Stencil printing machine

Information

  • Patent Grant
  • 6477946
  • Patent Number
    6,477,946
  • Date Filed
    Monday, September 11, 2000
    24 years ago
  • Date Issued
    Tuesday, November 12, 2002
    22 years ago
Abstract
A stencil printing machine of the present invention has an inner press roller (47) arranged in the inside of a printing drum (16), an inner press mechanism (20) for shifting the inner press roller (47) between a pressure position (B) and a standby position and for adjusting a pressure power of the inner press roller (47) at the pressure position (B). At the pressure position (B), the inner press roller (47) presses the inner peripheral surface of a screen (19) forming a peripheral wall of the printing drum (16). At the standby position, the inner press roller (47) is separated from the inner peripheral surface. During printing, the inner press roller (47) is positioned at the pressure position (B) at which the inner press roller (47) presses the inner peripheral surface of the screen (19). The inner press mechanism (20) has an ink supply unit (38) arranged at the inside of the printing drum (16) in order to shift the inner press roller (47) between the pressure position (B) and the standby position. A power transfer section (39) is arranged in the outside of the printing drum (16). The power transfer section (39) transfers the driving power to the ink supply unit (38) in order to shift the inner press roller (47) between the pressure position (B) and the standby position and also in order to adjust the pressure power of the inner press roller (47) at the pressure position (B).
Description




CROSS-REFERENCE TO RELATED APPLICATION




This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 11-264540, filed Sep. 17, 1999; the entire contents of which are incorporated herein by reference.




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a stencil printing machine of an inner pressure type for acting a printing pressure onto the inner peripheral surface of a printing drum.




2. Description of the Related Art




There is a conventional stencil printing machine of the inner pressure type that has been disclosed in the Japanese laid-open publication No. 10-100528, for example.





FIG. 1

is a partially sectional view of the conventional stencil printing machine of the above example. In

FIG. 1

, the parts of the outer peripheral surfaces of both a printing drum


100


and a pressure roller


101


are rotatably arranged in close proximity to each other. The peripheral surface of the printing drum


100


is made up of a screen. A stencil sheet


103


can be fitted on and removed from the outer peripheral surface of a screen


102


.




An inner press roller


104


is arranged or placed in the printing drum


100


so that the inner press roller


104


is rotatable around a lever


106


that is supported around the center of a supporting shaft


105


. The inner press roller


104


is moved between the standby position and the pressure position A. The standby position is separated in arrangement from the inner peripheral surface of the screen


102


. At the pressure position A, the inner press roller


104


presses the inner peripheral surface of the screen


102


. An inner press mechanism


107


is arranged in the printing drum


100


.




The inner press mechanism


107


comprises an inner press roller shift means


108


and a pressure adjustment means


109


for the inner press roller


104


. The inner press roller shift means


108


provides a driving power to the lever


106


so that the inner press roller


104


can be shifted between the standby position and the pressure position A. The pressure adjustment means


109


for the inner press roller


104


can adjust the pressure power of the inner press roller


104


at the pressure position A.




The inner press roller shift means


108


has a shifting motor


110


whose rotation shaft is fixed to a first gear


111


. This first gear


111


is meshed with a second gear


112


correctly. In addition, an eccentric cam


113


is fixed to the second gear


112


. The cam surface of the eccentric cam


113


contacts with a cam follower


114


that is supported rotatably by a lever


106


. When the shifting motor


110


is rotating, this rotation is transmitted to the eccentric cam


113


through the first and second gears


111


and


112


. Then, the lever


106


rotates according to the rotation position of the eccentric cam


113


, so that the inner press roller


104


is shifted between the standby position and the pressure position A shown in FIG.


1


.




The pressure adjustment means


109


for the inner press roller


104


has the adjustment motor


115


whose rotation shaft is fixed to a third gear


116


. The third gear


116


and a fourth gear


117


are meshed. A nut member


118


is fixed to this fourth gear


117


. A screw rod


119


is inserted to the threaded hole of this nut member


118


, and one end of a screw rod


119


is connected to one end of a spring


121


through an arm member


120


.




Other end of this spring


121


is connected to the lever


106


and the inner press roller


104


may press the screen


102


by the pressure of the spring


121


. When the adjustment motor


115


rotates, this rotation is transmitted to the screw rod


119


in order to rotate the screw rod


119


through the third gear


116


, the fourth gear


117


, and the nut member


118


. The screw rod


119


is thereby shifted toward the shaft direction thereof and a stroke of the spring


121


is changed in order to adjust the pressure power of the inner press roller


104


.




Next, a description will be given to an outline of the operation of the conventional stencil printing machine.




After perforations for printing a desired image pattern are made on the stencil sheet


103


, the perforated stencil sheet


103


(hereinafter, also referred to as the stencil sheet) is set up on the peripheral surface of the screen


102


forming the wall of the printing drum


100


by clamping the leading edge of the stencil sheet


103


.




Next, the inner press roller


104


is shifted to the pressure position A from the standby position by the inner press roller shiftmeans


108


and then both the printing drum


100


and the pressure roller


101


rotate simultaneously. Then, the inner press roller


104


presses the screen


102


, and in this state, the inner press roller


104


also rotates following the rotation of the printing drum


100


. Ink is supplied on the outer peripheral surface of the inner press roller


104


. Then, the ink adhered on the outer peripheral surface of the inner press roller


104


is moved onto the screen in turn.




