Information
-
Patent Grant
-
6467407
-
Patent Number
6,467,407
-
Date Filed
Friday, January 26, 200124 years ago
-
Date Issued
Tuesday, October 22, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 101 114
- 101 116
- 101 119
- 101 120
- 101 123
- 101 124
- 101 127
- 101 1271
-
International Classifications
-
Abstract
A stencil printing machine includes a squeegee roller in a printing drum having a peripheral wall having an ink-nonpermeable nonperforated portion around an ink-permeable perforated portion to have a stencil sheet and a printing the print sheet therearound. A projected portion is provided on the nonperforated portion. The thickness of the nonperforated portion is formed thicker than that of the perforated portion, and accordingly, press force exerted to the peripheral wall and the stencil sheet by the squeegee roller and the outer roller is enhanced on the nonperforated portion. Therefore, spread of ink is stopped within the perforated portion and ink is prevented from leaking from a gap between the outer peripheral face of the nonperforated portion of the peripheral wall and the stencil sheet.
Description
BACKGROUND OF THE INVENTION AND RELATED ART STATEMENT
The present invention relates to a stencil printing machine for sandwiching a print sheet between a printing drum wound with a stencil sheet and a roller to thereby transfer the print sheet and printing the print sheet by supplying ink from an inner portion of the printing drum. Particularly, the present invention relates to a stencil printing machine preventing ink from being leaked from between the printing drum and the stencil sheet in the stencil printing machine.
An explanation will be given of an example of a structure of a conventional stencil printing machine and a problem thereof in reference to FIG.
11
through FIG.
13
. As shown by
FIG. 11
, the stencil printing machine is provided with a printing drum
100
in a shape of a hollow cylinder and an outer roller
101
provided outside of the printing drum
100
. The printing drum
100
and the outer roller
101
are arranged by interposing a predetermined interval therebetween and central axes thereof are in parallel with each other.
First, the printing drum
100
is provided with two pieces of side plates arranged to be opposed to each other by interposing a predetermined interval therebetween and one piece of a shaft
103
for coaxially connecting the two side plates
102
. The side plates
102
and the shaft
103
are rotatably provided in a frame of the printing machine. The side plates
102
and the shaft
103
are driven to rotate by being connected to driving means, not illustrated.
Outer peripheral faces of the side plates
102
are wound with a flexible peripheral wall
104
. One end of the peripheral wall
104
is fixed and placed on the respective side plates
102
. The other end thereof is connected by a spring. The peripheral wall
104
is formed with an ink-permeable perforated portion
105
substantially in a rectangular shape. The perforated portion
105
corresponds to a printing area. Further, a surrounding of the perforated portion
105
constitutes a nonperforated portion
109
for preventing ink from permeating therethrough. Although not illustrated, ink supplying means is provided at the inner portion of the printing drum
100
. The ink supplying means can supply ink to an inner peripheral face of the printing drum
100
. An inner roller
106
is provided at the inner portion of the printing drum
100
. The inner roller
106
is attached pivotably to the shaft
103
. The inner roller
106
is moved to lift and lower at predetermined timings in synchronism with rotation of the printing drum
100
and presses the peripheral wall
104
to an outer side in printing operation. The peripheral wall
104
pressed by the inner roller
106
is deformed to an outer side against urge force of the spring, mentioned above.
As shown by
FIG. 12
, a perforated stencil sheet
107
is wound around the outer peripheral face of the peripheral wall
104
of the printing drum
100
. The stencil sheet
107
covers all of the perforated portion
105
of the peripheral wall
104
. The stencil sheet
107
is of a size covering the nonperforated portion
109
at the surrounding of the perforated portion
105
. When the printing drum
100
is rotated, the inner roller
106
is lifted and lowered in synchronism therewith. A print sheet
108
is supplied between the printing drum
100
and the outer roller
101
at a predetermined timing. The print sheet
108
is transferred while being sandwiched between the peripheral wall
104
deformed outwardly by being pressed by the inner roller
106
and the outer roller
101
. During the time period, ink is transcribed onto the print sheet
108
by permeating from the perforated portion
105
through a perforated portion of the stencil sheet
107
to thereby carry out stencil printing.
However, the stencil sheet
107
is only wound around the outer peripheral face of the peripheral wall
104
and brought into contact therewith. Therefore, when the stencil sheet
107
is applied with pressure by being sandwiched between the inner roller
106
and the outer roller
101
, as shown by
FIG. 13
, ink which has permeated through the perforated portion
105
of the peripheral wall
104
spreads to outer sides. Thereby, there has been a case in which ink leaked out from a gap between the nonperforated portion
109
of the peripheral wall
104
and the stencil sheet
107
.
SUMMARY OF THE INVENTION
Hence, it is an object of the present invention to provide a stencil printing machine capable of preventing ink from leaking out from between a peripheral wall and a stencil sheet in order to resolve the above-described problem.
