The embodiments described herein are generally directed to blades in a gas turbine engine, and, more particularly, to stiffness coupling and vibration damping in turbine blades.
During operation, a bladed rotor disk typically experiences out-of-plane vibration, expressed in terms of nodal diameter. This out-of-plane vibration commonly results in relative anti-phase motion (i.e., separation) between the shrouds of adjacent blades. In turn, the relative anti-phase motion may result in damage to the adjacent shrouds, including fretting and deterioration at the abutment interface between the adjacent shrouds and cracking at the leading edge and labyrinth seal of each shroud. This anti-phase motion may also reduce the natural frequency of the blade.
U.S. Pat. No. 10,301,948 discloses a hollow airfoil that is filled with a filler, comprising a preloaded spring, to dampen vibratory response of the airfoil. However, such an airfoil requires a pocket to receive the filler, which increases manufacturing costs and complexity, and does not specifically address vibration from inter-blade interaction (i.e., nodal-diameter-type vibration).
The present disclosure is directed toward overcoming one or more of the problems discovered by the inventors.
In an embodiment, a spring strip for vibration damping in a turbine blade is disclosed that comprises: a flat portion; a curved portion having a first end connected to the flat portion and a second end opposite the flat portion; and wherein the second end of the curved portion is malleable to bend into a tab in a direction away from the first end of the curved portion and at a preload distance from the flat portion.
In an embodiment, a turbine rotor assembly is disclosed that comprises: a turbine rotor disk; and a plurality of turbine blades arranged circumferentially around the turbine rotor disk and extending radially from the turbine rotor disk, wherein each of the plurality of turbine blades comprises an airfoil, and a shroud having a leading edge and a trailing edge opposite the leading edge, wherein the shroud comprises a substrate connected to a radially outward end of the airfoil, a first labyrinth seal segment extending from the substrate along the leading edge from a first end of the shroud to a second end of the shroud that is opposite the first end of the shroud, wherein the first labyrinth seal segment comprises a first slot at the first end of the shroud, and a second labyrinth seal segment extending from the substrate along the trailing edge from the first end of the shroud to the second end of the shroud and parallel to the first labyrinth seal segment, wherein the second labyrinth seal segment comprises a second slot at the second end of the shroud.
The details of embodiments of the present disclosure, both as to their structure and operation, may be gleaned in part by study of the accompanying drawings, in which like reference numerals refer to like parts, and in which:
The detailed description set forth below, in connection with the accompanying drawings, is intended as a description of various embodiments, and is not intended to represent the only embodiments in which the disclosure may be practiced. The detailed description includes specific details for the purpose of providing a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that embodiments of the invention can be practiced without these specific details. In some instances, well-known structures and components are shown in simplified form for brevity of description.
For clarity and ease of explanation, some surfaces and details may be omitted in the present description and figures. In addition, references herein to “upstream” and “downstream” are relative to the flow direction of the primary gas (e.g., air) used in the combustion process, unless specified otherwise. It should be understood that “upstream” refers to a position that is closer to the source of the primary gas or a direction towards the source of the primary gas, and “downstream” refers to a position that is farther from the source of the primary gas or a direction that is away from the source of the primary gas. Thus, a trailing edge or end of a component (e.g., a vane) is downstream from a leading edge or end of the same component. Also, it should be understood that, as used herein, the terms “side,” “top,” “bottom,” “front,” and “rear” are used for convenience of understanding to convey the relative positions of various components with respect to each other, and do not imply any specific orientation of those components in absolute terms (e.g., with respect to the external environment or the ground).
In an embodiment, gas turbine engine 100 comprises, from an upstream end to a downstream end, an inlet 110, a compressor 120, a combustor 130, a turbine 140, and an exhaust outlet 150. In addition, the downstream end of gas turbine engine 100 may comprise a power output coupling 104. One or more, including potentially all, of these components of gas turbine engine 100 may be made from stainless steel and/or durable, high-temperature materials known as “superalloys.” A superalloy is an alloy that exhibits excellent mechanical strength and creep resistance at high temperatures, good surface stability, and corrosion and oxidation resistance. Examples of superalloys include, without limitation, Hastelloy, Inconel, Waspaloy, Rene alloys, Haynes alloys, Incoloy, MP98T, TMS alloys, and CMSX single crystal alloys.
