source that is fixed through a bracket
71
of a fixed member
70
arranged at outside of the printing drum
16
, as shown in
FIG. 3. A
worm gear
73
and a disc
74
for detecting a rotational position are fixed to the rotation shaft of the motor
72
.
A detection sensor
75
of a rotation position is closely arranged at the outer peripheral section of the disc
74
for detecting the rotation position. The power of the inner press roller
47
, namely, the printing concentration can be controlled based on the detection result of the detection sensor
75
of the rotation position. The details will be described below.
The worm gear
73
is meshed with the worm wheel
77
. A flat gear
76
is fixed to the worm wheel
77
in a body. A tooth section
78
a
of the arm member
78
is meshed with the plate gear
76
. Thereby, the arm member
78
is supported rotatably around a support shaft
79
a.
A spring hooking pin
78
b
is fixed to the other end of the arm member
78
that is opposed in position to the tooth section
78
a
. One end of a spring
79
is connected and fixed to this spring hooking pin
78
b
. In addition, the spring hooking pin
78
b
is inserted into a longitudinal slot at one end of a link plate
80
as a link member and the spring hooking pin
78
b
and the link plate
80
are connected by a screw
81
and a washer
82
in order to prevent any occurrence of the separation of them to each other.
The other ends of both the spring
79
and the link plate
80
are connected by an outer arm section
83
, a screw
84
, and a washer
85
. The outer arm section
83
is fixed to the outer peripheral surface of a rotation support member
86
. An engaging hole (not shown) for engaging the rotation support member
86
to the driving shaft
43
a
is arranged in the rotation support member
86
. The rotation of the rotation support member
86
can be transferred to the driving shaft
43
a
after the driving shaft
43
a
is inserted and fixed in the engaging hole.
When the arm member
78
is rotated in the clockwise direction (see the arrow “a” in
FIG. 3
) by the driving power of the motor
72
, the outer arm section
83
is rotated in the counterclockwise direction (see the arrow “c” in
FIG. 3
) by the power of the spring
79
and the pressure of the spring
79
is always supplied to the inner press roller
47
at the pressure position B. This pressure means the printing pressure.
When the arm member
78
is rotated in the counterclockwise direction (see the arrow “b” in
FIG. 3
) by the driving power of the motor
72
and then the spring hook pin
78
b
presses the bottom side of the longitudinal slot
80
a
in the link plate
80
, the link plate
80
presses the outer arm section
83
in order to rotate it in the clockwise direction (see the arrow “d” in FIG.
3
), and the inner press roller
47
is thereby positioned at the standby position shown in FIG.
5
. That is, in the direction to shift the inner press roller
47
from the pressure position B to the standby position, the link plate
80
transfers the driving power. On the other hand, in the direction to shift the inner press roller
47
from the standby position to the pressure position B, the spring
79
transfers the driving power. That is, a combined power means
90
is formed. This combined power means
90
can adjust both the two driving powers: the driving power to shift the inner press roller
47
from the pressure position B to the standby position; and the driving power to shift the inner press roller
47
from the standby position to the pressure position B.
As shown in FIG.
4
and
FIG. 8
, a doctor roller
51
and a driving rod
52
are arranged in the roll support member
40
. The doctor roller
51
is fixed to the roll support member
40
at the position adjacent to the inner press roller
47
. The driving rod
52
is supported rotatably around the roll support member
40
and arranged in an upper space made by the outer peripheral surfaces of the inner press roller
47
and the doctor roller
51
adjacent to each other. The ink
53
is supplied to the upper space by an ink supply unit (not shown). A gear
54
is fixed to one end of the driving rod
52
. The gear
54
is meshed with a second gear (not shown) of the inner press roller
47
. The second gear (not shown) is supported to the shaft of the inner press roller
47
through a one-way clutch (not shown). The driving rod
52
is rotated in synchronization with the rotation of the printing drum
16
, like the inner press roller
47
described above.
