The present invention relates to a stopper device disposed between a fixed member and a movable member that moves toward and away from the fixed member.
For example, a movable member such as a back door is attached in an openable and closable manner to an opening of a fixed member such as a body on a cargo compartment side of an automobile. A stopper device is often disposed between the movable member and the fixed member to suppress the movable member from directly colliding with the fixed member to avoid impact.
As the stopper device described above, Patent Literature 1 below describes a buffer device with a self-adjustable stopper, including a substantially cylindrical socket, a ring rotatably attached to the socket, and a buffer head housed in the ring so as to be ascendable and descendable.
A pawl is formed on an outer periphery of the socket to suppress the ring from coming off. An annular collar protrudes from the outer periphery of an upper end of the ring, a protrusion piece (thrust ramp) having an inclined surface protrudes from a lower end of the ring, and a notch is formed above the protrusion piece. The pawl on the outer periphery of the socket engages in the notch, so that the ring is retained in the socket to suppress the ring from coming off. A groove is formed in an inner surface of the ring and meshes with a groove formed in an outer periphery of a shaft of the buffer head.
When the ring is rotated, the ring ascends through the inclined surface of the protrusion piece, the shaft meshing with a groove of a buffer stop ascends accordingly, and the entire buffer head ascends.
In the buffer device in the above Patent Literature 1, when rotating the ring, it is necessary to directly rotate the ring by gripping the collar on the outer periphery of the upper end of the ring, which is exposed from an opening at an upper end of the socket. In this case, since the ring rotates while ascending due to the inclined surface of the protrusion piece, a pushing force from the ring is applied to a hand of an operator during the rotation operation of the ring, and it cannot be said that operability of the ring is good.
Therefore, an object of the present invention is to provide a stopper device capable of improving operability of a rotary member when fixing a position and adjusting a protrusion amount of an abutting portion with respect to a fixed member or a movable member.
In order to achieve the above object, the present invention provides a stopper device configured to be disposed between a fixed member and a movable member configured to move toward and away from the fixed member, including: a base member configured to be fixed to either the fixed member or the movable member; a shaft member having an abutting portion configured to abut on another of the fixed member and the movable member, and housed in the base member so as to be ascendable and descendable in a rotation restricted state: a rotary member mounted so as to be rotatable and not to be ascendable and descendable with respect to the base member; a gear member disposed inside the rotary member in a state where rotation is restricted with respect to the rotary member; a temporary fixing portion disposed between the shaft member and the gear member and configured to temporarily fix the gear member to the shaft member; and a cam mechanism disposed between the base member and the gear member, including a cam slope and a cam abutting portion configured to abut on the cam slope, and configured to cause the gear member to ascend by rotation of the rotary member in a predetermined direction, in which when the gear member rotates in conjunction with the rotation of the rotary member, the shaft member is ascended by the cam mechanism while maintaining a temporary fixing state of the shaft member by the temporary fixing portion, and the gear member further includes a permanent fixing portion configured to restrict an ascending and descending motion of the shaft member in an ascended state.
According to the present invention, when the movable member is brought close to the fixed member, either the fixed member or the movable member abuts on the abutting portion, and the shaft member temporarily fixed by the temporary fixing portion is pushed in via the abutting portion. Next, when the rotary member is rotated after the movable member is away from the fixed member, the gear member rotates in conjunction therewith, and the shaft member is ascended by the cam mechanism while the temporary fixing state of the shaft member is maintained, and the ascending and descending motion of the shaft member is further regulated by the permanent fixing portion of the gear member, and thus, a protrusion amount of the abutting portion is adjusted and a position thereof is fixed. In a rotation operation of the rotary member, the rotary member itself does not ascend and descend with respect to the base member, and only the gear member ascends inside the rotary member, and thus, no extra force is applied to an operator during the rotation operation of the rotary member, and operability of the rotary member can be improved.
(Embodiment of Stopper Device)
Hereinafter, an embodiment of a stopper device according to the present invention will be described with reference to
As shown in
Examples of the fixed member 1 may include a vehicle body panel, a vehicle body frame, and a box of a glove box, and examples of the movable member 5 may include a vehicle door (including a sliding door, a hatchback door, a back door, and the like), a lid of a glove box, and a bonnet.
