Information
-
Patent Grant
-
6279325
-
Patent Number
6,279,325
-
Date Filed
Tuesday, November 2, 199925 years ago
-
Date Issued
Tuesday, August 28, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
There is disclosed a Stirling cycle refrigerator in which oil rising is prevented, and an adverse influence onto oil sealing bellows by a pressure rise accompanying the temperature rise of the crank chamber is prevented. The oil sealing bellows are disposed between a space in a housing and compression and expansion cylinders, and a buffer tank provided with the pressure adjusting bellows is disposed between a space on the back surface side of the compression and expansion pistons and the space in the housing, so that the pressure rise in the housing and the pressure fluctuation of the space are absorbed.
Description
BACKGROUND OF THE INVENTION
(I) Field of the Invention
The present invention relates to a Stirling cycle device which can be used for refrigerating or cooling in all industrial fields of industrial apparatuses of food distribution, environmental test, medicine, biological industry, semiconductor manufacture, and the like, or household apparatuses.
(ii) Description of the Related Art
In recent years, a Stirling cycle refrigerator, hereafter referred to generallt as “refrigerator”, has been highlighted as a refrigerating device using a substitute for Freon in earth environmental problems, or as a refrigerator whose operation temperature is in a broader range than that of a conventional cooling device. Therefore, the refrigerator can be applied to the apparatuses utilizing cooling heat for business or household use such as a freezer, a refrigerator, and a throw-in type cooler, and the cooling heat utilizing apparatuses of all industrial fields such as a low-temperature fluid circulator, a low-temperature isothermal unit, an isothermal tank, a heat shock test device, a freezing drier, a thermal property test device, a blood/cell storage-device, a cold cooler, and other various cooling heat devices. Furthermore, the refrigerator is compact, high in result coefficient, and excellent in energy efficiency.
FIG. 1
is an entire schematic view of a conventional general Stirling cycle refrigerator
1
, and in a housing
2
, crank portions
5
,
6
of a crank shaft
4
operated by a motor
3
are connected to a compression piston rod
9
and an expansion piston rod
10
via cross guide heads
7
,
8
. Via these compression piston rod
9
and expansion piston rod
10
, a compression piston
11
and an expansion piston
12
reciprocate with a phase difference in a compression cylinder
13
and an expansion cylinder
14
, respectively. Thereby, operating gas is compressed and expanded. Additionally, by a radiating heat exchanger (high-temperature side heat exchanger)
18
and a cooling heat exchanger (low-temperature side heat exchanger)
19
disposed between a high-temperature chamber (compression chamber)
15
of the compression cylinder
13
and a low-temperature chamber (expansion chamber)
16
of the expansion cylinder
14
via a regenerator
17
, heat exchange is performed between a radiating refrigerant and a cooling heat refrigerant, and the operating gas.
Here, there arises a problem, which is so-called oil rising, that oil or oil mist rises from a crank chamber along the piston rods
9
,
10
. For the oil rising, after entering the compression and expansion cylinders, the oil or oil mist adheres to inner surfaces, or is carbonized by heat so that the performance and durability of the refrigerator are remarkably deteriorated. To solve the oil rising problem, in a conventional art, the compression piston rod
9
and the expansion piston rod
10
are sealed by oil seals
20
,
21
.
Additionally, the oil seals are variously developed in structures and materials, but they are not necessarily sufficient in sealing performance or durability. Moreover, a roll socks type seal system has been proposed, whose durability cannot be said to be sufficient in the present situation.
Moreover, when the Stirling cycle refrigerator is operated, temperature rises, and inner pressure rises in a crank chamber
26
. The pressure rise of the crank chamber applies a mechanical burden to the oil seal, and causes deterioration. There arises another problem that the pressure promotes the oil rising, and adversely affects the performance.
Moreover, the reciprocating movement of the compression and expansion pistons generates a pressure fluctuation on the side of a back surface, and adversely affects the oil seals.
An object of the present invention is to solve problems peculiar to the Stirling cycle refrigerator comprising the above-described refrigerator, and the problems of the present invention are as follows:
(1) The oil rising is prevented, long-life piston rod oil sealing bellows are realized, and the performance and life of the Refrigerator are enhanced.
(2) For the pressure rise accompanying the temperature rise of the crank chamber, even when a general oil seal is employed, deterioration or oil rising cannot be prevented. Moreover, even when the oil sealing bellows are employed, inner and outer pressure differences are generated to adversely affect the bellows themselves and the performance of the refrigerator. The pressure rise accompanying the temperature rise of the crank chamber is solved by employing a buffer tank which has pressure adjusting bellows.
(3) The problem of pressure fluctuation generated on the side of the back surface of the compressing or expanding piston which adversely affects the oil seal or the refrigerator performance is solved by employing the buffer tank provided with or without the pressure adjusting bellows.
(4) The problem of the pressure fluctuation generated on the back surface side of the piston is solved by utilizing a space in the housing having the crank chamber. Specifically, the problem is solved by connecting the back surface side of the piston to the space in the housing having the crank chamber via an oil trapping device. In this case, a constricting device for adjusting the oil trapping device may also be used together (arranged in series for use).
SUMMARY OF THE INVENTION
To solve the problems, according to the present invention, there is provided a Stirling cycle refrigerator, comprising: a housing having a crank chamber; a cylinder disposed above and adjacent to the crank chamber; a piston for reciprocating in the cylinder to compress or expand operating gas, or a displacer; a piston rod operatively connected to a crank in the crank chamber and having one end connected to the piston, or the displacer; and an oil seal disposed in an opening of a top of the crank chamber through which the piston rod is passed. In the Stirling cycle refrigerator, the oil seal comprises oil sealing bellows whose tip end is fixed to the piston rod in the cylinder and whose base end is fixed to a peripheral edge of the opening of the top of the crank chamber provided with the piston rod passed therethrough. By disposing the oil sealing bellows, oil is inhibited from entering the cylinder via a space in the housing.
Between a space on the side of a back surface of the piston for compressing or expanding the operating gas and the space in the housing, a buffer tank for absorbing a pressure fluctuation in the space on the back surface side, and a pressure rise in the housing is connected via connecting means. Inside the buffer tank, pressure adjusting bellows are disposed to divide the buffer tank into a chamber on the side of an opening of the pressure adjusting bellows and a chamber on the side of a closing wall, and the chamber on the opening side and the chamber on the closing wall side may be connected to either one of the space on the back surface side of the piston and the space in the housing.
Additionally, the space on the back surface side of the piston for compressing-or expanding the operating gas and the space in the housing may be connected via an oil trapping device to absorb the pressure fluctuation of the space on the back surface side.
Moreover, in the space on the back surface side of the piston for compressing or expanding the operating gas, the buffer tank for absorbing the pressure fluctuation of the space on the back surface side is connected via the connecting means. Between the buffer tank and the space in the housing, the oil trapping device, or the oil trapping device connected to a pressure adjusting constriction device may be disposed, so that pressure adjustment can be performed in the space on the back surface side of the piston for compressing or expanding the operating gas, and the space in the housing.
Furthermore, as the oil seal, in addition to the oil sealing bellows, an annular pressure-resistant oil seal pressed into contact with the piston rod is disposed in the opening of the top of the crank chamber. Between the space on the back surface side of the piston for compressing or expanding the operating gas, and a seal chamber formed by the oil sealing bellows, the buffer tank for reducing an invalid pressure fluctuation generated on the back surface side of the piston and an invalid pressure fluctuation generated in the seal chamber is connected via connecting means. Inside the buffer tank, the pressure adjusting bellows, are disposed to divide the buffer tank into the chamber on the side of the opening of the pressure adjusting bellows and the chamber on the side of the closing wall, and the chamber on the opening side and the chamber on the closing wall side may be connected to either the space on the back surface side of the piston or the seal chamber.
Furthermore, to solve the above-described problems, according to the present invention, there is provided a Stirling cycle refrigerator, comprising: a housing having a crank chamber; a cylinder disposed above and adjacent to the crank chamber; a piston for reciprocating in the cylinder to compress or expand operating gas, or a displacer; a piston rod operatively connected to a crank in the crank chamber and having one end connected to the piston, or the displacer; and an oil seal disposed in an opening of a top of the crank chamber through which the piston rod is passed. In the Stirling cycle refrigerator, between a space on the side of a back surface of the piston, and a space in the housing, a buffer tank for absorbing a pressure fluctuation in the space on the back surface side and a pressure rise in the housing is connected via connecting means. Inside the buffer tank, pressure adjusting bellows are disposed to divide the buffer tank into a chamber on the side of an opening of the pressure adjusting bellows, and a chamber on the side of a closing wall, and the chamber on the opening side and the chamber on the closing wall side are connected to either the space on the back surface side of the piston or the space in the housing.
Additionally, to solve the problems, according to the present invention, there is provided a Stirling cycle refrigerator, comprising: a housing having a crank chamber; a cylinder disposed above and adjacent to the crank chamber; a piston for reciprocating in the cylinder to compress or expand operating gas, or a displacer; a piston rod operatively connected to a crank in the crank chamber and having one end connected to the piston, or the displacer; and an oil seal disposed in an opening of a top of the crank chamber through which the piston rod is passed. In the Stirling cycle refrigerator, between a space on the side of a back surface of the piston, and a space in the housing, a buffer tank for absorbing a pressure fluctuation in the space on the back surface side and a pressure rise in the housing is connected via connecting means, and between the buffer tank and the space in the housing, an oil trapping device, or the oil trapping device connected to a pressure adjusting constriction device is disposed, so that pressure adjustment can be performed in the space on the back surface side of the piston for compressing or expanding the operating gas and the space in the housing.
Furthermore, to solve the above-described problems, according to the present invention, there is provided a Stirling cycle refrigerator, comprising: a housing having a crank chamber; a cylinder disposed above and adjacent to the crank chamber; a piston for reciprocating in-the cylinder to compress or expand operating gas, or a displacer; a piston rod operatively connected to a crank in the crank chamber and having one end connected to the piston, or the displacer; and an oil seal disposed in an opening of a top of the crank chamber through which the piston rod is passed. In the Stirling cycle refrigerator, a space on the side of a back surface of the piston, and a space in the housing are connected via an oil trapping device in order to absorb a pressure fluctuation of the space on the back surface side.
Additionally, the pressure adjusting bellows may be constituted of one set of bellows, or a pair of opposite type bellows opposite to each other.
Moreover, a compression force may be applied to the closing wall of the pressure adjusting bellows by a spring.
Furthermore, the pressure adjusting bellows are guided to the buffer tank by a guide member, and are constituted to smoothly expand and contract without deflecting.
Additionally, one or two or more buffer tanks may be disposed.
Moreover, the operating gas of the Stirling cycle refrigerator is nitrogen, helium or hydrogen, and the cooling heat refrigerant is any one gas selected from the group consisting of ethyl alcohol, HFE, PFC, PFG, nitrogen and helium.
Furthermore, the Stirling cycle refrigerator may be applied as the constitution of a refrigerating device comprising a compression cylinder having a compression piston, and an expansion cylinder having an expansion piston or a displacer, in which the compression piston and the expansion piston or the displacer reciprocate with a phase difference.
Additionally, the Stirling cycle refrigerator may be applied as a Stirling cycle refrigerator, or a Stirling engine.
Moreover, the Stirling cycle refrigerator of the present invention comprises a cylinder block provided with a cylindrical top heat exchange housing having a top wall and a side wall, and an inner cylinder disposed in the top heat exchange housing in which the piston or the displacer slides. In an inner peripheral face on the side of a tip end of the top heat exchange housing, a linear fine groove in an axial direction is formed to form an operating gas channel with an outer peripheral face of the inner cylinder. In the inner peripheral face on the side of a base end of the top heat exchange housing, an annular recess is formed to form a channel for an operating gas regenerator with the outer peripheral face of the inner cylinder. The top heat exchange housing is formed by lost wax casting.
Furthermore, according to the present invention, the Stirling cycle refrigerator is provided with a cylinder block having an inner cylinder in which the piston or the displacer slides. Outside the inner cylinder, a cylindrical heat exchanger is disposed which comprises an annular heat exchange housing and a heat exchanger body inserted/fixed inside the housing. For the heat exchanger body, in an outer peripheral face, a heat exchanging fin is formed, and in an inner peripheral face, a linear fine groove in an axial direction is formed to form an operating gas channel with an outer peripheral face of the inner cylinder. A space between the annular heat exchange housing and the heat exchanger body is formed as a refrigerant path. In the annular heat exchange housing a refrigerant inlet and a refrigerant outlet are formed so that the refrigerant path is connected. The annular heat exchange housing is formed by lost wax casting or iron casting, and the heat exchanger body is formed by the lost wax casting.
Additionally, according to the present invention, there is provided a Stirling cycle refrigerator which comprises a cylinder block provided with a cylindrical top heat exchange housing having a top wall and a side wall, and an inner cylinder disposed in the top heat exchange housing in which a piston or a displacer slides. In an inner peripheral face on the side of a tip end of the top heat exchange housing, a linear fine groove in an axial direction is formed to form an operating gas channel with an outer peripheral face of the inner cylinder. In the inner peripheral face on the side of a base end of the top heat exchange housing, an annular recess is formed to form a channel for an operating gas regenerator with the outer peripheral face of the inner cylinder. Outside the inner cylinder, a cylindrical heat exchanger is disposed which comprises an annular heat exchange housing and a heat exchanger body inserted/flexed inside the housing. For the heat exchanger body, in an-outer peripheral face, a heat exchanging fin is formed, and in an inner peripheral face, a linear fine groove in an axial direction is formed to form the operating gas channel with the outer peripheral face of the inner cylinder. A space between the annular heat exchange housing and the heat exchanger body is formed as a refrigerant path, and a refrigerant inlet and a refrigerant outlet are formed in the annular heat exchange housing so that the refrigerant path is connected. The top heat exchange housing and the heat exchanger body are formed by lost wax casting, or the annular heat exchange housing is formed by the lost wax casting or, iron casting.