In order to achieve the above-described object, according to a first aspect of the present invention, there is provided a stencil printing machine comprising:
a printing drum
1
in a cylindrical shape having a peripheral wall
7
having an ink-nonpermeable nonperforated portion
123
around an ink-permeable perforated portion
121
, wound with a perforated stencil sheet
127
on an outer peripheral face of the peripheral wall
7
and rotating around a central axis line of the printing drum
1
per se;
ink supplying means provided at inside of the printing drum
1
for supplying ink onto an inner peripheral face of the peripheral wall
7
;
an inner roller
23
provided at the inside of the printing drum
1
in parallel with the printing drum
1
and brought into contact with the inner peripheral face of the peripheral wall
7
over the perforated portion
121
and the nonperforated portion
123
; and
an outer roller
63
provided at outside of the printing drum
1
in parallel with the printing drum
1
and brought into contact with the outer peripheral face of the peripheral wall
7
;
wherein a thickness t
2
of the nonperforated portion
123
is formed to be thicker than a thickness t
1
of the perforated portion
121
and the nonperforated portion
123
is projected to the inner peripheral face of the peripheral wall
7
; and
wherein the nonperforated portion
123
is sandwiched between the inner roller
23
and the outer roller
63
.
According to a second aspect of the present invention, there is provided the stencil printing machine in the stencil printing machine according to the first aspect:
wherein a portion of the nonperforated portion
123
formed to be thicker than the perforated portion
121
is constituted by a projected portion
125
provided on the nonperforated portion
123
on the side of the inner peripheral face of the peripheral wall
7
; and
wherein the projected portion
125
is formed along both side edge portions of the perforated portion
121
in a direction of rotating the printing drum
1
.
According to a third aspect of the present invention, there is provided the stencil printing machine in the stencil printing machine according to the first aspect:
wherein a portion of the nonperforated portion
123
formed to be thicker than the perforated portion
121
is constituted by a projected portion
125
provided on the nonperforated portion
123
on the side of the inner peripheral face of the peripheral wall
7
; and
wherein the projected portion
125
is formed along both side edge portions and a rear side edge portion of the perforated portion
121
in a direction of rotating the printing drum
1
.
According to a fourth aspect of the present invention, there is provided the stencil printing machine in the stencil printing machine according to the second aspect or the third aspect:
wherein the inner roller
23
is formed with recess portions
129
brought in mesh with the projected portions
125
and constituting recesses lower than a height of the projected portions
125
at portions of the inner roller
23
brought into contact with the projected portions
125
formed along the both side edge portions of the perforated portion
121
.
According to a fifth aspect of the present invention, there is provided the stencil printing machine in the stencil printing machine according to the first aspect:
wherein the nonperforated portion
123
is constituted by coating an ink-nonpermeable material to a surrounding of the perforated portion
121
constituted by weaving flexible wire members in a shape of a net to constitute the perforated portion
121
.
In printing operation, the inner roller
23
is lowered and is brought into contact with the inner peripheral face of the peripheral wall
7
. The peripheral wall
7
, the stencil sheet
127
and the print sheet P are sandwiched between the inner roller
23
and the outer roller
63
. At this occasion, the nonperforated portion is thicker than the perforated portion
121
and accordingly, press force exerted to the peripheral wall
7
becomes higher at the nonperforated portion
123
than at the perforated portion
121
. Ink which has permeated through the stencil sheet
127
is not moved to the side of the nonperforated portion
123
having larger pressure and is stopped on the side of the perforated portion
121
having smaller pressure.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic side view showing an example of a structure of a stencil printing machine to which the present invention is applicable and is a view showing a printing state;
FIG. 2
is a schematic side view showing the example of the structure of the stencil printing machine to which the present invention is applicable and is a view showing a nonprinting state;
FIG. 3
is a perspective view showing an example of the structure of the stencil printing machine to which the present invention is applicable and is a view showing the nonprinting state;
FIG. 4
is a perspective view showing the example of the structure of the stencil printing machine to which the present invention is applicable and is a perspective view showing the printing state;
FIG. 5
is a plan view of a developed peripheral wall according to an example of an embodiment of the present invention;
FIG. 6
is an enlarged sectional view taken along ling
6
—
6
in
FIG. 5
showing an inner roller which is brought in touch with the peripheral wall;
FIG. 7
is a partially broken front view of a printing drum and an outer roller according to an example of an embodiment of the present invention and is a view showing the printing state;
FIG. 8
is a partial sectional view in another example of an embodiment of the present invention showing the inner roller and the stencil sheet which are brought into contact with the peripheral wall;
FIG. 9
is a partial sectional view of another example of an embodiment of the invention showing the inner roller and the stencil sheet which are brought into contact with the peripheral wall;
FIG. 10
is a plan view of a developed peripheral wall according to another example of an embodiment of the present invention;
FIG. 11
is a front view of a printing drum and a partially-notched outer roller in a conventional stencil printing machine and is a view showing a nonprinting state;
FIG. 12
is a front view of the printing drum and the partially notched outer roller in the conventional stencil printing machine; and
FIG. 13
is a partial sectional view showing an inner roller and a stencil sheet which are brought into contact with a peripheral wall of the conventional stencil printing machine and is a view showing a state in which ink leaks.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A specific explanation will be given of embodiments of the present invention in reference to the drawings as follows.