An ink supply section (not shown) comprising an ink bottle, an ink pump, ink distributor then supplies the ink
53
to the upper space, and a driving rod
52
stirs the ink
53
. In addition to this, the ink
53
that has already been adhered on the outer peripheral surface of the inner press roller
47
in the stirred ink is also rotated according to the rotation of the inner press roller
47
. A desired amount of the ink can adhere to the inner press roller.
47
by passing the ink through a gap between the inner press roller
47
and the doctor roller
51
. Because the inner press roller
47
presses the screen
19
at the downstream side of the doctor roller
51
, the desired amount of ink
53
is printed to the inner peripheral surface of the screen
19
. That is, the inner press roller
47
has both the functions: the function to supply the printing pressure from the inner peripheral surface of the screen
19
; and the function to supply the desired amount of ink
53
to the inner peripheral surface of the screen
19
.
As shown in FIG.
5
and
FIG. 6
, a pair of ink eliminating members
62
for eliminating the ink physically are incorporated on either side in the inside of the screen
19
at the downstream side in the rotational range of the screen
19
against in position to the inner press roller
47
. The bottom part of each ink eliminating member
62
is connected and pressed to the both ends of the screen
19
by a connecting means such as a spring and is sloped at a desired angle through which the ink in both ends of the screen
19
can be returned to the center part of the screen
19
.
FIG. 9
is a circuit block diagram of the inner press mechanism
20
in the stencil printing machine according to the preferred embodiment of the present invention, and
FIG. 10
is a flow chart showing the operation of the inner press mechanism
20
in the stencil printing machine.
In
FIG. 9
, a print concentration set section
60
is arranged at an operation panel (not shown). The operator can set the print concentration data through the print concentration set section
60
. The print concentration set section
60
outputs the set data to a central processing unit (CPU)
61
. The CPU
61
inputs an output pulse transferred from the detection sensor
75
of a rotation position. This CPU
61
also incorporates a counter for counting the number of the received output pulses. In addition, the CPU
61
incorporates a calculating means for calculating the number of the output. pulses based on the set data set by the print concentration set section
60
. That is, the printing concentration is proportional to the pressure of the inner press roller
47
to the screen
19
, and the pressure power of the inner press roller
47
depends on the spring force of the spring
79
. The spring force of the spring
79
is determined by its own stroke. The stroke of the spring
79
depends on the rotation position of the motor
72
. Accordingly, it is possible to control the printing concentration by controlling the rotation position of the motor
72
.
As described above, corresponding data items between the printing concentration and the output pulse transferred from the detection sensor
72
of a rotation position is stored in an internal memory, for example, and then the number of pulses to be counted is calculated by reading the number of pulses, from the internal memory, which must be counted corresponding to the set data item.
In addition, the CPU
61
controls the operation of the motor
75
in order to execute the operation flow shown in FIG.
10
. The details of the physical control of the motor
75
will be explained below.
Next, a description will be given of the operation of the stencil printing machine
1
having the configuration described above.
In the stencil making section
3
, the wound stencil sheet
10
of a long size is lead by the rotation of both the platen roller
13
and the stencil sheet leading rollers
14
. Perforations corresponding to image information of an original read by an original reader section (not shown) are selectively selected and then thermally made on the wound stencil sheet
10
of a long size by each heating unit on the thermal head
12
. Then, one edition in the wound stencil sheet
10
of a long size is cut by a stencil cutter in order to make the stencil sheet
15
.
In the print section
4
, the stencil sheet clamp section
18
in the printing drum
16
clamps the leading edge of the stencil sheet
15
made by the stencil making section
3
, and while keeping this clamping state, the printing drum
16
is rotated so that the stencil sheet
15
is wound around the outer peripheral surface of the screen
19
forming the peripheral wall of the printing drum
16
.
