The present invention relates to a stirring-processing apparatus and to a processing method, especially to a processing apparatus and to a processing method wherein a stirring chamber is immersed in a fluid thereby applying a shear force to the said fluid.
Inventor of the present invention developed the stirring-processing apparatus shown in Patent Documents 1 and 2, wherein a stirring chamber is immersed in a fluid thereby applying a shear force to the said fluid. In addition, as shown in Patent Document 3, various methods to produce a toner by using this apparatus have been proposed.
This stirring-processing apparatus is provided with a stirring chamber which is disposed in a fluid to be processed and with a rotating blade which is disposed in the said stirring chamber, wherein the stirring chamber is provided with a suction opening through which the fluid is sucked from outside into inside thereof by rotation of the rotating blade and with an ejecting opening through which the fluid is ejected from inside to outside thereof by rotation of the rotating blade, the both openings being disposed side by side in the direction of the axis of the rotating blade. In this apparatus, the rotating blade rotates at a high speed inside the stirring chamber, thereby carrying out the process of applying a shear force to the fluid. Especially, a screen rotates at a high speed in the opposite direction of the rotation direction of the rotating blade thereby applying the shear force to the fluid in a space formed with the rotating blade; and therefore, the fluid can be processed by such processes as emulsification, dispersion, and mixing.
However, there were some cases that the throughput expected by a designer could not be obtained. Inventor of the present invention investigated the reason for this, and then it was found that there are some cases that the suction flow of the fluid flowing into the suction opening from outside and the ejecting flow of the fluid ejected from the ejecting opening to outside interfere with each other, as a result, disturbing the flow of the suction flow into the suction opening, so that sufficient amount of the fluid cannot be introduced into the stirring chamber. Especially, this tendency appears eminently in a highly viscous fluid; and in such a case, there was even a case that a cavitation was formed around the suction opening.
In addition, in Patent Document 3, it is proposed that the difference between the angle formed between the introduction direction of the fluid into the stirring chamber and the rotation axis of the rotating blade and the angle between the discharge direction from the stirring chamber and the rotation axis of the rotating blade is made within the range of ±25 degrees. When the both angles are changed as mentioned above, there may be a case that the suction flow and the ejecting flow interfere with each other regardless of the viscosity.
Patent Document 1: Japanese Patent Laid-Open Publication No. H04-114724
Patent Document 2: Japanese Patent Laid-Open Publication No. H04-114725
Patent Document 3: Japanese Patent Laid-Open Publication No. 2011-123236
In view of the situation as mentioned above, the problems to be solved by the present invention are to provide a stirring-processing apparatus and a processing method to realize excellent processing of a fluid regardless of the properties of the fluid.
The present invention provides a stirring-processing apparatus, which is provided with a stirring blade rotating at a high speed and a stirring chamber provided with a screen which is disposed such that the stirring blade may be enclosed therein and which performs, under a state in which the stirring chamber is disposed in a fluid to be processed, a process of applying a shear force to the fluid by rotating at least any one of the screen and the stirring blade thereby effecting a relative rotation between the screen and the stirring blade, wherein the stirring chamber is provided with a suction opening to suck the fluid from outside to inside and an ejecting opening to eject the fluid from inside to outside by the relative rotation, these openings being disposed in different positions in a direction of a rotation axis of the relative rotation; and a suppressing body to control a flow of the fluid is disposed between the suction opening and the ejecting opening, the suppressing body being interposed between a suction flow which is a flow of the fluid from outside into the suction opening and an ejecting flow which is a flow of the fluid ejected from the ejecting opening to outside, thereby suppressing an interference between the suction flow and the ejecting flow.
In addition, the present invention may be executed as an embodiment wherein the suppressing body has its front end side projected toward outside the stirring chamber.
In addition, the present invention may be executed as an embodiment wherein the suppressing body is getting apart from the ejecting opening in a direction of a rotation axis of the relative rotation as moving up along the said body from a base end side to the front end side.
In addition, the present invention may be executed as an embodiment wherein the suppressing body is continuous in a circumferential direction.