FIG.
1
through
FIG. 4
are showing the stencil printing machine of the embodiments of the present invention. A printing drum
1
is provided with two side plates
3
in a shape of a circular plate arranged at both ends thereof, a rigid clamp base plate
5
in parallel with the axis line direction for connecting the two side plates
3
and a peripheral wall
7
constituting an essential portion of the present invention.
Although an explanation will be given as follows of a specific structure of the peripheral wall
7
, as the basic structure, flexible wire members comprising stainless steel wires are woven in a shape of a net. Therefore, the peripheral wall
7
is provided with flexibility and print ink can permeate therethrough. Further, the peripheral wall
7
is wound around outer peripheral faces of the side plates
3
. One end of the wound peripheral wall
7
is fixed to the clamp base plate
5
. The other end thereof is connected to the clamp base plate
5
via a spring. In this way, the peripheral wall
7
is arranged in a cylindrical shape along the outer peripheral faces of the respective side plates
3
.
The clamp base plate
5
is pivotably attached with a clamp plate
11
. The clamp plate
11
can clamp one end (front end) of a stencil sheet. A stencil sheet is wound around the outer peripheral face of the peripheral wall
7
after a front end thereof is locked by the clamp base plate
5
by the clamp plate
11
.
The printing drum
1
is supported rotatably around a central axis line of its own by a central cylindrical shaft
13
. The outer peripheral portions of the side plates
3
are respectively formed with gear portions
15
for driving the printing drum. Further, the printing drum driving gear portions
15
are brought in mesh with drive gears of the printing drum gear motor, not illustrated.
At inside of the printing drum
1
, an in-drum frame
17
supported by the central cylindrical shaft
13
is fixedly arranged. The in-drum frame
17
supports one end of a roller support arm
21
by an axial shaft
19
pivotably substantially in the up and down directions. The roller support arm
21
rotatably supports a squeegee roller
23
as an inner roller at a middle portion thereof. The squeegee roller
23
is extended in parallel with the central axis line of the printing drum
1
and an outer peripheral face thereof is brought into sliding contact with an inner peripheral face of the peripheral wall
7
. Further, the squeegee roller
23
is constituted by an elastic material of rubber or the like.
The roller support arm
21
fixedly supports a doctor rod
25
extended in parallel with an outer peripheral face of the squeeze roller
23
with a very small interval therebetween. An ink store portion
27
in a shape of a wedge is formed between the squeegee roller
23
and the doctor rod
25
. An ink delivery pipe
29
for measuring and supplying ink to the ink store portion
27
, is extended in parallel with central axis lines of the squeegee roller
23
and the doctor rod
25
at inside of the printing drum
1
. The ink delivery pipe
29
is connected with an ink supply hose
31
. The ink supply hose
31
is extended to outside of the printing drum
1
by passing through the central cylindrical shaft
13
and connected to an ink supply source, not illustrated, installed at outside of the printing drum
1
. These constitutions constitute ink supplying means.
The in-drum frame
17
rotatably supports a cam shaft
33
. The in-drum frame
17
is provided with a cam mechanism A constituted by an outer shape plate cam
35
and a cam follower
39
. The outer shape plate cam
35
is fixed to the cam shaft
33
. The cam follower
39
is attached to an engaging yoke member
37
. According to the cam mechanism A, there can be provided selectively two stable states of a print executing rotational position and a print nonexecuting rotational position by divisional rotation of the outer shape plate cam
35
by respective 90 degree. Further, the engaging yoke member
37
is connected to the other end of the roller support arm
21
by an axial shaft
41
.
The cam shaft
33
is connected to a follow side of an electromagnetic clutch
43
. A drive side of the electromagnetic clutch
43
is connected to a cam shaft drive gear
45
. Thereby, the cam shaft drive gear
45
and the cam shaft
43
are connected to selectively drive. The cam shaft drive gear
45
is brought in mesh with an in-drum main gear
47
fixed to the side plate
3
of the printing drum
1
and is driven to rotate in accordance with rotation of the printing drum
1
.
The in-drum frame
17
is attached with a cam switch
49
constituted by a limit switch. The cam switch
49
is engaged with a switch operating piece
51
attached to the engaging yoke member
37
for confirming upper and lower operations of the squeegee roller
23
.