In the paper feed section
5
, the print paper
22
is fed in synchronization with the rotation of the printing drum and the pressure drum
17
, and the print paper
22
is fed between the printing drum
16
and the pressure drum
17
while clamping the leading edge of the print paper
22
by the paper clamp section
21
in the pressure drum
17
.
In the printing section
4
, the inner press roller
47
is positioned at the standby position shown in
FIG. 5
, during not printing, namely, the inner press roller
47
is separated in position from the screen
19
. During the printing, the inner press roller
47
is positioned at the pressure position B. This position will be described later in detail.
When the inner press roller
47
is in the printing position, the printing drum
16
is rotated. Thereby, when positioned near the peripheral section of the stencil sheet clamp section
18
other than the avoidance position shown in
FIG. 7
, the inner press roller
47
rotates on the inner peripheral surface of the screen
19
while pressing the inner peripheral side of the screen
19
, as shown in FIG.
6
.
Because the ink
53
is supplied onto the entire outer peripheral surface of the inner press roller
47
, this ink
53
on the inner press roller
47
is shifted to the screen
19
by this rotation. The screen
19
is expanded to the outer peripheral side by the pressure of the inner press roller
47
, and then contacted to the pressure drum
17
under this pressure. Then, the print paper
22
is fed from the paper supply unit
5
to the printing drum
16
and the pressure drum
17
and fed through them while the print paper
22
is pressed by both the screen
19
and the stencil sheet
15
. During the pressure feeding process for the print paper
22
, the ink
53
corresponding to an image is printed from the perforation in the stencil sheet
15
onto the print paper
22
. When fed to the downstream side observed from the position of the inner press roller
47
, the leading edge of the print paper
22
is released by the paper clamp section
21
.
In the paper delivery section
6
, the leading edge of the print paper
22
is guided by the upper limit guide section
30
, or the leading edge of the print paper
22
is separated forcedly by the paper peeler hook
32
, and then conveyed to the stacker section
34
through the paper delivery mechanism
33
.
In the stencil disposal section
7
, before a new stencil sheet is made, it must necessary to dispose the stencil sheet
15
to be used in the precious printing wound on the outer peripheral surface of the screen
19
of the printing drum
16
. In this case, the stencil sheet clamp section
18
in the printing drum
16
is released at a preceding stage where the new stencil sheet that has been made is loaded and wound at the outer peripheral surface of the printing drum
16
, then the end of the released stencil sheet
15
is fed while rotating the printing drum
16
and conveyed through the stencil disposal guide belt
35
by the pair of stencil convey belts
36
, and finally stacked into. the stencil disposal box
37
.
Next, a description will be given of the operation of the inner press mechanism
20
.
As shown in
FIG. 10
, at the previous stage of the initiation of the printing mode, the operator sets the printings concentration by the print concentration set section
60
(Step S
1
). Thereby, the CPU
61
reads and then keeps the number of pulses corresponding to the printing concentration to be counted from the internal memory (Step S
2
). When the printing mode is initiated, the CPU
61
drives the motor
72
(Steps S
3
and S
4
), and starts the counting of the output pulse transferred from the detection sensor
75
for detecting the rotation position (Step S
5
). When the CPU
61
stops the motor
72
when the counted pulse number is reached to the set count number (Steps S
6
and S
7
).
When the motor
72
rotates, the rotation of this motor
72
is transferred to the ink supply unit
38
through the power transfer means
39
, and then the inner press roller
47
is moved from the standby position to the pressure position B and kept at the pressure position B. Because this pressure position B is within a desired stroke of the spring
79
, the inner press roller
47
, is kept at the pressure position B against the screen
19
while receiving the desired pressure from the spring
79
. Because the printing is executed under this pressure condition, it is possible to obtain the desired print concentration that has been set by the operator.
After the completion of the printing mode, the CPU
61
drives the motor
72
in order to return the inner press roller
47
to the standby position (Steps S
8
and S
9
). The printing is thereby completed.