As shown in
The stopper device 10 further includes a temporary fixing portion which is disposed between the shaft member 50 and the gear member 80, and temporarily fixes the gear member 80 to the shaft member 50 in a manner of pushing the shaft member 50 in a direction where the abutting portion 54 comes close to the fixed member 1, and a cam mechanism which is disposed between the base member 20 and the gear member 80, includes a cam slope 39 and a cam abutting portion 89a that abuts on the cam slope 39, and causes the gear member 80 to ascend by rotation of the rotary member 60 in a predetermined direction.
“ascending and descending” of the shaft member 50 and the gear member 80 means reciprocating movement in a direction along a rotation axis C (see
As shown in
On the other hand, after causing the rotary member 60 to rotate in the R1 direction, by causing the rotary member 60 to rotate in a direction indicated by an arrow R2 (direction opposite to the rotation direction R1) in
In order to make the figures easier to understand, for convenience, only the base member 20 and the gear member 80 are shown in
First, the base member 20 will be described.
Referring also to
The base body 21 has a pair of side walls 21a, 21a facing each other and a pair of side walls 21b, 21b facing each other perpendicularly to the pair of side walls 21a. 21a. Outer surfaces of the side walls 21a. 21a are flat surfaces parallel to each other. An outer surface of each side wall 21b is curved to fit an inner surface of the fixing hole 3.
Furthermore, a pair of locking pieces 29, 29 extending obliquely outward toward the flange portion 23 in an anchor shape extend from proximal end sides (end sides having bottom) of the side walls 21b, which are the outer surfaces of the pair of the side walls 21a, 21a. A stepped locking step portion 29a is formed on an outer surface of each locking piece 29 on a distal end side in an extending direction. As shown in
A shaft housing portion 27 that houses and holds the shaft member 50 so as to be ascendable and descendable is formed inside the base member 20 in a height direction of the base member 20 (direction along an axial direction of the shaft member 50) across the base body 21, the flange portion 23, and the rotary member mounting portion 25. The shaft housing portion 27 has a pair of flat inner surfaces 27a, 27a arranged parallel to each other at positions corresponding to the pair of side walls 21a, 21a of the base body 21. By these inner surfaces 27a, 27, the shaft member 50 is housed in the base member 20 in a state where rotation of the shaft member 50 is restricted (details will be described in the description of the shaft member 50). Groove-shaped concave portions 27b and 27b extending along the height direction of the base member 20 are formed in inner surfaces of the shaft housing portion 27 at positions corresponding to the pair of side walls 21b, 21b of the base body 21. A threaded groove portion including a plurality of teeth 57 and locking pawls 55 of the shaft member 50, which will be described later, are movably inserted into these concave portions 27b, 27b (see
As shown in
Further, as shown in
As shown in
As shown in
As shown in
Further, the cam slope 39 is formed at a portion of the rotary member mounting portion 25 located on a rotation direction R1 side of the gear disposing portion 37 (see
A gear riding surface 41 having a constant height from the surface of the flange portion 23 is formed at a position, adjacent to a top portion 39a of the cam slope 39, of the rotary member mounting portion 25. A height of the ascended gear member 80 is maintained by the gear riding surface 41 (see
Furthermore, as shown in
Next, the shaft member 50 will be described.
The shaft member 50 includes the abutting portion 54 at a distal end portion 53, and the plurality of teeth 57 that mesh with the gear member 80 are formed in a predetermined range in the circumferential direction of an outer peripheral surface, in the axial direction. More specifically, the shaft member 50 according to the present embodiment has a substantially cylindrical shaft portion 51 extending over a predetermined length. The distal end portion 53 (end portion away from the fixed member 1) in the axial direction of the shaft portion 51 has a substantially disc shape. The abutting portion 54 made of an elastic member such as rubber is mounted to an outer periphery of the distal end portion 53. The abutting portion 54 has a ceiling plate on the top, a peripheral wall extending vertically from a peripheral edge of the ceiling plate, and a substantially cap shape with an opening at the bottom. A proximal end portion in the axial direction of the peripheral wall of the abutting portion 54 is referred to as a proximal end portion 54a.