In addition, the present invention may be executed as an embodiment wherein the suppressing body is a cylindrical form in which beyond the suction opening, the front end side thereof is getting apart from the ejecting opening in a direction of the rotation axis of the relative rotation.
In addition, the present invention may be executed as an embodiment wherein an introducing fin to introduce the fluid by rotation thereof is arranged, and an edge of the front end side of the suppressing body is located in a position more apart from the suction opening than an edge of the introducing fin located in the nearest position to the suction opening in a direction of the rotation axis of the relative rotation.
In addition, the present invention provides a stirring-processing method, in which a fluid is stirred by using a stirring apparatus provided with a stirring chamber and a stirring blade disposed in the stirring chamber; the stirring chamber being provided with a suction opening and an ejecting opening disposed side by side in an axial direction of the stirring blade and also being provided with a screen having plural slits, wherein the stirring chamber is disposed in the fluid; and the method comprises a step of fluid transportation by rotating at least any one of the screen and the stirring blade to effect a relative rotation between the screen and the stirring blade whereby sucking the fluid from outside the stirring chamber into inside thereof while ejecting the fluid from the ejecting opening to outside and a step for carrying out a process of applying a shear force to the fluid in between the stirring blade and the screen by the relative rotation during the step of fluid transportation; and a suppressing body to control a flow of the fluid is disposed between a suction flow which is a flow of the fluid from outside into the suction opening and an ejecting flow which is a flow of the fluid ejected from the ejecting opening to outside, thereby suppressing an interference between the suction flow and the ejecting flow.
In addition, the present invention may be executed as an embodiment wherein the stirring apparatus is provided with an introducing fin to introduce the fluid by rotation thereof; and an introducing flow of the fluid generated by rotation of the introducing fin is guided to the suction opening by the suppressing body.
In addition, the present invention may be executed as an embodiment wherein the fluid contains a raw material composition of a toner.
According to the present invention, provided are the stirring-processing apparatus and the processing method to realize excellent processing of a fluid regardless of the properties of the fluid.
This is the explanatory structure drawing of the stirring-processing apparatus according to one embodiment of the present invention.
(A): This shows the enlarged cross section view of the essential part of the same stirring-processing apparatus. (B): This is the explanatory drawing of driving of the same in the B-B cross section line.
(A): This is the explanatory breakdown drawing of the same stirring-processing apparatus. (B): This is the explanatory breakdown drawing in the cross section of the same.
(A): This is the explanatory structure drawing of the stirring-processing apparatus according to other embodiment of the present invention. (B): This is the top view showing the modification example of the suppressing body of the same stirring-processing apparatus. (C): This is the top view showing the still other modification example of the suppressing body of the same stirring-processing apparatus.
This is the explanatory structure drawing of the stirring-processing apparatus according to still other embodiment of the present invention.
This is the explanatory structure drawing of the stirring-processing apparatus according to still other embodiment of the present invention.
Hereunder, embodiments of the present invention will be explained on the basis of the drawings.
In this embodiment, the stirring chamber 18 is provided with the suction room 19 in the upper part thereof and the shearing room 20 in the lower part thereof. Between the two is divided by the dividing wall 21, wherein there is an opening in the central part of the dividing wall 21 so that the fluid can go through sufficiently well between the suction room 19 and the shearing room 20. Meanwhile, the dividing wall 21 is not necessarily installed, so that the embodiment may also be executed without strictly dividing between the suction room 19 and the shearing room 20.
The suction room 19 is provided with at least one suction opening 24, and the shearing room 20 is provided with at least one ejecting opening 25. In this embodiment, the outer wall of the shearing room 20 is formed by the screen 23, and the slits arranged in the screen 23 work as the ejecting opening 25 mentioned above; however, a different wall member may be arranged outside the screen 23, and the ejecting opening 25 may be formed in this wall member.