As described above in detail, in the stencil printing machine of the present invention, the power transfer means
39
of the inner press mechanism
20
is arranged or placed in the outside of the. printing drum
16
, and only the ink supply unit
38
is thereby, arranged in the inside of the printing drum
16
, namely, it is not necessary to keep any space to arrange the power transfer means
39
in the printing drum
16
. It is thereby possible to reduce the size -of the stencil printing machine by setting the diameter of the printing drum
16
as small as possible. That is, in the stencil printing machine handling the print paper
22
of a small size, it-is possible to provide the stencil printing machine of a small size because the diameter of the printing drum can be reduced according to the size of the print paper
22
.
In particularly, like the preferred embodiment of the present invention described above, in the stencil printing machine in which both the printing drum
16
and the pressure drum
17
have the same diameter, both the printing drum
16
and the pressure drum
17
are made in a small size. This can reduce the size of the stencil printing machine.
In addition, in the inner press mechanism
20
in the stencil printing machine according to the preferred embodiment described above, only one motor
72
controls both the operations: to shift the inner press roller
47
between the standby position and the pressure position; and to adjust the pressure power of the inner press roller
47
. Furthermore, in the inner press mechanism
20
, a common power transfer system is used other than the combined power means
90
. Accordingly, it is possible to reduce the configuration of the stencil printing machine and to make the stencil printing machine with a low cost because the number of power sources can be reduced and common structure parts can be used.
Furthermore, in the power transfer means
39
in the stencil printing machine according to the preferred embodiment described above, because the combined power means
90
is made up of the link plate
80
and the spring
79
, it is possible to make the combined power means
90
with a simple configuration. This causes to further reduce the entire configuration of the stencil printing machine and also the manufacturing cost thereof.
In addition, the power transfer means
39
in the inner press mechanism
20
comprises the motor
72
, the worm gear
73
, the worm
30
wheel
77
, the flat gear
76
, the arm member
78
, the spring
79
, the link plate
80
, and the rotation support member
86
. However, the present invention is not limited by this configuration, for example, it is possible to use any means capable of transferring a desired power to the ink supply unit
38
.
By the way, the preferred embodiment described above has shown the case where the pressure adjustment of the inner press roller
47
is also used for the adjustment of the print concentration to be set by the user. However, the present invention is not limited by this embodiment, for example, it is possible that the pressure adjustment for the inner press roller
47
is also used to shift the amount of the ink from the stencil sheet
15
onto the print paper
22
at a constant rate. That is, since the amount of the ink to be shifted is fluctuated according to an ambient temperature, a leaving time (namely, a time from a previous printing to a current printing), a printing speed, a wide of the print paper
22
, a property of the print paper
22
, an image rate, and the like, it is possible to control the pressure adjustment of the inner press roller
47
in order to set the amount of the ink to be shifted at a constant amount by detecting one, or more, or all of the above conditions.
As set forth, according to the stencil printing machine of the present invention, the inner press roller is arranged in the inside of the printing drum. and the inner press. mechanism is also arranged so that the inner press roller can be shifted between the pressure position and the standby position and the pressure power of the inner press roller at the pressure position can be adjusted. That is, at the pressure position, the inner press roller presses the inner peripheral surface of the printing drum, and the standby position is separated in position from the inner peripheral surface. The stencil printing machine performs the printing process of a pressure type in which a print paper is pressed between the pressure drum and the stencil sheet that is set on the peripheral surface of the printing drum while the inner press roller presses the inner peripheral surface of the printing drum at the pressure position.