The shaft portion 51 has a pair of side walls 51a, 51a facing each other and a pair of side walls 51b, 51b facing each other perpendicularly to the pair of side walls 51a, 51a. Outer surfaces of the side walls 51a, 51a are flat surfaces parallel to each other. Each side wall 51b has a curved outer surface. The shaft portion 51 is housed in the base member 20 with the pair of side walls 51a, 51a aligned with the pair of inner surfaces 27a, 27a of the shaft housing portion 27. As a result, the rotation of the shaft member 50 is restricted with respect to the base member 20.
Further, the flexibly deformable locking pawl 55 is formed on a proximal end side (end side close to the fixed member 1) in the axial direction of each side wall 51b of the shaft portion 51 via a substantially U-shaped slit 55a. The plurality of teeth 57 extending along the circumferential direction of the side wall 51b are formed between the distal end portion 53 and the locking pawl 55 on the outer peripheral surface of each side wall 51b of the shaft portion 51 at predetermined intervals along the axial direction of the side wall 51b, and threaded groove portions are provided.
The threaded groove portions including these locking pawls 55 and the plurality of teeth 57 are disposed in the pair of concave portions 27b, 27b of the shaft housing portion 27 when the shaft member 50 is housed in the base member 20. As shown in
Next, the rotary member 60 will be described.
As shown in
The gripping portion 63 is a portion gripped by an operator when causing the rotary member 60 to rotate. An annular rib 61c having an annular thin rib shape is provided on an inner periphery of a distal end portion 61b (end portion away from the fixed member 1) of the cylindrical wall 61. The annular rib 61c is disposed above the gear member 80 housed in the rotary member 60, suppresses the gear member 80 from coming off from an upper opening side of the rotary member 60, and abuts on the distal end portion 53 to restrict the shaft member 50 from being pushed in when the shaft member 50 is pushed to the maximum (see
An inner diameter of the cylindrical wall 61 substantially matches an outer diameter of the rotary member mounting portion 25 of the base member 20, so that a rotation motion of the cylindrical wall 61 disposed outside the rotary member mounting portion 25 is guided. An inner diameter of the gripping portion 63 substantially matches an outer diameter of the flange portion 23 of the base member 20, so that a rotation motion of the gripping portion 63 disposed outside the flange portion 23 is guided.
Furthermore, in a state where the rotary member 60 is mounted to the base member 20, an end surface of the proximal end portion 61a of the cylindrical wall 61 is arranged to face the surface of the flange portion 23 of the base member 20 (see
Furthermore, a plurality of slits 65a (three here) extending in a predetermined length along the circumferential direction are formed at equal intervals in the circumferential direction of the gripping portion 63 on a proximal end portion 63a (end portion close to the fixed member 1) side of the gripping portion 63. Through these slits 65a, flexible pieces 65 capable of bending deformation are provided at the proximal end portion 63a of the gripping portion 63 (see
When the rotary member 60 is mounted to the base member 20, with the retaining protrusion 67 of the rotary member 60 aligned with each notch 35 of the base member 20, the rotary member 60 is pushed into the base member 20 to allow the retaining protrusions 67 to pass through the corresponding notches 35, and the retaining protrusions 67 are positioned on the stepped portion 31 of the flange portion 23 of the base member 20. After that, by causing the rotary member 60 to rotate in a predetermined direction with respect to the base member 20, each retaining protrusion 67 is engaged with the stepped portion 31 of the flange portion 23, and thus, the rotary member 60 is rotatably mounted to the base member 20 (see
In this state, even if the rotary member 60 attempts to ascend with respect to the base member 20, since the retaining protrusion 67 of the rotary member 60 is locked and caught by the stepped portion 31 of the base member 20, the rotary member 60 cannot be ascended. On the other hand, even if the rotary member 60 attempts to descend with respect to the base member 20, since the proximal end portion 61a of the cylindrical wall 61 of the rotary member 60 abuts on the surface of the flange portion 23 of the base member 20 (see
In the state shown in
On the other hand, when the rotary member 60 is rotated in the R1 direction of
As shown in
These ribs 69, 70, 71 restrict the rotation of the gear member 80 with respect to the rotary member 60 and guide the gear member 80 movably in the axial direction of the rotary member 60.
