1. Field of the Invention
The field of the present invention relates to stiffening struts which are affixed to an uppermost panel of a garage door to reduce the risk of the garage door panels buckling or bending due to the frequent up and down motion of the panels resulting from opening and closing the garage door.
2. Description of the Prior Art
The present invention relates to the field of garage doors which in the prior art include several horizontally aligned panel sections, each horizontally aligned panel section extending for the width of a garage opening and rollably affixed to a rail on each width-wise side of the panel, the panel having stamped decorations therein and spaced apart stiffening stiles extending for the entire vertical height of the panel section. The stiffening stiles are adjacent each respective end of a panel section and at a midpoint of a panel section. Alternatively, additional stiffening stiles are at spaced apart locations between the midpoint and end of a panel section.
A garage door includes a multiplicity of rectangular panel sections affixed one on top of the other and having adjacent horizontally extending edges hingeably connected to permit movement of the garage door between a closed substantially vertical position when the multiplicity of rectangular panel sections is used for closing a garage door opening and an open substantially horizontal position when the multiplicity of panels is raised along the tracks by either mechanical lifting effort or a motorized garage door opener, so that the garage is open.
Due to the frequent up and down motion of the sections of garage door panels to move from the closed to the opened position, the panel sections, usually made of metal such as aluminum or steel, can buckle or bend. As a result, a stiffening strut is affixed to the back of the garage door panel, usually adjacent the top of the uppermost panel section. The struts in use today for residential garage doors are usually 2 inches to 2⅛ inches high and are made of out of 22 gauge steel. The struts are smooth and extend for the entire width of the panel so that the strut weighs 10 to 12 pounds.
Conventional struts are inherently weak and do not always prevent the garage door panel from buckling or twisting. There is a significant need for an improved strut for a garage door panel strut.
The present invention is an improved stiffening strut located adjacent the back and top of the upper garage door panel section to provide extra strength to the garage door as it goes up and down to open and close the opening to the garage. The stiffening strut is used to reduce the incidence of the garage door buckling or bending due to the frequent up and down motion of the garage door.
The improved stiffening strut extends for the entire width of the uppermost panel section and is affixed to reinforcing stiles positioned on the upper panel section, extending for the entire height of the uppermost panel section, and located at oppose ends of the panel section, at a midpoint of the panel section, and at spaced apart locations between an end and a midpoint of the panel section.
Stiffening struts have existed in the prior art but there is a significant need for an improved stiffening strut. The improvements of the present invention stiffening strut are as follows:
It is therefore an object of the present invention top provide an improved stiffening strut for residential garage doors which are lighter and stronger than the prior art struts to prevent bending and buckling of the garage door.
Making the stiffening strut out of 24 gauge steel instead of 22 gauge steel reduces the manufacturing cost of the stiffening strut while at the same time providing a stronger and better stiffening strut as opposed to prior art stiffening struts which are shorter and do not have stiffening channels or ribs.
Further novel features and other objects of the present invention will become apparent from the following detailed description, discussion and the appended claims, taken in conjunction with the drawings.
Referring particularly to the drawings for the purpose of illustration only and not limitation, there is illustrated:
Although specific embodiments of the present invention will now be described with reference to the drawings, it should be understood that such embodiments are by way of example only and merely illustrative of but a small number of the many possible specific embodiments which can represent applications of the principles of the present invention. Various changes and modifications obvious to one skilled in the art to which the present invention pertains are deemed to be within the spirit, scope and contemplation of the present invention as further defined in the appended claims.
Referring to
The stiffening strut 10 has a first sidewall 20 with a bottom side edge 22 and a top side edge 24, a front edge 26 and a rear edge 28. Bottom side edge 22 extends to first lengthwise mounting sleeve 30 having an interior edge 32 aligned with bottom side edge 22, a front edge 36 aligned with front edge 26 and a rear edge 38 aligned with rear edge 28. Mounting sleeve 30 has an outer edge 34 parallel to inner edge 32. First lengthwise mounting sleeve 30 has a given width “W1” which can range from one-quarter (¼) inch to one half (½) inch. First lengthwise mounting sleeve 30 has a multiplicity of spaced apart openings, with a first opening 30A adjacent front edge 36, a fifth opening 30E adjacent rear edge 38, a middle opening 30C at a midpoint along lengthwise mounting sleeve 30 and a second opening 30B between openings 30A and 30C and a fourth opening 30D between openings 30C and 30E.
A key innovation is the incorporation of a pair of parallel spaced apart longitudinal stiffening channels or ribs 40 and 50 spaced at locations approximately one third and two thirds of the height “H2” of the first wall 20. Stiffening channel 40 has a front edge 42 aligned with front edge 26, a rear edge 44 aligned with rear edge 28 and extending inwardly toward interior opening 60 of stiffening strut 10 by a distance “E1”. Stiffening channel 50 has a front edge 52 aligned with front edge 26 and a rear edge 54 aligned with rear edge 28 and extending inwardly toward interior opening 60 of stiffening strut 10 by a distance “E2”. In general “E1” and “E2” can each range from one sixteenth ( 1/16) inch to one-eighth (⅛) inch.
Referring to
A key innovation is the incorporation of a pair of parallel spaced apart longitudinal stiffening channels or ribs 40A and 50A spaced at locations approximately one third and two thirds of the height “H3” of the second wall 70. Stiffening channel 40A has a front edge 42A aligned with front edge 76, a rear edge 44A aligned with rear edge 78 and extending inwardly toward interior opening 60 of stiffening strut 10 by a distance “E3”. Stiffening channel 50A has a front edge 52A aligned with front edge 26 and a rear edge 54A aligned with rear edge 28A and extending inwardly toward interior opening 60 of stiffening strut 10 by a distance “E4”. In general “E3” and “E4” can each range from one-sixteen ( 1/16) to one eighth (⅛) inch.
