The present invention relates to a Stirling engine that is suitably used, for example, in generating electricity with use of various types of heat sources, such as industrial waste heat and solar heat.
The oscillating flow regenerative heat engine disclosed in PTL 1 and the rotary Stirling engine disclosed in PTL 2 have conventionally been known as examples of Stirling engines including: a displacer body unit having a displacer cylinder in which a working gas and a movable displacer are accommodated; a cooling and heating working unit having a heating unit that heats a first side of the displacer cylinder and a cooling unit that cools a second side of the displacer; a displacer-driving actuator that moves the displacer; and a power output unit having a power cylinder containing a power piston which is moved by the effect of volume change of the working gas in the displacer cylinder, in particular a Stirling engine whose displacer is a rotary displacer having a circular cylindrical shape and a central axis that rotates.
The oscillating flow regenerative heat engine disclosed in PTL 1 is intended to prevent mixture of gases in a plurality of cycles and to uniformize working gas passageways. Specifically, in an oscillating flow regenerative heat engine such as a Stirling refrigeration machine wherein the working gas is sealed inside of a system composed of a compression space of a compressor, a radiator, a regenerator, a heat absorber, and an expansion space of an expander, and the working gas is oscillated when the volume of the compression space and the volume of the expansion space are periodically changed with a predetermined phase difference in order to achieve a cooling capacity at a predetermined temperature from the heat absorber, the compressor is composed of a housing, rotors rotatably mounted in the internal space of the housing, and a plurality of vanes energized in the radially inward direction of the internal space, having tip end parts slidably kept into contact with outer circumferential surfaces of the rotors at all times, and arranged at predetermined intervals in the circumferential direction, and at least one of a plurality of volume-variable working spaces formed by sectioning the internal space by the rotors and the plurality of vanes is applied as the compression space.
Further, the rotary Stirling engine disclosed in PTL 2 is intended to provide a Stirling engine with high thermal efficiency by reducing wasteful heat flows while a working fluid moves in a γ Stirling engine using a rotary displacer. Specifically, along with the rotary displacer, a heat-absorbing regenerator and a heat-releasing regenerator which are fixed to both ends of a sliding heat pipe are internally placed in a displacement chamber. When the rotary displacer is rotated, the working fluid in the displacement chamber moves through the gap between the heat-absorbing regenerator and the heat-releasing regenerator to exchange heat therebetween. The heat transfer between the heat-absorbing regenerator and the heat-releasing regenerator is performed by the sliding heat pipe. The heat energy stored in the heat-absorbing regenerator is returned from the heat-releasing regenerator to the working fluid after a half cycle to increase the heat efficiency. The collision between the rotary displacer and the heat-absorbing regenerator and the heat-releasing regenerator is avoided by the cam mechanism.
PTL 1: Japanese Unexamined Patent Application Publication No. 2006-038251
PTL 2: Japanese Unexamined Patent Application Publication No. 2010-144518
However, the conventional Stirling engines described above, in particular the Stirling engines using a rotary displacer, have the following problems:
First, the working gas in the displacement chamber heated by the heating unit needs to efficiently act on the power cylinder, and heat leaks from a heating unit side to a cooling unit side contributes heavily to a decrease in efficiency. For this reason, a structure has conventionally been employed in which the displacement chamber is sectioned by a movable heat pipe, a plurality of displaceable vanes, or the like. However, measures to prevent heat leaks by these movable mechanisms invite an increase in the number of components and structural complication and, furthermore, in cost and size, and additionally require the attachment of an additional movable mechanism unit, hence also disadvantageous in terms of ensuring durability and reliability.
Second, the structure including a movable heat pipe and a plurality of displaceable vanes or the like requires a movable mechanism unit which moves the heat pipe or the plurality of vanes, thus entailing energy consumption for this purpose and causing a measurable overall decrease in energy conversion efficiency. After all, there has also been further room for improvement in structural aspects, in terms of increasing energy conversion efficiency in the Stirling engine.
It is an object of the present invention to provide a Stirling engine with solutions to such problems occurring in the background art.