In particularly, the inner press mechanism has the ink supply unit and the power transfer means, the ink supply unit is arranged at the inside of the printing drum for shifting the inner press roller between the pressure position and the standby position. On the other hand, the power transfer means is arranged at the outside of the printing drum, and which provides a driving power to the ink supply unit in order to shift the inner press roller between the pressure position and the standby position, and which also adjusts the pressure power of the inner press roller at the pressure position. Thereby, because the power transfer means in the inner press mechanism is arranged at the outside of the printing drum, and because the ink supply unit is arranged at the inside of the printing drum, it is possible to reduce the diameter of the printing drum as small as possible when compared with conventional stencil printing machines. This can also reduce the entire size of the stencil printing machine.
In addition, according to the stencil printing machine of the present invention, the power transfer means has the combined power means for receiving the driving power from a single driving power source in order to shift the inner press roller between the pressure position and the standby position and in order to adjust the pressure power of the inner press roller at the pressure position. Thereby, in addition to the effect of the present invention described above, it is possible to perform both the shifting of the inner press roller between the standby position and the pressure position and the adjusting of the pressure of the inner press roller only by one driving power source. and a common power transfer system is used other than the combined power source. It is thereby possible to reduce the number of the driving power sources and the number of the configuration parts. This can provide the stencil printing machine of a compacted type and reduce the manufacture costs thereof.
In addition, the combined power means in the stencil printing machine of the present invention has the link member and the spring for connecting the driving power source side with the ink supply unit, and the link member transfers the driving power to the ink supply unit during the shift operation of the inner press roller from the pressure position to the standby position, and the spring transfers the driving power to the ink supply unit during the shift operation of the inner press roller from the standby position to the pressure position. Accordingly, in addition to the featured of the present invention described above, it is possible to provide the stencil printing machine with a simple and compacted configuration and thereby to reduce the manufacturing cost because the combined power means is made up of the two configuration parts, the link member and the spring.
While the above provides a full and complete disclosure of the preferred embodiments of the present invention, various modifications, alternate constructions and equivalents may be employed without departing from the scope of the invention. Therefore the above description and illustration should not be construed as limiting the scope of the invention, which is defined by the appended claims.
Claims
- 1. A stencil printing machine comprising:a printing drum and a pressure drum whose outer peripheral surfaces are close to each other and which are rotatable independently; a stencil sheet attached on and removable from the outer peripheral surface of said printing drum; an inner press roller arranged in an inner peripheral surface side of said printing drum, and which is shifted between a pressure position at which said inner press roller presses said inner peripheral surface of said printing drum, and a standby position at which said inner press roller is separated in position from said inner peripheral surface; and an inner press mechanism for adjusting a pressure power of said inner press roller at said pressure position, which comprises: an ink supply unit arranged at inside of said printing drum for shifting said inner press roller between said pressure position and said standby position; and power transfer means arranged at outside of said printing drum, and for providing a driving power to said ink supply unit in order to shift said inner press roller between said pressure position and said standby position, and in order to adjust said pressure power of said inner press roller at said pressure position, wherein during printing, both said printing drum and said pressure drum are rotated so that said outer peripheral surfaces, which are close to each other, of both said printing drum and said pressure drum rotate in a same direction, and a stencil printing is performed by pressing a print paper which is fed between said pressure drum and said stencil sheet placed on said surface of said printing drum by said pressure power; and wherein said power transfer means comprises a combined power means for receiving said driving power from a single driving power source in order to shift said inner press roller between said pressure position and said standby position and in order to adjust said pressure power of said inner press roller at said pressure position.
- 2. The stencil printing machine according to claim 1, wherein both said printing drum and said pressure drum have a same diameter.
- 3. The stencil printing machine according to claim 1, wherein the ink supply unit further comprises a roller member,wherein the roller member and a flanged cam surface of the printing drum cooperate to reduce a pressure applied to an inner surface of the printing drum in the area of a clamp section when in a pressure mode during printing.
