Stencil printing machine

Information

  • Patent Grant
  • 6467407
  • Patent Number
    6,467,407
  • Date Filed
    Friday, January 26, 2001
    23 years ago
  • Date Issued
    Tuesday, October 22, 2002
    21 years ago
Abstract
A stencil printing machine includes a squeegee roller in a printing drum having a peripheral wall having an ink-nonpermeable nonperforated portion around an ink-permeable perforated portion to have a stencil sheet and a printing the print sheet therearound. A projected portion is provided on the nonperforated portion. The thickness of the nonperforated portion is formed thicker than that of the perforated portion, and accordingly, press force exerted to the peripheral wall and the stencil sheet by the squeegee roller and the outer roller is enhanced on the nonperforated portion. Therefore, spread of ink is stopped within the perforated portion and ink is prevented from leaking from a gap between the outer peripheral face of the nonperforated portion of the peripheral wall and the stencil sheet.
Description




BACKGROUND OF THE INVENTION AND RELATED ART STATEMENT




The present invention relates to a stencil printing machine for sandwiching a print sheet between a printing drum wound with a stencil sheet and a roller to thereby transfer the print sheet and printing the print sheet by supplying ink from an inner portion of the printing drum. Particularly, the present invention relates to a stencil printing machine preventing ink from being leaked from between the printing drum and the stencil sheet in the stencil printing machine.




An explanation will be given of an example of a structure of a conventional stencil printing machine and a problem thereof in reference to FIG.


11


through FIG.


13


. As shown by

FIG. 11

, the stencil printing machine is provided with a printing drum


100


in a shape of a hollow cylinder and an outer roller


101


provided outside of the printing drum


100


. The printing drum


100


and the outer roller


101


are arranged by interposing a predetermined interval therebetween and central axes thereof are in parallel with each other.




First, the printing drum


100


is provided with two pieces of side plates arranged to be opposed to each other by interposing a predetermined interval therebetween and one piece of a shaft


103


for coaxially connecting the two side plates


102


. The side plates


102


and the shaft


103


are rotatably provided in a frame of the printing machine. The side plates


102


and the shaft


103


are driven to rotate by being connected to driving means, not illustrated.




Outer peripheral faces of the side plates


102


are wound with a flexible peripheral wall


104


. One end of the peripheral wall


104


is fixed and placed on the respective side plates


102


. The other end thereof is connected by a spring. The peripheral wall


104


is formed with an ink-permeable perforated portion


105


substantially in a rectangular shape. The perforated portion


105


corresponds to a printing area. Further, a surrounding of the perforated portion


105


constitutes a nonperforated portion


109


for preventing ink from permeating therethrough. Although not illustrated, ink supplying means is provided at the inner portion of the printing drum


100


. The ink supplying means can supply ink to an inner peripheral face of the printing drum


100


. An inner roller


106


is provided at the inner portion of the printing drum


100


. The inner roller


106


is attached pivotably to the shaft


103


. The inner roller


106


is moved to lift and lower at predetermined timings in synchronism with rotation of the printing drum


100


and presses the peripheral wall


104


to an outer side in printing operation. The peripheral wall


104


pressed by the inner roller


106


is deformed to an outer side against urge force of the spring, mentioned above.




As shown by

FIG. 12

, a perforated stencil sheet


107


is wound around the outer peripheral face of the peripheral wall


104


of the printing drum


100


. The stencil sheet


107


covers all of the perforated portion


105


of the peripheral wall


104


. The stencil sheet


107


is of a size covering the nonperforated portion


109


at the surrounding of the perforated portion


105


. When the printing drum


100


is rotated, the inner roller


106


is lifted and lowered in synchronism therewith. A print sheet


108


is supplied between the printing drum


100


and the outer roller


101


at a predetermined timing. The print sheet


108


is transferred while being sandwiched between the peripheral wall


104


deformed outwardly by being pressed by the inner roller


106


and the outer roller


101


. During the time period, ink is transcribed onto the print sheet


108


by permeating from the perforated portion


105


through a perforated portion of the stencil sheet


107


to thereby carry out stencil printing.




However, the stencil sheet


107


is only wound around the outer peripheral face of the peripheral wall


104


and brought into contact therewith. Therefore, when the stencil sheet


107


is applied with pressure by being sandwiched between the inner roller


106


and the outer roller


101


, as shown by

FIG. 13

, ink which has permeated through the perforated portion


105


of the peripheral wall


104


spreads to outer sides. Thereby, there has been a case in which ink leaked out from a gap between the nonperforated portion


109


of the peripheral wall


104


and the stencil sheet


107


.




SUMMARY OF THE INVENTION




Hence, it is an object of the present invention to provide a stencil printing machine capable of preventing ink from leaking out from between a peripheral wall and a stencil sheet in order to resolve the above-described problem.