In order to solve the problems described above, a Stirling engine 1 according to the present invention is disclosed. Sterling engine 1 is a Stirling engine including: a displacer body unit 2 having a displacer cylinder 2c (2ce, 2cs) in which a working gas G and a movable displacer 2d (2de, 2ds) are accommodated; a cooling and heating working unit 3 having a heating unit 3h which heats a first side of the displacer cylinder 2c (2ce, 2cs) and a cooling unit 3c which cools a second side of the displacer cylinder 2c (2ce, 2cs); a displacer-driving actuator 4 that moves the displacer 2d; and a power output unit 5 having a power cylinder 5c containing a power piston 5p that is moved by the effect of volume change of the working gas G in the displacer cylinder 2 (2ce, 2cs), wherein the displacer 2d (2de, 2ds) has a gas retention space Hg (Hgs, Hgse) formed therein, the gas retention space Hg (Hgs, Hgse) enabling the working gas G to be alternately moved between a heating unit 3h side and a cooling unit 3c side of the displacer cylinder 2c (2ce, 2cs) by movement of the displacer 2d (2de, 2ds), the displacer 2d (2de, 2ds) and the displacer cylinder 2c (2ce, 2cs) have an outer circumferential surface 2df and an inner circumferential surface 2ci, respectively, formed into shapes that can permit the movement of the displacer 2d (2de, 2ds) and inhibit passage of the working gas G, and the displacer 2d (2de, 2ds) has a gas passageway 7 which is formed on its outer circumferential surface 2df and includes a gas passage groove that allows the gas retention space Hg (Hgs, Hgse) to communicate with working gas inlet/outlets 6 (6e, 6p) provided in the displacer cylinder 2c (2ce, 2cs) and connected to the power cylinder 5c.
In this case, according to a preferred aspect of the invention, the displacer body unit 2 may include a precisely circular cylindrical rotary displacer 2d whose outer circumferential surface 2df is parallel to an axial direction Fs with respect to a central axis Fc on which the displacer 2d rotates and whose gas retention space Hg is formed by notching a part of the outer circumferential surface 2df, and the heating unit 3h and the cooling unit 3c may be disposed in 180-degree opposed positions, respectively, on an outer surface of the displacer cylinder 2c . . . in a radial direction. Further, the gas passageway 7 may be constituted by a front passageway 7f (7fs) extending from a first end of the gas retention space Hg in a circumferential direction Ff along the circumferential direction Ff of the displacer 2d (2de, 2ds) and a rear passageway 7r (7rs) extending from a second end of the gas retention space Hg in the circumferential direction Ff along the circumferential direction Ff of the displacer 2d (2de, 2ds). In so doing, the front passageway 7f (7fs) and the rear passageway 7r (7rs) may be formed as discontinuous passageways that are independent of each other or as continuous passageways that communicate with each other. It should be noted that the displacer cylinder 2c (2ce, 2cs) may be provided with one or two or more working gas inlet/outlets 6 (6e, 6p). In addition, the displacer cylinder 2c (2ce, 2cs) may have an auxiliary gas passageway 7s (7sm, 7se) formed on a part of the inner circumferential surface 2ci which faces the working gas inlet/outlets 6 (6e, 6p) and including a gas passage groove communicating with the gas passageway 7 across a predetermined range of angles in the circumferential direction Ff. Furthermore, the displacer body unit 2 may include clearance adjustment mechanisms 8x, 8x that are capable of adjusting clearances Sx . . . between both end faces of the displacer 2d (2de) and inner surfaces of ends of the displacer cylinder 2c (2ce, 2cs).
Furthermore, according to a preferred aspect of the invention, the displacer body unit 2 may include a rotary displacer 2de whose outer circumferential surface 2df is tapered with respect to a central axis Fc on which the displacer 2de rotates and whose gas retention space Hg is formed by notching a part of the outer circumferential surface 2df. In addition, the heating unit 3h and the cooling unit 3c may be disposed in 180-degree opposed positions, respectively, on an outer surface of the displacer cylinder 2ce in a radial direction, and the displacer body unit 2 may include position adjustment mechanisms 8y, 8y which are capable of adjusting the position of the displacer 2de in an axial direction Fs with respect to the displacer cylinder 2ce. Further, the inner circumferential surface of the displacer cylinder 2c (2ce, 2cs) may include an inner circumferential surface(s) 2dih and/or 2dic corresponding to the heating unit 3h and/or the cooling unit 3c and formed as a corrugated surface(s) to be larger in actual surface area. In so doing, the corrugated surface(s) may be formed by a plurality of depressed grooves 51hs . . . , 51cs . . . placed at predetermined intervals Ls . . . in an axial direction Fs and extending along a circumferential direction Ff, and some or all of the depressed grooves 51hs . . . , 51cs . . . may have their inner surfaces 52 . . . formed as two-dimensional corrugated surfaces. It should be noted that the inner circumferential surface 2dih of the displacer cylinder 2c (2ce, 2cs) corresponding to the heating unit 3h may be provided with an auxiliary space(s) 9hi and/or 9he formed by notching a first end side and/or a second end side of the displacer cylinder 2c (2ce, 2cs) in a circumferential direction Ff, and the inner circumferential surface 2dic corresponding to the cooling unit 3c may be provided with an auxiliary space(s) 9ci and/or 9ce formed by notching the first end side and/or the second end side of the displacer cylinder 2c (2ce, 2c5) in the circumferential direction Ff. Further, the displacer 2d (2de) may include a stirring mechanism 10 that stirs the content of the gas retention space Hg. Furthermore, the displacer body unit 2 may include a linear displacer 2ds which has a circular cylindrical shape and is displaced forward and backward in an axial direction Fs, and the gas passageway 7 may be provided in the inner circumferential surface of the displacer cylinder 2cs and/or the outer circumferential surface of the displacer 2ds extending in the axial direction Fs. The gas retention spaces Hgs and Hgse may be provided between end faces of the displacer 2ds and inner end faces of the displacer cylinder 2cs, and the heating unit 3h and the cooling unit 3c may be disposed on outer surfaces of end faces of the displacer cylinder 2cs in the axial direction Fs, respectively.