In this situation, as shown in

FIG.1

, the print paper


122


is fed between the printing drum


100


and the pressure roller


101


and also continuously fed by the rotation of both the printing drum


100


and the pressure roller


101


. The print paper


122


between the printing drum


100


and the pressure roller


101


is fed to outside while pressing the print paper


122


, the screen


102


, and the stencil sheet


103


between the inner press roller


104


and the pressure roller


101


.




The ink of the image pattern on the screen


102


is moved (or printed) from the perforations on the stencil sheet


103


onto the print paper


122


according to the stencil pattern on the stencil sheet


103


. Because the print concentration on the print paper


122


is proportional to the pressure of the inner press roller


104


, the pressure of the inner press roller


104


may be adjusted by the pressure adjustment means


109


for the inner press roller


104


in order to adjust the concentration of the print on the print paper


122


.




However, because the inner press mechanism


107


is arranged in the printing drum


100


in the conventional stencil printing machine having the configuration shown in

FIG. 1

, it is impossible to reduce the diameter of the printing drum


100


as small as possible. That is, for example, although the stencil printing machine of a small size using small-sized print papers can be obtained by reducing the diameter of the printing drum


100


, it is impossible to reduce the stencil printing machine having the configuration where the whole body of the inner press mechanism


107


is contained in the printing drum


100


.




SUMMARY OF THE INVENTION




In the light of the above mentioned situations, the present invention has been made. An object of the present invention is, with due consideration to the drawbacks of the conventional technique, to provide a stencil printing machine having a small sized configuration by reducing the diameter of a printing drum thereof.




In accordance with a preferred embodiment of the present invention, a stencil printing machine has a printing drum, a pressure drum, a stencil sheet, an inner press roller, and an inner press mechanism. The outer peripheral surfaces of both the printing drum and the pressure drum are close to each other and rotatable independently. The stencil sheet is attached-on and removable from an outer peripheral surface of the printing drum. The inner press roller is arranged in an inner peripheral surface side of the printing drum, and is shifted between a pressure position at which the inner press roller presses the inner peripheral surface of the printing drum, and a standby position at which the inner press roller is separated in position from the inner peripheral surface. The inner press mechanism adjusts a pressure power of the inner press roller at the pressure position and which comprises an ink supply unit and a power transfer means. The ink supply unit is arranged at inside of the printing drum for shifting the inner press roller between the pressure position and the standby position. The power transfer means is arranged at outside of the printing drum, and provides a driving power to the ink supply unit in order to shift the inner press roller between the pressure position and the standby position and in order to adjust the pressure power of the inner press roller at the pressure position. In the stencil printing machine, during printing, both the printing drum and the pressure drum are rotated so that the outer peripheral surfaces, which are close to each other, of both the printing drum and the pressure drum rotate in a same direction, and the stencil printing is performed by pressing a print paper which is fed between the pressure drum and the stencil sheet placed on the surface of the printing drum by the pressure power. Accordingly, the present invention has a feature in which the power transfer means is arranged at the outside of the printing drum, and the ink supply unit is arranged at the inside of the printing drum.




In addition, in the stencil printing machine as another preferred embodiment of the present invention, the power transfer means has a combined power means for receiving the driving power from a single driving power source in order to shift the inner press roller between the pressure position and the standby position and in order to adjust the pressure power of the inner press roller at the pressure position. Accordingly, one driving power source can perform to shift the inner press roller between the standby position and the pressure position and to adjust the pressure of the inner press roller, and a common power transfer system can be used other than the combined power means.




In addition, in the stencil printing machine as another preferred embodiment of the present invention, the combined power source has a link member and a spring for connecting the driving power source with the ink supply unit, and the link member transfers the driving power to the ink supply unit during a shift operation of the inner press roller from the pressure position to the standby position, and the spring transfers the driving power to the ink supply unit during a shift operation of the inner press roller from the standby position to the pressure position. Accordingly, the combined power means can be made by using the link member and the spring.




Furthermore, in the stencil printing machine as another preferred embodiment of the present invention, both the printing drum and the pressure drum has a same diameter.




Moreover, in the stencil printing machine as another preferred embodiment of the present invention, the single driving power source as the power transfer mean made up of a motor.











BRIEF DESCRIPTION OF THE DRAWINGS




These and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings, in which:





FIG. 1

is a partially sectional view of a conventional stencil printing machine;





FIG. 2

is a schematic diagram showing a configuration of a stencil printing machine according to a preferred embodiment of the present invention;





FIG. 3

is a partially perspective diagram showing an inner press mechanism in the stencil printing machine of the preferred embodiment of the present invention;





FIG. 4

is a perspective diagram showing an ink supply unit in the stencil printing machine of the preferred embodiment of the present invention;





FIG. 5

is a side view showing the configuration of the internal section of a printing drum in which an:inner press roller is positioned at a standby position in the stencil printing machine of the preferred embodiment of the present invention;





FIG. 6

is a side view showing the configuration of the internal section of the printing drum in which the inner press roller is positioned at a pressure position B in the stencil printing machine of the preferred embodiment of the present invention;





FIG. 7

is a side view showing a configuration of the internal section of the printing drum in a state where the inner press roller is positioned at the pressure position B and the state of a stencil sheet clamp section may be avoided in configuration in the preferred embodiment of the present invention;





FIG. 8

is a side view showing an ink supply state in the internal section of the printing drum in the stencil printing machine according to the preferred embodiment of the present invention;





FIG. 9

is a circuit block diagram of the inner press mechanism in the stencil printing machine according to the preferred embodiment of the present invention; and





FIG. 10

is a flow chart showing the operation of the inner press mechanism in the stencil printing machine according to the preferred embodiment of the present invention.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Other features of this invention will become apparent through the following description of preferred embodiments that are given for illustration of the invention and are not intended to be limiting thereof.