In order to achieve the above-described object, according to a first aspect of the present invention, there is provided a stencil printing machine comprising:




a printing drum


1


in a cylindrical shape having a peripheral wall


7


having an ink-nonpermeable nonperforated portion


123


around an ink-permeable perforated portion


121


, wound with a perforated stencil sheet


127


on an outer peripheral face of the peripheral wall


7


and rotating around a central axis line of the printing drum


1


per se;




ink supplying means provided at inside of the printing drum


1


for supplying ink onto an inner peripheral face of the peripheral wall


7


;




an inner roller


23


provided at the inside of the printing drum


1


in parallel with the printing drum


1


and brought into contact with the inner peripheral face of the peripheral wall


7


over the perforated portion


121


and the nonperforated portion


123


; and




an outer roller


63


provided at outside of the printing drum


1


in parallel with the printing drum


1


and brought into contact with the outer peripheral face of the peripheral wall


7


;




wherein a thickness t


2


of the nonperforated portion


123


is formed to be thicker than a thickness t


1


of the perforated portion


121


and the nonperforated portion


123


is projected to the inner peripheral face of the peripheral wall


7


; and




wherein the nonperforated portion


123


is sandwiched between the inner roller


23


and the outer roller


63


.




According to a second aspect of the present invention, there is provided the stencil printing machine in the stencil printing machine according to the first aspect:




wherein a portion of the nonperforated portion


123


formed to be thicker than the perforated portion


121


is constituted by a projected portion


125


provided on the nonperforated portion


123


on the side of the inner peripheral face of the peripheral wall


7


; and




wherein the projected portion


125


is formed along both side edge portions of the perforated portion


121


in a direction of rotating the printing drum


1


.




According to a third aspect of the present invention, there is provided the stencil printing machine in the stencil printing machine according to the first aspect:




wherein a portion of the nonperforated portion


123


formed to be thicker than the perforated portion


121


is constituted by a projected portion


125


provided on the nonperforated portion


123


on the side of the inner peripheral face of the peripheral wall


7


; and




wherein the projected portion


125


is formed along both side edge portions and a rear side edge portion of the perforated portion


121


in a direction of rotating the printing drum


1


.




According to a fourth aspect of the present invention, there is provided the stencil printing machine in the stencil printing machine according to the second aspect or the third aspect:




wherein the inner roller


23


is formed with recess portions


129


brought in mesh with the projected portions


125


and constituting recesses lower than a height of the projected portions


125


at portions of the inner roller


23


brought into contact with the projected portions


125


formed along the both side edge portions of the perforated portion


121


.




According to a fifth aspect of the present invention, there is provided the stencil printing machine in the stencil printing machine according to the first aspect:




wherein the nonperforated portion


123


is constituted by coating an ink-nonpermeable material to a surrounding of the perforated portion


121


constituted by weaving flexible wire members in a shape of a net to constitute the perforated portion


121


.




In printing operation, the inner roller


23


is lowered and is brought into contact with the inner peripheral face of the peripheral wall


7


. The peripheral wall


7


, the stencil sheet


127


and the print sheet P are sandwiched between the inner roller


23


and the outer roller


63


. At this occasion, the nonperforated portion is thicker than the perforated portion


121


and accordingly, press force exerted to the peripheral wall


7


becomes higher at the nonperforated portion


123


than at the perforated portion


121


. Ink which has permeated through the stencil sheet


127


is not moved to the side of the nonperforated portion


123


having larger pressure and is stopped on the side of the perforated portion


121


having smaller pressure.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic side view showing an example of a structure of a stencil printing machine to which the present invention is applicable and is a view showing a printing state;





FIG. 2

is a schematic side view showing the example of the structure of the stencil printing machine to which the present invention is applicable and is a view showing a nonprinting state;





FIG. 3

is a perspective view showing an example of the structure of the stencil printing machine to which the present invention is applicable and is a view showing the nonprinting state;





FIG. 4

is a perspective view showing the example of the structure of the stencil printing machine to which the present invention is applicable and is a perspective view showing the printing state;





FIG. 5

is a plan view of a developed peripheral wall according to an example of an embodiment of the present invention;





FIG. 6

is an enlarged sectional view taken along ling


6





6


in

FIG. 5

showing an inner roller which is brought in touch with the peripheral wall;





FIG. 7

is a partially broken front view of a printing drum and an outer roller according to an example of an embodiment of the present invention and is a view showing the printing state;





FIG. 8

is a partial sectional view in another example of an embodiment of the present invention showing the inner roller and the stencil sheet which are brought into contact with the peripheral wall;





FIG. 9

is a partial sectional view of another example of an embodiment of the invention showing the inner roller and the stencil sheet which are brought into contact with the peripheral wall;





FIG. 10

is a plan view of a developed peripheral wall according to another example of an embodiment of the present invention;





FIG. 11

is a front view of a printing drum and a partially-notched outer roller in a conventional stencil printing machine and is a view showing a nonprinting state;





FIG. 12

is a front view of the printing drum and the partially notched outer roller in the conventional stencil printing machine; and





FIG. 13

is a partial sectional view showing an inner roller and a stencil sheet which are brought into contact with a peripheral wall of the conventional stencil printing machine and is a view showing a state in which ink leaks.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A specific explanation will be given of embodiments of the present invention in reference to the drawings as follows.