The Stirling engine 1 according to the present invention thus configured brings about the following remarkable effects:
(1) The structure of the displacer body unit 2 only needs two basic components, namely the displacer 2d . . . and the displacer cylinder 2c . . . and does not need means such as building a sectioned structure with additional components. Therefore, in particular, even a Stirling engine 1 using a rotary displacer 2d . . . allows the working gas G heated by the heating unit 3h to efficiently act on the power cylinder 5c and, what is more, can contribute to a reduction in cost by reducing the number of components and simplifying the structure, and by extension to a reduction in size and weight. Moreover, the absence of a movable mechanism unit added to the displacer 2d . . . makes it possible to easily ensure durability and reliability.
(2) The gas retention space Hg, which enables the working gas G to be alternately moved between the heating unit 3h side and the cooling unit 3c side of the displacer cylinder 2c . . . by the movement of the displacer 2d . . . , is formed in the displacer 2d . . . , and the outer circumferential surface 2df of the displacer 2d . . . and the inner circumferential surface 2ci of the displacer cylinder 2c . . . are formed into such shapes as to be able to permit the movement of the displacer 2d . . . and inhibit passage of the working gas G. Such an airtight structure makes it possible to effectively inhibit a leak (heat leak) of the working gas G between the heating unit 3h and the cooling unit 3c, thus making it possible to reduce unnecessary loss of energy and increase energy conversion efficiency in the Stirling engine 1 from the structural aspect of the displacer body unit 2. As a result, the Stirling engine 1 can be used even in a case where the heating unit 3h is at a comparatively low temperature, thus making it possible to utilize various heat sources including natural energy such as solar heat and biomass and, furthermore, waste energy such as factory exhaust heat.
(3) According to a preferred aspect, the displacer body unit 2 may include a precisely circular cylindrical rotary displacer 2d whose outer circumferential surface 2df is parallel to an axial direction Fs with respect to a central axis Fc on which the displacer 2d rotates and whose gas retention space Hg is formed by notching a part of the outer circumferential surface 2df, and the heating unit 3h and the cooling unit 3c may be disposed in 180-degree opposed positions, respectively, on an outer surface of the displacer cylinder 2c . . . in a radial direction. This allows the displacer body unit 2 to be most rationally and simply structured from a geometric standpoint. Therefore, this embodiment can be carried out as a most suitable embodiment in terms of building the Stirling engine 1 according to the present invention and achieve most suitable performance in terms of effectively ensuring the working effects of the present invention.
(4) According to a preferred aspect, the gas passageway 7 may be constituted by a front passageway 7f . . . extending from a first end of the gas retention space Hg . . . in a circumferential direction Ff along the circumferential direction Ff of the displacer 2d . . . and a rear passageway 7r . . . extending from a second end of the gas retention space Hg . . . in the circumferential direction Ff along the circumferential direction Ff . . . of the displacer 2d . . . , and the front passageway 7f . . . and the rear passageway 7r . . . may be formed as discontinuous passageways that are independent of each other. The front passageway 7f . . . and the rear passageway 7r . . . , which are independent, bring the flow of the working gas G between the heating unit 3h and the cooling unit 3c into a blocked state, thus making it possible to surely prevent a heat leak through the gas passageway 7 even in a case where the gas passageway 7 is provided in the outer circumferential surface 2df . . . of the displacer 2d . . . .