The top heat exchange housing has in a tip end side outer peripheral face a fin formed integrally with the top heat exchange housing, or a fin separately formed and attached later.
Moreover, in the present invention, the Stirling cycle refrigerator comprises a Stirling cycle refrigerator sealing the operating gas, and having a cold head and a radiating heat exchanger; a cooling heat refrigerant pipe line able to be connected to a cooling heat utilizing apparatus for circulating a cooling heat refrigerant from the cold head between the refrigerator and the cooling heat utilizing apparatus; and a cooling heat refrigerant isothermal fluid storage tank disposed midway in the cooling heat refrigerant pipe line for storing the cooling heat refrigerant, so that a temperature fluctuation of the cooling heat refrigerant by an operating state of the Refrigerator is prevented from directly influencing a cooling temperature of the cooling heat utilizing apparatus.
Furthermore, in the present invention, the Stirling cycle refrigerator comprises a refrigerator sealing the operating gas, and having a cold head and a radiating heat exchanger; a cooling heat refrigerant pipe line having both ends connected to the cold head for circulating a cooling heat refrigerant cooled in the cold head; a secondary cooling heat refrigerant isothermal fluid storage tank in which a secondary cooling heat refrigerant is accommodated and a heat exchange section of the cooling heat refrigerant pipe line is interposed so that the heat exchange section contacts the secondary cooling heat refrigerant; and a secondary cooling heat refrigerant pipe line having both ends connected to the secondary cooling heat refrigerant isothermal fluid storage tank and connected to a cooling heat utilizing apparatus for circulating the secondary cooling heat refrigerant between the secondary cooling heat refrigerant isothermal fluid storage tank and the cooling heat utilizing apparatus, so that a temperature fluctuation of the cooling heat refrigerant by an operating state of the Refrigerator is prevented from directly influencing a cooling temperature of the cooling heat utilizing apparatus.
Additionally, in the present invention, the Stirling cycle device comprises a Refrigerator sealing the operating gas, and having a cold head and a radiating heat exchanger; a cooling heat refrigerant pipe line for passing a cooling heat refrigerant cooled in the cold head, connected to a cooling heat utilizing apparatus, and disposed for circulating the cooling heat refrigerant between the Refrigerator and the cooling heat utilizing apparatus; and a cooling heat refrigerant isothermal fluid storage tank in which the cooling heat refrigerant is accommodated, the cold head is passed from a bottom part, and the stored cooling heat refrigerant is cooled, so that a temperature fluctuation of the cooling heat refrigerant by an operating state of the Refrigerator is prevented from directly influencing a cooling temperature of the cooling heat utilizing apparatus.
Moreover, there is provided a temperature adjustment device which performs an operation control of the Refrigerator and/or a control of an electric heater disposed in the cooling heat refrigerant isothermal fluid storage tank to perform a temperature control.
Furthermore, a motor of the Refrigerator is controlled to rotate in reverse so that temperature adjustment, high-temperature heating, or defrosting is performed.
Additionally, by rotatably disposing an agitating blade in the cooling heat refrigerant isothermal fluid storage tank, a temperature difference of the cooling heat refrigerant in the cooling heat refrigerant isothermal fluid storage tank is prevented from being generated.
Moreover, according to the present invention, there is provided a Stirling cycle device, comprising a Refrigerator sealing the operating gas, and having a cold head for cooling a cooling heat refrigerant and a radiating heat exchanger; a thermal property test tank for storing a test object to be subjected to a thermal property test, and cooled by the cooling heat refrigerant; and a cooling heat refrigerant pipe line for passing the cooling heat refrigerant cooled by the cold head in the thermal property test tank and circulating the cooling heat refrigerant between the cold head and the thermal property test tank, in which by rotating the Refrigerator forward or in reverse to cool or heat the cooling heat refrigerant, heat shock is applied to the test object and the thermal property test is performed.
Furthermore, according to the present invention, there is provided a Stirling device, comprising a Refrigerator sealing operating gas, and having a cold head for cooling a cooling heat refrigerant and a radiating heat exchanger; a thermal property test tank for storing a test object to be subjected to a thermal property test, and cooled by, the cooling heat refrigerant; and a cooling heat refrigerant pipe line for passing the cooling heat refrigerant cooled by the cold head so that the cooling heat refrigerant flows around the thermal property test tank and circulates between the cold head and the thermal property test tank, in which by rotating the Refrigerator forward or in reverse to cool or-heat the cooling heat refrigerant, heat shock is applied to the test-object and the thermal property test is performed.
Additionally, according to the present invention, there is provided a Stirling cycle device, comprising a Refrigerator sealing the operating gas, and having a cold head for cooling a cooling heat refrigerant and a radiating heat exchanger; and a thermal property test tank in which a test object to be subjected to a thermal property test is accommodated, and the cold head is disposed to pass through from a bottom part, in which by rotating the Refrigerator forward or in reverse to cool or heat the cooling heat refrigerant, heat shock is applied to the test object and the thermal property test is performed.
In the thermal property test tank, a storage case or a stacking shelf for storing the test object may be disposed.
Air, nitrogen or helium is circulated as the cooling heat refrigerant, and the thermal property test tank is provided with the storage case with a vent hole formed therein for storing the test object in the storage case, or may be provided with no storage case for storing the test object.
A temperature adjustment device for operating/controlling the Refrigerator to perform temperature control may be disposed.
Any one of the thermal property test tank, the cold head and the cooling heat refrigerant pipe line is provided with an electric heater so that a precise temperature control of the thermal property test tank, defrosting, and the like can be performed. Additionally, by performing control to rotate the motor of the Refrigerator in reverse, the temperature of the thermal property test tank can be raised.
Moreover, according to the present invention, there is provided a Stirling cycle device, comprising: a Refrigerator sealing operating gas, and having a cold head for cooling a cooling heat refrigerant and a radiating heat exchanger; a freezing/drying tank in which a heat exchanging coil is disposed in an outer periphery and a material to be dried can be accommodated; and a cooling heat refrigerant pipe line for circulating the cooling heat refrigerant cooled by the cold head between the cold head and the heat exchanging coil, in which by operating the Refrigerator, passing the cooling heat refrigerant through the heat exchanging coil, and freezing/drying the freezing/drying tank, the material to be dried is dried.
Furthermore, according to the present invention, there is provided a Stirling cycle device, comprising: a Refrigerator sealing operating gas, and having a cold head for cooling a cooling heat refrigerant and a radiating heat exchanger; a freezing/drying tank in which a heat exchanging coil is disposed and a material to be dried can be accommodated; and a cooling heat refrigerant pipe line for circulating the cooling heat refrigerant cooled by the cold head between the cold head and the heat exchanging coil, in which by operating the Refrigerator, passing the cooling heat refrigerant through the heat exchanging coil, and freezing/drying the freezing/drying tank, the material to be dried is dried.
Additionally, according to the present invention, there is provided a Stirling cycle device, comprising: a Refrigerator sealing operating gas, and having a cold head for cooling a cooling heat refrigerant and a radiating heat exchanger; a freezing/drying tank in which the cooling heat refrigerant is introduced and a material to be dried can be accommodated; and a cooling heat refrigerant pipe line for circulating the cooling heat refrigerant cooled by the cold head between the cold head and the inside of the freezing/drying tank, in which by operating the Refrigerator, introducing the cooling heat refrigerant into the freezing/drying tank, and performing freezing/drying, the material to be dried is dried.
Moreover, according to the present invention, there is provided a Stirling cycle device, comprising: a Refrigerator sealing operating gas, and having a cold head for cooling a cooling heat refrigerant and,a radiating heat exchanger; and a freezing/drying tank in which the cold head is passed through from a bottom part, and a material to be dried can be accommodated, in which by operating the Refrigerator, and performing freezing/drying, the material to be dried is dried.
Furthermore, a temperature adjustment device for operating/controlling the Refrigerator to perform temperature control may be disposed.
Additionally, by performing control to rotate the motor of the Refrigerator in reverse, the temperature of the freezing/drying tank can be raised.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a diagram showing the entire conventional Stirling cycle refrigerator.
FIG. 2
is a diagram showing a first embodiment of a Stirling cycle refrigerator according to the present invention.
FIG. 3
is a diagram showing a second embodiment of the Stirling cycle refrigerator according to the present invention.
FIG. 4
is a diagram showing a third embodiment of the Stirling cycle refrigerator according to the present invention.
FIG. 5
is a diagram showing a fourth embodiment of the Stirling cycle refrigerator according to the present invention.
FIGS. 6
a
and
6
b
are diagrams showing a fifth embodiment of the Stirling cycle refrigerator according to the present invention.
FIG. 7
is a diagram showing a sixth embodiment of the Stirling cycle refrigerator according to the present invention.
FIG. 8
is a diagram showing a seventh embodiment of the Stirling cycle refrigerator according to the present invention.
FIG. 9
is a diagram showing an eighth embodiment of the Stirling cycle refrigerator according to the present invention.
FIG. 10
is a diagram showing a ninth embodiment of the Stirling cycle refrigerator according to the present invention.
FIGS. 11
a
-
11
d
are diagrams showing concrete examples of pressure adjusting bellows of a buffer tank of the Stirling cycle refrigerator according to the present invention.
FIGS. 12
a
-
12
c
diagrams showing concrete examples of a guide of the pressure adjusting bellows of the Stirling cycle refrigerator according to, the present invention.
FIG. 13
is a sectional view showing an expansion cylinder block of the Stirling cycle refrigerator according to the present invention.
FIGS. 14
a
-
14
c
show a sectional view, a plan view and an enlarged view of a low-temperature side heat exchange housing (top heat exchange housing) of the expansion cylinder block of FIG.
13
.
FIGS. 15
a
-
15
c
show a sectional view, a plan view and an enlarged view of a high-temperature side heat exchange housing (annular heat exchange housing) of the expansion cylinder block of FIG.
13
.
FIGS. 16
a
and
16
b
show sectional views of first and second modifications of the low-temperature side heat exchange housing of the expansion cylinder block of the Stirling cycle device according to the present invention.
FIG. 17
is a diagram showing one embodiment of an isothermal fluid circulating device constituted using the Stirling cycle refrigerator of the present invention.
FIG. 18
is an explanatory view of one example of a cooling heat exchanger and a radiating heat exchanger of the isothermal fluid circulating device using the Stirling cycle refrigerator of FIG.
17
.
FIG. 19
is a diagram showing a cooling heat utilizing apparatus connected to the isothermal fluid circulating device using the Stirling cycle refrigerator of FIG.
17
.
FIG. 20
is an explanatory view of a temperature adjustment device of the isothermal fluid circulating device using the Stirling cycle refrigerator of FIG.
17
.
FIG. 21
is a diagram showing another embodiment of the isothermal fluid circulating device constituted using the Stirling cycle refrigerator of the present invention.
FIG. 22
is a diagram showing another embodiment of the isothermal fluid circulating device constituted using the Stirling cycle refrigerator of the present invention.
FIG. 23
is a diagram showing an embodiment of a heat shock tester constituted using the Stirling cycle refrigerator of the present invention.
FIGS. 24
a
and
24
b
are diagrams showing another embodiment of the heat shock tester constituted using the Stirling cycle refrigerator of the present invention.
FIG. 25
is a diagram showing further embodiment of the heat shock tester constituted using the Stirling cycle refrigerator of the present invention.
FIG. 26
is an explanatory view of the temperature adjustment device of the heat shock tester constituted using the Stirling cycle refrigerator of the present invention.
FIGS. 27
a
and
27
b
are diagrams showing an embodiment of a freezing drier constituted using the Stirling cycle refrigerator of the present invention.
FIGS. 28
a
and
28
b
are diagrams showing another embodiment of the freezing drier constituted using the Stirling cycle refrigerator of the present invention.
FIG. 29
is a diagram showing further embodiment of the freezing drier constituted using the Stirling cycle refrigerator of the present invention.
FIG. 30
is a diagram showing still another embodiment of the freezing drier constituted using the Stirling cycle refrigerator of the present invention.
FIG. 31
is an explanatory view of the temperature adjustment device of the freezing drier constituted using the Stirling cycle refrigerator of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[First Embodiment]
Embodiments of a Stirling cycle device of the present invention will be described hereinafter based on first to ninth embodiments with respect to a Stirling cycle refrigerator with reference to the drawings.
FIG. 2
shows a first embodiment of the refrigerator according to the present invention. For an outline of a refrigerator
22
of the first embodiment, a first characteristic lies in a constitution provided with oil sealing bellows for preventing oil rising, and a further characteristic lies in a constitution in which a buffer tank provided with a pressure adjusting bellows connected to a crank chamber is disposed, and with respect to the oil sealing bellows, a pressure rise in a space in a housing resulting from a temperature rise of the crank chamber, as well as a pressure fluctuation on the side of a back surface of a compression piston or an expanding piston are absorbed.
This respect will be described in detail. In
FIG. 2
, a housing
23
of a Refrigerator
22
A is formed of a cast material. The inside of the housing
23
is divided into a motor chamber
25
and a crank chamber
26
by a partition wall
24
, the motor chamber
25
is provided with a motor
27
which can rotate forward or in reverse, and the crank chamber
26
is provided with a rotation/reciprocation converting mechanism
28
which converts the rotation of the motor
27
to reciprocation. The motor chamber
25
and the crank chamber
26
are closed with lids
29
,
30
, respectively.
In the housing
23
, a crank shaft
34
is rotatably passed through the partition wall
24
, and supported by bearings
31
to
33
. The motor
27
is constituted of a stator
35
and a rotor
36
, and the crank shaft
34
is fixed to the middle of the rotor
36
.
The rotation/reciprocation converting mechanism
28
is constituted of crank sections
37
,
38
of the crank shaft
34
extended in the crank chamber
26
, connecting rods
39
,
40
connected to the crank sections
37
,
38
, and cross guide heads
41
,
42
attached to the tip ends of the connecting rods, and functions as drive transmission means of the Refrigerator
22
A.