FIG.


1


through

FIG. 4

are showing the stencil printing machine of the embodiments of the present invention. A printing drum


1


is provided with two side plates


3


in a shape of a circular plate arranged at both ends thereof, a rigid clamp base plate


5


in parallel with the axis line direction for connecting the two side plates


3


and a peripheral wall


7


constituting an essential portion of the present invention.




Although an explanation will be given as follows of a specific structure of the peripheral wall


7


, as the basic structure, flexible wire members comprising stainless steel wires are woven in a shape of a net. Therefore, the peripheral wall


7


is provided with flexibility and print ink can permeate therethrough. Further, the peripheral wall


7


is wound around outer peripheral faces of the side plates


3


. One end of the wound peripheral wall


7


is fixed to the clamp base plate


5


. The other end thereof is connected to the clamp base plate


5


via a spring. In this way, the peripheral wall


7


is arranged in a cylindrical shape along the outer peripheral faces of the respective side plates


3


.




The clamp base plate


5


is pivotably attached with a clamp plate


11


. The clamp plate


11


can clamp one end (front end) of a stencil sheet. A stencil sheet is wound around the outer peripheral face of the peripheral wall


7


after a front end thereof is locked by the clamp base plate


5


by the clamp plate


11


.




The printing drum


1


is supported rotatably around a central axis line of its own by a central cylindrical shaft


13


. The outer peripheral portions of the side plates


3


are respectively formed with gear portions


15


for driving the printing drum. Further, the printing drum driving gear portions


15


are brought in mesh with drive gears of the printing drum gear motor, not illustrated.




At inside of the printing drum


1


, an in-drum frame


17


supported by the central cylindrical shaft


13


is fixedly arranged. The in-drum frame


17


supports one end of a roller support arm


21


by an axial shaft


19


pivotably substantially in the up and down directions. The roller support arm


21


rotatably supports a squeegee roller


23


as an inner roller at a middle portion thereof. The squeegee roller


23


is extended in parallel with the central axis line of the printing drum


1


and an outer peripheral face thereof is brought into sliding contact with an inner peripheral face of the peripheral wall


7


. Further, the squeegee roller


23


is constituted by an elastic material of rubber or the like.




The roller support arm


21


fixedly supports a doctor rod


25


extended in parallel with an outer peripheral face of the squeeze roller


23


with a very small interval therebetween. An ink store portion


27


in a shape of a wedge is formed between the squeegee roller


23


and the doctor rod


25


. An ink delivery pipe


29


for measuring and supplying ink to the ink store portion


27


, is extended in parallel with central axis lines of the squeegee roller


23


and the doctor rod


25


at inside of the printing drum


1


. The ink delivery pipe


29


is connected with an ink supply hose


31


. The ink supply hose


31


is extended to outside of the printing drum


1


by passing through the central cylindrical shaft


13


and connected to an ink supply source, not illustrated, installed at outside of the printing drum


1


. These constitutions constitute ink supplying means.




The in-drum frame


17


rotatably supports a cam shaft


33


. The in-drum frame


17


is provided with a cam mechanism A constituted by an outer shape plate cam


35


and a cam follower


39


. The outer shape plate cam


35


is fixed to the cam shaft


33


. The cam follower


39


is attached to an engaging yoke member


37


. According to the cam mechanism A, there can be provided selectively two stable states of a print executing rotational position and a print nonexecuting rotational position by divisional rotation of the outer shape plate cam


35


by respective 90 degree. Further, the engaging yoke member


37


is connected to the other end of the roller support arm


21


by an axial shaft


41


.




The cam shaft


33


is connected to a follow side of an electromagnetic clutch


43


. A drive side of the electromagnetic clutch


43


is connected to a cam shaft drive gear


45


. Thereby, the cam shaft drive gear


45


and the cam shaft


43


are connected to selectively drive. The cam shaft drive gear


45


is brought in mesh with an in-drum main gear


47


fixed to the side plate


3


of the printing drum


1


and is driven to rotate in accordance with rotation of the printing drum


1


.




The in-drum frame


17


is attached with a cam switch


49


constituted by a limit switch. The cam switch


49


is engaged with a switch operating piece


51


attached to the engaging yoke member


37


for confirming upper and lower operations of the squeegee roller


23


.