(5) According to a preferred aspect, the gas passageway 7 may be constituted by a front passageway 7f . . . extending from a first end of the gas retention space Hg . . . in its circumferential direction Ff along the circumferential direction Ff of the displacer 2d . . . and a rear passageway 7r . . . extending from a second end of the gas retention space Hg . . . in the circumferential direction Ff along the circumferential direction Ff . . . of the displacer 2d . . . , and the front passageway 7f . . . and the rear passageway 7r . . . may be formed as continuous passageways that communicate with each other. This generates a small amount of heat leak through the gas passageway 7, but eliminates the switching between the front passageway 7f . . . and the rear passageway 7r . . . to the working gas inlet/outlet 6, thus making it possible to ensure the continuity and stability of the working gas G flowing between the gas passageway 7 and the working gas inlet/outlet 6. This makes it possible to build various embodiments by selecting discontinuous passageways or continuous passageways.
(6) According to a preferred aspect, when the displacer cylinder 2c . . . is provided with one working gas inlet/outlet 6, this embodiment can be carried out as the simplest embodiment. When the displacer cylinder 2c . . . is provided with two or more working gas inlet/outlets 6, the inlets/outlets of the working gas G can be ensured in a plurality of positions. Therefore, the optimization of input and output positions according to various types of embodiment is enabled for a higher degree of freedom in design, and various embodiments can be build, including the choice in volume of the gas retention space Hg . . . and heat-insulating structure, by changing the aspects of the working gas inlet/outlets 6 . . . .
(7) According to a preferred aspect, the displacer cylinder 2c . . . may have an auxiliary gas passageway 7s . . . formed on a part of the inner circumferential surface 2ci . . . that faces the working gas inlet/outlet 6 . . . and including a gas passage groove communicating with the gas passageway 7 . . . across a predetermined range of angles in the circumferential direction Ff. This makes it possible to ensure various passageways through a combination of the auxiliary gas passageway 7s . . . and the gas passageway 7 . . . , thus giving the advantage of increasing the degree of freedom in design, including the choice in volume of the gas retention space Hg . . . and heat-insulating structure.
(8) According to a preferred aspect, the displacer body unit 2 may include clearance adjustment mechanisms 8x . . . that are capable of adjusting clearances Sx . . . between both end faces of the displacer 2d (2de) and inner surfaces of ends of the displacer cylinder 2c (2ce, 2cs). This makes it possible to adjust the clearances Sx . . . between both end faces of the displacer 2d (2de) and the inner surface of the ends of the displacer cylinder 2c (2ce, 2cs) to the minimum level, thus giving the advantages of enabling easy optimization of the clearances Sx . . . and contribution to further improvement in performance.
(9) According to a preferred aspect, the displacer body unit 2 may include a rotary displacer 2de whose outer circumferential surface 2df is tapered with respect to a central axis Fc on which the displacer 2de rotates and whose gas retention space Hg is formed by notching a part of the outer circumferential surface 2df, and the heating unit 3h and the cooling unit 3c may be disposed in 180-degree opposed positions, respectively, on an outer surface of the displacer cylinder 2ce in a radial direction. Simultaneously, the displacer body unit 2 may include position adjustment mechanisms 8y, 8y that are capable of adjusting a position of the displacer 2de in an axial direction Fs with respect to the displacer cylinder 2ce. This makes it possible to adjust the position of the displacer 2de in the axial direction Fs and adjust the gap (radial gap) between the outer circumferential surface of the displacer 2de and the displacer cylinder 2ce to the minimum level, thus making it possible to easily optimize the gap and contribute to further improvement in performance.
(10) According to a preferred aspect, the inner circumferential surface of the displacer cylinder 2c (2ce, 2cs) corresponding to the heating unit 3h and/or the cooling unit 3c, i.e. inner circumferential surface(s) 2dih and/or 2dic, may be formed as a corrugated surface(s) to enlarge the actual surface area. This makes it possible to increase the actual heat-transfer area between the heating and/or cooling unit(s) 3h . . . and/or 3c . . . and the working gas G, thus giving the advantage of making it possible to contribute to improvement in heat-exchange efficiency.
(11) According to a preferred aspect, in forming the corrugated surface(s), the corrugated surface(s) may be formed by a plurality of depressed grooves 51hs . . . , 51cs . . . placed at predetermined intervals Ls . . . in an axial direction Fs and extending along a circumferential direction Ff. This makes it possible to advance the heating starting timing, in addition to increasing the actual surface area with the corrugated surface(s), thus making it possible to further increase heat-exchange efficiency.
(12) According to a preferred aspect, some or all of the depressed grooves 51hs . . . , 51cs . . . may have their inner surfaces 52 . . . formed as two-dimensional corrugated surfaces. This makes it possible to further increase the actual heat-transfer area between the heating and/or cooling unit(s) 3h . . . and/or 3c . . . and the working gas G, thus making it possible to contribute to further improvement in heat-exchange efficiency.