The cross guide heads
41
,
42
are reciprocally disposed in cross guide liners
43
,
44
disposed on the cylinder inner wall of the housing
23
. The crank sections
37
,
38
are formed with a phase difference so that the crank section
38
moves prior to the crank section
37
when the motor
27
rotates forward. For the phase difference, a phase difference of about 90 degrees is usually employed.
On the crank chamber
26
of the housing
23
of the Refrigerator
22
A, there are provided a compression cylinder
45
and an expansion cylinder
46
. In the compression cylinder
45
, expansion cylinder
46
and housing
23
, operating gas such as helium, hydrogen, and nitrogen is sealed.
The compression cylinder
45
has a compression cylinder block
47
fixed to the housing
23
with bolts, and the like, and in the space of the compression cylinder block
47
a compression piston
48
reciprocates. A high-temperature chamber (compression space)
49
is formed above the space, in which the operating gas is compressed to provide a high temperature.
One end of a compression piston rod
50
is fixed to the compression piston
48
, and the other end thereof is rotatably connected to the cross guide head
41
. To seal an opening
51
in the upper section of the housing
23
, the upper end of oil sealing bellows
53
is fixed to the compression piston rod
50
, and the lower end thereof is fixed to the peripheral edge of the opening
51
.
Thereby, the compression cylinder
45
and the crank chamber
26
of the housing
23
are completely sealed, so that oil is completely prevented from-going into the compression cylinder
45
from the crank chamber
26
. In the oil sealing bellows
53
, molded bellows integrally molded by press processing metal materials, or welded bellows assembled by welding are used.
Since the sliding direction of the reciprocating compression piston
48
is reversed at a top dead point and a lower dead point, speed turns to zero. In the vicinity of the top dead point or the lower dead point, the speed is low, and the change amount of volume per unit time is small. During movement from the lower dead point to the top dead point, or from the top dead point to the lower dead point, the speed reaches maximum at each midpoint, and the volume change amount by the movement of the piston per unit time is also maximized.
On the other hand, the expansion cylinder
46
is positioned slightly above the compression cylinder
45
, and has an expansion cylinder block
54
fixed with bolts, and the like to the housing
23
. In the space of the expansion cylinder block
54
, an expansion piston
55
provided with a piston ring reciprocates/slides. A low-temperature (expansion space)
56
is formed above the space, in which the operating gas is expanded to provide a low temperature. The expansion piston
55
moves prior to the compression piston
48
by the phase of about 90 degrees.
One end of an expansion piston rod
57
is fixed to the expansion piston
55
, and the other end thereof is rotatably connected to the cross guide head
42
. To seal an upper opening
52
in the housing
23
, the upper end of oil sealing bellows
58
is fixed to the expansion piston rod
57
, and the lower end of the oil-sealing bellows
58
is fixed to the peripheral edge of the opening
52
of the housing
23
.
Thereby, the expansion cylinder
46
and the crank chamber
26
are completely sealed, so that oil is completely prevented from going into the expansion cylinder
46
from the crank chamber
26
along the expansion piston rod
57
. In the oil sealing bellows
58
, the bellows similar to those for the compression cylinder are used.
In the Refrigerator
22
A, a buffer tank
59
is disposed, and in the buffer tank
59
, pressure adjusting bellows
61
expanding and contracting in an axial direction are disposed. By the pressure adjusting bellows
61
, the buffer tank
59
is divided into a chamber
63
on the side of the opening of the pressure adjusting bellows
61
and a chamber
65
on the side of the closing wall of the pressure adjusting bellows
61
.
The chamber
63
on the opening side of the pressure adjusting bellows
61
is connected to a space
69
on the side of the back surface of the compression piston
48
of the compression cylinder. Additionally, a connecting hole
69
′ is formed in the partition wall of the chamber
69
and a space
70
on the back surface side of the expansion piston
55
of the expansion cylinder, so that two spaces
69
,
70
are interconnected. The chamber
65
on the closing wall side of the pressure adjusting bellows
61
is connected via a pipe
71
to the motor chamber
25
and the crank chamber
26
of the housing
23
(in this respect, although the motor chamber
25
and the crank chamber
26
are partitioned by the partition wall
24
, they are not partitioned in a hermetic state, and are interconnected. Therefore, in the specification, the connection to the space in the housing
23
is mentioned.) In these pressure adjusting bellows
61
, metal bellows, or resin or rubber bellows are used in the same manner as the oil sealing bellows
53
,
58
.
The expansion cylinder block
54
is provided with an annular manifold
73
connected to the high-temperature chamber (compression space)
49
of the compression cylinder
45
, and further a radiating heat exchanger
74
, regenerator
75
and cooling heat exchanger
76
are successively connected and disposed in an annular state. In the vicinity of the upper end of the compression cylinder block
45
, a connecting hole
77
is formed, so that the high-temperature chamber (compression space)
49
and the low-temperature chamber (expansion space)
56
are successively interconnected via the connecting hole
77
, manifold
73
, radiating heat exchanger
74
, regenerator
75
and cooling heat exchanger
76
.
In the radiating heat exchanger
74
, an annular type heat exchanger, such as a shell and tube type heat exchanger (heat exchanger in which a multiplicity of tubes for passing the operating gas into the annular heat exchanger are disposed in an axial direction to pass cooling water in a heat exchanger chamber and to cool the operating gas) is used.
The radiating heat exchanger
74
is connected to a radiator
79
via a cooling water circulating pipe line
78
and a cooling water pump PI to circulate the cooling water. The water subjected to heat exchange and heated in the radiating heat exchanger
74
is cooled by a cooling fan
80
of the radiator
79
. The cooling water circulating pipe line
78
is connected to a water reservoir tank
82
via a reservoir valve
81
. Moreover, the radiator
79
is connected to an air vent
83
and additionally to a drain valve
84
.
The cooling heat exchanger
76
is formed in the upper section (cold head
85
) of the expansion cylinder block
54
. The cooling heat exchanger
76
therein has an operating gas channel
86
, and a cooling fin is formed outside the exchanger. In the cooling heat exchanger, various structures are employed for purposes. For example, the exchanger may be structured by disposing a jacket wall in the top section of the expansion cylinder block
54
, so that in the jacket wall, cooling heat refrigerants such as ethyl alcohol, HFE, PFC, PFG, nitrogen, and helium are circulated.
In the Refrigerator of the present invention, by disposing two pistons of compression cylinder
45
, and expansion cylinder
46
, and increasing the volume fluctuation of the space filled with the operating gas of the refrigerator, there can be provided the Refrigerator
22
A which has a large refrigerating capability.
The action of the Stirling cycle refrigerator according to the embodiment of the present invention will next be described. The crank shaft
34
rotates forward by the motor
27
, and the crank sections
37
,
38
in the crank chamber
26
rotate deviating in phase from each other. The cross guide heads
41
,
42
reciprocate in the cross guide liners
43
,
44
via the connecting rods
39
,
40
rotatably connected to the crank sections
37
,
38
. The compression piston
48
and the expansion piston
55
connected to the cross guide heads
41
,
42
via the compression piston rod
50
and the expansion piston rod
57
reciprocate with a phase difference therebetween.
While the expansion piston
55
slowly moves ahead by about 90 degrees in the vicinity of the upper-dead point, the compression piston
48
rapidly moves toward the upper dead point in the vicinity of the middle to perform the compressing operation of the operating gas. The compressed operating gas flows into the radiating heat exchanger
74
through the connecting hole
77
and the manifold
73
. The operating gas whose heat is radiated to cooling water in the radiating heat exchanger
74
is cooled in the regenerator
75
, and flows into the low-temperature chamber (expansion space)
56
through the channel
86
.
When the compression piston
48
slowly moves in the vicinity of the upper dead point, the expansion piston
55
rapidly moves toward the lower dead point, and the operating gas flowing into the low-temperature chamber (expansion space)
56
is rapidly expanded, thereby generating cooling heat. Thereby, the cold head
85
surrounding the expanded space is cooled to reach a low temperature.
When the expansion piston
55
-moves to the upper dead point from the lower dead point, the compression piston
48
moves toward the lower dead point from the middle position, the operating gas flows into the regenerator
75
from the low-temperature chamber (expansion space)
56
through the channel
86
, and the cooling heat of the operating gas is accumulated in the regenerator
75
. The cooling heat accumulated in the regenerator
75
is reused for again cooling the operating gas fed from the high-temperature chamber
49
through the radiating heat exchanger
74
as described above.
The cooling heat of the cold head
85
is used in freezers, refrigerators, throw-in type coolers, low-temperature fluid circulators, low-temperature isothermal units for various thermal property tests, isothermal tanks, heat shock test devices, freezing driers, cold coolers, and other cooling heat utilizing apparatuses.
The cooling water subjected to heat exchange in the radiating heat exchanger
74
flows into the radiator
79
via the cooling water circulating pipe line
78
, cooled by the cooling fan
80
, and circulated to the radiating heat exchanger
74
again.
In the present invention, since the space between the compression piston rod
50
and the opening
51
is completely sealed by the oil sealing bellows
53
, the oil or oil mist is completely prevented from rising along the compression piston rod
50
from the crank chamber
26
to enter the compression cylinder
45
. Similarly, since the space between the expansion piston rod
57
and the opening
52
is completely sealed by the oil sealing bellows
58
, the oil or oil mist is completely prevented from rising along the expansion piston rod
57
from the crank chamber
26
to enter the expansion cylinder
46
.
Additionally, in the space of the housing
23
, temperature rises during the operation of the Refrigerator, but with the temperature rise; the pressure of the space in the housing
23
rises. Moreover, pressure fluctuation is generated in the spaces
69
,
70
on the back surface side of the compression piston
48
and the expansion piston
55
. The pressure rise in the space of the housing
23
and the pressure fluctuations of the spaces
69
,
70
are absorbed in the buffer tank
59
. Particularly, for the pressure raised by the temperature rise in the space of the housing
23
, when the pressure adjusting bellows
61
are disposed, the pressure of the chamber
65
rises via the pipe
71
to shrink the pressure adjusting bellows
61
, so that the pressure rise is effectively absorbed.
The motor
27
of the Refrigerator
22
A is rotated in reverse. Then, the compression piston
48
and the expansion piston
55
have a phase difference of about 90 degrees, and in completely reverse to the case where the motor
27
rotates forward, the compression piston
48
acts as the expansion piston
55
, and the expansion piston
55
acts as the compression piston
48
. Thereby, the operating gas in the expansion space of the expansion cylinder is compressed by the expansion piston
55
to generate heat. The reverse rotation is utilized when the temperature control operation is performed by the Refrigerator, or when the frost generated in the cooling heat exchanger of the cooling heat utilizing apparatus is removed.
By the reverse rotation, the expansion cylinder
46
also reaches a high temperature, thereby causing a problem so-called carbonization that the raised oil or oil mist is heated and carbonized to adhere into the cylinder. However, since the oil rising is completely prevented by the oil sealing bellows
58
, no carbonization problem occurs.
[Second Embodiment]
FIG. 3
shows a second embodiment of the Stirling cycle refrigerator according to the present invention. For the outline of a Refrigerator
22
B of the embodiment, there are provided oil sealing bellows for preventing the oil rising. With respect to the oil sealing bellows, in order to prevent adverse influences by the pressure rise attributed to the temperature rise in the crank chamber and the pressure fluctuation of the spaces on the back surface side of the compression and expansion pistons, there are provided two buffer tanks with pressure adjusting bellows which are connected to the spaces on the back surface side and the space of the housing
23
. The second embodiment is different from the first embodiment in that two buffer tanks are disposed, but is the same as the first embodiment in constitution and action in the other respects.
The respects will be described in detail. In
FIG. 3
, the Refrigerator
22
B is provided with two buffer tanks
59
,
60
, and in the buffer tanks
59
,-
60
, there are disposed pressure adjusting bellows
61
,
62
which expand and contract in the axial direction. By the pressure adjusting bellows
61
,
62
, the buffer tanks
59
,
60
are partitioned into chambers
63
,
64
on the side of the openings of the pressure adjusting bellows and chambers
65
,
66
on the side of the closing walls of the pressure adjusting bellows.
The chambers
63
,
64
on the opening side of the pressure adjusting bellows are connected to the spaces
69
,
70
on the back surface side of the compression piston
48
and the expansion piston
55
via pipes
67
,
68
. The chambers
65
,
66
on the side of the closing walls of the pressure adjusting bellows are connected to the space of the housing
23
via pipes
71
,
72
. In the pressure adjusting bellows
61
,
62
, metal bellows are used in the same manner as the oil sealing bellows
53
,
58
.
The action of the second embodiment is substantially the same as that of the first embodiment, but in the second embodiment, the pressure rise accompanying the temperature rise in the space of the housing
23
and the pressure fluctuations of the spaces
69
,
70
on the side of the back surface are absorbed by two buffer tanks
59
,
60
provided with two sets of bellows.
[Third Embodiment]
FIG. 4
is a diagram showing a third-embodiment of the Stirling cycle refrigerator according, to the, present invention. A Refrigerator
22
C of the third embodiment is provided with oil sealing bellows for preventing the oil rising. By the pressure rise attributed to the temperature rise of the crank chamber, inner/outer pressure differences are generated in the oil sealing bellows, and pressure fluctuations are generated in the spaces
69
,
70
on the piston back surface side of the compression piston
48
and the expansion piston
55
. To prevent this, the back surface side spaces
69
,
70
are connected to the space of the housing
23
via an oil trapping device (oil trap)
87
.
Specifically, the spaces
69
,
70
on the back surface side of the compression piston are connected to the space of the housing
23
via the pipe
67
, oil trapping device
87
and pipe
71
. The pressure fluctuations in the spaces on the piston back surface side of the compression piston
48
and the expansion piston
55
are absorbed in the space of the housing
23
, so that the inner/outer pressure differences are prevented from being generated in the oil sealing bellows.
The oil trapping device
87
is disposed so that the oil or oil mist in the crank chamber is prevented from flowing into the spaces
69
,
70
on the back surface side of the compression and expansion pistons, and oil filters and other appropriate structures are selected in accordance with the type or content of the oil which causes contamination (oil dirt). Moreover, in order to capture materials which cause the contamination, getter agents, and the like are utilized in accordance with the materials.