The central cylindrical axis
13
pivotably supports a middle portion of a roller drive arm
53
at inside of the printing drum
1
. One end of the roller drive arm
53
rotatably supports an intermediary gear
55
. The other end thereof is connected to a tensile spring
57
and is urged in the counterclockwise direction in
FIG. 1
by spring force of the tensile spring
57
. By the urging operation, the intermediary gear
55
is brought in mesh with the in-drum main gear
47
and a gear
58
provided at an end portion of the squeegee roller
23
concentrically therewith. Further, the intermediary gear
55
is rotated in accordance with rotation of the printing drum
1
and drives to rotate the squeegee roller
23
in the counterclockwise direction of the drawing, that is, in a direction the same as that of the printing drum
1
.
Cam mechanisms B are provided at the side plates
3
in the circular disk shape attached to the both ends of the printing drum
1
. The cam mechanism B is constituted by a cam portion
61
in a crescent shape formed along a portion of the inner peripheral face of the printing drum
1
and a cam follower roller
59
which is brought into sliding contact and engaged with the cam portion
61
. The cam follower roller
59
is concentric with the squeegee roller
23
and is provided at an end portion of the squeegee roller
23
via the gear
58
.
An outer roller
63
is provided on the outer side of the printing drum
1
. The outer roller
63
is formed by a nonelastic material of metal or the like and is constituted in an outer shape substantially the same as the printing drum
1
. The outer roller
63
is provided in parallel with the printing drum
1
with a predetermined interval between the peripheral wall
7
and the outer roller
63
by a central shaft
62
. Further, the outer roller
63
is provided with a recess portion
65
for avoiding interference with the clamp plate
11
for clamping a stencil sheet, the clamp base plate
5
and the like in the printing drum
1
.
The outer roller
63
is provided with a sheet clamp member
67
. The sheet clamp member
67
is pivotably mounted to the outer roller
63
by an axial shaft
69
. One end of the sheet clamp member
67
is provided with a clamp piece
71
for engageably and disengageably clamping a print sheet P in cooperation with an outer peripheral face of the outer roller
63
.
The outer roller
63
is provided with a cam mechanism C for clamping or releasing a print sheet P. The cam mechanism C is constituted by a cam
75
substantially in a shape of half moon fixedly arranged to the outer roller
63
concentrically therewith and a cam follower
73
provided at the other end of the clamp piece
71
supported by the axial shaft
69
. The outer periphery of the cam
75
substantially in the shape of half moon is formed with a cam portion
74
formed by a left flat portion
70
, a right flat portion
72
and a small diameter portion
76
and a large diameter portion
78
in FIG.
1
and FIG.
2
. The cam portion
74
forms a stepped portion by the left flat portion
70
and the small diameter portion
76
. And the right flat portion
72
is extended in a tangential line direction of the small diameter portion
76
. The cam follower roller
73
is brought into sliding contact with the outer peripheral face of the cam
75
substantially in the shape of half moon and engaged with the cam portion
74
.
In FIG.
1
and
FIG. 2
, there is provided a paper feed section
77
on the left side of the printing drum
1
. The paper feed section
77
includes a paper feed base
81
for loading print sheets P, paper feed rollers
83
and a paper handle roller
85
for picking a print sheet P sheet by sheet from the paper feed base
81
, paper guide members
87
, a pair of timing rollers
89
for transferring a print sheet P to a paper bite position by the clamp piece
71
of the outer roller
63
at predetermined timings and a paper feed sensor
91
of an optical type for detecting that a print sheet P is transferred to the paper bit position. Further, the paper bite position refers to a position of clamping the front end of a print sheet P fed from the paper feed section
77
on the left side of
FIG. 2
in synchronism with rotation of the outer roller
63
and refers to a rotational position “a” indicated by notation “a” in FIG.
2
.
In FIG.
1
and
FIG. 2
, there is provided a paper discharge section
79
on the right side of the printing drum
1
. The paper discharge section
79
includes a paper discharge pinch roller
93
arranged at a position of releasing sheet for discharging and transferring a print sheet P in cooperation with the outer roller
63
, a paper separating claw
95
for separating a print sheet P from the outer roller
63
, a pair of discharge pinch rollers
99
for transferring a print sheet P from the paper separating claw
95
to a sheet flying base
97
, a paper discharge base
82
for loading printed print sheets P and a paper discharge sensor
80
of an optical type for detecting that a print sheet P is flown from the flying base
97
to the paper discharge base
82
. Further, a sheet release position refers to a position of releasing clamp of print sheet P and a position “b” at which the clamp piece
71
is rotationally moved to a side of the paper discharge section
79
on the right side of
FIG. 2
by rotation of the outer roller
63
.