The central cylindrical axis


13


pivotably supports a middle portion of a roller drive arm


53


at inside of the printing drum


1


. One end of the roller drive arm


53


rotatably supports an intermediary gear


55


. The other end thereof is connected to a tensile spring


57


and is urged in the counterclockwise direction in

FIG. 1

by spring force of the tensile spring


57


. By the urging operation, the intermediary gear


55


is brought in mesh with the in-drum main gear


47


and a gear


58


provided at an end portion of the squeegee roller


23


concentrically therewith. Further, the intermediary gear


55


is rotated in accordance with rotation of the printing drum


1


and drives to rotate the squeegee roller


23


in the counterclockwise direction of the drawing, that is, in a direction the same as that of the printing drum


1


.




Cam mechanisms B are provided at the side plates


3


in the circular disk shape attached to the both ends of the printing drum


1


. The cam mechanism B is constituted by a cam portion


61


in a crescent shape formed along a portion of the inner peripheral face of the printing drum


1


and a cam follower roller


59


which is brought into sliding contact and engaged with the cam portion


61


. The cam follower roller


59


is concentric with the squeegee roller


23


and is provided at an end portion of the squeegee roller


23


via the gear


58


.




An outer roller


63


is provided on the outer side of the printing drum


1


. The outer roller


63


is formed by a nonelastic material of metal or the like and is constituted in an outer shape substantially the same as the printing drum


1


. The outer roller


63


is provided in parallel with the printing drum


1


with a predetermined interval between the peripheral wall


7


and the outer roller


63


by a central shaft


62


. Further, the outer roller


63


is provided with a recess portion


65


for avoiding interference with the clamp plate


11


for clamping a stencil sheet, the clamp base plate


5


and the like in the printing drum


1


.




The outer roller


63


is provided with a sheet clamp member


67


. The sheet clamp member


67


is pivotably mounted to the outer roller


63


by an axial shaft


69


. One end of the sheet clamp member


67


is provided with a clamp piece


71


for engageably and disengageably clamping a print sheet P in cooperation with an outer peripheral face of the outer roller


63


.




The outer roller


63


is provided with a cam mechanism C for clamping or releasing a print sheet P. The cam mechanism C is constituted by a cam


75


substantially in a shape of half moon fixedly arranged to the outer roller


63


concentrically therewith and a cam follower


73


provided at the other end of the clamp piece


71


supported by the axial shaft


69


. The outer periphery of the cam


75


substantially in the shape of half moon is formed with a cam portion


74


formed by a left flat portion


70


, a right flat portion


72


and a small diameter portion


76


and a large diameter portion


78


in FIG.


1


and FIG.


2


. The cam portion


74


forms a stepped portion by the left flat portion


70


and the small diameter portion


76


. And the right flat portion


72


is extended in a tangential line direction of the small diameter portion


76


. The cam follower roller


73


is brought into sliding contact with the outer peripheral face of the cam


75


substantially in the shape of half moon and engaged with the cam portion


74


.




In FIG.


1


and

FIG. 2

, there is provided a paper feed section


77


on the left side of the printing drum


1


. The paper feed section


77


includes a paper feed base


81


for loading print sheets P, paper feed rollers


83


and a paper handle roller


85


for picking a print sheet P sheet by sheet from the paper feed base


81


, paper guide members


87


, a pair of timing rollers


89


for transferring a print sheet P to a paper bite position by the clamp piece


71


of the outer roller


63


at predetermined timings and a paper feed sensor


91


of an optical type for detecting that a print sheet P is transferred to the paper bit position. Further, the paper bite position refers to a position of clamping the front end of a print sheet P fed from the paper feed section


77


on the left side of

FIG. 2

in synchronism with rotation of the outer roller


63


and refers to a rotational position “a” indicated by notation “a” in FIG.


2


.




In FIG.


1


and

FIG. 2

, there is provided a paper discharge section


79


on the right side of the printing drum


1


. The paper discharge section


79


includes a paper discharge pinch roller


93


arranged at a position of releasing sheet for discharging and transferring a print sheet P in cooperation with the outer roller


63


, a paper separating claw


95


for separating a print sheet P from the outer roller


63


, a pair of discharge pinch rollers


99


for transferring a print sheet P from the paper separating claw


95


to a sheet flying base


97


, a paper discharge base


82


for loading printed print sheets P and a paper discharge sensor


80


of an optical type for detecting that a print sheet P is flown from the flying base


97


to the paper discharge base


82


. Further, a sheet release position refers to a position of releasing clamp of print sheet P and a position “b” at which the clamp piece


71


is rotationally moved to a side of the paper discharge section


79


on the right side of

FIG. 2

by rotation of the outer roller


63


.




Further, the paper discharge pinch roller


93


and the upper side roller of the pair of paper discharge pinch rollers


99


which are brought into sliding contact with an upper face of discharged print sheet P, that is, a print image face thereof, are respectively brought into sliding contact with margin portions (nonprinted margin portions) on both sides of a print sheet P. Positions of the upper side rollers in the axis line directions are automatically adjusted in accordance with the size of a print sheet P set on the paper feed base


81


such that the upper side rollers are brought into sliding contact with only the both sides margin portions of a print sheet P regardless of the dimension of a print sheet P in the width direction. In this case, although not illustrated in the drawings, the paper feed base


81


is provided with a sheet size sensor for detecting the size of a print sheet P.