(13) According to a preferred aspect, the inner circumferential surface of the displacer cylinder 2c (2ce, 2cs) corresponding to the heating unit 3h, i.e. inner circumferential surface 2dih, may be provided with an auxiliary space(s) 9hi and/or 9he formed by notching a first end side and/or a second end side of the displacer cylinder 2c in a circumferential direction Ff, and an inner circumferential surface 2dic corresponding to the cooling unit 3c may be provided with an auxiliary space(s) 9ci and/or 9ce formed by notching the first end side and/or the second end side of the displacer cylinder in the circumferential direction Ff. This makes it possible to enforce heating and cooling at the start and/or end of heating and the start and/or end of cooling, thus making it possible to contribute to improvement in heat-exchange efficiency.
(14) According to a preferred aspect, the displacer 2d may include a stirring mechanism 10 that stirs the content of the gas retention space Hg. This makes it possible to stir the working gas G in the gas retention space Hg, thus making it possible to contribute to further improvement in heat conversion efficiency.
(15) According to a preferred aspect, the displacer body unit 2 may include a linear displacer 2ds that has a circular cylindrical shape and is displaced forward and backward in an axial direction Fs, and the gas passageway 7 may be provided in the inner circumferential surface of the displacer cylinder 2cs and/or the outer circumferential surface of the displacer 2ds and extends in the axial direction Fs. Simultaneously, the gas retention spaces Hgs and Hgse may be provided between end faces of the displacer 2ds and inner end faces of the displacer cylinder 2cs, and the heating unit 3h and the cooling unit 3c may be disposed on outer surfaces of end faces of the displacer cylinder 2cs in the axial direction Fs, respectively. Even when the Stirling engine 1 uses the linear displacer 2ds, the Stirling engine 1 can bring about certain working effects based on the gas passageway 7 provided according to the present invention.
1: Stirling engine, 2: displacer body unit, 2d (2de, 2ds): displacer, 2c (2ce, 2cs): displacer cylinder, 2ds: linear displacer, 2df: outer circumferential surface of displacer, 2ci: inner circumferential surface of displacer cylinder, 2ce: displacer cylinder, 2dih: inner circumferential surface corresponding to heating unit, 2dic: inner circumferential surface corresponding to cooling unit, 3: cooling and heating working unit, 3h: heating unit, 3c: cooling unit, 4: displacer-driving actuator, 5: power output unit, 5p: power piston, 5c: power cylinder, 6 (6e, 6p): working gas inlet/outlet, 7: gas passageway, 7f (7fs): front passageway, 7r (7rs): rear passageway, 7s (7sm, 7se):auxiliary gas passageway, 8x: clearance adjustment mechanism, 8y: position adjustment mechanism, 9hi: auxiliary space, 9he: auxiliary space, 9ci: auxiliary space, 9ce: auxiliary space, 10: stirring mechanism, 51hs . . . : depressed groove, 51cs . . . : depressed groove, 52 . . . : inner surface of depressed groove, G: working gas, Hg (Hgs, Hgse): gas retention space, Fc: central axis, Fs: axial direction, Ff: circumferential direction, Sx . . . : clearance, Ls . . . : predetermined interval
The best embodiment of the present invention is described in detail below with reference to the drawings.
First, a configuration of a Stirling engine 1 according to the present embodiment (basic embodiment) is described with reference to
As shown in
The displacer body unit 2 includes a displacer cylinder 2c in which a working gas G is accommodated and a displacer 2d is rotatably (movably) accommodated. The working gas G is not limited to any particular gas; however, the working gas G may be gases such as helium gas, nitrogen gas, argon gas, hydrogen gas, or air accommodated for example in a compressed state of approximately 0.2 to 10 MPa. Of course, the working gas G may be accommodated at atmospheric pressures.