Further, the paper discharge pinch roller
93
and the upper side roller of the pair of paper discharge pinch rollers
99
which are brought into sliding contact with an upper face of discharged print sheet P, that is, a print image face thereof, are respectively brought into sliding contact with margin portions (nonprinted margin portions) on both sides of a print sheet P. Positions of the upper side rollers in the axis line directions are automatically adjusted in accordance with the size of a print sheet P set on the paper feed base
81
such that the upper side rollers are brought into sliding contact with only the both sides margin portions of a print sheet P regardless of the dimension of a print sheet P in the width direction. In this case, although not illustrated in the drawings, the paper feed base
81
is provided with a sheet size sensor for detecting the size of a print sheet P.
An explanation will be given of operation of the stencil printing machine having the above-described constitution.
First, a perforated stencil sheet is mounted to be wound around the outer peripheral face of the printing drum
1
. After finishing to set the stencil sheet, a number of print sheets is inputted by ten keys of an operation panel, not illustrated, thereafter, a start key is depressed. Then, by bringing the printing drum driving gear portion
15
of the printing drum
1
and the drive gear of the printing drum drive motor in mesh with each other, the printing drum
1
is driven to rotate in the counterclockwise direction of the drawing with the central cylindrical shaft
13
as a fixed support shaft member.
At a rotational phase at which the recess portion
65
of the outer roller
63
is opposed to the printing drum
1
, the cam follower
59
is engaged with the cam portion
61
formed on the inner peripheral face of the printing drum
1
by rotation of the printing drum
1
. By engaging with the cam portion
61
, the cam follower
59
lifts the squeegee roller
23
at a rotational phase in correspondence with a sheet clamp area of the printing drum, that is, moves the squeegee roller
23
inwardly in the diameter direction and separates the squeegee roller
23
from the inner peripheral face of the peripheral wall
7
. Thereby, collision of the clamp base
5
and a corner portion of the recess portion
65
of the outer roller
63
is avoided. Emittance of impact sound is prevented and the peripheral wall
7
is protected.
Further, when the start key of the operation panel is depressed, similar to the printing drum
1
, also the outer roller
63
is driven to rotate in synchronism therewith in the clockwise direction of the drawing at a speed same as that of the printing drum
1
around the central axis line of its own by a synchronizing rotation drive apparatus, not illustrated.
With start of rotation of the printing drum
1
and the outer roller
63
, a print sheet P is picked up sheet by sheet from the paper feed base
81
by the paper feed roller
83
and the paper handle roller
85
. The picked-up print sheet P is moved to the pair of timing rollers
89
while being guided by the sheet guide members
87
.
When the printing drum
1
and the outer roller
63
are rotated to predetermined rotational phase positions, the pair of timing rollers
89
transfer the print sheet P to the sheet bite position “a” by the clamp piece
71
of the outer roller
63
at a predetermined timing.
Next, when the cam switch
49
is not brought into ON state, electricity is conducted over a predetermined time period to the electromagnetic clutch
43
. Thereby, the cam is rotated by 90 degree and is disposed at the print execution rotational position. At this moment, by engaging the cam switch
49
with the switch operation piece
51
, it is detected that the outer shape plate cam
35
is disposed at the printing execution rotational position.
The squeegee roller
23
is lowered and is brought into contact with the inner peripheral face of the peripheral wall
7
of the printing drum
1
. In accordance with rotation of the printing drum
1
, the squeegee roller
23
presses the peripheral wall
7
outwardly in the diameter direction and deforms the peripheral wall
7
toward the outer roller
63
.
At this moment, ink of the ink store portion
27
is measured in passing through the very small gap between the squeegee roller
23
and the doctor rod
25
by rotation of the squeegee roller
23
in the counterclockwise direction of the drawing. The ink is adhered to the outer peripheral face of the squeegee roller
23
by a predetermined thickness in a shape of a layer. Thereafter, the ink is conveyed to the inner peripheral face of the peripheral wall
7
by rotation of the squeegee roller
23
. Further, the ink is squeegeed to the inner peripheral face of the peripheral wall
7
.
Further, when the print sheet P is fed from the paper feed section
77
on the left side in
FIG. 2
in synchronism with rotation of the outer roller
63
, by engagement at the cam mechanism C, the front end of the print sheet P is clamped at the paper bite position “a”. Further, the print sheet P is wound around the outer peripheral face of the outer roller
63
by rotation of the outer roller
63
and is moved to the contact portion with the printing drum
1
, in this case, a bulged and deformed portion of the peripheral wall
7
. Thereby, the print sheet P is sandwiched by predetermined press force between the bulged and deformed peripheral wall
7
and the outer roller
63
along with the stencil sheet wound and mounted around the outer peripheral face of the printing drum
1
. The print sheet P is subjected to stencil printing while being transferred in the right direction in accordance with the rotation of the printing drum
1
and the outer roller
63
.