An explanation will be given of operation of the stencil printing machine having the above-described constitution.




First, a perforated stencil sheet is mounted to be wound around the outer peripheral face of the printing drum


1


. After finishing to set the stencil sheet, a number of print sheets is inputted by ten keys of an operation panel, not illustrated, thereafter, a start key is depressed. Then, by bringing the printing drum driving gear portion


15


of the printing drum


1


and the drive gear of the printing drum drive motor in mesh with each other, the printing drum


1


is driven to rotate in the counterclockwise direction of the drawing with the central cylindrical shaft


13


as a fixed support shaft member.




At a rotational phase at which the recess portion


65


of the outer roller


63


is opposed to the printing drum


1


, the cam follower


59


is engaged with the cam portion


61


formed on the inner peripheral face of the printing drum


1


by rotation of the printing drum


1


. By engaging with the cam portion


61


, the cam follower


59


lifts the squeegee roller


23


at a rotational phase in correspondence with a sheet clamp area of the printing drum, that is, moves the squeegee roller


23


inwardly in the diameter direction and separates the squeegee roller


23


from the inner peripheral face of the peripheral wall


7


. Thereby, collision of the clamp base


5


and a corner portion of the recess portion


65


of the outer roller


63


is avoided. Emittance of impact sound is prevented and the peripheral wall


7


is protected.




Further, when the start key of the operation panel is depressed, similar to the printing drum


1


, also the outer roller


63


is driven to rotate in synchronism therewith in the clockwise direction of the drawing at a speed same as that of the printing drum


1


around the central axis line of its own by a synchronizing rotation drive apparatus, not illustrated.




With start of rotation of the printing drum


1


and the outer roller


63


, a print sheet P is picked up sheet by sheet from the paper feed base


81


by the paper feed roller


83


and the paper handle roller


85


. The picked-up print sheet P is moved to the pair of timing rollers


89


while being guided by the sheet guide members


87


.




When the printing drum


1


and the outer roller


63


are rotated to predetermined rotational phase positions, the pair of timing rollers


89


transfer the print sheet P to the sheet bite position “a” by the clamp piece


71


of the outer roller


63


at a predetermined timing.




Next, when the cam switch


49


is not brought into ON state, electricity is conducted over a predetermined time period to the electromagnetic clutch


43


. Thereby, the cam is rotated by 90 degree and is disposed at the print execution rotational position. At this moment, by engaging the cam switch


49


with the switch operation piece


51


, it is detected that the outer shape plate cam


35


is disposed at the printing execution rotational position.




The squeegee roller


23


is lowered and is brought into contact with the inner peripheral face of the peripheral wall


7


of the printing drum


1


. In accordance with rotation of the printing drum


1


, the squeegee roller


23


presses the peripheral wall


7


outwardly in the diameter direction and deforms the peripheral wall


7


toward the outer roller


63


.




At this moment, ink of the ink store portion


27


is measured in passing through the very small gap between the squeegee roller


23


and the doctor rod


25


by rotation of the squeegee roller


23


in the counterclockwise direction of the drawing. The ink is adhered to the outer peripheral face of the squeegee roller


23


by a predetermined thickness in a shape of a layer. Thereafter, the ink is conveyed to the inner peripheral face of the peripheral wall


7


by rotation of the squeegee roller


23


. Further, the ink is squeegeed to the inner peripheral face of the peripheral wall


7


.




Further, when the print sheet P is fed from the paper feed section


77


on the left side in

FIG. 2

in synchronism with rotation of the outer roller


63


, by engagement at the cam mechanism C, the front end of the print sheet P is clamped at the paper bite position “a”. Further, the print sheet P is wound around the outer peripheral face of the outer roller


63


by rotation of the outer roller


63


and is moved to the contact portion with the printing drum


1


, in this case, a bulged and deformed portion of the peripheral wall


7


. Thereby, the print sheet P is sandwiched by predetermined press force between the bulged and deformed peripheral wall


7


and the outer roller


63


along with the stencil sheet wound and mounted around the outer peripheral face of the printing drum


1


. The print sheet P is subjected to stencil printing while being transferred in the right direction in accordance with the rotation of the printing drum


1


and the outer roller


63


.




Further, when the printing drum


1


and the outer roller


63


are rotated until the front end of the clamp of the print sheet P reaches the sheet release position “b”, clamp of the print sheet P by the clamp piece


71


is released. Further, transfer of the print sheet P is succeeded by the paper discharge pinch roller. Thereafter, the print sheet P is separated from the outer roller


63


by the paper separating claw


95


. Further, the print sheet P is transferred to the sheet flying base


97


by the pair of paper discharge pinch rollers


99


. The transferred print sheet P is flown from the sheet flying base


97


to the paper discharge base


82


and is loaded on the paper discharge base


82


with the print image face directed upwardly.