The displacer cylinder 2c includes a cylindrical cylinder body 11 having openings at both ends thereof, and the openings are closed by circular end-face plates 12 and 13, respectively. In this case, bearing units 14 and 15 comprised of ball bearings or the like are fixed at the respective centers of the end-face plates 12 and 13. The bearing units 14 and 15 rotatably support a displacer shaft 17, which will be described later, and a rotating shaft of an electric motor 21, which will be described later, is coupled to a first end of the displacer shaft 17. For this reason, it is desirable that, as shown in
Meanwhile, as shown in
Moreover, the outer circumferential surface 2df of the displacer 2d and an inner circumferential surface 2ci of the displacer cylinder 2c are formed into such shapes as to be able to permit the rotation (movement) of the displacer 2d and inhibit passage of the working gas G. This leaves almost no gap between the outer circumferential surface 2df of the displacer 2d and the inner circumferential surface 2ci of the displacer cylinder 2c. Furthermore, as shown in
It should be noted that in a case where, as shown in the present embodiment, the cylinder body 11 is divided into four equal parts in a circumferential direction, the heat-transfer panels 13p and 13q are disposed respectively on the left and right sites to use for the heating unit 3h and the cooling unit 3c, the heat-insulating panels 13u and 13d are disposed respectively on the upper and lower sites, and the circumferential angle of the gas retention space Hg occupying inside the displacer 2d is set to be 90 degrees, the working gas G retained in the gas retention space Hg alternately moves between the heating unit 3h side and the cooling unit 3c side of the displacer cylinder 2c as the displacer 2d rotates, and does not simultaneously make contact with both regions on the heating unit 3h side and the cooling unit 3c side (see
Further, the displacer 2d has a gas passageway 7 which is formed on its outer circumferential surface 2df and includes a gas passage groove that allows the gas retention space Hg to communicate with the working gas inlet and outlet 6 provided in the displacer cylinder 2c. The gas passageway 7 is constituted by a front passageway 7f and a rear passageway 7r formed in the middle of the displacer 2d in the axial direction Fs along a circumferential direction Ff. The front passageway 7f extends from a first end side of the gas retention space Hg in the circumferential direction Ff, and the rear passageway 7r extends from a second end side of the gas retention space Hg in the circumferential direction Ff. Moreover, as shown in
Incidentally, in such a configuration, a part of the outer circumferential surface 2df of the displacer 2d that does not form the gas passageway 7 is present between the front passageway 7f and the rear passageway 7r, which are independent, to form an angle of rotation by which the inside of the displacer cylinder 2c is blocked from the working gas inlet/outlet 6. For this reason, the heat-insulating panel 13u (displacer cylinder 2c) has an auxiliary gas passageway 7s which is formed on a part of the inner circumferential surface 2ci that faces the working gas inlet/outlet 6 and includes a gas passage groove across a predetermined range of angles in the circumferential direction Ff. This causes the auxiliary gas passageway 7s to bridge between the front passageway 7f and the rear passageway 7r, allowing the working gas inlet/outlet 6 and the gas retention space Hg to communicate with each other without being blocked, regardless of the angle of rotation of the displacer 2d (see
The cooling and heating working unit 3 is constituted by the heating unit 3h and the cooling unit 3c. The heating unit 3h is constituted by attaching a predetermined heating source 3hm to the outer surface of the heat-transfer panel 13p disposed on a first side of the displacer cylinder 2c. The heating source 3hm needs only have a function of directly or indirectly heating the heat-transfer panel 13, and utilizable examples of the heating source 3h include various types of heating means such as a combustion apparatus using biomass fuel (quantitative biological resources), a heat collector that achieves high temperatures by collecting solar heat, and a heating apparatus that recycles waste energy such as factory exhaust heat (industrial waste heat). Therefore, the specific heating principle of the heating source 3hm may be any principle. Further, the cooling unit 3c is constituted by attaching a predetermined cooling source 3cm to an outer surface of the heat-transfer panel 13q disposed on a second side of the displacer cylinder 2c. The cooling source 3cm needs only have a function of directly or indirectly cooling the heat-transfer panel 13q, and utilizable examples of the cooling source 3cm include various types of cooling means such as a cooling water supplying apparatus that performs cooling by supplying cooling water to a water jacket attached to the outer surface of the heat-transfer panel 13q. Therefore, the specific cooling principle of the cooling source 3cm may be any principle. It should be noted that the cooling water is a concept that encompasses various types of liquid such as well water, river water, and tap water. In this case, the cooling water does not mean actively cooled water, but means water that is used to cool the heat-transfer panel 13q. For example, the cooling water may be in the form of direct use of waste water from a factory or the like.
On one hand, the displacer-driving actuator 4 has a function of rotating (moving) the displacer 2d, and the embodiment exemplifies the electric motor 21. The electric motor 21 also serves as a starter motor. The electric motor 21 has its rotation output shaft coupled to an end of the displacer shaft 17 directly or via a necessary decelerating mechanism or the like.