[Fourth Embodiment]
FIG. 5
is a diagram showing a fourth embodiment of the Stirling cycle refrigerator according to the present invention. A Refrigerator
22
D of the fourth embodiment is provided with the oil sealing bellows
53
,
58
for preventing the oil rising, and a buffer tank
59
′ (buffer tank provided with no pressure adjusting bellows) for absorbing the pressure fluctuations of the spaces
69
,
70
on the back surface side of the compression piston
48
and the expansion piston
55
. Furthermore, there is provided the oil trapping device
87
to prevent the oil or oil mist of the crank chamber from flowing into the spaces
69
,
70
on the back surface side of the compression and expansion pistons.
Additionally, in the fourth embodiment, a pressure adjustment constricting device
88
is connected in series with the oil trapping device
87
, and the pressure adjustment constricting device
88
is disposed if necessary for preventing the oil mist in the housing
23
from directly reaching the oil trapping device
87
. Specifically, in the pressure adjustment constricting device
88
, a capillary tube, a pressure adjusting valve, and the like are utilized.
[Fifth Embodiment]
FIG. 6
is a diagram showing a fifth embodiment of the Stirling cycle refrigerator according to the present invention. For the outline of the fifth embodiment, a Refrigerator
22
E is applied to the case where the pressure rise caused by the temperature rise of the crank chamber
26
is small. Specifically, there are provided oil sealing bellows and a pressure-resistant oil seal to prevent the oil rising. The pressure rise caused by the temperature rise of the crank chamber is handled by the pressure-resistant oil seal, and the pressure fluctuations inside/outside the oil sealing bellows are absorbed by the pressure adjusting bellows in the buffer tank.
In
FIG. 6
a,
between the upper openings
51
,
52
of the housing
23
and the compression piston rods
50
,
57
, there are provided oil seals (oil seal rings)
89
,
90
which are manufactured of rubber, resin, an the like and are generally structured but are pressure resistant. Additionally, the spaces
69
,
70
on the back surface side of the compression piston
48
and the expansion piston
55
are interconnected via an opening
91
, and the oil sealing bellows
53
,
58
are integrally formed to partition the spaces
69
,
70
and form a seal chamber
92
. The oil sealing bellows
53
,
58
have bellows-shaped cylindrical portions whose top portions are fixed to the compression piston rod
50
and the expansion piston rod
57
and whose lower peripheral edges are fixed to the inner surfaces of the compression cylinder
45
and the expansion cylinder
46
.
Additionally, there is the buffer tank
59
which has the same structure as that of the first embodiment, and inside which the pressure adjusting bellows
61
are formed. The chamber
63
on the opening side is connected to the spaces
69
,
70
via the pipe
67
, and the chamber
65
on the closing side is connected to the seal chamber
92
via the pipe
71
. Furthermore, as shown in
FIG. 6
b,
the buffer tank
59
may be directed horizontally in reverse.
The fifth embodiment constituted as described above is applied to the case where the pressure rise caused by the temperature rise of the space in the housing
23
is small, the pressure-resistant oil seals (oil seal rings)
89
,
90
prevent the oil rising, and the influence onto the seal chamber
92
by the pressure rise caused by the temperature rise of the space of the housing
23
is prevented.
Furthermore, the pressure fluctuations are caused between the spaces
69
,
70
on the back surface side and the seal chamber
92
by the reciprocation of the compression piston
48
and the expansion piston
55
, but they are absorbed and canceled by the pressure adjusting bellows
61
of the buffer tank
59
. Additionally, the sixth embodiment is different from the first embodiment in the sealing and pressure adjusting structures as described above, but the embodiments are the same in the other structures and actions.
[Sixth Embodiment]
FIG. 7
is a diagram showing a sixth embodiment of the Stirling cycle refrigerator according to the-present invention. In outline, a Refrigerator
22
F of the sixth embodiment is characterized in that the conventional Stirling cycle refrigerator provided with the general oil seal of rubber, or resin for preventing the oil rising is provided with the buffer tank which has pressure adjusting bellows for adjusting the pressure of the crank chamber.
The sixth embodiment is different from the first embodiment in the seal structure for preventing the oil rising, but is the same as the first embodiment in the other structures and actions. Specifically, in the sixth embodiment, without disposing the oil sealing bellows
53
,
58
, general oil seals
93
,
94
manufactured with rubber, resin, and the like are disposed between the upper openings
51
,
52
of the housing
23
and the compression and expansion piston rods
50
,
57
so as to prevent the oil rising.
Furthermore, in the same manner as the first embodiment, the pressure rise accompanying the temperature rise of the space in the housing
23
and the pressure fluctuations of the spaces
69
,
70
on the back surface side of the compression and expansion pistons during the operation of the Refrigerator are absorbed by the pressure adjusting bellows
61
in the buffer tank
59
. In the constitution, the breakage of the oil seals
93
,
94
which is easily caused during the pressure rise of the crank chamber
26
and the oil rising problem are prevented, and the durability and performance of the Refrigerator are enhanced.
[Seventh Embodiment]
FIG. 8
is a diagram showing a seventh embodiment of the Stirling cycle refrigerator according to the present invention. In outline, in the same manner as in the sixth embodiment, a Refrigerator
22
G of the seventh embodiment is characterized in that the general oil seal of rubber or resin is disposed to prevent the oil rising, and that the buffer tank provided with the pressure adjusting bellows is disposed to adjust the pressure of the crank chamber. However, different from the fifth embodiment, two buffer tanks
59
,
60
are disposed in the same manner as the second embodiment.
Furthermore, the pressure rise accompanying the temperature rise of the space in the housing
23
and the pressure fluctuations of the spaces
69
,
70
on the back surface side of the compression and expansion pistons during the operation of the Refrigerator are absorbed by the pressure adjusting bellows
61
,
62
in the buffer tanks
59
,
60
. In the constitution, the breakage of the oil seals
93
,
94
which is easily caused during the pressure rise of the crank chamber
26
and the oil rising problem are prevented, and the durability and performance of the Refrigerator are enhanced.
[Eighth Embodiment]
FIG. 9
is a diagram showing an eighth embodiment of the Stirling cycle refrigerator according to the present invention. For the outline of a Refrigerator
22
H of the eighth embodiment, the general oil seal of rubber or resin is disposed to prevent the conventional oil rising, the buffer tank
59
′ provided with no bellows for absorbing the pressure fluctuations of the spaces
69
,
70
on the back surface side of the compression piston
48
and expansion piston
55
(buffer tank provided with no pressure adjusting bellows) is disposed, and further the oil trapping device
87
is disposed to prevent the oil or oil mist of the crank chamber
26
from flowing into the spaces
69
,
70
on the back surface side of the compression and expansion pistons.
Furthermore, as occasion demands the pressure adjustment constricting device
88
is connected in series with the oil trapping device
87
. In the pressure adjustment constricting device
88
, the capillary tube, the pressure adjusting valve, and the like are utilized in the same manner as in the fourth embodiment.
Additionally, in the same manner as the first embodiment, the temperature rise of the space in the housing
23
and the pressure fluctuations of the spaces
69
,
70
on the back surface side of the compression and expansion pistons during the operation of the Refrigerator are absorbed by the pressure adjustment constricting device
88
and buffer tank
59
. In the constitution, the breakage of the oil seal which is easily caused during the pressure rise of the crank chamber and the oil rising problem are prevented, and the durability and performance of the Refrigerator are enhanced.
[Ninth Embodiment]
FIG. 10
is a diagram showing a ninth embodiment of the Stirling cycle refrigerator according to the present invention. In a Refrigerator
221
of the ninth embodiment, the general oil seals
93
,
94
manufactured with rubber, resin, and the like are disposed between the upper openings
51
,
52
of the housing
23
and the compression piston rods
50
,
57
to prevent the oil rising, and the spaces
69
,
70
on the back surface side of the compression and expansion pistons are connected to the space in the housing
23
via the pipe
67
, oil trapping device
87
and pipe
71
, so that the pressure fluctuations generated in the spaces
69
,
70
are prevented.
The structure of the buffer tank provided with the bellows for use in the embodiment will next be described.
FIG. 11
is a diagram showing some concrete examples of the buffer tank and pressure adjusting bellows.
FIG. 11
a
shows a basic structure comprising one set of bellows, which are the same as those already used in the above-described embodiments. With respect to a static fluctuation with which the pressure of the crank chamber rises during the operation of the refrigerator, the pressure adjusting bellows
61
move slowly, but displacement amount is enlarged. Moreover, for a dynamic pressure fluctuation on the back surface side accompanying the reciprocation of the expansion piston, and the like, the displacement amount is small, and vibrating operation is performed.
FIG. 11
b
shows a constitution in which an initially set compression force is applied to the pressure adjusting bellows
61
by a compression coil spring
95
. In the constitution, the displacement amount of the pressure adjusting bellows corresponds to the pressure fluctuation on the back surface side of (pressure rise of crank chamber initially set compression)+pressure fluctuation on the back surface side of the expansion piston, and the like. Therefore, since the displacement by the pressure rise of the crank chamber is applied in the initial stage, the bellows approach the free length so as to solve the displacement amount during the operation, so that the long life of the bellows can be attained.
FIG. 11
c
shows a structure of opposite type pressure adjusting bellows in which a pair of left and right pressure adjusting bellows
61
,
61
′ are integrally disposed in the buffer tank. Left and right spaces
96
,
96
′ outside the pressure adjusting bellows
61
,
61
′ are interconnected via a connecting hole
98
for connecting a middle support portion
97
. An inner space
99
of the pressure adjusting bellows
61
,
61
′ is connected to the back surface side of the compression piston, and the like, and the left and right spaces
96
,
96
′ outside the pressure adjusting bellows are connected to the side of the crank chamber. For the buffer tank, since the left and right pressure adjusting bellows
61
,
61
′ are disposed, the pressure adjusting bellows can relatively be shortened, so that deflection in a direction (transverse direction) perpendicular to expansion/contraction direction can be eliminated.
(3) The problem of pressure fluctuation generated on the back surface side of the compression or expansion piston which adversely affects the performance of the oil seal or the refrigerator is solved by employing the buffer tank provided with or without the pressure adjusting bellows.
(4) By solving the above-described problems peculiar to the Stirling cycle refrigerator, as the refrigerants other than Freon, low-melting refrigerants such as ethyl alcohol, nitrogen and helium can be used in the operating gas, the temperature for use falls in a broader range than that of the conventional cooling device, and the present invention can be applied to the cooling heat utilizing apparatus for extensive purposes. Additionally, there can be provided with a device adaptable to the earth environmental problem and having a large refrigerating capability, in which heating/cooling operation can be performed by rotating the motor forward or in reverse.
As one example of the cylinder block for use in the refrigerator of the above-described embodiment, the cylinder block
54
will next be described in detail with reference to
FIGS. 13
to
16
. In
FIG. 13
, the cylinder block
54
is constituted of an inner cylinder
131
, the radiating heat exchanger
74
concentrically disposed outside the lower part of the inner cylinder
131
, and a low-temperature side heat exchange housing (top heat exchange housing)
132
, disposed on the exchanger. The inner cylinder
131
forms a cylinder space in which the expansion piston
55
reciprocates, and upper and lower portions
133
,
134
are assembled via an O ring
124
, or may integrally be manufactured.
FIG. 14
a
shows the low-temperature side heat exchange housing
132
,
FIG. 14
b
is a plan view taken along A—A of
FIG. 14
a,
and
FIG. 14
c
is an enlarged view of a main part. In
FIGS. 13 and 14
, the low-temperature side heat exchange housing
132
has a cylindrical shape, and is constituted of a top wall
135
, a side wall
136
and a lower end flange portion
137
. The top wall
135
is constituted of a flange top wall portion
135
′ and a middle top wall portion
135
″, and the middle top wall portion
135
w
is integrally welded to the top end inner surface of the side wall
136
. Moreover, the top wall
135
may integrally be formed with the side wall
136
by lost wax casting described later.
On the top end inner peripheral surface of the side wall
136
, the outer surface of the inner cylinder
131
closely abuts, and a multiplicity of longitudinal fine grooves
139
are formed at intervals in a circumferential direction. The fine grooves
139
and the outer surface of the inner cylinder
131
form the channel of operating gas. In this manner, the top (the above-described cold head
85
) of the low-temperature side heat exchange housing
132
forms the cooling heat exchanger (low-temperature side heat exchanger)
76
. The cold head
85
contacts the cooling heat refrigerant such as air, water and alcohol to cool the cooling heat refrigerant.
The low-temperature side heat exchange housing
132
has annular recesses
141
formed in the inner peripheral surface of its middle, and forms an annular space
142
with the inner cylinder
131
, and the inside of the housing is filled with metal meshes and other regenerator materials to form the regenerator
75
. The lower end flange portion
137
of the low-temperature side heat exchange housing
132
is laid on an upper end flange portion
143
of the radiating heat exchanger
74
.
The low-temperature side heat exchange housing
132
of the present invention is cast by a lost wax method by SUS and other materials. Specifically, the low-temperature side heat exchange housing
132
is characterized by a constitution in which the housing is integrally manufactured by the lost wax casting so that a cooling fin
138
is formed on the outer peripheral surface and the operating gas channel fine grooves
139
are formed in the inner peripheral surface.
The low-temperature side heat exchange housing
132
manufactured by the lost wax casting as described above is extremely superior in radiating performance because the cooling fin
138
is formed precisely in fine rib shapes in the outer surface. Moreover, since the axial fine grooves
139
formed in the inner surface are also precisely cast, the operating gas can flow uniformly without being partially obstructed, thereby enhancing the refrigerating performance.