As shown in
Next, the gear member 80 will be described.
This gear member 80 rotates in conjunction with the rotation of the rotary member 60, and causes the shaft member 50 to ascend while maintaining the temporary fixing state of the shaft member 50 by the temporary fixing portion as ascending by the cam mechanism. Further, the gear member 80 includes a permanent fixing portion 83 that restricts an ascending and descending motion of the shaft member 50 in the ascended state.
Referring also to
That is, the gear member 80 according to the present embodiment includes the plate-shaped piece that curves and extends along the outer periphery of the rotary member mounting portion 25 and the inner periphery of the cylindrical wall 61 with a plate thickness that can be disposed in a gap between the rotary member mounting portion 25 of the base member 20 and the cylindrical wall 61 of the rotary member 60.
More specifically, the gear member 80 includes the long plate-shaped base portion 81 that has a plate thickness that can be housed in the gear disposing portion 37 of the rotary member mounting portion 25, is curved along an inner periphery of the gear disposing portion 37, and extends for a predetermined length.
A protrusion 81a protrudes with a predetermined thickness from an inner periphery of the base portion 81 radially inwardly of the rotary member 60 disposed adjacent to the gear member 80. Here, the protrusion 81a protrudes from a position other than a proximal end portion side of the base portion 81 (end portion on the fixed member 1 side). One side portion in the circumferential direction of the base portion 81 (R1 direction side portion) is defined as “one side portion 81b”, and the other side in the circumferential direction (R2 direction side portion) is defined as “other side portion 81c”.
As shown in
Furthermore, the first extension portion 87 extends in the circumferential direction from one side portion of the permanent fixing portion 83. Here, the strip-shaped first extension portion 87 having a narrower width than the permanent fixing portion 83 extends along the rotation direction R1 of the rotary member 60 from one side portion in the circumferential direction of the permanent fixing portion 83. The ridge portion 85 that meshes with the teeth 57 of the shaft member 50 is continuously provided over an inner surface of the first extension portion 87 and an inner surface of the permanent fixing portion 83. Since the strip-shaped first extension portion 87 has a narrower width than the permanent fixing portion 83, the first extension portion 87 is flexurally deformable. The distal end portion 87a of the first extension portion 87 in an extending direction is slightly thicker than the other portions.
A strip-shaped second extension portion 89 having a narrower width than the base portion 81 extends along the rotation direction R1 of the rotary member 60 from the proximal end portion side, which is the one side portion 81b in the circumferential direction of the base portion 81. A distal end portion in the extending direction of the second extension portion 89 is provided with the cam abutting portion 89a which is directed from one end side (side away from the fixed member 1) in the axial direction to the other end side (side close to the fixed member 1) in the axial direction of the gear member 80 and is inclined toward the R2 direction side.
A strip-shaped third extension portion 91 having a narrower width than the base portion 81 extends along the return direction R2 of the rotary member 60 from the proximal end portion side, which is the other side portion 81c in the circumferential direction of the base portion 81. A protrusion piece 92 protrudes from one end portion in the axial direction of the gear member 80, which is the distal end portion in the extending direction of the third extension portion 91. Furthermore, an inclined surface 93 is formed, which is inclined over a distal end in the extending direction of the third extension portion 91 and a distal end surface of the protrusion piece 92 on the R2 direction side, and from one end side in the axial direction to the other end side in the axial direction of the gear member 80 and toward the R2 direction side. A guide groove 94 extending with a constant width along the axial direction of the gear member 80 is formed between the other side portion 81c of the base portion 81 and the protrusion piece 92 (see
As shown in
As a result, in the rotary member 60, the gear member 80 is suppressed from moving radially inward and outward of the rotary member 60 (suppressed from moving radially inward by the ribs 69, 70, 71 and suppressed from moving radially outward by the cylindrical wall 61), the rotary member 60 is suppressed from moving in the circumferential direction by the ribs 69, 70, 71, and the ascending and descending motion of the gear member 80 along the axial direction of the rotary member 60 is guided by the ribs 69, 70, 71. The rotary member 60 is suppressed from moving in the circumferential direction by the ribs 69, 70, 71, so that the gear member 80 also rotates in conjunction with the rotation of the rotary member 60 (the gear member 80 rotates together with the rotation of the rotary member 60).