On the other hand, the power output unit 5 includes the power cylinder 5c, which contains a power piston 5p which is moved by the effect of volume change of the working gas G in the displacer cylinder 2c. In this case, as shown in
Next, operation of the Stirling engine 1 according to the present embodiment (basic embodiment) is described with reference to
It should be noted that
Let it be assumed here that before starting to rotate, the displacer 2d is in a position (angle of rotation) shown in
Meanwhile, when the displacer 2d rotates in the direction of the arrow R in the drawing and reaches a position shown in
Then, when the displacer 2d further rotates, the working gas G contracts due to cooling, and a portion of the working gas G which decreased in volume due to this contraction acts on the power cylinder 5c via the rear passageway 7r, the auxiliary gas passageway 7s, and the connecting tube 32, so that the power piston 5p moves in such a direction as to retract (step S9). After this, when the displacer 2d reaches a position shown in
The foregoing is one cycle of the Stirling engine 1 in which the displacer 2d makes one rotation, and the same operation is repeatedly and continuously performed unless the operation is stopped, for example, by turning off the operation switch (steps S11, S5 . . . ). Further, the continued rotation of the displacer 2d causes the power piston 5p to repetitively move between the bottom dead center and the top dead center. As a result, this repetitive movement is transmitted to the generator 33 via the crank mechanism 34, and the generator 33 generates and outputs electricity. That is, a repetitive motion of the power piston 5p generated by the rotation of the displacer 2d is converted into a rotational motion by the crank mechanism 34 to rotate the rotation input shaft 33s of the generator 33. Then, the output from the generator 33 is taken out as an energy output of the Stirling engine 1, and a part of the output is supplied to the electric motor 21 to be used as energy to rotate the displacer 2d.
Incidentally, while the foregoing operation serves as a method of use for performing a continuous operation (constant-speed control) in which the displacer 2d continuously rotates, the Stirling engine 1 according to the present embodiment is also applicable to a method of use for performing an intermittent operation (rectangular wave control) in which the displacer 2d intermittently rotates. This method of use for performing an intermittent operation is described with reference to an explanatory diagram of steps of operation shown in
In the intermittent operation, the displacer 2d can be intermittently, rotated by 180 degrees at a time by supplying a rectangular wave driving signal to the electric motor 21 that rotates the displacer 2d. Let it be assumed here that the displacer 2d is in a heating position shown in
Meanwhile, when the rotation is suspended for the predetermined period of time and the power piston 5p reaches the bottom dead center position, the electric motor 21 is actuated. This causes the displacer 2d to make a quick rotational movement to a cooling position shown in
Thus, in the Stirling engine 1 according to the present embodiment, the structure of the displacer body unit 2 only needs two basic components, namely the displacer 2d . . . and the displacer cylinder 2c . . . and does not need means such as building a sectioned structure with an additional component. Therefore, in particular, even a Stirling engine 1 using a rotary displacer 2d . . . allows the working gas G heated by the heating unit 3h to efficiently act on the power cylinder 5c and, what is more, can contribute to a reduction in cost by reducing the number of components and simplifying the structure, and by extension to a reduction in size and weight. Moreover, the absence of a movable mechanism unit that is added to the displacer 2d . . . makes it possible to easily ensure durability and reliability.
Further, the gas retention space Hg, which enables the working gas G to be alternately moved between the heating unit 3h side and the cooling unit 3c side of the displacer cylinder 2c . . . by the movement of the displacer 2d . . . , is formed on a part of the outer circumference of the displacer 2d . . . , and the outer circumferential surface 2df of the displacer 2d . . . and the inner circumferential surface 2ci of the displacer cylinder 2c . . . are formed into such shapes as to be able to permit movement of the displacer 2d . . . and inhibit passage of the working gas G. Such an airtight structure makes it possible to effectively inhibit a leak (heat leak) of the working gas G between the heating unit 3h and the cooling unit 3c, thus making it possible to reduce unnecessary loss of energy and increase energy conversion efficiency in the Stirling engine 1 from the structural aspect of the displacer body unit 2.
In particular, in the case of the Stirling engine 1 according to the present embodiment, the energy needed to rotate (move) the displacer 2d is merely equivalent to the sum of the energy lost by friction between the surface of the displacer 2d and the working gas G and the energy lost by the frictional resistance of the bearing units 14 and 15 of the displacer shaft 17. Since these losses of energy are very small, the Stirling engine 1 according to the present embodiment can be used even in a case where the heating unit 3h is at a comparatively low temperature or a case where the temperature difference between the heating unit 3h and the cooling unit 3c is comparatively small, thus making it possible to utilize various heat sources including natural energy such as solar heat and biomass and, furthermore, waste energy such as factory exhaust heat.