FIG. 15
b
is a plan view taken along B—B of
FIG. 15
a,
and
FIG. 15
c
is an enlarged view of a main part. In
FIGS. 13 and 15
, the radiating heat exchanger
74
Is an annular type heat exchanger, and has a high-temperature side heat exchange housing (annular heat exchange housing)
144
and a heat exchanger body
145
concentrically inserted into the housing. A heat exchange medium channel
146
is formed between the high-temperature side heat exchange housing
144
and the heat exchanger body
145
, and upper and lower ends are sealed by seals
147
. A flow inlet
148
and a flow outlet
149
are formed and connected to the channel
146
.
A multiplicity of radiating fins
150
are formed opposite to the channel
146
on the outer peripheral wall of the heat exchanger body
145
, and a multiplicity of fine grooves
151
are formed at constant intervals in the circumferential direction on the inner peripheral wall surface of the heat exchanger body
145
to form a heat exchange fluid channel of helium, and the like with the inner cylinder
131
.
In
FIG. 2
, as described above the radiating heat exchanger
74
is connected to the radiator
79
via the cooling water circulating pipe line
78
and the cooling water pump P
1
to circulate the cooling water. The cooling water subjected to heat exchange and heated in the radiating heat exchanger
74
is cooled by the cooling fan
80
of the radiator
79
. The cooling water circulating pipe line
78
is connected to the water reservoir tank
82
via the reservoir valve
81
. Moreover, the radiator
79
is connected to the air vent
83
and additionally to the drain valve
84
.
The heat exchanger body
145
of the radiating heat exchanger
74
of the present invention is cast by SUS, copper, aluminum, and other materials by the lost wax method, and the radiating fins
150
formed on the outer surface of the heat exchanger body
145
are cast precisely in fine rib shapes, so that extremely superior radiating performance is provided. Moreover, since the axial fine grooves
151
formed in the inner surface are precisely and integrally cast, the operating gas can uniformly flow without being partially obstructed, thereby enhancing the refrigerating performance. The high-temperature side heat exchange housing
144
may be formed by lost wax casting as described above, or may be manufactured by usual iron casting.
FIG. 16
is an explanatory view showing modification examples of the low-temperature side heat exchange housing of the expansion cylinder block
54
according to the present invention.
FIG. 16
a
shows a low-temperature side heat exchange housing
132
′ as a first modification example, and the low-temperature side heat exchange housing
132
′ has no fins or flanges formed integrally on the outer peripheral surface by lost wax casting. In the first modification example, the housing is used in the state in which no fins or the like are provided (state of
FIG. 16
a
), and heat exchange is performed with air and other refrigerants contacting the peripheral surface. Alternatively, the outer peripheral surface is wound with a heat exchanging tube (not shown) for passing the refrigerants, and the like to be subjected to the heat exchange for use, or external fins and flanges are attached later to the peripheral surface for use.
FIG. 16
b
shows a second modification example in which the external fins and flanges are formed by the later attachment. In a low-temperature side heat exchange housing
132
″ as the second modification example, on the peripheral surface, external fins
159
manufactured in annular shapes with materials such as Cu, Al and SUS, and flanges
160
,
161
of the same materials as those of the housing are attached by welding or the like. The external fins may have spiral shapes and other shapes.
In the constitution, while the expansion piston
55
slowly moves ahead by about 90 degrees in the vicinity of the upper dead point, the compression piston
48
rapidly moves toward the upper dead point in the vicinity of the middle to perform the compressing operation of the operating gas. The compressed operating gas flows into the fine grooves
151
of the radiating heat exchanger
74
through the connecting hole
77
and the manifold
73
. The operating gas whose heat is radiated to cooling water in the radiating heat exchanger
74
is cooled in the regenerator
75
, and flows into the low temperature chamber (expansion space)
56
through the grooves of the cooling heat exchanger
76
.
When the compression piston
48
slowly moves in the vicinity of the upper dead point, the expansion piston
55
rapidly moves toward the lower dead point, and the operating gas flowing into the low-temperature chamber (expansion space)
56
is rapidly expanded, thereby generating cooling heat. Thereby, the cold head
85
is cooled to reach a low temperature.
Subsequently, in the cold head
85
, the cooling heat refrigerant contacting the cooling fins
138
is cooled. When the expansion piston
55
moves to the upper dead point from the lower dead point, the compression piston
48
moves toward the lower dead point from the middle position, the operating gas flows into the regenerator
75
from the low-temperature chamber
56
through the fine grooves
139
of the cold head
85
, and the cooling heat of the operating gas Is accumulated in the regenerator
75
.
The above-described constitution can provide the following effects.
(5) In the top heat exchange housing constituting the expansion cylinder block, by integrally forming the operating gas channel in the inner surface, or by integrally forming the fins for cooling the cooling heat refrigerant on the outer surface in addition to the operating gas channel in the inner surface, and particularly by performing the lost wax casting for precise formation, processability is improved, and the refrigerator itself is extremely simplified in structure and reduced in cost. Additionally, the operating gas in the grooves uniformly flows without being partially obstructed, and the heat exchange performance and reliability are enhanced with the precisely formed fins having a uniform thickness.
(6) Since the annular heat exchange housing and heat exchanger body of the radiating heat exchanger are integrally formed, particularly by precisely forming the components by lost wax casting, the processability is improved, and low price is realized. The operating gas in the grooves uniformly flows without being partially obstructed, thereby enhancing the heat exchange performance and reliability.
(7) Since the refrigerants other than Freon, such as ethyl alcohol, nitrogen, helium, and other low-melting refrigerants, are used as the operating gas, there can be provided a Freon substitute refrigerator superior in environmental property.
Additionally, the cylinder block is effective in a Stirling cycle apparatus, Wirmle cycle apparatus, Kuk Yaborof cycle apparatus, and other Stirling cycle devices.
Next,
FIG. 17
shows an isothermal fluid circulating device
211
as the Stirling cycle device which is constituted using the above-described Refrigerator
22
A of the first embodiment. Additionally, in the drawing, the components shown with the same reference numerals are the same. In this case, no cooling fins are formed outside the cooling heat exchanger
76
, and instead, to cool the cooling heat refrigerant in the cold head
85
, for example, as shown in
FIG. 18
, a jacket
261
is disposed around the cold head
85
, so that the cooling heat refrigerant flows in the-jacket
261
. Additionally, numeral
202
denotes a box-shaped case, and the Refrigerator
22
A and a cooling heat refrigerant isothermal fluid storage tank
262
described later are disposed in the case
202
.
The cold head
85
is connected to a cooling heat utilizing apparatus
208
schematically shown in
FIG. 19
via a cooling heat refrigerant pipe line
205
and a cooling heat refrigerant pump P
2
to circulate the cooling heat refrigerant. Additionally, a cooling heat refrigerant inlet stopper
206
is disposed outside the case
202
, and connected to the cooling heat refrigerant isothermal fluid storage tank
262
. Moreover, an outlet stopper
207
is disposed outside the case
202
, and connected to the cooling heat refrigerant pipe line
205
.
Then, the inlet stopper
206
and the outlet stopper
207
are disconnectably connected to an outlet end
220
and an inlet end
210
of the cooling heat refrigerant piping
209
of the cooling heat utilizing apparatus
208
such as the freezer. Additionally, examples of the cooling heat utilizing apparatus
208
include, in addition to the freezer, a refrigerator, a throw-in cooler, an isothermal fluid circulating device, a low-temperature isothermal unit for various thermal property tests, an isothermal tank, a heat shock test device, a freezing drier, a cold cooler, and the like. The isothermal fluid circulating device
211
can be utilized by connecting the cooling heat utilizing apparatus
208
to the inlet stopper
206
and the outlet stopper
207
.
The cooling heat refrigerant Isothermal fluid storage tank
262
is disposed midway in the cooling heat refrigerant pipe line
205
. The cooling heat refrigerant isothermal fluid storage tank
262
is constituted by covering a fluid storage tank wall
263
with an insulating wall
264
, and may be a closed type or an open type having a lid.
The capacity of the cooling heat refrigerant isothermal fluid storage tank
262
is appropriately designed In accordance with the freezing ability of the freezer, purposes, and the like, and for example, the capacity of about 10 to 20 liters is used. In the cooling heat refrigerant isothermal fluid storage tank
262
, an agitating blade
265
for agitating the cooling heat refrigerant is disposed so that it can be rotated by a motor
266
. Therefore, the fluid temperature of the cooling heat refrigerant in the cooling heat refrigerant isothermal fluid storage tank
262
is uniformed.
The cooling heat refrigerant isothermal fluid storage tank
262
has a function of storing the cooling heat refrigerant and reducing the temperature fluctuation of the cooling heat refrigerant. As the cooling heat refrigerant, ethyl alcohol, HFE, PFC, PFG, nitrogen, helium, and the like are used, and for the temperature of the cooling heat refrigerant, an ultra-low temperature of −150° C. can be attained.
The isothermal fluid circulating device
211
utilizing the Stirling cycle refrigerator of the present invention is provided with a temperature adjustment device. The temperature adjustment device
267
performs temperature adjustment using both or either one of the operation control of the Refrigerator
22
A and the heating by an electric heater
268
attached to the outer surface of the fluid storage tank wall
262
.
In
FIG. 20
, the cooling heat refrigerant isothermal fluid storage tank
262
is provided with a cooling heat refrigerant temperature sensor, a temperature setting panel for performing temperature setting and a temperature control device. In a comparison circuit in a temperature control circuit (not shown) constituting the temperature control device, a temperature signal detected by the cooling heat refrigerant temperature sensor and a value set in the temperature setting panel are compared. It is judged whether or not the temperature is in an allowable temperature range centering on the set temperature, and according to a result, the motor
27
of the Refrigerator
22
A is PID controlled to adjust the cooling temperature. Alternatively, by performing ON/OFF control of the electric heater
268
, or inverter pulse control to adjust the heating temperature, the temperature of the cooling heat refrigerant can be adjusted. In some cases, by rotating the motor
27
in reverse to place the cold head
85
In a high-temperature state, temperature adjustment operation can be performed.
The action of the isothermal fluid circulating device
211
utilizing the Refrigerator of the first embodiment of the present invention will next be described. The cooling heat refrigerant cooled in the cold head
85
is fed to the cooling heat refrigerant piping
209
in the cooling heat utilizing apparatus
208
such as the freezer from the cooling heat refrigerant pipe line
205
and the cooling heat refrigerant outlet stopper
207
to perform a freezing or cooling action in the cooling heat utilizing apparatus
208
. In the cooling heat utilizing apparatus
208
, the cooling heat refrigerant absorbs heat to perform the cooling action, is fed to the cooling heat refrigerant inlet stopper
206
from the cooling heat refrigerant piping
209
, and is returned into the cooling heat refrigerant isothermal fluid storage tank
262
through the cooling heat refrigerant pipe line
205
to store the fluid.
Subsequently, the cooling heat refrigerant in the cooling heat refrigerant isothermal fluid storage tank
262
is returned to the cold head
85
of the Refrigerator
22
A via the pump P
2
. In the present invention, the cooling heat refrigerant isothermal fluid storage tank
262
is disposed midway in the cooling heat refrigerant pipe line
205
, and the cooling heat refrigerant isothermal fluid storage tank
262
functions as a buffer to suppress the temperature fluctuation.
Subsequently, in the comparison circuit in the temperature control circuit constituting the temperature control circuit
267
, the temperature signal detected by the temperature sensor disposed in the cooling heat refrigerant isothermal fluid storage tank
262
and the temperature set in the temperature setting panel are compared, it is judged whether or not the temperature is in the allowable temperature range centering on the set temperature, and according to a result, the motor
27
of the Refrigerator
22
A is PID controlled to adjust the cooling heat refrigerant temperature. Subsequently, according to the result of the comparison circuit, by performing the ON/OFF control of the electric heater
268
, or the inverter pulse control to adjust the cooling temperature, or by adjusting the heating temperature of the electric heater, the temperature of the cooling heat refrigerant can be adjusted.
Both of the operation control of the motor
27
of the refrigerator
22
A and the electric heater
268
can be used, but either one thereof may be used to perform the temperature control of the cooling heat refrigerant. When the operation control of the motor
27
and the heating of the electric heater
268
are both used, a more precise temperature control can be performed.
Moreover, in the present invention, the heating operation by the reverse rotation of the motor
27
can be utilized. Specifically, when the motor
27
of the refrigerator
22
A rotates in reverse, the compression piston
48
and the expansion piston
55
have a phase difference of about 90 degrees, and in completely reverse to the case where the motor
27
rotates forward, the compression piston
48
acts as the expansion piston, and the expansion piston
55
acts as the compression piston.
Thereby, the operating gas in the expansion space of the expansion cylinder is compressed by the expansion piston
55
to generate heat, and the cooling heat refrigerant is heated by the cold head
85
. Specifically, while the usual cooling operation is performed, the temperature of the isothermal tank
262
is measured. According to the result, by the temperature control circuit of the temperature control device, the motor
27
is successively rotated in reverse and controlled to perform the heating operation, so that constant temperature can be maintained.
When the frost generated in the cold head
85
, the heating/cooling heat exchanger of the cooling heat utilizing apparatus
208
, and the like is removed, the frost is detected by a frost sensor. By a defrosting control circuit, the motor is rotated in reverse as described above to heat the cold head
85
. Alternatively, by heating/circulating the cooling heat refrigerant, defrosting can effectively be performed.
FIG. 21
shows another embodiment of the invention shown in FIG.
17
. The structure of the Stirling cycle refrigerator
22
A of the embodiment is the same as that of the embodiment of
FIG. 17
, but the inner constitution is shown in a simple manner (buffer tank
59
, and the like are omitted). In an isothermal fluid circulating device
211
′ using the Refrigerator, by the cooling heat refrigerant (hereinafter referred to as the primary cooling heat refrigerant) cooled by the cold head
85
of the cooling heat exchanger
76
, the secondary cooling heat refrigerant is cooled, and circulated in the cooling heat utilizing apparatus to perform the cooling action. For this purpose, there are provided a secondary cooling heat refrigerant Isothermal fluid storage tank
269
for storing the secondary cooling heat refrigerant and a secondary cooling heat refrigerant pipe line
270
.