Further, the outer roller


63


according to the embodiment is operated as a paper drum having a print sheet transfer mechanism for winding a print sheet P around the outer peripheral face of the roller to thereby forcibly transfer between the sheet bite position “a” and the sheet release position “b”.




An explanation will be given of an embodiment of the peripheral wall


7


constituting the essential portion of the present invention.

FIG. 5

is a view developing the peripheral wall


7


and shows the inner peripheral face of the peripheral wall


7


. Further, in

FIG. 5

, a direction shown by an arrow mark designates the rotational direction of the printing drum


1


in the printing operation.




According to the peripheral wall


7


, as described above, flexible wire members comprising stainless steel wires are woven in a shape of a net. The peripheral wall


7


forms the ink-permeable perforated portion


121


and the ink-nonpermeable nonperforated portion


123


. Ink can permeate through the perforated portion


121


by meshes comprising the flexible wire members. The nonperforated portion


123


is constituted by coating a material which is not invaded by ink such as silicone or the like by a method of printing or the like to close the meshes comprising the flexible wire members. That is, as shown by

FIG. 5

, the nonperforated portion


123


is formed by closing the meshes of the peripheral wall


7


to leave the perforated portion


121


in a rectangular shape substantially at the central portion of the peripheral wall


7


.




On the inner peripheral face of the peripheral wall


7


constituted in this way, above the nonperforated portion


123


, as shown by

FIG. 6

, a projected portion


125


is formed such that a thickness (t


2


) of the nonperforated portion


123


is thicker than a thickness (t


1


) of the perforated portion


121


. The projected portion


125


is provided on the nonperforated portion


123


of the inner peripheral face of the peripheral wall


7


to surround an entire peripheral edge portion of the perforated portion


121


.




The projected portion


125


which is a portion formed thicker than the perforated portion


121


can be formed by coating a material same as the material constituting the nonperforating portion


123


by a method of printing or the like. In this case, the projected portion


125


is formed after forming the nonperforated portion


123


or the projected portion


125


is formed simultaneously with forming the nonperforated portion


123


.




Further, the projected portion


125


can be also formed by pasting an ink-nonpermeable flexible sheet other than the constitution constituting the nonperforated portion


123


. In this case, the projected portion


125


is formed after forming the nonperforated portion


123


. The flexible sheet may be constituted by a material which is not invaded by ink. For example, resin, rubber, metal or the like can be utilized.




The squeegee roller (inner roller)


23


at inside of the printing drum


1


is constituted by an elastic material of rubber or the like. Therefore, when the printing drum


1


is constituted by winding the peripheral wall


7


on the outer peripheral faces of the two side plates


3


, as shown by

FIG. 6

, the squeegee roller


23


is brought into contact with the perforated portion


121


and the both ends of the squeegee roller


23


are brought into contact also with the nonperforated portion


123


.




An explanation will be given of operation of the peripheral wall


7


having the above-described constitution.




As shown by

FIG. 7

, the perforated stencil sheet


127


is wound around the outer peripheral face of the peripheral wall


7


constituting the printing drum


1


. The perforated stencil sheet


127


is of a size covering all of the perforated portion


121


and brought into contact with the nonperforated portion


123


in the outer peripheral face of the peripheral wall


7


. When the printing drum


1


is rotated, the squeegee roller


23


is lifted and lowered in synchronism therewith. A print sheet P is fed to between the printing drum


1


and the outer roller


63


at a predetermined timing. The print sheet P is transferred while being sandwiched between the peripheral wall


7


deformed outwardly by being pressed by the squeegee roller


23


and the outer roller


63


. During the time period, ink is transcribed onto the print sheet P by permeating from the perforated portion


121


and a perforated portion of the stencil sheet


127


to thereby carry out stencil printing.




In the printing operation, there is produced press force in sandwiching the print sheet P between the squeegee roller


23


and the outer roller


63


to the stencil sheet


127


wound around the peripheral wall


7


and the peripheral wall


7


. Further, the squeegee roller


23


is brought into contact with the perforated portion


121


and the nonperforated portion


123


at the inner peripheral face of the peripheral wall


7


. Therefore, the press force is exerted to the perforated portion


121


and the nonperforated portion


123


with which the squeegee roller


23


is brought into contact. The nonperforated portion


123


of the inner peripheral face of the peripheral wall


7


is formed with the projected portion


125


. Therefore, the press force exerted to the stencil sheet


127


and the peripheral wall


7


becomes larger on the nonperforated portion


123


having a larger thickness than on the perforated portion


121


. Further, ink which has permeated from the perforated portion


121


of the peripheral wall


7


to the stencil sheet


127


, is not moved to the side of the nonperforated portion


123


having larger pressure and stays to the side of the perforated portion


121


having smaller pressure. Therefore, ink is not leaked out from the gap between the outer peripheral face of the nonperforated portion


123


and the stencil sheet


127


.