Referring to the drawings, the following will in detail describe preferred embodiments of the stencil printing machine according to the present invention.




First Embodiment





FIG. 2

to

FIG. 10

are various diagrams and a flowchart of a stencil printing machine


1


according to a preferred embodiment of the present invention. In particularly,

FIG. 2

is a schematic diagram showing a configuration of the stencil printing machine


1


,

FIG. 3

is a partially perspective diagram showing an inner press mechanism


20


in the stencil printing machine,

FIG. 4

is a perspective diagram showing an ink supply unit


38


in the stencil printing machine


1


,

FIG. 5

is a side view showing the configuration of the internal section of a printing drum


16


in which an inner press roller


47


is positioned at a standby position (or a waiting position),

FIG. 6

is a side view showing the configuration of the internal section-of the printing drum


16


in which the inner press roller


47


is positioned at a pressure position B,

FIG. 7

is a side view showing a configuration of the internal section of the printing drum


16


in a state where the inner press roller


47


is positioned at the pressure position B and a state of a stencil sheet clamp section


18


may be avoided in configuration in the preferred embodiment of the present invention, and

FIG. 8

is a side view showing an ink supply state in the internal section of the printing drum


16


in the stencil printing machine


1


.




In

FIG. 2

, the stencil printing machine


1


mainly comprises an original reader section (not shown), a stencil making section


3


, a printing section


4


, a paper feed section


5


, a sheet discharge section


6


, and a stencil disposal section


7


.




The original reader section (not shown) reads an original as electric signals. These electric signals have a format so that these electric signals can be processed based on specified instructions (enlargement, reduction, and the like).




The stencil making section


3


comprises a stencil sheet container section


11


, a thermal head


12


, a platen roller


13


, a pair of the stencil sheet leading rollers


14


, and a stencil sheet cutter (not shown). The stencil sheet container section


11


contains a wound stencil sheet


10


of a long size. The thermal head


12


is arranged at the downstream of the leading direction of the wound stencil sheet


10


of a long size against the stencil sheet container section


11


.




The platen roller


13


rotates by the driving power of a write pulse motor (not shown) arranged at the opposition position of the thermal head


12


. The pair of stencil sheet leading rollers


14


are arranged at the downstream of the leading direction of the wound stencil sheet


10


of a long size against the platen roller


13


and the thermal head


12


and rotates by the driving power of the write pulse motor (not shown).




The stencil sheet cutter (not shown) is arranged between one pair of the stencil sheet leading rollers


14


, the platen roller


13


, and the thermal head


12


.




The printing section


4


has the printing drum


16


and a pressure drum


17


that are rotatable, the diameters of which are same, and parts of the outer peripheral surfaces of which are contacted to each other. The printing drum


16


includes a pair of cylindrical flanges (not shown) arranged at a desired interval in opposite position.




The stencil sheet clamp section


18


is arranged at a part of the peripheral surfaces of the flanges in order to clamp the end of the stencil sheet


15


. A screen


19


is provided on the outer peripheral surfaces of the flanges other than the part contacted to the stencil sheet clamp section


18


. This screen


19


is a flexible sheet and forms the peripheral surface of the printing drum


16


. The screen


19


forming the peripheral surface of the printing drum


16


may act so that the ink


53


passes through at least a printing region while the printing pressure is applied.




The inner press roller


47


in the inner press mechanism


20


is arranged in the inner section of the screen


19


in the printing drum


16


. The detail of the inner press mechanism will be explained later.




A paper clamp section


21


is arranged at the desired position on the outer peripheral surface of the pressure drum


17


in order to clamp the leading edge of the print paper


22


as a printing medium.




The paper feed section


5


comprises a paper feed tray


23


, a scraper


24


, a pickup roller


25


, a stripper roller


26


, a guide roller


27


, and a timing roller


28


. In the paper feed tray


23


, print papers


22


as a printing medium are stacked. The scraper


24


presses the upper part of the stacked print papers


22


in the paper feed tray


23


. The pickup roller


25


and the stripper roller


26


are arranged in close position at the downstream section of the scraper


24


. The guide roller


27


and the timing roller


28


are arranged in close position at the downstream section of the pickup roller


25


and the stripper roller


26


.




Only the print paper


22


of the uppermost position in the paper feed tray


23


may be fed by the rotation of the scraper


24


and by the pickup roller


25


and the stripper roller


26


. The print paper


22


is further fed in synchronization with the rotation of the guide roller


27


and the timing roller


28


and also with the pressure drum


17


.




The paper delivery section


6


comprises an upper limit guide section


30


, a paper peeler hook


32


, a paper delivery mechanism


33


, and a stacker section


34


. The upper limit guide section


30


guides the leading edge of the print paper


22


(or the printed paper) on which the printing has already been completed. The paper peeler hook


32


peels the printed paper away from the pressure drum


17


. The paper delivery mechanism guided by the upper limit guide section


30


delivers the printed paper that has been peeled away from the pressure drum


17


by the paper peeler hook


32


. The stacker section


34


stacks the printed papers delivered by the paper delivery mechanism


33


.




The stencil disposal section


7


comprises a stencil disposal guide belt


35


, a pair of stencil convey belts


36


, and a stencil disposal box. The stencil disposal guide belt


35


guides the leading edge of the stencil sheet


15


that is away from the stencil sheet clamp section


18


. The pair of stencil convey belts


36


conveys the stencil sheet


15


guided by the stencil disposal guide belt


35


while peeling it away from the pressure drum


17


. The stencil disposal box


37


stores the stencil sheet


15


conveyed by the pair of stencil convey belts


36


.