Further, when the printing drum
1
and the outer roller
63
are rotated until the front end of the clamp of the print sheet P reaches the sheet release position “b”, clamp of the print sheet P by the clamp piece
71
is released. Further, transfer of the print sheet P is succeeded by the paper discharge pinch roller. Thereafter, the print sheet P is separated from the outer roller
63
by the paper separating claw
95
. Further, the print sheet P is transferred to the sheet flying base
97
by the pair of paper discharge pinch rollers
99
. The transferred print sheet P is flown from the sheet flying base
97
to the paper discharge base
82
and is loaded on the paper discharge base
82
with the print image face directed upwardly.
Further, the outer roller
63
according to the embodiment is operated as a paper drum having a print sheet transfer mechanism for winding a print sheet P around the outer peripheral face of the roller to thereby forcibly transfer between the sheet bite position “a” and the sheet release position “b”.
An explanation will be given of an embodiment of the peripheral wall
7
constituting the essential portion of the present invention.
FIG. 5
is a view developing the peripheral wall
7
and shows the inner peripheral face of the peripheral wall
7
. Further, in
FIG. 5
, a direction shown by an arrow mark designates the rotational direction of the printing drum
1
in the printing operation.
According to the peripheral wall
7
, as described above, flexible wire members comprising stainless steel wires are woven in a shape of a net. The peripheral wall
7
forms the ink-permeable perforated portion
121
and the ink-nonpermeable nonperforated portion
123
. Ink can permeate through the perforated portion
121
by meshes comprising the flexible wire members. The nonperforated portion
123
is constituted by coating a material which is not invaded by ink such as silicone or the like by a method of printing or the like to close the meshes comprising the flexible wire members. That is, as shown by
FIG. 5
, the nonperforated portion
123
is formed by closing the meshes of the peripheral wall
7
to leave the perforated portion
121
in a rectangular shape substantially at the central portion of the peripheral wall
7
.
On the inner peripheral face of the peripheral wall
7
constituted in this way, above the nonperforated portion
123
, as shown by
FIG. 6
, a projected portion
125
is formed such that a thickness (t
2
) of the nonperforated portion
123
is thicker than a thickness (t
1
) of the perforated portion
121
. The projected portion
125
is provided on the nonperforated portion
123
of the inner peripheral face of the peripheral wall
7
to surround an entire peripheral edge portion of the perforated portion
121
.
The projected portion
125
which is a portion formed thicker than the perforated portion
121
can be formed by coating a material same as the material constituting the nonperforating portion
123
by a method of printing or the like. In this case, the projected portion
125
is formed after forming the nonperforated portion
123
or the projected portion
125
is formed simultaneously with forming the nonperforated portion
123
.
Further, the projected portion
125
can be also formed by pasting an ink-nonpermeable flexible sheet other than the constitution constituting the nonperforated portion
123
. In this case, the projected portion
125
is formed after forming the nonperforated portion
123
. The flexible sheet may be constituted by a material which is not invaded by ink. For example, resin, rubber, metal or the like can be utilized.
The squeegee roller (inner roller)
23
at inside of the printing drum
1
is constituted by an elastic material of rubber or the like. Therefore, when the printing drum
1
is constituted by winding the peripheral wall
7
on the outer peripheral faces of the two side plates
3
, as shown by
FIG. 6
, the squeegee roller
23
is brought into contact with the perforated portion
121
and the both ends of the squeegee roller
23
are brought into contact also with the nonperforated portion
123
.
An explanation will be given of operation of the peripheral wall
7
having the above-described constitution.
As shown by
FIG. 7
, the perforated stencil sheet
127
is wound around the outer peripheral face of the peripheral wall
7
constituting the printing drum
1
. The perforated stencil sheet
127
is of a size covering all of the perforated portion
121
and brought into contact with the nonperforated portion
123
in the outer peripheral face of the peripheral wall
7
. When the printing drum
1
is rotated, the squeegee roller
23
is lifted and lowered in synchronism therewith. A print sheet P is fed to between the printing drum
1
and the outer roller
63
at a predetermined timing. The print sheet P is transferred while being sandwiched between the peripheral wall
7
deformed outwardly by being pressed by the squeegee roller
23
and the outer roller
63
. During the time period, ink is transcribed onto the print sheet P by permeating from the perforated portion
121
and a perforated portion of the stencil sheet
127
to thereby carry out stencil printing.
In the printing operation, there is produced press force in sandwiching the print sheet P between the squeegee roller
23
and the outer roller
63
to the stencil sheet
127
wound around the peripheral wall
7
and the peripheral wall
7
. Further, the squeegee roller
23
is brought into contact with the perforated portion
121
and the nonperforated portion
123
at the inner peripheral face of the peripheral wall
7
. Therefore, the press force is exerted to the perforated portion
121
and the nonperforated portion
123
with which the squeegee roller
23
is brought into contact. The nonperforated portion
123
of the inner peripheral face of the peripheral wall
7
is formed with the projected portion
125
. Therefore, the press force exerted to the stencil sheet
127
and the peripheral wall
7
becomes larger on the nonperforated portion
123
having a larger thickness than on the perforated portion
121
. Further, ink which has permeated from the perforated portion
121
of the peripheral wall
7
to the stencil sheet
127
, is not moved to the side of the nonperforated portion
123
having larger pressure and stays to the side of the perforated portion
121
having smaller pressure. Therefore, ink is not leaked out from the gap between the outer peripheral face of the nonperforated portion
123
and the stencil sheet
127
.