In this way, by forming the projected portion


125


constituting the portion which is formed thicker than the perforated portion


121


at the nonperforated portion


123


of the inner peripheral face of the peripheral wall


7


, the press force produced at the stencil sheet


127


and the peripheral wall


7


in the printing operation becomes larger on the nonperforated portion


123


than on the perforated portion


121


. Therefore, ink can be prevented from leaking out from the gap between the outer peripheral face of the nonperforated portion


123


and the stencil sheet


127


.




Meanwhile, although in

FIG. 6

, there is shown an example in which the projected portion


125


is provided at the entire the nonperforated portion


123


such that the nonperforated portion


123


is formed thicker than the perforated portion


121


, the following examples are also conceivable.




An example shown in

FIG. 8

is an example in which the projected portion


125


is provided at a portion of the nonperforated portion


123


with which the squeegee roller


23


is brought into contact, that is, along a peripheral edge portion of the perforated portion


121


at the inner peripheral face of the peripheral wall


7


. Also in this constitution, the above-described effect can be achieved.




An example shown by

FIG. 9

is an example in which in the squeegee roller


23


, there are formed recess portions


129


in mesh with the projected portions


125


and constituting recesses smaller than the height of the projected portions


125


at a surrounding of the squeegee roller


23


which is brought into contact with the projected portions


125


disposed on the both side edge portions of the perforated portion


121


in the rotational direction (arrow mark direction indicated in

FIG. 5

) of the peripheral wall


7


in the printing operation. According to the constitution, ink can be prevented from leaking out from side portions of the stencil sheet


127


which is brought into contact with the outer peripheral face of the nonperforated portion


123


by making press force exerted to the nonperforated portion


123


larger than press force exerted to the perforated portion


121


. Further, by making uniform press force exerted to the perforated portion


121


, print image having high quality can be provided.




Further, according to the example shown in

FIG. 9

, in arranging the projected portion


125


, the projected portion


125


is formed along the peripheral edge portion of the perforated portion


121


in correspondence with the example of FIG.


8


. The invention is not limited thereto but the projected portion


125


may be formed at the entire the nonperforated portion


123


in correspondence with the example of FIG.


6


.




Further, the projected portions


125


having the respective constitutions shown in

FIG. 6

, FIG.


8


and

FIG. 9

are provided on the nonperforated portion


123


of the inner peripheral face of the peripheral wall


7


to surround the entire peripheral edge portion of the perforated portion


121


. As shown by

FIG. 10

, the projected portion


125


may be formed along side edge portions and a rear side edge portion of the perforated portion


121


in the rotational direction (arrow mark direction in the drawing) of the peripheral wall


7


in the printing operation.




In the printing operation, the squeegee roller


23


is brought into contact with the inner peripheral face of the peripheral wall


7


from a front edge portion side of the perforated portion


121


in the rotational direction of the peripheral wall


7


(arrow mark direction of drawing). Therefore, the squeegee roller


23


distributes to level ink in a direction reverse to the rotational direction of the peripheral wall


7


. Therefore, almost no ink is leaked out from the gap between the outer peripheral face of the nonperforated portion


123


and the stencil sheet


127


at the front edge portion of the perforated portion


121


. Therefore, even with the arrangement of the projected portion


125


in

FIG. 10

, sufficient effect is achieved.




Further,

FIG. 10

is a plan view showing an example in correspondence with the example shown by

FIG. 8

or

FIG. 9

(example of providing the projected portion


125


along the peripheral edge portion of the perforated portion


121


) and the invention can naturally deal with the example shown in FIG.


6


.




Further, leakage of ink from the gap between the outer peripheral face of the nonperforated portion


123


and the stencil sheet


127


is significant at the both side edge portions of the perforated portion


121


in the rotational direction of the peripheral wall


7


(arrow mark direction in FIG.


10


). Therefore, although not illustrated, the projected portion


125


may be formed only along the both side edge portions of the perforated portion


121


in the rotational direction (arrow mark direction in

FIG. 10

) of the peripheral wall


7


in the printing operation.




Further, in the peripheral wall


7


according to the above-described embodiment, the projected portion


125


is formed on the inner peripheral side of the nonperforated portion


123


. And the thickness (t


2


) of the nonperforated portion


123


is made thicker than the thickness (t


1


) of the perforated portion


121


to thereby enhance the press force exerted in the printing operation on the side of the nonperforated portion


123


. By forming the perforated portion


121


such that the thickness is thin by forming (for example, press forming) thereof whereby the inner peripheral face of the perforated portion


121


is made lower than the inner peripheral face of the nonperforated portion


123


, the press force exerted in the printing operation may be enhanced on the side of the nonperforated portion


123


.