The stirring chamber 18 is provided with, inside thereof, especially inside the shearing room 20 in this embodiment, the stirring blade 22 which rotates at a high speed so as to apply a shear force to the fluid in the space formed with the screen 23 which rotates in the opposite direction of the stirring blade 22 (see
The rotation driving system will be explained herein. The stirring blade 22 rotates by means of the first axis 13; and the screen 23 rotates in the opposite direction thereof by means of the second axis 14. Both the first axis 13 and the second axis 14 are extended in the upward and downward directions. The second axis 14 is the axis having a hollow cylindrical form; and inside the second axis 14 is put through the first axis 13 rotatably. The first axis 13 and the second axis 14 rotate by a rotation driving source (not shown by the drawings) such as an electric motor installed above the covering cap 12. It is preferable that the rotation numbers of these two be controlled variably by an inverter or the like. This embodiment may be executed by arbitrarily changing these rotation numbers provided that the shearing process of the fluid would be within an acceptable range.
In the lower edge of the second axis 14, the stirring chamber 18 as mentioned above is installed, so that the suction room 19, the shearing room 20, and the screen 23 can rotate as a whole.
As shown in
During this shearing process, the stirring blade 22 rotates in the opposite direction of the screen 23; and as a result, the fluid is sucked from the suction opening 24 into the stirring chamber 18 (suction flow 26), and at the same time, the fluid is ejected from the ejecting opening 25 to outside the stirring chamber 18 (ejecting flow 27). Once the suction flow 26 entered from the suction opening 24 enters into the stirring chamber 19, and then, it is sucked into the shearing room 20 located below from the opening arranged in the central part of the dividing wall 21. In the shearing room 20, the shearing process is executed between the stirring blade 22 and the screen 23, and then, the fluid thus processed is ejected from the ejecting opening 25.
The effect mentioned above is the same in the apparatuses shown in the prior art literatures 1 to 3; and therefore, the present invention may be executed by similarly modifying the existing stirring-processing apparatuses of this kind including those shown in these prior art literatures.
The present invention is characterized by that the interference between the suction flow 26 and the ejecting flow 27 before and after the shearing process is suppressed in the above-mentioned apparatus.
Specifically, the suppressing body 31 is formed between the suction opening 24 arranged in the upper part and the ejecting opening 25 arranged in the lower part; these openings being disposed side by side in the direction of the rotation axis (hereunder, the term “direction in the rotation axis” used simply means the direction of the rotation axis of the first axis 13). The suppressing body 31 in this embodiment is a cylindrical form having the front end opening 34 in the upper part thereof, and the base end side 32 thereof is fixed to the outer wall of the stirring chamber 18 between the suction opening 24 and the ejecting opening 25. Moreover, the front end side 33 is projected toward outside the stirring chamber 18. More specifically, as going outward, it is getting away upward from the ejecting opening 25 located in the lower part in the direction of the rotation axis. Accordingly, the suppressing body 31 in this embodiment has an almost reverse truncated corn in which the diameter thereof becomes larger as going to the upper front end side 33. Especially in this embodiment, the front end side 33 of the suppressing body 31 is extended upward beyond the suction opening. On the other hand, the introducing fin 16 is extended spirally from up to down around the second axis 14, and the front end thereof (bottom end thereof) reaches near the suction opening 24. As a result, the bottom end side of the introducing fin 16 enters from the front opening 34 of the suppressing body 31 in the cylindrical form into inside the suppressing body 31. In other words, the edge (upper edge) of the front end side 33 of the suppressing body 31 is located above the edge of the front end side (lower end side) of the introducing fin 16 in the direction of the rotation axis. By so doing, the introducing flow 28 formed by the introducing fin 16 is introduced into the suppressing body 31 which has the cylindrical form, and sucked smoothly into the suction opening 24 without receiving the interference from the ejecting flow 27. Accordingly, even in the case of a highly viscous fluid, the fluid can be sucked from the suction opening 24 as the excellent suction flow 26, so that the shearing process as mentioned above can be continuously carried out without problems.
Meanwhile, in this embodiment, the suppressing body 31 rotates at a high speed together with the stirring chamber 18. By changing the form of the suppressing body 31 to a circular form in the cross section intersecting at the direction of the rotation axis, the rotation thereof hardly exerts an impact on the flow of the fluid; but the embodiment in which the form other than a circular form such as a polygonal form is employed is not excluded.