In addition, as mentioned above, the Stirling engine 1 according to the present embodiment is capable of intermittent operation (rectangular wave control) as well as continuous operation (constant-speed control). In a case where the intermittent operation (rectangular wave control) is performed, the gas retention space Hg formed on a part of the outer circumference of the displacer 2d nearly instantaneously moves between the heating unit 3h side and the cooling unit 3c side of the displacer cylinder 2c; therefore, the working gas G in the gas retention space Hg is almost always in either a heated state or a cooled state, and the working gas G takes substantially twice as long to be heated and to be cooled in comparison to the case of continuous operation. For this reason, the heating unit 3h and the cooling unit 3c transmit substantially twice as large amounts of heating and cooling and engine output to the working gas G as in the case of continuous operation. Moreover, this configuration gives the advantages of making it possible to shorten the length of the vent pipe and simplify the structures of the displacer 2d and the displacer cylinder 2c (
Next, various types of Stirling engine 1 . . . according to modified embodiments of the present invention are described with reference to
The modified embodiment shown in
The modified embodiment shown in
The modified embodiment shown in
The modified embodiment shown in
The modified embodiment shown in
The modified embodiment shown in
On the other hand, the modified embodiment shown in
The modified embodiment shown in
This makes it possible to configure clearance adjustment mechanisms 8x, 8x that are capable of adjusting clearances Sx . . . between both end faces of the displacer 2d and the inner surfaces of the ends of the displacer cylinder 2c. In this case, in making a clearance adjustment on an adjustment end-face plate 12e side, the clearance Sx between the first end face of the displacer 2d and the inner surface of the adjustment end-face plate 12e can be adjusted by loosening the fixing screws 8xn . . . and 8xm . . . and displacing the adjustment end-face plate 12e in the axial direction Fs. Further, after the adjustment, the fixing screws 8xn . . . and 8xm . . . need only be tightened for fixation. Furthermore, a clearance adjustment on an adjustment end-face plate 13e side can be made in the same manner as an adjustment end-face plate 12e side. It should be noted that, in
The modified embodiment shown in
The modified embodiment shown in
In this case, a part that is parallel to the axial direction Fs, i.e. a part that is uniform in diameter over a predetermined width in the axial direction Fs, is provided on a part of the end on the side of the displacer 2d that is larger in diameter. Such a configuration makes it possible, without requiring precision work or fine adjustment, to prevent contact between the outer circumference surface 2df and the inner circumferential surface 2ci of the displacer cylinder 2ce at the end on the side of the displacer 2d that is larger in diameter, although the displacer body unit 2 becomes slightly complex in structure. Such a part of the end on the side of the displacer 2d which is larger in diameter does not necessarily need to be provided as a part that is uniform in diameter, and even an embodiment without such a part can be carried out.
It should be noted that
The modified embodiment shown in
With this, at a point in time where a leading end side of the gas retention space Hg in a rotational direction (circumferential direction Ff) reaches the common depressed groove 51hb, the working gas G in the gas retention space Hg enters each of the depressed grooves 51hs . . . on the inner circumferential surfaces 2dih of the heating unit 3h. This makes it possible to advance the heating starting timing, in addition to increasing the actual surface area with the corrugated surfaces, thus making it possible to further increase heat-exchange efficiency. It should be noted that the depressed grooves 51cs . . . on the cooling unit 3c side can also be configured (formed) in the same manner as the abovementioned heating unit 3h side. This makes it possible to advance the cooling starting timing, in addition to increasing the actual surface area with the corrugated surfaces on the cooling unit 3c side, too, thus making it possible to further increase heat-exchange efficiency.
Although
Further,
The modified embodiment shown in
The modified embodiment shown in
In the foregoing, the best embodiment (and the modified embodiments) has/have been described in detail. However, the present invention is not limited to these embodiments. The configurations, shapes, materials, numbers, techniques, and the like of details can be freely modified, added, or deleted, provided such modifications, additions, and deletions do not depart from the gist of the present invention.
For example, although, in the basic embodiment shown in
A Stirling engine according to the present invention can be used for various purposes as various types of power sources, such as the exemplified purpose of generating electricity. In particular, the Stirling engine is not bound by its name, and is a concept that encompasses various types of heat engine whose principles are the same or similar and to which the present invention can be applied.
Number | Date | Country | Kind |
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2014-086054 | Apr 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/061317 | 4/13/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2015/159837 | 10/22/2015 | WO | A |
Number | Date | Country |
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10034377 | Aug 2001 | DE |
0691467 | Jan 1996 | EP |
59-218345 | Dec 1984 | JP |
60101252 | Jun 1985 | JP |
2006-38251 | Feb 2006 | JP |
2010-144518 | Jul 2010 | JP |
2011-52608 | Mar 2011 | JP |
Entry |
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International Search Report, issued in PCT/JP2015/061317 (PCT/ISA/210), dated Aug. 11, 2015. |
Number | Date | Country | |
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20170045018 A1 | Feb 2017 | US |