In the same manner as in the embodiment of
FIG. 17
, in the secondary cooling heat refrigerant isothermal fluid storage tank
269
, a fluid storage tank wall is surrounded by an insulating wall, and a capacity is appropriately designed in accordance with the freezing ability of the freezer, purposes, and the like. For example, the capacity of about 10 to 20 liters is used. In the cooling heat refrigerant isothermal fluid storage tank
269
, an agitating blade (not shown) for agitating the cooling heat refrigerant is rotatably disposed, so that the fluid temperature of the cooling heat refrigerant in the cooling heat refrigerant isothermal fluid storage tank
269
is uniformed.
The primary cooling heat refrigerant pipe lines
205
are connected. to a heat exchanger
271
in the secondary cooling heat refrigerant isothermal fluid storage tank
269
via the pump P
2
, to circulate the primary cooling heat refrigerant between the jacket
261
for cooling the cold head
85
and the secondary cooling heat refrigerant isothermal fluid storage tank
269
. The secondary cooling heat refrigerant pipe lines
270
are connected to the outlet stopper
206
and the inlet stopper
207
from the secondary cooling heat refrigerant isothermal fluid storage tank
269
, and the secondary cooling heat refrigerant is circulated between the secondary cooling heat refrigerant isothermal fluid storage tank
269
and the heat exchange pipeline of the cooling heat utilizing apparatus.
According to the embodiment, the secondary cooling heat refrigerant in the secondary cooling heat refrigerant isothermal fluid storage tank
269
is entirely cooled by the primary cooling heat refrigerant, and a part of the primary cooling heat refrigerant is circulated to the cooling heat utilizing apparatus by the secondary cooling heat refrigerant pipe line
270
to perform the cooling action, so that the temperature fluctuation of the secondary cooling heat refrigerant generated by the fluctuation of the operation state of the refrigerator
22
A is suppressed. Even in the embodiment, the temperature control is performed by the temperature control device in the same manner as in the embodiment of FIG.
17
.
FIG. 22
shows further embodiment of the invention of FIG.
17
. Also in the embodiment, the constitution of the refrigerator
22
A itself is the same as that of the embodiment of
FIG. 17
, but in an isothermal fluid circulating device
211
″ using the Refrigerator, the cold head
85
is directly disposed in a cooling heat refrigerant Isothermal fluid storage tank
272
.
Specifically, the cooling heat refrigerant is accommodated In the cooling heat refrigerant isothermal fluid storage tank
272
, and the entire cooling heat refrigerant in the cooling heat refrigerant isothermal fluid storage tank
272
is directly cooled by the cold head
85
. Additionally, the refrigerant is circulated on the side of the cooling heat utilizing apparatus by the cooling heat refrigerant pipe lines
205
and the pump P
2
to perform the cooling action.
In the same manner as in the embodiment of
FIG. 17
, the cooling heat refrigerant isothermal fluid storage tank
272
is formed by surrounding the fluid storage tank wall with the insulating wall, and the capacity is appropriately designed in accordance with the freezing ability of the freezer, purposes, and the like. For example, the capacity of about 10 to 20 liters is used. In the cooling heat refrigerant isothermal fluid storage tank
272
, an agitating blade (not shown) for agitating the cooling heat refrigerant is rotatably disposed, so that the fluid temperature of the cooling heat refrigerant in the cooling heat refrigerant isothermal fluid storage tank
272
is uniformed.
In the embodiment, since the cooling heat refrigerant isothermal fluid storage tank
272
is provided with both functions of the heat exchanger for cooling the cooling heat refrigerant and the buffer for suppressing the temperature fluctuation, the structure is extremely simplified. Moreover, since the cooling heat refrigerant is directly cooled, cooling effect is superior. Also in the embodiment, the temperature control is performed by the temperature control device in the same manner as in the embodiment of FIG.
17
.
Additionally, in the above-described embodiment, the two-piston type Stirling cycle refrigerator has been used, but needless to say, a displacer type and other types of Stirling cycle refrigerators may be used.
In this case, the isothermal fluid circulating device
211
using the Stirling cycle refrigerator of the present invention can provide the following effects:
(8) Since the Stirling cycle refrigerator is used to constitute the isothermal fluid circulating device, by using refrigerants other than Freon, such as ethyl alcohol, nitrogen, helium and other low-melting refrigerants, as the operating gas, the isothermal fluid circulating device adaptable to the earth environmental problem can be realized. Additionally, the operation temperature is in a broader range as compared with the conventional cooling device, and particularly an ultra-low temperature range of −100 to −150° C. can be realized. The present invention can be applied to the cooling heat utilizing apparatus which is applied to the extensive range.
(9) Since the cooling heat refrigerant isothermal fluid storage tank is disposed for storing the cooling heat refrigerant, the cooling heat refrigerant in the fluid tank is cooled, and a part of the refrigerant is circulated in the cooling heat utilizing apparatus, the fluctuation of the cooling heat refrigerant is suppressed to maintain the constant temperature, and the operation at the constant temperature can be realized.
(10) The operation of the Refrigerator is controlled, and the cooling he-at refrigerant fluid-tank is provided with the electric heater, so that accurate temperature control is possible.
(11) The Stirling cycle refrigerator utilizing isothermal fluid circulating device can be realized making the most use of the properties of the Refrigerator which is compact, high in result coefficient, and excellent in energy efficiency.
Furthermore,
FIG. 23
shows a heat shock tester
301
as a Stirling cycle device constituted using the above-described Refrigerator
22
A of the first embodiment. Additionally, in the drawing the components shown with the same reference numerals as those in
FIG. 2
are the same, and the Refrigerator
22
A itself is shown in a simple manner. In the drawing, the heat shock tester
301
is constituted of the Refrigerator
22
A, and a thermal property test, tank
303
in which cooling or heating is performed by the Refrigerator
22
A.
Moreover, in this case, the cooling heat exchanger
76
, formed in the top (cold head
85
) of the expansion cylinder block
54
has an operating gas channel
86
formed inside the expansion cylinder block
54
and cooling fins
347
formed outside. A Jacket
348
is disposed to entirely cover the cold head
85
, and an inlet and an outlet for cooling heat refrigerant are formed in the jacket
348
.
The thermal property test tank
303
has a tank wall
350
which is surrounded by an Insulating wall
349
from the outside and which is formed of a metal material or the like, and an inlet and an outlet of cooling heat refrigerant are formed. Inside the thermal property test tank
303
, a sealed storage case
352
is partitioned/formed for storing a test object
351
such as an electronic component to be subjected to the thermal property test. The top of the storage case
352
is opened, and a lid
353
is openably/closably attached to close the opening.
When the cooling heat refrigerant such as air, nitrogen, and helium is circulated between the thermal property test tank
303
and the cold head
85
for use, the storage case
352
may be structured by forming vent holes in the wall or by using lattice-shaped members. Alternatively, no storage case
352
may be disposed. In the structures, the circulating cooling heat refrigerant directly contacts the test object to directly cool or heat the object.
The outlet of the jacket
348
is connected to the inlet of the thermal property test tank
303
via a cooling heat refrigerant pipe line
354
and a pump P
3
, and the inlet of the Jacket
348
is connected to the outlet of the thermal property test tank
303
via the cooling heat refrigerant pipe line
354
. Thereby, the cooling heat refrigerant circulates and flows between the jacket
348
and the thermal property test tank
303
. As the cooling heat refrigerant, ethyl alcohol, HFE, PFC, PFG, air, nitrogen, helium, and the like are used.
FIG. 26
shows a temperature adjustment device
355
of the heat shock tester
301
. The temperature adjustment device
355
has a temperature setting panel, a temperature control device for making possible temperature setting by the temperature setting panel, and a temperature sensor disposed in the thermal property test tank
303
or the storage case
352
.
In a comparison circuit in a temperature control circuit constituting the temperature control device
355
, the temperature signal in the storage case
352
detected by the temperature sensor and the set temperature are compared, it is judged whether or not the temperature is in the allowable temperature range centering on the set temperature, and according to a result, the motor
27
is PID controlled or the motor
27
is rotated forward or in reverse to maintain the set temperature while the operation is performed.
Furthermore, when the thermal property test tank
303
is provided with an electric heater, in addition to the temperature control by the operation control of the motor
27
of the Refrigerator
22
A, by PID controlling and heating the electric heater, a more precise temperature control can be performed.
Further-more, the action of the heat shock tester
301
according to the above-described embodiment of the present Invention will next be described. When the Refrigerator
22
A is operated, and the compression piston
48
slowly moves in the vicinity of the upper dead point as described above, the expansion piston
55
rapidly moves toward the lower dead point, and the operating—gas flowing into the low temperature chamber (expansion space)
56
Is rapidly expanded, thereby generating cooling heat. Thereby, the cold head
85
surrounding the low temperature chamber (expansion space)
56
is cooled to reach a low temperature.
This is the case where the refrigerator
22
A is cooled/operated to place the thermal property test tank
303
in a low temperature state. When the heating/operating is performed to place the thermal property test tank
303
in a high temperature state, the motor
27
is rotated in reverse. Then, as described above, the expansion cylinder
55
acts as the compression cylinder, the compression cylinder
48
acts as the expansion cylinder, the cooling heat exchanger
76
functions as a radiating heat exchanger, and the cold head
85
reaches a high temperature. Thereby, the cooling heat refrigerant is heated to reach a high temperature, and circulated in the jacket
348
and the thermal property test tank
303
to raise the temperature of the test object.
By switching the forward rotation and reverse rotation of the motor
27
in this manner, the cooling operation and heating operation of the refrigerator are switched, and the temperature of the thermal property test tank
303
is lowered or raised, so that a low temperature state and a high temperature state can rapidly be changed, and a heat shock by a temperature change can be applied to the test object.
The temperature added to the test object
351
in the thermal property test tank
303
is set by the temperature setting panel of the temperature adjustment device
355
. Depending on whether the set temperature is in a low temperature area or a high temperature area, the motor
27
is controlled to rotate forward or in reverse by the temperature control circuit.
Subsequently, while the Refrigerator
22
A is operated, the temperature in the thermal property test tank
303
is detected by the temperature sensor, the detected temperature and the temperature set by the temperature setting panel are compared in the comparison circuit in the temperature control circuit constituting the temperature control device, and it is judged whether or not the temperature is in the allowable temperature range centering on the set temperature. According to the result, the motor
27
of the refrigerator
22
A is controlled. In some cases (in the case where there is a large temperature difference between the set temperature and the detected temperature, and other cases), the rotating direction of the motor
27
is switched to rapidly raise or lower the temperature, and the operation is performed while maintaining the set temperature.
Furthermore, since the thermal property test tank
303
is provided with the electric heater, in addition to the temperature control by the operation control of the motor
27
of the refrigerator
22
A, by controlling and heating the electric heater, a more precise temperature control is also possible.
Additionally, when the frost generated in the cold head
85
and thermal property test tank
303
is removed, the frost is detected by the frost sensor disposed in these places. By the defrosting control circuit, heating is performed by the electric heater disposed in the thermal property test tank
303
to perform defrosting. Additionally, by rotating the motor
27
of the Refrigerator
22
A forward and in reverse, the temperature of the cold head
85
is raised, and defrosting can rapidly and effectively be performed.
FIG. 24
shows another embodiment of the Invention of FIG.
23
. In a heat shock tester
356
shown in
FIG. 24
a,
the Refrigerator
22
A is the same as that of the embodiment of
FIG. 23
, but the structure of the thermal property test tank is different. In the same manner as
FIG. 23
, a thermal property test tank
357
has a tank wall
359
formed of a metal material or the like surrounded by an insulating wall
358
from the outside, an upper opening is provided with an openable/closable lid
360
, and a shelf
361
on which the test object
351
is to be laid is disposed inside. Around the tank wall
359
of the thermal property test tank
357
, as shown in
FIG. 24
b,
a heat exchanging coil
362
is wound and connected to the cooling heat refrigerant pipe line
354
.
In the heat shock tester
356
of the embodiment, the cooling heat refrigerant cooled by the cold head
85
is fed through the cooling heat refrigerant pipe line
354
via the pump P
3
, and the inside of the thermal property-test tank
357
is cooled or heated by the heat exchanging coil
362
. By providing the thermal property test tank
357
with the temperature sensor, the temperature adjustment can be performed in the same manner as in the embodiment of FIG.
23
.
FIG. 25
shows further embodiment of the invention of FIG.
23
. Also with respect to a heat shock tester
363
in the embodiment, the Refrigerator
22
A is the same as the Refrigerator
22
A of the embodiment of
FIG. 23
, but the structure of a thermal property test tank
364
is different. The thermal property test tank
364
has a tank wall formed of a metal material or the like surrounded by an insulating wall in the same manner as in the embodiment of FIG.
23
.
However, the cold head
85
of the Refrigerator
22
A is disposed in the thermal property test tank
364
so as to directly pass through the bottom of the thermal property test tank
364
. The thermal property test tank
364
is provided with a lattice-shaped shelf plate
365
on which the test object
351
is to be laid. Without disposing the shelf plate
365
, the test object
351
may be directly laid on the upper surface of the cold head
85
and directly cooled or heated. Moreover, instead of the shelf plate
364
, the storage case as shown in the embodiment of
FIG. 23
may be disposed in the thermal property test tank
364
. In the heat shock tester
363
of the embodiment, by providing the thermal property test tank
364
with the temperature sensor, the temperature adjustment can be performed in the same manner as in the embodiment of FIG.
23
. In the heat shock tester
363
, since the cold head
85
is directly disposed in the thermal property test tank
364
, the cooling/heating effect in the thermal property test tank
364
is superior.
The invention constituted as described above provides the following effects:
(12) Since cooling/heating can be performed by rotating the motor of the Refrigerator
22
A forward and in reverse, different from the prior art, the compact heat shock tester simple in structure and low in cost can be realized without combining the independent refrigerating device and heating device.