The cam abutting portion 89a described above abuts on the cam slope 39 of the base member 20 to cause the gear member 80 to ascend when the rotary member 60 is rotated in the R1 direction. That is, as shown in
That is, the cam abutting portion 89a and the cam slope 39 constitute the “cam mechanism” of the present invention.
As shown in
That is, the gear descending protrusion 43 and gear abutting surface 44 of the base member 20 and the inclined surface 93 of the gear member 80 form the “structure for causing the ascended gear member to descend” in the present invention.
A left figure of
A central figure of
In the present invention, a term “temporarily fixing the gear member to the shaft member” means that when the abutting portion is pushed by a pressing force of a predetermined value or more, the fixing state between the shaft member and the gear member is released, the shaft member is drawn into the base member, and a height of the abutting portion with respect to the fixed member or the movable member is lowered, whereas when the abutting portion is pressed by a pressing force less than the predetermined value, the fixing state of the shaft member and the gear member is maintained, the shaft member is not drawn into the base member, and the height of the abutting portion with respect to the fixed member or the movable member is maintained.
A right figure of
In the case according to the present embodiment, when the rotary member 60 is rotated in the R1 direction with respect to the base member 20 from the state in the center of
There are no particular restrictions on shapes and structures of the base member, the shaft member, the rotary member, the gear member, the temporary fixing portion, the cam mechanism, the ascending and descending structure of the shaft member by the gear member, the permanent fixing portion of the gear member, the gear member descending structure for descending the ascended gear member, and the like which constitute the stopper device described above. In the above embodiment, the base member 20 is fixed to the fixed member 1 side, but the base member may be fixed to a movable body side.
Furthermore, although the base member 20 according to the present embodiment includes a plate-shaped piece, the base member 20 is not limited thereto, and it is sufficient if the base member 20 can be disposed inside the rotary member in the rotation restricted state. In the present embodiment, although the temporary fixing portion includes the plurality of teeth 57 of the shaft member 50 and the ridge portion 85 of the gear member 80 (the plurality of teeth mesh with a single protrusion), for example, both the shaft member and the gear member may be provided with the plurality of teeth to form a temporary fixing portion by meshing with each other, or the shaft member and the gear member may be provided with protrusions and concaves to provide a temporary fixing portion by meshing the protrusions with the concaves, or the shaft member and the gear member may be formed as the temporary fixing portion by friction, pressure contact, or the like.
The gear member 80 according to the present embodiment has a shape in which the ridge portions 85 are provided continuously over the inner surface of the first extension portion 87 and the inner surface of the permanent fixing portion 83, and has an aspect in which one of the portions constituting the so-called temporary fixing portion and the permanent fixing portion are continuously provided, but the two portions may be provided separately and independently without being provided continuously. Furthermore, the aspect of the permanent fixing portion is not limited to the ridge portion, and it is sufficient if the abutting portion can be fixed such that a protrusion amount, protrusion position, height, and the like of the abutting portion with respect to the fixed member does not vary so that the shaft member cannot be pushed into the base member.
<Operations and Effects>
Next, operations and effects of the stopper device 10 according to the present invention configured as described above will be described.
