This invention relates to valves and more particularly to flexible packages and more particularly to aseptic (sterile) flexible packages for dispensing flowable materials.
Several U.S. patents disclose flexible packages, i.e., packages including a flexible wall, adapted for holding a flowable, e.g., liquid or semi-liquid, product. Those packages include an inner coupling device that is located within the interior of the package adjacent an unopened portion of the package's flexible wall. An outer coupling device, typically in the form of a piercing device, is provided and arranged to be connected to the inner coupling device with a portion of the wall of the package interposed therebetween so that it can be pierced to provide access to the interior of the package. In particular, when the two coupling devices are connected together a piercing portion of the outer coupling device pierces through an interposed unopened portion of the wall of the package, whereupon the flowable material can be dispensed from the package. For example, U.S. Pat. No. 4,603,793 (Stern) discloses a flexible package wherein the perforation of the package's flexible wall is carried out simultaneously with the interconnection of the inner and outer coupling devices. Owing to the construction of that device, leakage may occur in some instances during the connection/perforating step. U.S. Pat. No. 6,098,845 (Stern) attempts to address the leakage problem of the device of the '793 Stern patent. To that end the '845 Stern patent discloses a package including an inner coupling device located within the package and an outer coupling device or perforator. Unlike the device of the '793 Stern patent the outer coupling device of the '845 Stern patent does not make the hole in the wall of the package when the two coupling devices are interconnected, but makes that hole after the interconnection of the inner and outer coupling devices. U.S. Pat. No. 6,082,584 (Stern) and 6,227,410 (Stern) disclose other flexible packages wherein the piercing of the flexible package is effected after the inner and outer coupling devices are interconnected.
Other patents disclosing flexible packages including inner and outer coupling devices for effecting the perforation of the wall of the package to provide access to the package's interior are: U.S. Pat. No. 4,776,488 (Gurzan); U.S. Pat. No. 5,407,099 (Heucke et al.); and U.S. Pat. No. 6,460,732 (Drennow).
While the aforementioned devices may be generally suitable for their intended purposes they nevertheless leave something to be desired from one or more various standpoints, simplicity of construction, ease of use, and resistance to leakage. The subject invention addresses those needs.
One aspect of this invention entails a package for enabling the dispensing a flowable material therefrom. The package basically comprising a piercing member, an interior chamber, and a coupling insert located within the chamber. The chamber is arranged for receipt of a flowable material and comprises a wall formed of a flexible sheet material. The piercing member comprises a piercing tip, a conduit in fluid communication with the piercing tip and a sealing skirt. The coupling insert has a wall-engaging surface and an opening contiguous with the wall-engaging surface that is in communication with the interior chamber. The piercing member and the coupling insert are arranged to be moved with respect to each other to cause the piecing tip to engage the wall of the package and pass therethrough as the sealing skirt engages a portion of the wall of said package around the piercing tip. The piercing member and the coupling insert are snap-connectable to each other after the piercing tip has pierced the wall of the package, whereupon the piercing member and the coupling insert are secured together, with the conduit of the piercing member in fluid communication with the interior chamber.
In accordance with another aspect of this invention a method of dispensing a flowable material from a flexible package is provided. That method entails providing a dispensing package having a wall formed of a flexible material, an interior chamber contiguous with the wall of the package and a coupling insert disposed within the chamber. The dispensing package has a flowable material in its interior chamber. The coupling insert comprises a wall-engaging surface and an opening in the wall-engaging surface that is in communication with the interior chamber. A piercing member is provided and comprises a piercing tip, a conduit in fluid communication with the piercing tip and a sealing skirt. The dispensing package and the piercing member are moved with respect to each other to cause the piercing tip to penetrate the wall of the package to enter into the opening in the wall-engaging surface of the coupling insert as the sealing skirt engages a portion of the wall of the package between it and said wall-engaging surface of the coupling insert. After that has occurred the piercing member and the coupling insert are snap-fit together with the conduit of said piercing member in fluid communication with the interior chamber.
Referring now to the various figures of the drawing wherein like reference characters refer to like parts, there is shown at 20 in
It should be pointed out at this juncture that this invention contemplates a variety of types of packages, e.g., “pillow” type pouches (rectangular or otherwise shaped) like that shown in
The packages of this invention are particularly suited for holding flowable foodstuffs, e.g., liquids, pasty materials, etc., or other products which need to be maintained under aseptic conditions until they are ready to be dispensed. To that end, the material(s) making up the package's walls 28 can be either a single ply or multiple plies of any conventional flexible packaging material suitable for that purpose.
As best seen in
Referring now to
Turning now to
The piercing of the package is accomplished specifically by means of a piercing tip 50A. The piercing tip 50A is a tubular member that projects outward from the center of the end wall 46A and has a central passageway 52A extending through it. The free end of the tubular piercing tip is in the form of a sharp angularly extending cutting edge. The tubular piercing tip 50A is arranged to be received within the central opening or hole 42A in the coupling insert when the package is to be pierced. To that end, the internal diameter of the hole 42A is approximately the same size or slightly larger than the external diameter of the piercing tip.