Inlet 110 may funnel a working fluid F (e.g., the primary gas, such as air) into an annular flow path 112 around longitudinal axis L. Working fluid F flows through inlet 110 into compressor 120. While working fluid F is illustrated as flowing into inlet 110 from a particular direction and at an angle that is substantially orthogonal to longitudinal axis L, it should be understood that inlet 110 may be configured to receive working fluid F from any direction and at any angle that is appropriate for the particular application of gas turbine engine 100. While working fluid F will primarily be described herein as air, it should be understood that working fluid F could comprise other fluids, including other gases.
Compressor 120 may comprise a series of compressor rotor assemblies 122 and stator assemblies 124. Each compressor rotor assembly 122 may comprise a rotor disk that is circumferentially populated with a plurality of rotor blades. The rotor blades in a rotor disk are separated, along the axial axis, from the rotor blades in an adjacent disk by a stator assembly 124. Compressor 120 compresses working fluid F through a series of stages corresponding to each compressor rotor assembly 122. The compressed working fluid F then flows from compressor 120 into combustor 130.
Combustor 130 may comprise a combustor case 132 housing one or more, and generally a plurality of, fuel injectors 134. In an embodiment with a plurality of fuel injectors 134, fuel injectors 134 may be arranged circumferentially around longitudinal axis L within combustor case 132 at equidistant intervals. Combustor case 132 diffuses working fluid F, and fuel injector(s) 134 inject fuel into working fluid F. This injected fuel is ignited to produce a combustion reaction in one or more combustion chambers 136. The combusting fuel-gas mixture drives turbine 140.
Turbine 140 may comprise one or more turbine rotor assemblies 142 and stator assemblies 144. Each turbine rotor assembly 142 may correspond to one of a plurality or series of stages. Turbine 140 extracts energy from the combusting fuel-gas mixture as it passes through each stage. The energy extracted by turbine 140 may be transferred (e.g., to an external system) via power output coupling 104.
The exhaust E from turbine 140 may flow into exhaust outlet 150. Exhaust outlet 150 may comprise an exhaust diffuser 152, which diffuses exhaust E, and an exhaust collector 154 which collects, redirects, and outputs exhaust E. It should be understood that exhaust E, output by exhaust collector 154, may be further processed, for example, to reduce harmful emissions, recover heat, and/or the like. In addition, while exhaust E is illustrated as flowing out of exhaust outlet 150 in a specific direction and at an angle that is substantially orthogonal to longitudinal axis L, it should be understood that exhaust outlet 150 may be configured to output exhaust E towards any direction and at any angle that is appropriate for the particular application of gas turbine engine 100.
In an embodiment, turbine blade 200 may comprise, from an inward to outward position along a radial axis R, a root 210, a platform 220, an airfoil 230, and a shroud 240. Root 210 may be configured to mate with a corresponding groove 310 in the circumference of turbine rotor disk 300. Root 210 may comprise a “fir tree,” “bulb,” or “dovetail” shape, and groove 310 may be reciprocally shaped to tightly receive root 210, such that root 210 fills groove 310. Thus, root 210 of each turbine blade 200 may be slid (e.g., downstream or upstream) into a respective groove 310 in turbine rotor disk 300 to be tightly held therein. This engagement between root 210 and groove 310 retains turbine blade 200 within turbine rotor disk 300, and prevents turbine blade 200 from moving in the radial and lateral directions relative to turbine rotor disk 300.
Root 210 is connected to a radially inward surface of platform 220, and airfoil 230 extends radially outward from the opposite, radially outward surface of platform 220. Airfoil 230 may have a complex geometry that varies along radial axis R. For example, the cross-section of airfoil 230 may lengthen, thicken, twist, and/or otherwise change shape along the radial axis R between platform 220 and shroud 240. It should be understood that the overall shape of airfoil 230 may vary depending on the particular application for which it is used.