In

FIG. 3

to

FIG. 7

, the inner press mechanism


20


comprises the ink supply unit


38


and a power transfer means


39


.




The ink-supply unit


38


is arranged in the internal section of the printing drum


16


. The power transfer means


39


is arranged at the outside of the printing drum


16


and transfers the rotation power to the ink supply unit


38


. The ink supply unit


38


has a roll support member


40


that is supported rotatably around a fixed member (not shown) whose center is a support shaft


41


. The roll support member


40


has a gear section


42


that is meshed with a gear section


44


of an inner arm section


43


. The inner arm section


43


is supported rotatably around the driving shaft


43




a


. The one end of the driving shaft


43




a


is projected to the outside of the printing drum


16


. The power of the power transfer means


39


is transferred to the projecting driving shaft


43




a


at the outside of the printing drum


16


. When the inner arm section


43


is rotated in a clockwise direction, as shown in

FIG. 5

to

FIG. 7

, the roll support member


40


is rotated in a counterclockwise direction, so that the inner press roller


47


is shifted to a pressure position B (see

FIG.6

) where the inner press roller


47


presses the screen


19


that forms the peripheral surface of the printing drum


16


toward the outer peripheral surface side of the printing drum


16


.




When the inner arm section


43


is rotated in the counterclockwise direction, as shown in

FIG. 5

to

FIG. 7

, the roll support member


40


is rotated in the clockwise direction, so that the inner press roller


47


is shifted to the standby position or the waiting position (see

FIG. 5

) where the inner press roller


47


does not press the screen


18


, namely, it is arranged at the inner section of the printing drum


16


.




The gear


45


is supported rotatably around the support shaft


41


and meshed to the inner peripheral surface gear section


46


of the printing drum


16


. The inner press roller


47


is supported rotatably around the roll support member


40


. The first gear


48


and a roller member


49


are fixed to both the ends of the inner press roller


47


, respectively.




The first gear


48


is meshed to the gear


45


of the support shaft


48


, and the inner press roller


47


is rotated in synchronization with the rotation of the printing drum


16


. The roller member


49


is arranged at a position that is separated from the flange cam surface


50


of the printing drum


16


while the inner press roller


47


is at the standby position.




When the inner press roller


47


is at the pressure position B, the roller member


49


is near to or closely adjacent to the flange cam surface


50


of the printing drum


16


. Further, when the inner press roller


47


is lifted up and down in the closely pressed position, the roller member


49


is shifted up and down along the flange cam surface


50


.




The flange cam surface


50


includes three dimension ranges: a maximum-diameter dimension range; a minimum-diameter dimension range; and a slope dimension range. The diameter of the flange cam surface


50


from the center of the rotation at the stencil clamp section


18


is so formed within the minimum-diameter dimension range. The roller member


49


in the ink supply unit


38


is connected forcedly to the flange cam surface


50


and controlled in position by the flange cam surface


50


. Thereby, the inner press roller


47


is kept at the position where the inner press roller


47


does not interfere with the stencil clamp section


18


.




In the area other than the stencil clamps section


18


, the roller member


49


in the ink supply unit


38


is separated in position from the flange cam surface


50


in order to return this roller member


49


to the position where the inner press roller


47


presses the screen


19


. When the roller member


49


comes near the stencil clamp section


18


, the roller member


49


in the ink supply unit


38


is contacted forcedly onto the flange cam surface


50


, so that the movement of the roller member


49


is controlled by the flange cam surface


50


. Thereby, the inner press roller


47


is gradually separated from the screen


19


. That is, the position of the inner press roller


47


can be set to the desired positions such as the press start position at which the screen


19


is pressed and the press release position at which the pressure of the inner press roller


47


is released from the screen


19


.




The power transfer means


39


includes a motor


72


as a driving power source that is fixed through a bracket


71


of a fixed member


70


arranged at outside of the printing drum


16


, as shown in

FIG. 3. A

worm gear


73


and a disc


74


for detecting a rotational position are fixed to the rotation shaft of the motor


72


.




A detection sensor


75


of a rotation position is closely arranged at the outer peripheral section of the disc


74


for detecting the rotation position. The power of the inner press roller


47


, namely, the printing concentration can be controlled based on the detection result of the detection sensor


75


of the rotation position. The details will be described below.




The worm gear


73


is meshed with the worm wheel


77


. A flat gear


76


is fixed to the worm wheel


77


in a body. A tooth section


78




a


of the arm member


78


is meshed with the plate gear


76


. Thereby, the arm member


78


is supported rotatably around a support shaft


79




a.






A spring hooking pin


78




b


is fixed to the other end of the arm member


78


that is opposed in position to the tooth section


78




a


. One end of a spring


79


is connected and fixed to this spring hooking pin


78




b


. In addition, the spring hooking pin


78




b


is inserted into a longitudinal slot at one end of a link plate


80


as a link member and the spring hooking pin


78




b


and the link plate


80


are connected by a screw


81


and a washer


82


in order to prevent any occurrence of the separation of them to each other.




The other ends of both the spring


79


and the link plate


80


are connected by an outer arm section


83


, a screw


84


, and a washer


85


. The outer arm section


83


is fixed to the outer peripheral surface of a rotation support member


86


. An engaging hole (not shown) for engaging the rotation support member


86


to the driving shaft


43




a


is arranged in the rotation support member


86


. The rotation of the rotation support member


86


can be transferred to the driving shaft


43




a


after the driving shaft


43




a


is inserted and fixed in the engaging hole.