In this way, by forming the projected portion
125
constituting the portion which is formed thicker than the perforated portion
121
at the nonperforated portion
123
of the inner peripheral face of the peripheral wall
7
, the press force produced at the stencil sheet
127
and the peripheral wall
7
in the printing operation becomes larger on the nonperforated portion
123
than on the perforated portion
121
. Therefore, ink can be prevented from leaking out from the gap between the outer peripheral face of the nonperforated portion
123
and the stencil sheet
127
.
Meanwhile, although in
FIG. 6
, there is shown an example in which the projected portion
125
is provided at the entire the nonperforated portion
123
such that the nonperforated portion
123
is formed thicker than the perforated portion
121
, the following examples are also conceivable.
An example shown in
FIG. 8
is an example in which the projected portion
125
is provided at a portion of the nonperforated portion
123
with which the squeegee roller
23
is brought into contact, that is, along a peripheral edge portion of the perforated portion
121
at the inner peripheral face of the peripheral wall
7
. Also in this constitution, the above-described effect can be achieved.
An example shown by
FIG. 9
is an example in which in the squeegee roller
23
, there are formed recess portions
129
in mesh with the projected portions
125
and constituting recesses smaller than the height of the projected portions
125
at a surrounding of the squeegee roller
23
which is brought into contact with the projected portions
125
disposed on the both side edge portions of the perforated portion
121
in the rotational direction (arrow mark direction indicated in
FIG. 5
) of the peripheral wall
7
in the printing operation. According to the constitution, ink can be prevented from leaking out from side portions of the stencil sheet
127
which is brought into contact with the outer peripheral face of the nonperforated portion
123
by making press force exerted to the nonperforated portion
123
larger than press force exerted to the perforated portion
121
. Further, by making uniform press force exerted to the perforated portion
121
, print image having high quality can be provided.
Further, according to the example shown in
FIG. 9
, in arranging the projected portion
125
, the projected portion
125
is formed along the peripheral edge portion of the perforated portion
121
in correspondence with the example of FIG.
8
. The invention is not limited thereto but the projected portion
125
may be formed at the entire the nonperforated portion
123
in correspondence with the example of FIG.
6
.
Further, the projected portions
125
having the respective constitutions shown in
FIG. 6
, FIG.
8
and
FIG. 9
are provided on the nonperforated portion
123
of the inner peripheral face of the peripheral wall
7
to surround the entire peripheral edge portion of the perforated portion
121
. As shown by
FIG. 10
, the projected portion
125
may be formed along side edge portions and a rear side edge portion of the perforated portion
121
in the rotational direction (arrow mark direction in the drawing) of the peripheral wall
7
in the printing operation.
In the printing operation, the squeegee roller
23
is brought into contact with the inner peripheral face of the peripheral wall
7
from a front edge portion side of the perforated portion
121
in the rotational direction of the peripheral wall
7
(arrow mark direction of drawing). Therefore, the squeegee roller
23
distributes to level ink in a direction reverse to the rotational direction of the peripheral wall
7
. Therefore, almost no ink is leaked out from the gap between the outer peripheral face of the nonperforated portion
123
and the stencil sheet
127
at the front edge portion of the perforated portion
121
. Therefore, even with the arrangement of the projected portion
125
in
FIG. 10
, sufficient effect is achieved.
Further,
FIG. 10
is a plan view showing an example in correspondence with the example shown by
FIG. 8
or
FIG. 9
(example of providing the projected portion
125
along the peripheral edge portion of the perforated portion
121
) and the invention can naturally deal with the example shown in FIG.
6
.
Further, leakage of ink from the gap between the outer peripheral face of the nonperforated portion
123
and the stencil sheet
127
is significant at the both side edge portions of the perforated portion
121
in the rotational direction of the peripheral wall
7
(arrow mark direction in FIG.
10
). Therefore, although not illustrated, the projected portion
125
may be formed only along the both side edge portions of the perforated portion
121
in the rotational direction (arrow mark direction in
FIG. 10
) of the peripheral wall
7
in the printing operation.