Walls 20 and 70 respectively extend to top 90 having a front edge 92 aligned with front edges 26 and 76 and a rear edge 94 aligned with rear edges 28 and 78. Top 90 has a stiffening channel or rib 96 extending from the front edge 92 to the rear edge 94 and extending inwardly or downwardly into opening 60 by a distance “E5” which can be one-sixteenth inch ( 1/16) to one-eighth (⅛) inch.
The stiffening strut made of 24 gauge steel, being two and one-half (2½) inches in height “H1” combined with the “U”-shaped struts including walls 20 and 70 with stiffening channel or ribs 40, 50, 40A and 50A and optionally a top 90 with stiffening channel 96 provide for a strong lightweight stiffening strut affixed to a garage door panel. It is also within the spirit and scope of the present invention to have only one stiffening channel or rib 40 and 40A in each respective sidewall 20 and 70. The stiffening channel or rib would then be respectively in the center of each respective wall 20 and 70.
As illustrated in
Referring to
(2½) inches but can range from two (2) inches to three (3) inches. The stiffening strut 110 has a given length “L1A” which is designed to be the same as the width of a garage door panel. Most conventional residential garage door panels are sixteen (16) feet. Therefore, “L1A” is also preferably sixteen (16) feet. The length “L1A” can be matched to the given width of any residential garage door panel.
The stiffening strut 110 has a first sidewall 120 with a bottom side edge 122 and a top side edge 124, a front edge 126 and a rear edge 128. Bottom side edge 122 extends to first lengthwise mounting sleeve 130 having an interior edge 132 aligned with bottom side edge 122, a front edge 136 aligned with front edge 126 and a rear edge 138 aligned with rear edge 128. Mounting sleeve 130 has an outer edge 134 parallel to inner edge 132. First lengthwise mounting sleeve 130 has a given width “W3” which can range from one-quarter (¼) inch to one half (½) inch. First lengthwise mounting sleeve 130 has a multiplicity of spaced apart openings, with a first opening 130A adjacent front edge 136, a fifth opening 130E adjacent rear edge 138, a middle opening 130C at a midpoint along lengthwise mounting sleeve 130 and a second opening 130B between openings 130A and 130C and a fourth opening 130D between openings 130C and 130E.
A key innovation is the incorporation of a pair of parallel spaced apart longitudinal stiffening channels or ribs 140 and 150 spaced at locations approximately one-third and two-thirds of the height “H5” of the first wall 20. Stiffening channel 40 has a front edge 142 aligned with front edge 126, a rear edge 144 aligned with rear edge 128 and extending outwardly away from interior opening 160 of stiffening strut 110 by a distance “E1A”. Stiffening channel 150 has a front edge 152 aligned with front edge 126 and a rear edge 154 aligned with rear edge 128 and extending outwardly away from interior opening 160 of stiffening strut 110 by a distance “E2A”. In general “E1A” and “E2A” can each range from one-sixteenth ( 1/16) to one-eighth (⅛) inch.
A parallel second wall 170 and second lengthwise mounting sleeve 180 is a mirror image of first wall 120 and first lengthwise mounting sleeve 130. As shown in
A key innovation is the incorporation of a pair of parallel spaced apart longitudinal stiffening channels or ribs 140A and 150A spaced at locations approximately one-third and two-thirds of the height “H6” of the second wall 170. Stiffening channel 140A has a front edge 142A aligned with front edge 176, a rear edge 144A aligned with rear edge 178 and extending outwardly away from interior opening 160 of stiffening strut 110 by a distance “E3A”. Stiffening channel 150A has a front edge 152A aligned with front edge 176 and a rear edge 154A aligned with rear edge 178 and extending outwardly away from interior opening 160 of stiffening strut 110 by a distance “E4A”. In general “E3A” and “E4A” can each range from one-sixteenth ( 1/16) to one-eighth (⅛) inch.
Walls 120 and 170 respectively extend to top 190 having a front edge 192 aligned with front edges 126 and 176 and a rear edge 194 aligned with rear edges 128 and 178. Top 190 has a stiffening channel or rib 196 extending from the front edge 192 to the rear edge 194 and extending outwardly and upwardly away from opening 160 by a distance “E5A” which can be one-sixteenth inch ( 1/16) to one-eighth (⅛) inch.
The stiffening strut 110 is made of 24 gauge steel, being two and one-half (2½) inches in height combined with the U-shaped struts including walls 120 and 170 with stiffening channel or ribs 140, 150, 140A and 150A and optionally a top 190 with stiffening channel 196A provide for a strong lightweight stiffening strut affixed to a garage door panel. It is also within the spirit and scope of the present invention to have only one stiffening channel or rib 40 and 40A in each respective sidewall 120 and 170. The stiffening channel or rib would then be respectively in the center of each respective wall 120 and 170.
Referring to
Of course the present invention is not intended to be restricted to any particular form or arrangement, or any specific embodiment, or any specific use, disclosed herein, since the same may be modified in various particulars or relations without departing from the spirit or scope of the claimed invention hereinabove shown and described of which the apparatus or method shown is intended only for illustration and disclosure of an operative embodiment and not to show all of the various forms or modifications in which this invention might be embodied or operated.
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2285011 | Buehler | Jun 1942 | A |
5749407 | Brenner et al. | May 1998 | A |
6073414 | Garris et al. | Jun 2000 | A |
6161606 | Wegner et al. | Dec 2000 | A |
D560000 | Hernandez | Jan 2008 | S |
7874342 | Mullet et al. | Jan 2011 | B2 |
20120111508 | Wedekind | May 2012 | A1 |