When the arm member


78


is rotated in the clockwise direction (see the arrow “a” in

FIG. 3

) by the driving power of the motor


72


, the outer arm section


83


is rotated in the counterclockwise direction (see the arrow “c” in

FIG. 3

) by the power of the spring


79


and the pressure of the spring


79


is always supplied to the inner press roller


47


at the pressure position B. This pressure means the printing pressure.




When the arm member


78


is rotated in the counterclockwise direction (see the arrow “b” in

FIG. 3

) by the driving power of the motor


72


and then the spring hook pin


78




b


presses the bottom side of the longitudinal slot


80




a


in the link plate


80


, the link plate


80


presses the outer arm section


83


in order to rotate it in the clockwise direction (see the arrow “d” in FIG.


3


), and the inner press roller


47


is thereby positioned at the standby position shown in FIG.


5


. That is, in the direction to shift the inner press roller


47


from the pressure position B to the standby position, the link plate


80


transfers the driving power. On the other hand, in the direction to shift the inner press roller


47


from the standby position to the pressure position B, the spring


79


transfers the driving power. That is, a combined power means


90


is formed. This combined power means


90


can adjust both the two driving powers: the driving power to shift the inner press roller


47


from the pressure position B to the standby position; and the driving power to shift the inner press roller


47


from the standby position to the pressure position B.




As shown in FIG.


4


and

FIG. 8

, a doctor roller


51


and a driving rod


52


are arranged in the roll support member


40


. The doctor roller


51


is fixed to the roll support member


40


at the position adjacent to the inner press roller


47


. The driving rod


52


is supported rotatably around the roll support member


40


and arranged in an upper space made by the outer peripheral surfaces of the inner press roller


47


and the doctor roller


51


adjacent to each other. The ink


53


is supplied to the upper space by an ink supply unit (not shown). A gear


54


is fixed to one end of the driving rod


52


. The gear


54


is meshed with a second gear (not shown) of the inner press roller


47


. The second gear (not shown) is supported to the shaft of the inner press roller


47


through a one-way clutch (not shown). The driving rod


52


is rotated in synchronization with the rotation of the printing drum


16


, like the inner press roller


47


described above.




An ink supply section (not shown) comprising an ink bottle, an ink pump, ink distributor then supplies the ink


53


to the upper space, and a driving rod


52


stirs the ink


53


. In addition to this, the ink


53


that has already been adhered on the outer peripheral surface of the inner press roller


47


in the stirred ink is also rotated according to the rotation of the inner press roller


47


. A desired amount of the ink can adhere to the inner press roller.


47


by passing the ink through a gap between the inner press roller


47


and the doctor roller


51


. Because the inner press roller


47


presses the screen


19


at the downstream side of the doctor roller


51


, the desired amount of ink


53


is printed to the inner peripheral surface of the screen


19


. That is, the inner press roller


47


has both the functions: the function to supply the printing pressure from the inner peripheral surface of the screen


19


; and the function to supply the desired amount of ink


53


to the inner peripheral surface of the screen


19


.




As shown in FIG.


5


and

FIG. 6

, a pair of ink eliminating members


62


for eliminating the ink physically are incorporated on either side in the inside of the screen


19


at the downstream side in the rotational range of the screen


19


against in position to the inner press roller


47


. The bottom part of each ink eliminating member


62


is connected and pressed to the both ends of the screen


19


by a connecting means such as a spring and is sloped at a desired angle through which the ink in both ends of the screen


19


can be returned to the center part of the screen


19


.





FIG. 9

is a circuit block diagram of the inner press mechanism


20


in the stencil printing machine according to the preferred embodiment of the present invention, and

FIG. 10

is a flow chart showing the operation of the inner press mechanism


20


in the stencil printing machine.




In

FIG. 9

, a print concentration set section


60


is arranged at an operation panel (not shown). The operator can set the print concentration data through the print concentration set section


60


. The print concentration set section


60


outputs the set data to a central processing unit (CPU)


61


. The CPU


61


inputs an output pulse transferred from the detection sensor


75


of a rotation position. This CPU


61


also incorporates a counter for counting the number of the received output pulses. In addition, the CPU


61


incorporates a calculating means for calculating the number of the output. pulses based on the set data set by the print concentration set section


60


. That is, the printing concentration is proportional to the pressure of the inner press roller


47


to the screen


19


, and the pressure power of the inner press roller


47


depends on the spring force of the spring


79


. The spring force of the spring


79


is determined by its own stroke. The stroke of the spring


79


depends on the rotation position of the motor


72


. Accordingly, it is possible to control the printing concentration by controlling the rotation position of the motor


72


.




As described above, corresponding data items between the printing concentration and the output pulse transferred from the detection sensor


72


of a rotation position is stored in an internal memory, for example, and then the number of pulses to be counted is calculated by reading the number of pulses, from the internal memory, which must be counted corresponding to the set data item.




In addition, the CPU


61


controls the operation of the motor


75


in order to execute the operation flow shown in FIG.


10


. The details of the physical control of the motor


75


will be explained below.




Next, a description will be given of the operation of the stencil printing machine


1


having the configuration described above.