- 4. A stencil printing machine comprising:a printing drum and a pressure drum whose outer peripheral surfaces are close to each other and which are rotatable independently; a stencil sheet attached on and removable from the outer peripheral surface of said printing drum; an inner press roller arranged in an inner peripheral surface side of said printing drum, and which is shifted between a pressure position at which said inner press roller presses said inner peripheral surface of said printing drum, and a standby position at which said inner press roller is separated in position from said inner peripheral surface; and an inner press mechanism for adjusting a pressure power of said inner press roller at said pressure position, which comprises: an ink supply unit arranged at inside of said printing drum for shifting said inner press roller between said pressure position and said standby position; and power transfer means arranged at outside of said printing drum, and for providing a driving power to said ink supply unit in order to shift said inner press roller between said pressure position and said standby position, and in order to adjust said pressure power of said inner press roller at said pressure position, wherein during printing, both said printing drum and said pressure drum are rotated so that said outer peripheral surfaces, which are close to each other, of both said printing drum and said pressure drum rotate in a same direction, and a stencil printing is performed by pressing a print paper which is fed between said pressure drum and said stencil sheet placed on said surface of said printing drum by said pressure power; wherein said power transfer means comprises a combined power means for receiving said driving power from a single driving power source in order to shift said inner press roller between said pressure position and said standby position and in order to adjust said pressure power of said inner press roller at said pressure position; and wherein said combined power source has a link member and a spring for connecting said driving power source with said ink supply unit, and said link member transfers said driving power to said ink supply unit during a shift operation of said inner press roller from said pressure position to said standby position, and said spring transfers said driving power to said ink supply unit during a shift operation of said inner press roller from said standby position to said pressure position.
- 5. The stencil printing machine according to claim 4, wherein both said printing drum and said pressure drum have a same diameter.
- 6. The stencil printing machine according to claim 4, wherein the ink supply unit further comprises a roller member,wherein the roller member and a flanged cam surface of the printing drum cooperate to reduce a pressure applied to an inner surface of the printing drum in the area of a clamp section when in a pressure mode during printing.
- 7. A stencil printing machine comprising:a printing drum and a pressure drum whose outer peripheral surfaces are close to each other and which are rotatable independently; a stencil sheet attached on and removable from the outer peripheral surface of said printing drum; an inner press roller arranged in an inner peripheral surface side of said printing drum, and which is shifted between a pressure position at which said inner press roller presses said inner peripheral surface of said printing drum, and a standby position at which said inner press roller is separated in position from said inner peripheral surface; and an inner press mechanism for adjusting a pressure power of said inner press roller at said pressure position, which comprises: an ink supply unit arranged at inside of said printing drum for shifting said inner press roller between said pressure position and said standby position; and power transfer means arranged at outside of said printing drum, and for providing a driving power to said ink supply unit in order to shift said inner press roller between said pressure position and said standby position, and in order to adjust said pressure power of said inner press roller at said pressure position, wherein during printing, both said printing drum and said pressure drum are rotated so that said outer peripheral surfaces, which are close to each other, of both said printing drum and said pressure drum rotate in a same direction, and a stencil printing is performed by pressing a print paper which is fed between said pressure drum and said stencil sheet placed on said surface of said printing drum by said pressure power; wherein said power transfer means comprises a combined power means for receiving said driving power from a single driving power source in order to shift said inner press roller between said pressure position and said standby position and in order to adjust said pressure power of said inner press roller at said pressure position; and wherein said single driving power source as said power transfer means is made up of a motor.
- 8. The stencil printing machine according to claim 7, wherein both said printing drum and said pressure drum have a same diameter.
- 9. The stencil printing machine according to claim 7, wherein the ink supply unit further comprises a roller member,wherein the roller member and a flanged cam surface of the printing drum cooperate to reduce a pressure applied to an inner surface of the printing drum in the area of a clamp section when in a pressure mode during printing.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-264540 |
Sep 1999 |
JP |
|
US Referenced Citations (9)
Foreign Referenced Citations (2)
Number |
Date |
Country |
61-188180 |
Aug 1986 |
JP |
10100528 |
Apr 1998 |
JP |