The piercing of the wall of the package is accomplished as follows. The coupling insert is moved to the desired position within the sealed package so that the outer surface of either of its plates 32A or 34A engages the inner surface of the wall of the package at the desired location for the penetration. The piercing member is then moved toward the package's body 22 as shown in
As mentioned earlier, the piercing member 26A is arranged to be snap-connected to the coupling insert 24A after the piercing of the package has occurred. That connection action is accomplished by means of an interrupted annular wall 54A. That wall projects from the piercing member's end wall 46A and extends about the piercing tip 50A. The interrupted annular wall 54A is arranged to be snap-fit within the circular recess 38A in either of the plates 32A or 34A of the coupling insert 24A as shown in
Since the wall 28 of the package will be pierced before the piercing member and the coupling insert are connected together, the annular skirt 48A is dimensioned to engage a portion of the wall of the package as soon as the piercing tip engages the wall of the package. The periphery of the annular skirt thus forms a seal preventing leakage of the flowable product from the package. To that end, the free edge of the sealing skirt is at least coplanar with the free end of the piercing tip, and can even extend slightly therebeyond (in which case the sealing skirt will engage the wall of the package before piercing begins).
As will be appreciated by those skilled in the art, since the sealing skirt 48A is somewhat flexible and its free edge is flared, the skirt will flex outward as it engages the wall 28 of the package so that it rides over the periphery of either of the plates 32A or 34A of the coupling insert and then snaps back to trap the wall of the package between it and the associated plate 32A or 34A. At substantially the same time the interrupted annular wall 54A will have snap-fit into the recess 38A in that associated plate as shown in
The flowable material within the package is arranged to be withdrawn or dispensed from the package via the passageway 52A in tubular piercing tip 50A. To that end, another tubular member 56A extends from the end wall 46A opposite to the piercing tip 50A. The central passageway 52A of the tubular piercing tip extends through the tubular member 56A. A flexible dispensing tube 58A is arranged to be secured to the tubular member 56A, i.e., the tubular member is frictionally fit within an end of the dispensing tube 58A. The free end (not shown) of the flexible dispensing tube is closed, e.g., sealed, so that the contents of the package can not flow out of that tube until such action is desired. The opening of that tube can be accomplished by cutting off the sealed portion when the package is ready to be inserted into the dispensing apparatus. As mentioned above, the piercing device includes a cup-shaped body 44A. As can be seen in
The positioning of the coupling insert at a desired position within the package to enable the piercing member to pierce the package at that position can be facilitated in various ways. For example, as shown in
Referring now to
The piercing member 26B basically comprises the cup-shaped body 44A having a planar lower end wall 46A. An annular skirt 48B projects outward from the end wall 46A and extends around the piercing tip 50A. The skirt is somewhat flexible to form a seal with a portion of the wall of the package (as will be described later) to prevent the leakage of the flowable material from the package as the piercing operation occurs and before the piercing member and the coupling insert are snap-connected together. The free edge of the skirt 48B is flared and arranged to receive the periphery of the circular mesa 38B of either of the circular plates 32B or 34B of the coupling insert 24B with a portion of the wall 28 of the package interposed therebetween (as will also be described later). This flaring configuration serves to guide or center the piercing member with respect to the coupling insert to facilitate the piercing of the package.
The piercing of the package is accomplished by means of the piercing tip 50A which is arranged to be received within the central opening or hole 42A in the coupling insert 24B when the package 20′ is to be pierced. To that end, the internal diameter of the hole 42A is approximately the same size or slightly larger than the external diameter of the piercing tip 50A.
The piercing of the wall 28 of the package 20′ is accomplished as follows. The coupling insert 24B is moved to the desired position within the sealed package so that the outer surface of either of its plates 32B or 34B engages the inner surface of the wall of the package at the desired location for the penetration. The piercing member is then moved toward the package's body 22 as shown in
Since the wall 28 of the package will be pierced before the piercing member and the coupling insert are connected together, the annular skirt 48B is dimensioned to engage a portion of the wall of the package as soon as the piercing tip engages the wall of the package to form a seal preventing leakage of the flowable product from the package. Thus, the free edge of the sealing skirt is at least coplanar with the free end of the piercing tip, and can even extend slightly therebeyond (in which case the sealing skirt will engage the wall of the package before piercing begins).
As mentioned earlier, the piercing member 26B is arranged to be snap-connected to the coupling insert 24B after the piercing of the package has occurred. That connection action is accomplished specifically by means of an annular wall 54B. That wall projects from the periphery of the piercing member's end wall 46A. The annular wall 54B is somewhat flexible and includes a slightly inwardly directed flange at its free end. The annular wall is arranged to be snap-fit around the periphery of either of the plates 32B or 34B of the coupling insert 24B as shown in
As will be appreciated by those skilled in the art, since the annular wall 54B is somewhat flexible it will flex outward as it engages the wall 28 of the package so that it rides over the periphery of either of the plates 32B or 34B of the coupling insert and then snaps back to trap the wall of the package between it and the associated plate 32B or 34B. Accordingly, the piercing member 26B will be secured to the coupling insert 24B by the snap-fitting of the annular wall 54B about the periphery of the associated plate 32B or 34B. The tight interposition of the package's wall between those members ensures that the flowable contents of the package cannot leak out of the connection.
The flowable material within the package is arranged to be withdrawn or dispensed from the package via the passageway 52A which is coupled to the flexible dispensing tube 58A via the tubular member 56A.
Like usage of the package 20, the coupling insert 24B of the package 20′ can be fixedly secured to the inner surface of the package 20′ at a desired location so that the package can be pierced at only that location.
Without further elaboration the foregoing will so fully illustrate my invention that others may, by applying current or future knowledge, adopt the same for use under various conditions of service.