In the stencil making section


3


, the wound stencil sheet


10


of a long size is lead by the rotation of both the platen roller


13


and the stencil sheet leading rollers


14


. Perforations corresponding to image information of an original read by an original reader section (not shown) are selectively selected and then thermally made on the wound stencil sheet


10


of a long size by each heating unit on the thermal head


12


. Then, one edition in the wound stencil sheet


10


of a long size is cut by a stencil cutter in order to make the stencil sheet


15


.




In the print section


4


, the stencil sheet clamp section


18


in the printing drum


16


clamps the leading edge of the stencil sheet


15


made by the stencil making section


3


, and while keeping this clamping state, the printing drum


16


is rotated so that the stencil sheet


15


is wound around the outer peripheral surface of the screen


19


forming the peripheral wall of the printing drum


16


.




In the paper feed section


5


, the print paper


22


is fed in synchronization with the rotation of the printing drum and the pressure drum


17


, and the print paper


22


is fed between the printing drum


16


and the pressure drum


17


while clamping the leading edge of the print paper


22


by the paper clamp section


21


in the pressure drum


17


.




In the printing section


4


, the inner press roller


47


is positioned at the standby position shown in

FIG. 5

, during not printing, namely, the inner press roller


47


is separated in position from the screen


19


. During the printing, the inner press roller


47


is positioned at the pressure position B. This position will be described later in detail.




When the inner press roller


47


is in the printing position, the printing drum


16


is rotated. Thereby, when positioned near the peripheral section of the stencil sheet clamp section


18


other than the avoidance position shown in

FIG. 7

, the inner press roller


47


rotates on the inner peripheral surface of the screen


19


while pressing the inner peripheral side of the screen


19


, as shown in FIG.


6


.




Because the ink


53


is supplied onto the entire outer peripheral surface of the inner press roller


47


, this ink


53


on the inner press roller


47


is shifted to the screen


19


by this rotation. The screen


19


is expanded to the outer peripheral side by the pressure of the inner press roller


47


, and then contacted to the pressure drum


17


under this pressure. Then, the print paper


22


is fed from the paper supply unit


5


to the printing drum


16


and the pressure drum


17


and fed through them while the print paper


22


is pressed by both the screen


19


and the stencil sheet


15


. During the pressure feeding process for the print paper


22


, the ink


53


corresponding to an image is printed from the perforation in the stencil sheet


15


onto the print paper


22


. When fed to the downstream side observed from the position of the inner press roller


47


, the leading edge of the print paper


22


is released by the paper clamp section


21


.




In the paper delivery section


6


, the leading edge of the print paper


22


is guided by the upper limit guide section


30


, or the leading edge of the print paper


22


is separated forcedly by the paper peeler hook


32


, and then conveyed to the stacker section


34


through the paper delivery mechanism


33


.




In the stencil disposal section


7


, before a new stencil sheet is made, it must necessary to dispose the stencil sheet


15


to be used in the precious printing wound on the outer peripheral surface of the screen


19


of the printing drum


16


. In this case, the stencil sheet clamp section


18


in the printing drum


16


is released at a preceding stage where the new stencil sheet that has been made is loaded and wound at the outer peripheral surface of the printing drum


16


, then the end of the released stencil sheet


15


is fed while rotating the printing drum


16


and conveyed through the stencil disposal guide belt


35


by the pair of stencil convey belts


36


, and finally stacked into. the stencil disposal box


37


.




Next, a description will be given of the operation of the inner press mechanism


20


.




As shown in

FIG. 10

, at the previous stage of the initiation of the printing mode, the operator sets the printings concentration by the print concentration set section


60


(Step S


1


). Thereby, the CPU


61


reads and then keeps the number of pulses corresponding to the printing concentration to be counted from the internal memory (Step S


2


). When the printing mode is initiated, the CPU


61


drives the motor


72


(Steps S


3


and S


4


), and starts the counting of the output pulse transferred from the detection sensor


75


for detecting the rotation position (Step S


5


). When the CPU


61


stops the motor


72


when the counted pulse number is reached to the set count number (Steps S


6


and S


7


).




When the motor


72


rotates, the rotation of this motor


72


is transferred to the ink supply unit


38


through the power transfer means


39


, and then the inner press roller


47


is moved from the standby position to the pressure position B and kept at the pressure position B. Because this pressure position B is within a desired stroke of the spring


79


, the inner press roller


47


, is kept at the pressure position B against the screen


19


while receiving the desired pressure from the spring


79


. Because the printing is executed under this pressure condition, it is possible to obtain the desired print concentration that has been set by the operator.




After the completion of the printing mode, the CPU


61


drives the motor


72


in order to return the inner press roller


47


to the standby position (Steps S


8


and S


9


). The printing is thereby completed.




As described above in detail, in the stencil printing machine of the present invention, the power transfer means


39


of the inner press mechanism


20


is arranged or placed in the outside of the. printing drum


16


, and only the ink supply unit


38


is thereby, arranged in the inside of the printing drum


16


, namely, it is not necessary to keep any space to arrange the power transfer means


39


in the printing drum


16


. It is thereby possible to reduce the size -of the stencil printing machine by setting the diameter of the printing drum


16


as small as possible. That is, in the stencil printing machine handling the print paper


22


of a small size, it-is possible to provide the stencil printing machine of a small size because the diameter of the printing drum can be reduced according to the size of the print paper


22


.




In particularly, like the preferred embodiment of the present invention described above, in the stencil printing machine in which both the printing drum


16


and the pressure drum


17


have the same diameter, both the printing drum


16


and the pressure drum


17


are made in a small size. This can reduce the size of the stencil printing machine.