Further, in the peripheral wall
7
according to the above-described embodiment, the projected portion
125
is formed on the inner peripheral side of the nonperforated portion
123
. And the thickness (t
2
) of the nonperforated portion
123
is made thicker than the thickness (t
1
) of the perforated portion
121
to thereby enhance the press force exerted in the printing operation on the side of the nonperforated portion
123
. By forming the perforated portion
121
such that the thickness is thin by forming (for example, press forming) thereof whereby the inner peripheral face of the perforated portion
121
is made lower than the inner peripheral face of the nonperforated portion
123
, the press force exerted in the printing operation may be enhanced on the side of the nonperforated portion
123
.
According to the present invention, in the stencil printing machine incorporating the inner roller in the printing drum having the peripheral wall having the ink-nonpermeable nonperforated portion around the ink-permeable perforated portion for winding a stencil sheet and carrying out the printing operation while transferring the print sheet by sandwiching the print sheet between the printing drum and the outer roller, the thickness on the inner peripheral side of the nonperforated portion is formed to be thicker than the thickness of the perforated portion. Therefore, the press force exerted to the peripheral wall and the stencil sheet becomes larger on the side of the nonperforated portion by sandwiching the inner roller and the outer roller. Therefore, spread of ink can be stopped within the range of the perforated portion. And ink can be prevented from leaking out from the gap between the outer peripheral face of the nonperforated portion and the stencil sheet.
Further, the portion formed to be thicker than the perforated portion is formed as the projected portion provided on the nonperforated portion constituting the inner peripheral side of the peripheral wall. The projected portion is formed along the both side edge portions of the perforated portion or the both side edge portions and the rear side edge portion of the perforated portion in the rotational direction of the printing drum. Thereby, the above-described effect can be achieved pertinently.
Further, in the inner roller, there are formed the recess portions constituting the recesses in mesh with the projected portions and smaller than the height of the recess portion at the portions in contact with the projected portions formed along the both side edge portions of the perforated portion. Thereby, the above-described effect can pertinently be achieved and print image having high quality can be provided by making uniform the press force exerted to the perforated portion.
Claims
- 1. A stencil printing machine comprising:a printing drum in a cylindrical shape having a peripheral wall having an ink-permeable perforated portion and an ink-nonpermeable nonperforated portion around the ink-permeable perforated portion to have a perforated stencil sheet on an outer peripheral face of the peripheral wall, said nonperforated portion having a thickness greater than that of the perforated portion and projecting inwardly from an inner peripheral face of the perforated portion, said printing drum rotating around a central axis line thereof; ink supplying means provided inside the printing drum for supplying ink onto the inner peripheral face of the peripheral wall; an inner roller provided inside the printing drum in parallel with the printing drum and having an inner portion contacting the perforated portion and an outer portion contacting the nonperforated portion, said outer portion providing a contact pressure with the nonperforated portion greater than that of the inner portion with the perforated portion when printing; and an outer roller provided outside the printing drum in parallel with the printing drum and brought into contact with the outer peripheral face of the peripheral wall.
- 2. The stencil printing machine according to claim 1, wherein a portion of the nonperforated portion formed to be thicker than the perforated portion is constituted by a projected portion provided on the nonperforated portion on a side of the inner peripheral face of the peripheral wall; and the projected portion is formed along two side edge portions of the perforated portion in a direction of rotating the printing drum.
- 3. The stencil printing machine according to claim 2, wherein the inner roller is formed with recess portions brought in mesh with the projected portions and constituting recesses smaller than a height of the projected portions at portions of the inner roller brought into contact with the projected portions formed along the two side edge portions of the perforated portion.
- 4. The stencil printing machine according to claim 1, wherein a portion of the nonperforated portion formed to be thicker than the perforated portion is constituted by a projected portion provided on the nonperforated portion on a side of the inner peripheral face of the peripheral wall; and the projected portion is formed along two side edge portions and a rear side edge portion of the perforated portion in a direction of rotating the printing drum.
- 5. The stencil printing machine according to claim 1, wherein the nonperforated portion is constituted by coating an ink-nonpermeable material around the perforated portion constituted by weaving flexible wire members in a shape of a net to constitute the perforated portion.
- 6. The stencil printing machine according to claim 1, wherein said nonperforated portion formed thicker than the perforated portion includes a portion formed of an ink-nonpermeable flexible sheet different from a material forming the nonperforated portion.
- 7. The stencil printing machine according to claim 1, wherein said inner roller having the inner and outer portions has a same outer diameter throughout an entire length thereof so that the outer portion contacting the nonperforated portion is compressed stronger than the inner portion contacting the perforated portion to thereby prevent ink from flowing to the nonperforated portion when the inner roller contacts the peripheral wall.
- 8. The stencil printing machine according to claim 7, wherein said inner roller is formed of an elastic material to provide resiliency.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-022343 |
Jan 2000 |
JP |
|
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Oct 1997 |
A |
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Ishii et al. |
Jun 1999 |
A |
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6247401 |
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Jun 2001 |
B1 |
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Number |
Date |
Country |
0 963 856 |
Dec 1999 |
EP |