(13) The broad temperature range in the low and high temperatures can be realized, and the cooling and heating of the cold head
85
can rapidly be switched by the forward or reverse rotation. By noting and utilizing these properties of the Refrigerator
22
A, the thermal property test In the broad temperature area and the rapid raising/lowering of the temperature, which have recently been desired in the heat shock tester, can be realized. Particularly, the thermal property test in the ultra-low temperature area of liquid nitrogen level (the vicinity of −200° C.) is also possible.
(14) Since the refrigerants other than the conventional Freon can be used, the heat shock tester adaptable to the earth environmental problem, high in result coefficient, and excellent in energy efficiency can be realized.
Furthermore,
FIG. 27
shows one embodiment of a freezing drier
401
as the Refrigerator which is constituted using the Refrigerator
22
A of FIG.
2
. In the drawing, the freezing drier
401
is constituted of the Refrigerator
22
A, and a freezing/drying tank
403
cooled or heated by the Refrigerator
22
A.
In this case, the cooling heat exchanger
76
formed on the top (cold head
85
) of the expansion cylinder block
54
has the operating gas channel
86
formed inside the expansion cylinder block
54
and cooling fins
447
formed outside. A jacket
448
is disposed to entirely surround the cold head
85
, and an inlet and an outlet for the cooling heat refrigerant are formed in the jacket
448
.
As shown in
FIG. 27
b,
the freezing/drying tank
403
has a tank wall
450
formed of a metal material or the like surrounded by an insulating wall
449
from the outside, an upper opening is provided with an openable/closable lid
451
, and a shelf
452
on which an object to be dried
0
is disposed inside. A heat exchanging coil
453
is wound around the tank wall
450
of the freezing/drying tank
403
, and connected to a cooling heat refrigerant pipe line
454
.
The cooling heat refrigerant pipe lines
454
connect the jacket
448
and the heat exchanging coil
453
via a pump P
4
, to circulate the cooling heat refrigerant between the cooling heat refrigerant pipe line
454
and the jacket
448
. As the cooling heat refrigerant, ethyl alcohol,.HFE, PFC, PFG, nitrogen, helium, and the like are used.
FIG. 31
shows a temperature adjustment device
455
of the freezing drier of the invention. The temperature adjustment device
455
has a temperature setting panel for setting a freezing temperature in accordance with drying purposes, and the like, a temperature control device for making possible the temperature setting by the temperature setting panel, and a temperature sensor disposed in the freezing/drying tank
403
. In a comparison circuit in the temperature control circuit constituting the temperature control device
455
, the temperature signal in the freezing/drying tank
403
detected by the temperature sensor is compared with the set temperature, it is judged whether or not the temperature is in an allowable temperature range centering on the set temperature, and according to a result, the motor
27
is PID controlled. Alternatively, by rotating the motor
27
in reverse or forward, the operation is performed while maintaining the set temperature.
The action of the freezing drier
401
according to the above-described embodiment of the present invention will next be described. As described above, when the compression piston
48
slowly moves in the vicinity of the upper dead point, the expansion piston
55
rapidly moves toward the lower dead point, and the operating gas flowing into the low temperature chamber (expansion space)
56
is rapidly expanded, thereby generating cooling heat. Thereby, the cold head
85
surrounding the low temperature-chamber (expansion space)
56
is cooled and has a low temperature.
The cooling heat refrigerant cooled by the cold head
85
is fed to the cooling coil
453
from the jacket
448
via the cooling heat refrigerant pipe line
454
. Thereby, the freezing/drying tank
403
is cooled, the moisture in the tank is frozen, and the inside of the tank is placed in a dry state. The object to be dried
0
is dried in the freezing/drying tank
403
.
Additionally, when adhering frost is removed during the cleaning or the like in the freezing/drying tank
403
, the motor
27
is reversed. Then, as described above, the expansion cylinder
46
acts as the compression cylinder, the compression cylinder
45
acts as the expansion cylinder, the cooling heat exchanger
76
functions as the radiating heat exchanger, and the cold head
85
reaches a high temperature. Subsequently, the cooling heat refrigerant is heated and circulated in the jacket
448
and the freezing/drying tank
403
. Thereby, the temperature inside the freezing/drying tank
403
is raised, and the frost frozen on the inner wall, and the like, and the frost of the cold head can be removed. Therefore, even when the electric heater, and the like are not particularly attached, defrosting can effectively be performed.
Subsequently, while the Refrigerator
22
A is operated, the temperature in the freezing/drying tank
403
is detected by the temperature sensor, the detected temperature is compared with the temperature set by the temperature setting panel in the comparison circuit in the temperature control circuit constituting the temperature control device, and it is judged whether or not the temperature is in the allowable temperature range centering on the set temperature. According to the result, the motor
27
of the Refrigerator
22
A is PID controlled. In some cases (in the case where there is a large temperature difference between the set temperature and the detected temperature, and in other cases), the rotating direction of the motor
27
is switched to rapidly raise or lower the temperature, and the operation is performed while maintaining the set temperature.
FIG. 28
shows another embodiment of the invention.
FIG. 28
a
shows the entire structure, and
FIG. 28
b
shows the main part structure of the freezing/drying tank. In a freezing drier
456
, the structure of the Refrigerator
22
A is the same as that of the embodiment of
FIG. 27
, the description thereof is omitted, but the structure of a freezing/drying tank
457
is different. In the same manner as in the embodiment of
FIG. 27
, the freezing/drying tank
457
has a tank wall
459
formed of a metal material, or the like surrounded by an insulating wall
458
from the outside, and the upper opening is provided with an openable/closable lid
460
. Inside the tank wall
459
, a heat exchanging coil
461
is wound and connected to the cooling heat refrigerant pipe line
454
. Furthermore, inside the heat exchanging coil
461
, a lattice or metal mesh-shaped support shelf
462
for supporting the object to be dried
0
is disposed.
In the freezing drier
456
of the embodiment, the cooling heat refrigerant cooled by the cold head
85
is fed to the heat exchanging coil
461
from the jacket
448
via the pump P
4
through the cooling heat refrigerant pipe line
454
. Thereby, the freezing/drying tank
457
is cooled, the moisture in the tank is frozen, and the inside of the tank is placed in a dry state. The object to be dried
0
is dried in the freezing/drying tank
457
.
FIG. 29
shows another embodiment of the invention. Also with respect to a freezing drier
463
in the embodiment, the refrigerator
22
A is the same as the refrigerator
22
A of the embodiment of
FIG. 27
, the description thereof is omitted, but the structure of a freezing/drying tank
464
is different. In the same manner as in the embodiment of
FIG. 27
, the freezing/drying tank
464
has a tank wall
465
formed of a metal material, or the like surrounded by an insulating wall. A storage chamber
466
for accommodating the object to be dried
0
is formed inside the tank wall
465
. Between the tank wall
465
and the storage chamber
466
, a cooling heat refrigerant tank
467
is formed and connected to the cooling heat refrigerant pipe line
454
, and filled with the cooling heat refrigerant.
In the freezing drier
463
of the embodiment, the cooling heat refrigerant cooled by the cold head
85
is fed to the cooling heat refrigerant tank
467
from the jacket
448
through the cooling heat refrigerant pipe line
454
. Thereby, the storage chamber
466
is cooled, the moisture In the storage chamber
466
is frozen, and the inside of the tank is placed in a dry state.
FIG. 30
shows still another embodiment of the invention. Also with respect to a freezing drier
467
in the embodiment, the refrigerator
22
A is the same as the refrigerator
22
A of the embodiment of
FIG. 27
, the description thereof is omitted, but the structure of a freezing/drying tank is different. In the same manner as in the embodiment of
FIG. 27
, a freezing/drying tank
468
has a tank wall
470
formed of a metal material, or the like surrounded by an insulating wall
469
. Then, the cold head
85
of the Refrigerator
22
A is disposed in the freezing/drying tank
467
so as to directly pass through the bottom of the freezing/drying tank
467
. In the freezing/drying tank
467
, a lattice or metal mesh-shaped support shelf
471
on which the object to be dried
0
is to be laid, or the storage chamber similar to that of
FIG. 29
is disposed. storage chamber
466
is frozen, and the inside of the tank is placed in a dry state.
FIG. 30
shows still another embodiment of the invention. Also with respect to a freezing drier
467
in the embodiment, the refrigerator
22
A is the same as the refrigerator
22
A of the embodiment of
FIG. 27
, the description thereof is omitted, but the structure of a freezing/drying tank is different. In the same manner as in the embodiment of
FIG. 27
, a freezing/drying tank
468
has a tank wall
470
formed of a metal material, or the like surrounded by an insulating wall
469
. Then, the cold head
85
of the refrigerator
22
A is disposed in the freezing/drying tank
467
so as to directly pass through the bottom of the freezing/drying tank
467
. In the freezing/drying tank
467
, a lattice or metal mesh-shaped support shelf
471
on which the object to be dried
0
is to be laid, or the storage chamber similar to that of
FIG. 29
is disposed.
In the freezing drier
467
of the embodiment, by providing the freezing/drying tank
468
with the temperature sensor, the temperature adjustment is possible in the freezing drier
468
in the same manner as in the embodiment of FIG.
27
. Since the cold head
85
is directly disposed in the freezing/drying tank
468
, the freezing drier
467
is superior in cooling effect in the freezing/drying tank
468
.
The invention constituted as described above provides the following effects:
(15) By employing the Stirling cycle refrigerator, the complete dry state by the ultra-low temperature area (about minus hundred and several tens ° C.) which is further lower than the conventional freezing temperature area can be realized. Moreover, particularly without disposing the heating device or the like, the temperature is raised for thawing by reversing the motor, and the dry state can rapidly be changed, so that the drier can be used for the environmental test or the cleaning.
(16) Without requiring a two-dimensional or two stage freezing system or other complicated structures, a simple, compact and inexpensive freezing drier can be realized.
(17) Since the refrigerants other than the conventional Freon can be used, the freezing drier adaptable to the earth environmental problem, high in result coefficient, and excellent in energy efficiency can be realized.
Claims
- 1. A Stirling cycle device, comprising:housing having a crank chamber; cylinder disposed above and adjacent to said crank chamber; piston for reciprocating in said cylinder to compress or expand operating gas, or a displacer; piston rod operatively connected to a crank in said crank chamber and having one end connected to said piston, or the displacer; and an oil seal disposed in an opening in a top of said crank chamber through which said piston rod is passed, wherein said oil seal comprises oil sealing bellows whose tip end is fixed to said piston rod in said cylinder and whose base end is fixed to a peripheral edge of the opening in the top of said crank chamber provided with said piston rod passed therethrough, and by disposing the oil sealing bellows, oil is inhibited from entering said cylinder via a space in said housing.
- 2. The Stirling cycle device according to claim 1, wherein between a space on the side of a back surface of said piston for compressing or expanding said operating gas and the space in said housing, a buffer tank for absorbing a pressure fluctuation in the space on said back surface side, and a pressure rise in said housing is connected via connecting means, andinside said buffer tank, pressure adjusting bellows are disposed to divide the buffer tank into a chamber on the side of an opening of the pressure adjusting bellows and a chamber on the side of a closing wall, and said chamber on the side of the opening and the chamber on the side of the closing wall are connected to either one of said space on the back surface side of the piston and said space in the housing.
- 3. The Stirling cycle device according to claim 1, wherein said space on the back surface side of the piston for compressing or expanding the operating gas and said space in the housing are connected via an oil trapping device to absorb the pressure fluctuation of said space on the back surface side.
- 4. The Stirling cycle device according to claim 1, wherein in said space on the back surface side of the piston for compressing or expanding the operating gas, the buffer tank for absorbing the pressure fluctuation of said space on the back surface side is connected via the connecting means, andbetween said buffer tank and said space in the housing, the oil trapping device, or the oil trapping device connected to a pressure adjusting constriction device is disposed, so that pressure adjustment can be performed in said space on the back surface side of the piston for compressing or expanding the operating gas, and said space in the housing.
- 5. The Stirling cycle device according to claim 1, wherein an annular pressure-resistant oil seal pressed into contact with said piston rod is disposed as said oil seal in the opening of the top of the crank chamber in addition to said oil sealing bellows,between a space on the back surface side of said piston for compressing or expanding the operating gas, and a seal chamber formed by said oil sealing bellows, a buffer tank for reducing an invalid pressure fluctuation generated on the back surface side of said piston and an invalid pressure fluctuation generated in said seal chamber is connected via connecting means, inside said buffer tank, pressure adjusting bellows are disposed to divide the buffer tank into a chamber on the side of an opening of said pressure adjusting bellows and a chamber on the side of a closing wall, and said chamber on the opening side and the chamber on the closing wall side are connected to either one of said space on the back surface side of the piston and said seal chamber.
- 6. A Stirling cycle device, comprising:a housing having a crank chamber; a cylinder disposed above and adjacent to said crank chamber; a piston for reciprocating in said cylinder to compress or expand operating gas; a piston rod operatively connected to a crank in said crank chamber and having one end connected to said piston; and an oil seal disposed in an opening in a top of said crank chamber through which said piston rod is passed, wherein between a space on the side of a back surface of said piston, and a space in said housing, a buffer tank for absorbing a pressure fluctuation in said space on the back surface side and a pressure rise in said housing is connected via connecting means, inside said buffer tank, pressure adjusting bellows are disposed to divide the buffer tank into a chamber on the side of an opening of the pressure adjusting bellows, and a chamber on the side of a closing wall, and said chamber on the opening side and the chamber on the closing wall side are connected to either one of said space on the back surface side of the piston and the space in said housing.
- 7. A Stirling cycle device, comprising:a housing having a crank chamber; a cylinder disposed above and adjacent to said crank chamber; a piston for reciprocating in said cylinder to compress or expand operating gas; a piston rod operatively connected to a crank in said crank chamber and having one end connected to said piston; and an oil seal disposed in an opening of a top of said crank chamber through which said piston rod is passed, wherein between a space on the side of a back surface of said piston, and a space in said housing, a buffer tank for absorbing a pressure fluctuation in said space on the back surface side and a pressure rise in said housing is connected via connecting means, and between said buffer tank and said space in the housing, an oil trapping device, or the oil trapping device connected to a pressure adjusting constriction device is disposed, so that pressure adjustment can be performed in said space on the back surface side of the piston for compressing or expanding the operating gas and said space in the housing.