In addition, in the inner press mechanism


20


in the stencil printing machine according to the preferred embodiment described above, only one motor


72


controls both the operations: to shift the inner press roller


47


between the standby position and the pressure position; and to adjust the pressure power of the inner press roller


47


. Furthermore, in the inner press mechanism


20


, a common power transfer system is used other than the combined power means


90


. Accordingly, it is possible to reduce the configuration of the stencil printing machine and to make the stencil printing machine with a low cost because the number of power sources can be reduced and common structure parts can be used.




Furthermore, in the power transfer means


39


in the stencil printing machine according to the preferred embodiment described above, because the combined power means


90


is made up of the link plate


80


and the spring


79


, it is possible to make the combined power means


90


with a simple configuration. This causes to further reduce the entire configuration of the stencil printing machine and also the manufacturing cost thereof.




In addition, the power transfer means


39


in the inner press mechanism


20


comprises the motor


72


, the worm gear


73


, the worm


30


wheel


77


, the flat gear


76


, the arm member


78


, the spring


79


, the link plate


80


, and the rotation support member


86


. However, the present invention is not limited by this configuration, for example, it is possible to use any means capable of transferring a desired power to the ink supply unit


38


.




By the way, the preferred embodiment described above has shown the case where the pressure adjustment of the inner press roller


47


is also used for the adjustment of the print concentration to be set by the user. However, the present invention is not limited by this embodiment, for example, it is possible that the pressure adjustment for the inner press roller


47


is also used to shift the amount of the ink from the stencil sheet


15


onto the print paper


22


at a constant rate. That is, since the amount of the ink to be shifted is fluctuated according to an ambient temperature, a leaving time (namely, a time from a previous printing to a current printing), a printing speed, a wide of the print paper


22


, a property of the print paper


22


, an image rate, and the like, it is possible to control the pressure adjustment of the inner press roller


47


in order to set the amount of the ink to be shifted at a constant amount by detecting one, or more, or all of the above conditions.




As set forth, according to the stencil printing machine of the present invention, the inner press roller is arranged in the inside of the printing drum. and the inner press. mechanism is also arranged so that the inner press roller can be shifted between the pressure position and the standby position and the pressure power of the inner press roller at the pressure position can be adjusted. That is, at the pressure position, the inner press roller presses the inner peripheral surface of the printing drum, and the standby position is separated in position from the inner peripheral surface. The stencil printing machine performs the printing process of a pressure type in which a print paper is pressed between the pressure drum and the stencil sheet that is set on the peripheral surface of the printing drum while the inner press roller presses the inner peripheral surface of the printing drum at the pressure position.




In particularly, the inner press mechanism has the ink supply unit and the power transfer means, the ink supply unit is arranged at the inside of the printing drum for shifting the inner press roller between the pressure position and the standby position. On the other hand, the power transfer means is arranged at the outside of the printing drum, and which provides a driving power to the ink supply unit in order to shift the inner press roller between the pressure position and the standby position, and which also adjusts the pressure power of the inner press roller at the pressure position. Thereby, because the power transfer means in the inner press mechanism is arranged at the outside of the printing drum, and because the ink supply unit is arranged at the inside of the printing drum, it is possible to reduce the diameter of the printing drum as small as possible when compared with conventional stencil printing machines. This can also reduce the entire size of the stencil printing machine.




In addition, according to the stencil printing machine of the present invention, the power transfer means has the combined power means for receiving the driving power from a single driving power source in order to shift the inner press roller between the pressure position and the standby position and in order to adjust the pressure power of the inner press roller at the pressure position. Thereby, in addition to the effect of the present invention described above, it is possible to perform both the shifting of the inner press roller between the standby position and the pressure position and the adjusting of the pressure of the inner press roller only by one driving power source. and a common power transfer system is used other than the combined power source. It is thereby possible to reduce the number of the driving power sources and the number of the configuration parts. This can provide the stencil printing machine of a compacted type and reduce the manufacture costs thereof.




In addition, the combined power means in the stencil printing machine of the present invention has the link member and the spring for connecting the driving power source side with the ink supply unit, and the link member transfers the driving power to the ink supply unit during the shift operation of the inner press roller from the pressure position to the standby position, and the spring transfers the driving power to the ink supply unit during the shift operation of the inner press roller from the standby position to the pressure position. Accordingly, in addition to the featured of the present invention described above, it is possible to provide the stencil printing machine with a simple and compacted configuration and thereby to reduce the manufacturing cost because the combined power means is made up of the two configuration parts, the link member and the spring.




While the above provides a full and complete disclosure of the preferred embodiments of the present invention, various modifications, alternate constructions and equivalents may be employed without departing from the scope of the invention. Therefore the above description and illustration should not be construed as limiting the scope of the invention, which is defined by the appended claims.