According to the present invention, in the stencil printing machine incorporating the inner roller in the printing drum having the peripheral wall having the ink-nonpermeable nonperforated portion around the ink-permeable perforated portion for winding a stencil sheet and carrying out the printing operation while transferring the print sheet by sandwiching the print sheet between the printing drum and the outer roller, the thickness on the inner peripheral side of the nonperforated portion is formed to be thicker than the thickness of the perforated portion. Therefore, the press force exerted to the peripheral wall and the stencil sheet becomes larger on the side of the nonperforated portion by sandwiching the inner roller and the outer roller. Therefore, spread of ink can be stopped within the range of the perforated portion. And ink can be prevented from leaking out from the gap between the outer peripheral face of the nonperforated portion and the stencil sheet.




Further, the portion formed to be thicker than the perforated portion is formed as the projected portion provided on the nonperforated portion constituting the inner peripheral side of the peripheral wall. The projected portion is formed along the both side edge portions of the perforated portion or the both side edge portions and the rear side edge portion of the perforated portion in the rotational direction of the printing drum. Thereby, the above-described effect can be achieved pertinently.




Further, in the inner roller, there are formed the recess portions constituting the recesses in mesh with the projected portions and smaller than the height of the recess portion at the portions in contact with the projected portions formed along the both side edge portions of the perforated portion. Thereby, the above-described effect can pertinently be achieved and print image having high quality can be provided by making uniform the press force exerted to the perforated portion.



Claims
  • 1. A stencil printing machine comprising:a printing drum in a cylindrical shape having a peripheral wall having an ink-permeable perforated portion and an ink-nonpermeable nonperforated portion around the ink-permeable perforated portion to have a perforated stencil sheet on an outer peripheral face of the peripheral wall, said nonperforated portion having a thickness greater than that of the perforated portion and projecting inwardly from an inner peripheral face of the perforated portion, said printing drum rotating around a central axis line thereof; ink supplying means provided inside the printing drum for supplying ink onto the inner peripheral face of the peripheral wall; an inner roller provided inside the printing drum in parallel with the printing drum and having an inner portion contacting the perforated portion and an outer portion contacting the nonperforated portion, said outer portion providing a contact pressure with the nonperforated portion greater than that of the inner portion with the perforated portion when printing; and an outer roller provided outside the printing drum in parallel with the printing drum and brought into contact with the outer peripheral face of the peripheral wall.
  • 2. The stencil printing machine according to claim 1, wherein a portion of the nonperforated portion formed to be thicker than the perforated portion is constituted by a projected portion provided on the nonperforated portion on a side of the inner peripheral face of the peripheral wall; and the projected portion is formed along two side edge portions of the perforated portion in a direction of rotating the printing drum.
  • 3. The stencil printing machine according to claim 2, wherein the inner roller is formed with recess portions brought in mesh with the projected portions and constituting recesses smaller than a height of the projected portions at portions of the inner roller brought into contact with the projected portions formed along the two side edge portions of the perforated portion.
  • 4. The stencil printing machine according to claim 1, wherein a portion of the nonperforated portion formed to be thicker than the perforated portion is constituted by a projected portion provided on the nonperforated portion on a side of the inner peripheral face of the peripheral wall; and the projected portion is formed along two side edge portions and a rear side edge portion of the perforated portion in a direction of rotating the printing drum.
  • 5. The stencil printing machine according to claim 1, wherein the nonperforated portion is constituted by coating an ink-nonpermeable material around the perforated portion constituted by weaving flexible wire members in a shape of a net to constitute the perforated portion.
  • 6. The stencil printing machine according to claim 1, wherein said nonperforated portion formed thicker than the perforated portion includes a portion formed of an ink-nonpermeable flexible sheet different from a material forming the nonperforated portion.
  • 7. The stencil printing machine according to claim 1, wherein said inner roller having the inner and outer portions has a same outer diameter throughout an entire length thereof so that the outer portion contacting the nonperforated portion is compressed stronger than the inner portion contacting the perforated portion to thereby prevent ink from flowing to the nonperforated portion when the inner roller contacts the peripheral wall.
  • 8. The stencil printing machine according to claim 7, wherein said inner roller is formed of an elastic material to provide resiliency.
Priority Claims (1)
Number Date Country Kind
2000-022343 Jan 2000 JP
US Referenced Citations (6)
Number Name Date Kind
5617786 Negishi Apr 1997 A
5673620 Negishi et al. Oct 1997 A
5913265 Ishii et al. Jun 1999 A
6173646 Tanaka et al. Jan 2001 B1
6247401 Sato et al. Jun 2001 B1
6311614 Ogata et al. Nov 2001 B1
Foreign Referenced Citations (1)
Number Date Country
0 963 856 Dec 1999 EP