- 8. A Stirling cycle device, comprising: a housing having a crank chamber;a cylinder disposed above and adjacent to said crank chamber; a piston for reciprocating in said cylinder to compress or expand operating gas; a piston rod operatively connected to a crank in said crank chamber and having one end connected to said piston; and an oil seal disposed in an opening of a top of the crank chamber through which said piston rod is passed, wherein a space on the side of a back surface of said piston, and a space in said housing are connected via an oil trapping device in order to absorb a pressure fluctuation of said space on the back surface side.
- 9. The Stirling cycle device according to claims 2, 5, or 6 wherein said pressure adjusting bellows comprise one set of bellows, or a pair of opposite type bellows opposite to each other.
- 10. The Stirling cycle device according to claims 2, 5 or 6, wherein a compression force is applied to the closing wall of said pressure adjusting bellows by a spring.
- 11. The Stirling cycle device according to claims 2, 5 or 6, wherein said pressure adjusting bellows are guided to the buffer tank by a guide member, and are constituted to smoothly expand and contract without deflecting.
- 12. The Stirling cycle device according to claims 2, 4, 5, 6, 7, wherein one or two or more buffer tanks are disposed.
- 13. The Stirling cycle device according to any one of claims 1 to 8 wherein the operating gas of said Stirling cycle device is nitrogen, helium or hydrogen, and cooling heat refrigerant comprises any one gas selected from the group consisting of ethyl alcohol, HFE, PFC, PFG, nitrogen, and helium.
- 14. The Stirling cycle device according to any one of claims 1 to 8 wherein said Stirling cycle device comprises a compression cylinder having a compression piston, and an expansion cylinder having an expansion piston or a displacer, and said compression piston and said expansion piston or the displacer reciprocate with a phase difference.
- 15. The Stirling cycle device according to any one of claims 1 to 8, wherein said Stirling cycle device comprises a Stirling cycle refrigerator, or a Stirling cycle engine.
- 16. The Stirling cycle device according to any one of claims 1 to 8, comprising:a cylinder block provided with a cylindrical top heat exchange housing having a top wall and a side wall, and an inner cylinder disposed in the top heat exchange housing in which the piston or the displacer slides, wherein in an inner peripheral face on the side of a tip end of said top heat exchange housing, a linear fine groove in an axial direction is formed to form an operating gas channel with an outer peripheral face of said inner cylinder, in the inner peripheral face on the side of a base end of said top heat exchange housing, an annular recess is formed to form a channel for an operating gas regenerator with the outer peripheral face of said inner cylinder, and said top heat exchange housing is formed by lost wax casting.
- 17. The Stirling cycle device according to claim 16 wherein said top heat exchange housing has a fin formed integrally with said top heat exchange housing in a tip end side outer peripheral face, or a fin separately formed and attached later.
- 18. The Stirling cycle device according to any one of claims 1 to 8, comprising:a cylinder block having an inner cylinder in which the piston or the displacer slides, wherein outside said inner cylinder, a cylindrical heat exchanger is disposed which comprises an annular heat exchange housing and a heat exchanger body inserted/fixed inside the housing, a heat exchanging fin is formed in an outer peripheral face of said heat exchanger body, and a linear fine groove in an axial direction is formed in an inner peripheral face to form an operating gas channel with an outer peripheral face of said inner cylinder, a space between said annular heat exchange housing and said heat exchanger body is formed as a refrigerant path, and a refrigerant inlet and a refrigerant outlet are formed in said annular heat exchange housing so that the refrigerant path is connected, said annular heat exchange housing is formed by lost wax casting or iron casting, and said heat exchanger body is formed by the lost wax casting.
- 19. The Stirling cycle device according to any one of claims 1 to 8, comprising:a Stirling cycle refrigerator sealing the operating gas and having a cold head and a radiating heat exchanger; a cooling heat refrigerant pipe line able to be connected to a cooling heat utilizing apparatus for circulating a cooling heat refrigerant from said cold head between said Stirling cycle refrigerator and said cooling heat utilizing apparatus; and a cooling heat refrigerant isothermal fluid storage tank disposed midway in said cooling heat refrigerant pipe line for storing the cooling heat refrigerant, so that a temperature fluctuation of the cooling heat refrigerant by an operating state of said Stirling cycle refrigerator is prevented from directly influencing a cooling temperature of said cooling heat utilizing apparatus.
- 20. The Stirling cycle device according to claim 19, comprising a temperature adjustment device which performs an operation control of said Stirling cycle refrigerator and/or a control of an electric heater disposed in the cooling heat refrigerant isothermal fluid storage tank to perform a temperature control.
- 21. The Stirling cycle device according to claim 19 wherein a motor of the Stirling cycle refrigerator is controlled to rotate in reverse so that temperature adjustment, high-temperature heating, or defrosting is performed.
- 22. The Stirling cycle device according to claim 19 wherein by rotatably disposing an agitating blade in said cooling heat refrigerant isothermal fluid storage tank, a temperature difference of the cooling heat refrigerant in said cooling heat refrigerant Isothermal fluid storage tank is prevented from being generated.
- 23. The Stirling cycle device according to any one of claims 1 to 8, comprising:a Stirling cycle refrigerator sealing the operating gas and having a cold head and a radiating heat exchanger; a cooling heat refrigerant pipe line having both ends connected to said cold head for circulating a cooling heat refrigerant cooled in said cold head; a secondary cooling heat refrigerant isothermal fluid storage tank in which a secondary cooling heat refrigerant is accommodated and a heat exchange section of said cooling heat refrigerant pipe line is interposed so as to contact the secondary cooling heat refrigerant; and a secondary cooling heat refrigerant pipe line having both ends connected to the secondary cooling heat refrigerant isothermal fluid storage tank and connected to a cooling heat utilizing apparatus for circulating the secondary cooling heat refrigerant between said secondary cooling heat refrigerant isothermal fluid storage tank and the cooling heat utilizing apparatus, so that a temperature fluctuation of the cooling heat refrigerant by an operating state of said Stirling cycle refrigerator is prevented from directly influencing a cooling temperature of said cooling heat utilizing apparatus.
- 24. The Stirling cycle device according to any one of claims 1 to 8, comprising:a Stirling cycle refrigerator sealing the operating gas and having a cold head and a radiating heat exchanger; a cooling heat refrigerant pipe line for passing a cooling heat refrigerant cooled in said cold head, connected to a cooling heat utilizing apparatus, and disposed for circulating the cooling heat refrigerant between the Stirling cycle refrigerator and the cooling heat utilizing apparatus; and a cooling heat refrigerant isothermal fluid storage tank in which said cooling heat refrigerant is accommodated, said cold head is passed from a bottom part, and said stored cooling heat refrigerant is cooled, so that a temperature fluctuation of the cooling heat refrigerant by an operating state of said Stirling cycle refrigerator is prevented from directly influencing a cooling temperature of said cooling heat utilizing apparatus.
- 25. The Stirling cycle device according to any one of claims 1 to 8, comprising:a Stirling cycle refrigerator sealing the operating gas and having a cold head for cooling a cooling heat refrigerant and a radiating heat exchanger; a thermal property test tank for accommodating a test object to be subjected to a thermal property test, and cooled by said cooling heat refrigerant; and a cooling heat refrigerant pipe line for passing the cooling heat refrigerant cooled by said cold head in said thermal property test tank and circulating the cooling heat refrigerant between said cold head and the thermal property test tank, wherein by rotating said Stirling cycle refrigerator forward or in reverse to cool or heat said cooling heat refrigerant, heat shock is applied to the test object and the thermal property test is performed.
- 26. The Stirling cycle device according to claim 25 wherein a storage case or a stacking shelf for accommodating said test object is disposed in said thermal property test tank.
- 27. The Stirling cycle device according to claim 25 wherein air, nitrogen or helium is circulated as said cooling heat refrigerant, and said thermal property test is provided with the storage case with a vent hole formed therein for accommodating the test object in the storage case, or is provided with no storage case for accommodating the test object.
- 28. The Stirling cycle device according to claim 25, comprising a temperature adjustment device for operating/controlling said Stirling cycle refrigerator to perform temperature control.
- 29. The Stirling cycle device according to claim 25 wherein any one of said thermal property test tank, the cold head and the cooling heat refrigerant pipe line is provided with an electric heater.
- 30. The Stirling cycle device according to claim 25 wherein by performing control to rotate the motor of said Stirling cycle refrigerator in reverse, the temperature of the thermal property test tank can be raised.
- 31. The Stirling cycle device according to any one of claims 1 to 8, comprising:a Stirling cycle refrigerator sealing operating gas, and having a cold head for cooling a cooling heat refrigerant and a radiating heat exchanger; a thermal property test tank for storing a test object to be subjected to a thermal property test, and cooled by said cooling heat refrigerant; and a cooling heat refrigerant pipe line for passing the cooling heat refrigerant cooled by said cold head so that the cooling heat refrigerant flows around said thermal property test tank and circulates between said cold head and said thermal property test tank, wherein by rotating said Stirling cycle refrigerator forward or in reverse to cool or heat said cooling heat refrigerant, heat shock is applied to the test object and the thermal property test is performed.
- 32. The Stirling cycle device according to any one of claims 1 to 8, comprising:a Stirling cycle refrigerator sealing the operating gas, and having a cold head for cooling a cooling heat refrigerant and a radiating heat exchanger; and a thermal property test tank in which a test object to be subjected to a thermal property test is accommodated, and said cold head is disposed to pass through from a bottom part, and cooled by the cold head, wherein by rotating said Stirling cycle refrigerator forward or in reverse to cool or heat said cooling heat refrigerant, heat shock is applied to the test object and the thermal property test is performed.
- 33. The Stirling cycly device according to any one of claims 1 to 8, comprising:a Stirling cycle refrigerator sealing operating gas, and having a cold head for cooling a cooling heat refrigerant and a radiating heat exchanger; a freezing/drying tank in which a heat exchanging coil is disposed in an outer periphery and a material to be dried can be accommodated; and a cooling heat refrigerant pipe line for circulating said cooling heat refrigerant cooled by said cold head between said cold head and said heat exchanging coil, wherin by operating said Stirling cycle refrigerator, passing said cooling heat refrigerant through said heat exchanging coil, and freezing/drying the inside of said freezing/drying tank, the material to be dried is dried.
- 34. The Stirling cycle device according to claim 33, comprising a temperature adjustment device for operating/controlling the Stirling cycle refrigerator to perform temperature control.
- 35. The Stirling cycle device according to claim 33 wherein by performing control to rotate the motor of the Stirling cycle refrigerator in reverse, the temperature of said freezing/drying tank can be raised.
- 36. The Stirling cycle device according to any one of claims 1 to 8, comprising:a Stirling cycle refrigerator sealing operating gas, and having a cold head for cooling a cooling heat refrigerant and a radiating heat exchanger; a freezing/drying tank in which a heat exchanging coil is disposed and a material to be dried can be accommodated; and a cooling heat refrigerant pipe line for circulating said cooling heat refrigerant cooled by said cold head between said cold head and said heat exchanging coil, wherein by operating said Stirling cycle refrigerator, passing said cooling heat refrigerant through said heat exchanging coil, and freezing/drying said freezing/drying tank, the material to be dried is dried.
- 37. The Stirling cycle device according to any one of claims 1 to 8, comprising:a Stirling cycle refrigerator sealing operating gas, and having a cold head for cooling a cooling heat refrigerant and a radiating heat exchanger; a freezing/drying tank in which the cooling heat refrigerant is introduced and a material to be dried can be accommodated; and a cooling heat refrigerant pipe line for circulating said cooling heat refrigerant cooled by said cold head between said cold head and the inside of the freezing/drying tank, wherein by operating said Stirling cycle refrigerator, introducing said cooling heat refrigerant into said freezing/drying tank, and performing freezing/drying, the material to be dried is dried.
- 38. The Stirling cycle device according to any one of claims 1 to 8, comprising:a Stirling cycle refrigerator sealing operating gas, and having a cold head for cooling a cooling heat refrigerant and a radiating heat exchanger; and a freezing/drying tank in which said cold head is passed through from a bottom part, and a material to be dried can be accommodated, wherein by operating said Stirling cycle refrigerator, and performing freezing/drying, the material to be dried is dried.
- 39. A Stirling cycle device, comprising: a cylinder block comprisinga cylindrical top heat exchange housing having a top wall and a side wall, and an inner cylinder disposed in the top heat exchange housing in which a piston or a displacer slides, wherein a linear fine groove in an axial direction is formed in an inner peripheral face on the side of a tip end of said top heat exchange housing to form an operating gas channel with an outer peripheral face of said inner cylinder, an annular recess is formed in the inner peripheral face on the side of a base end of said top heat exchange housing to form a channel for an operating gas regenerator with the outer peripheral face of said inner cylinder, a cylindrical heat exchanger is disposed outside said inner cylinder, which comprises an annular heat exchange housing and a heat exchanger body inserted/fixed inside the housing, a heat exchanging fin is formed in an outer peripheral face of said heat exchanger body, and a linear fine groove in an axial direction is formed in an inner peripheral face to form the operating gas channel with the outer peripheral face of said inner cylinder, a space between said annular heat exchange housing and said heat exchanger body is formed as a refrigerant path, and a refrigerant inlet and a refrigerant outlet are formed in said annular heat exchange housing so that the refrigerant path is connected, said top heat exchange housing and said heat exchanger body are formed by lost wax casting, and the annular heat exchange housing is formed by the lost wax casting or iron casting.
Priority Claims (5)
Number |
Date |
Country |
Kind |
10-311801 |
Nov 1998 |
JP |
|
10-311804 |
Nov 1998 |
JP |
|
10-311805 |
Nov 1998 |
JP |
|
10-365364 |
Dec 1998 |
JP |
|
10-365371 |
Dec 1998 |
JP |
|
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Aug 1999 |
JP |
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11-223398 |
Aug 1999 |
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