Next, by referring to
In
The suppressing body 31 of the present invention is preferably continuous in the circumferential direction; however, as shown in
In addition, the suppressing body 31 of the present invention may be executed as the embodiment in which it is extended downward (direction to the ejecting opening 25) as going from the base end side 32 to the front end side 33 in the direction of the rotation axis; but it may be executed as a form of a flat plate not having a change in the direction of the rotation axis (see
In addition, in the above-mentioned embodiments, the stirring-processing apparatus is used while it is immersed in the fluid of the processing vessel 11, and therefore, the moving entity is not the whole of them; however, in the embodiment shown in
As discussed above, the present invention may be executed as variously modified embodiments. In this embodiment, the angles of the suction opening 24 and the ejecting opening 25 are arranged at a slant such that the suction opening 24 maybe in the upward direction and the ejecting opening 25 in the downward direction, respectively, so that the suction flow 26 can be introduced diagonally downward from the up and the ejecting flow 27 can be ejected diagonally downward from the bottom of the suppressing body; however, embodiments having these angles changed variously may be executed. For example, the embodiment in which the both are arranged almost horizontally (in the direction almost orthogonal to the direction of the rotation axis) may also be possible. Even in the case like this, by arranging the suppressing body 31 between the suction opening 24 and the ejecting opening 25, the interference between the suction flow 26 and the ejecting flow 27 can be suppressed. In the above embodiments, the stirring chamber 18 is made to support the suppressing body 31; however, not only the second axis 14, but also the processing vessel 11 or the covering cap 12 may be made to support the suppressing body. In each of the above embodiments, the stirring blade 22 and the screen 23 are rotated in the opposite directions with each other; however, of these two, any one of them may be rotated. In other words, it is sufficient if the stirring blade 22 and the screen 23 are made to carry out the relative rotation so as to apply a shear force to the fluid.
Besides the fluids to be processed are such that the liquid which contains a synthetic resin such as toner particle and the like and a metal particle, in addition to this, the liquid not containing particles and two fluids comprising an oil and water; the present invention may be used for various fluids which require processing such as emulsification, dispersion, and mixing.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2012/083502 | 12/25/2012 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2014/102906 | 7/3/2014 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
2875897 | Booth | Mar 1959 | A |
3393802 | Daman, Jr. | Jul 1968 | A |
4333834 | Werner | Jun 1982 | A |
4570863 | Knox, Jr. | Feb 1986 | A |
4637555 | Furuichi | Jan 1987 | A |
4738543 | Seeger | Apr 1988 | A |
4813617 | Knox, Jr. | Mar 1989 | A |
5522553 | Leclair | Jun 1996 | A |
6024483 | Burke et al. | Feb 2000 | A |
6319996 | Burke et al. | Nov 2001 | B1 |
6402065 | Higgins | Jun 2002 | B1 |
6412714 | Witsken | Jul 2002 | B1 |
8192911 | Awamura | Jun 2012 | B2 |
20040130043 | Boulant | Jul 2004 | A1 |
20040251337 | Araki | Dec 2004 | A1 |
20070128537 | Ariyoshi | Jun 2007 | A1 |
20110026358 | Cheio De Oliveira et al. | Feb 2011 | A1 |
Number | Date | Country |
---|---|---|
1256643 | Jun 2000 | CN |
2702183 | Jul 1978 | DE |
3045795 | Jun 1982 | DE |
0201927 | Nov 1986 | EP |
4-114724 | Apr 1992 | JP |
4-114725 | Apr 1992 | JP |
2813674 | Oct 1998 | JP |
2002-91071 | Mar 2002 | JP |
2004-528973 | Sep 2004 | JP |
2006-221023 | Aug 2006 | JP |
2011-123236 | Jun 2011 | JP |
Entry |
---|
EPO Machine Translation, JP H 04-114725 (A), family of JP-2813674 (B2), side by side translation, retrived on Apr. 2017, 14 pages. |
Number | Date | Country | |
---|---|---|---|
20150328602 A1 | Nov 2015 | US |