In addition, each labyrinth seal segment 246 may comprise a recess or slot 248 through an edge of the labyrinth seal segment 246. For labyrinth seal segments 246A and 246B on the same shroud 240, slots 248 through those labyrinth seal segments 246 may be positioned on opposite diagonal corners of shroud 240. For example, as illustrated, slot 248A is positioned through a first end of upstream labyrinth seal segment 246A, whereas slot 248B is positioned through a second end, opposite the first end, of downstream labyrinth seal segment 246B. It should be understood that, in an alternative embodiment, the positions could be reversed. In an embodiment, each slot 248 is a rectangular parallelepiped (which includes, potentially, a cube) with three sides defined by three connected surfaces of its respective labyrinth seal segment 246 and with the remaining three remaining sides open.
In addition, when assembled in this manner, each slot 248 becomes enclosed on four sides. In particular, each slot 248 becomes a rectangular parallelepiped with three sides defined by three connected surfaces of its respective labyrinth seal segment 246 and one side defined by an abutting end surface of the adjacent labyrinth seal segment 246. The remaining two sides remain open and opposite to each other to form an aperture through the labyrinth seal.
As illustrated in
Notably, flat portion 710 and tab 730, joined by curved portion 720, contact opposite surfaces of the labyrinth seal formed by adjacent labyrinth seal segments 246 of adjacent shrouds 240. For example, in an embodiment in which spring strip 700 is inserted from the outside, flat portion 710 contacts an outer surface of the labyrinth seal, whereas tab 730 contacts an inner surface of the labyrinth seal. Conversely, in an alternative embodiment in which spring strip 700 is inserted from the inside, flat portion 710 contacts an inner surface of the labyrinth seal, whereas tab 730 contacts an outer surface of the labyrinth seal. In either case, a pre-loaded damper force is applied to the contact interface between flat portion 710 and labyrinth seal segment 246.
When spring strip 700 is inserted and preloaded through a slot 248, it couples adjacent shrouds 240 together at adjacent labyrinth seal segments 246. Each spring strip 700 imparts a stiffness k (illustrated in
Under the resonance condition, the pairs of spring strips 700 reduce oscillation in the tangential direction of turbine blades 200 via Coulomb friction F at the contact interfaces:
F=μN
N=kNδ
wherein μ is the coefficient of friction of the contact interface, N is the preload force normal to the face of labyrinth seal segments 246, kN is the normal stiffness of spring strip 700, and δ (illustrated in
The frictional dissipation energy E is a function of kN and δ:
E=FS=μ(kNδ)S
wherein S is sliding distance. The under-damp amplitude may primarily be controlled by the combination of the stiffness k in pairs of spring strips 700. Advantageously, embodiments of spring strips 700 within slots 248 between labyrinth seal segments 246 prevent the natural frequency of pre-tuned turbine blades 200 from drifting to the operating speed range and/or provide vibration damping to the untuned blade mode. For instance, in experiments of disclosed embodiments, the vibration amplitude range was reduced by more than ten-fold and exhibited a faster decay rate, relative to an assembly without spring strips 700.
It will be understood that the benefits and advantages described above may relate to one embodiment or may relate to several embodiments. Aspects described in connection with one embodiment are intended to be able to be used with the other embodiments. Any explanation in connection with one embodiment applies to similar features of the other embodiments, and elements of multiple embodiments can be combined to form other embodiments. The embodiments are not limited to those that solve any or all of the stated problems or those that have any or all of the stated benefits and advantages.
The preceding detailed description is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. The described embodiments are not limited to usage in conjunction with a particular type of turbine blade. Hence, although the present embodiments are, for convenience of explanation, depicted and described as being implemented in a particular turbine, it will be appreciated that it can be implemented in various other types of turbines, gas turbine engines, and machines with rotor blades, and in various other systems and environments. Furthermore, there is no intention to be bound by any theory presented in any preceding section. It is also understood that the illustrations may include exaggerated dimensions and graphical representation to better illustrate the referenced items shown, and are not consider limiting unless expressly stated as such.
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