Claims
  • 1. A stencil printing machine comprising:a printing drum and a pressure drum whose outer peripheral surfaces are close to each other and which are rotatable independently; a stencil sheet attached on and removable from the outer peripheral surface of said printing drum; an inner press roller arranged in an inner peripheral surface side of said printing drum, and which is shifted between a pressure position at which said inner press roller presses said inner peripheral surface of said printing drum, and a standby position at which said inner press roller is separated in position from said inner peripheral surface; and an inner press mechanism for adjusting a pressure power of said inner press roller at said pressure position, which comprises: an ink supply unit arranged at inside of said printing drum for shifting said inner press roller between said pressure position and said standby position; and power transfer means arranged at outside of said printing drum, and for providing a driving power to said ink supply unit in order to shift said inner press roller between said pressure position and said standby position, and in order to adjust said pressure power of said inner press roller at said pressure position, wherein during printing, both said printing drum and said pressure drum are rotated so that said outer peripheral surfaces, which are close to each other, of both said printing drum and said pressure drum rotate in a same direction, and a stencil printing is performed by pressing a print paper which is fed between said pressure drum and said stencil sheet placed on said surface of said printing drum by said pressure power; and wherein said power transfer means comprises a combined power means for receiving said driving power from a single driving power source in order to shift said inner press roller between said pressure position and said standby position and in order to adjust said pressure power of said inner press roller at said pressure position.
  • 2. The stencil printing machine according to claim 1, wherein both said printing drum and said pressure drum have a same diameter.
  • 3. The stencil printing machine according to claim 1, wherein the ink supply unit further comprises a roller member,wherein the roller member and a flanged cam surface of the printing drum cooperate to reduce a pressure applied to an inner surface of the printing drum in the area of a clamp section when in a pressure mode during printing.
  • 4. A stencil printing machine comprising:a printing drum and a pressure drum whose outer peripheral surfaces are close to each other and which are rotatable independently; a stencil sheet attached on and removable from the outer peripheral surface of said printing drum; an inner press roller arranged in an inner peripheral surface side of said printing drum, and which is shifted between a pressure position at which said inner press roller presses said inner peripheral surface of said printing drum, and a standby position at which said inner press roller is separated in position from said inner peripheral surface; and an inner press mechanism for adjusting a pressure power of said inner press roller at said pressure position, which comprises: an ink supply unit arranged at inside of said printing drum for shifting said inner press roller between said pressure position and said standby position; and power transfer means arranged at outside of said printing drum, and for providing a driving power to said ink supply unit in order to shift said inner press roller between said pressure position and said standby position, and in order to adjust said pressure power of said inner press roller at said pressure position, wherein during printing, both said printing drum and said pressure drum are rotated so that said outer peripheral surfaces, which are close to each other, of both said printing drum and said pressure drum rotate in a same direction, and a stencil printing is performed by pressing a print paper which is fed between said pressure drum and said stencil sheet placed on said surface of said printing drum by said pressure power; wherein said power transfer means comprises a combined power means for receiving said driving power from a single driving power source in order to shift said inner press roller between said pressure position and said standby position and in order to adjust said pressure power of said inner press roller at said pressure position; and wherein said combined power source has a link member and a spring for connecting said driving power source with said ink supply unit, and said link member transfers said driving power to said ink supply unit during a shift operation of said inner press roller from said pressure position to said standby position, and said spring transfers said driving power to said ink supply unit during a shift operation of said inner press roller from said standby position to said pressure position.
  • 5. The stencil printing machine according to claim 4, wherein both said printing drum and said pressure drum have a same diameter.
  • 6. The stencil printing machine according to claim 4, wherein the ink supply unit further comprises a roller member,wherein the roller member and a flanged cam surface of the printing drum cooperate to reduce a pressure applied to an inner surface of the printing drum in the area of a clamp section when in a pressure mode during printing.
  • 7. A stencil printing machine comprising:a printing drum and a pressure drum whose outer peripheral surfaces are close to each other and which are rotatable independently; a stencil sheet attached on and removable from the outer peripheral surface of said printing drum; an inner press roller arranged in an inner peripheral surface side of said printing drum, and which is shifted between a pressure position at which said inner press roller presses said inner peripheral surface of said printing drum, and a standby position at which said inner press roller is separated in position from said inner peripheral surface; and an inner press mechanism for adjusting a pressure power of said inner press roller at said pressure position, which comprises: an ink supply unit arranged at inside of said printing drum for shifting said inner press roller between said pressure position and said standby position; and power transfer means arranged at outside of said printing drum, and for providing a driving power to said ink supply unit in order to shift said inner press roller between said pressure position and said standby position, and in order to adjust said pressure power of said inner press roller at said pressure position, wherein during printing, both said printing drum and said pressure drum are rotated so that said outer peripheral surfaces, which are close to each other, of both said printing drum and said pressure drum rotate in a same direction, and a stencil printing is performed by pressing a print paper which is fed between said pressure drum and said stencil sheet placed on said surface of said printing drum by said pressure power; wherein said power transfer means comprises a combined power means for receiving said driving power from a single driving power source in order to shift said inner press roller between said pressure position and said standby position and in order to adjust said pressure power of said inner press roller at said pressure position; and wherein said single driving power source as said power transfer means is made up of a motor.
  • 8. The stencil printing machine according to claim 7, wherein both said printing drum and said pressure drum have a same diameter.
  • 9. The stencil printing machine according to claim 7, wherein the ink supply unit further comprises a roller member,wherein the roller member and a flanged cam surface of the printing drum cooperate to reduce a pressure applied to an inner surface of the printing drum in the area of a clamp section when in a pressure mode during printing.
Priority Claims (1)
Number Date Country Kind
11-264540 Sep 1999 JP
US Referenced Citations (9)
Number Name Date Kind
3886861 Anselrode Jun 1975 A
3901146 Stierlein Aug 1975 A
3960076 Wick Jun 1976 A
4077320 Weber et al. Mar 1978 A
5081924 Ohinata Jan 1992 A
5247882 Zook et al. Sep 1993 A
6247401 Sato et al. Jun 2001 B1
6263296 Nakamura Jul 2001 B1
6311614 Ogata et al. Nov 2001 B1
Foreign Referenced Citations (2)
Number Date Country
61-188180 Aug 1986 JP
10100528 Apr 1998 JP