In this state, the teeth 57 on the proximal end side in the axial direction of the shaft member 50 are meshed with the ridge portion 85 on the inner surface of the first extension portion 87 of the gear member 80 (see
In the above state, when the movable member 5 is moved toward the fixed member 1 (see
Next, the movable member 5 is moved away from the fixed member 1 so that the shaft member 50 does not receive a load from the movable member 5, and then the rotary member 60 is rotated in the R1 direction with respect to the base member 20. Then, the gear member 80 rotates in the R1 direction in conjunction with the rotary member 60, and the cam abutting portion 89a of the gear member 80 abuts on the cam slope 39 of the base member 20, so that the gear member 80 ascends in the rotary member 60 while being guided by the ribs 69, 70, 71, and the ridge portion 85 on the inner surface of the first extension portion 87 causes the shaft member 50 to ascend via the teeth 57. When the rotary member 60 is further rotated in the R1 direction, the ridge portion 85 on the inner surface of the permanent fixing portion 83 meshes with the teeth 57 of the shaft member 50 while being guided by the ridge portion 85 on the inner surface of the first extension portion 87, and the plurality of protrusions on the inner surface of the permanent fixing portion 83 mesh with the teeth 57 of the shaft member 50 (see
In the stopper device 10, as described above, in the rotation operation of the rotary member 60, the rotary member 60 itself does not ascend and descend with respect to the base member 20, and only the gear member 80 ascends inside the rotary member 60, and thus, no extra force is applied to an operator during the rotation operation of the rotary member 60, and operability of the rotary member 60 can be improved. That is, even if the gripping portion 63 is gripped and the rotary member 60 is rotated in a predetermined direction, the rotary member 60 only rotates, and the rotary member 60 does not ascend as in the ring in the buffer device of Patent Literature 1, and thus, the operator is not subjected to a pushing force caused by the rotary member 60. As a result, the operator can smoothly rotate the rotary member 60, and the operability can be improved.
Further, the rotary member 60 does not ascend and descend with respect to the base member 20, and only the gear member 80 can ascend inside the rotary member 60 via the cam mechanism, cause the shaft member 50 to ascend, and adjust the protrusion amount of the abutting portion 54 with respect to the fixed member 1, and thus, the stopper device 10 can be made compact in the axial direction.
Furthermore, the stopper device 10 includes the gear member 80 separate from the base member 20, the shaft member 50, and the rotary member 60, the cam mechanism is provided between the gear member 80 and the base member 20, and thus, compared to the buffer device of Patent Literature 1 which has a protrusion piece on a lower end side of the ring, the rotary member 60 can be formed lower, which contributes to making the stopper device 10 compact in the axial direction.
By the way, in a generally known screw-in rubber stopper, the operator properly rotates the stopper to adjust a protrusion amount of a distal end portion of the stopper with respect to the fixed member, and thus, there is a problem in terms of accuracy because variations tend to occur depending on the operator. Furthermore, if the protrusion amount of the distal end portion of the stopper is insufficient or not sufficient, the protrusion amount of the distal end portion of the stopper may be adjusted by opening and closing the vehicle door several times, and the adjustment work is cumbersome.
On the other hand, in the stopper device 10, as described above, the gear member 80 rotates and ascends in conjunction with the rotation of the rotary member 60 to cause the shaft member 50 to ascend, and the ascending and descending motion of the shaft member 50 is restricted by the permanent fixing portion 83, and thus, the protrusion amount of the abutting portion 54 with respect to the fixed member 1 can be adjusted with high accuracy. That is, when the protrusion amount of the abutting portion 54 with respect to the fixed member 1 is set to a desired protrusion amount, for example, by appropriately adjusting a pitch interval of the teeth 57 of the shaft member 50, an ascending amount of the gear member 80 by the cam mechanism, and the like, the protrusion amount of the abutting portion 54 can be kept constant regardless of who rotates the rotary member 60, and the protrusion amount of the abutting portion 54 can be adjusted with high accuracy.
An operation of rotating the rotary member 60 after bringing the movable member 5 close to and moving the movable member 5 away from the fixed member 1 is performed only once, so that the protrusion amount of the abutting portion 54 with respect to the fixed member 1 can be adjusted, and thus, the adjustment work can be easily performed.
Furthermore, in the present embodiment, the gear member 80 includes the plate-shaped piece that curves and extends along the inner periphery of the rotary member 60. According to this aspect, the gear member 80 is disposed along the inner periphery of the rotary member 60, and an outer diameter of the rotary member 60 can be easily reduced, and thus, the stopper device 10 can be made compact in the radial direction.
In the present embodiment, the gear member 80 includes the first extension portion 87 extending in the circumferential direction from one side portion of the permanent fixing portion 83, and the first extension portion 87 is provided with a temporary fixing portion. According to the above aspect, since the temporary fixing portion is provided on the first extension portion 87 extending in the circumferential direction from one side portion of the permanent fixing portion 83, the temporary fixing portion can be easily formed.
Furthermore, in the present embodiment, the plurality of teeth 57 are formed along the axial direction in a predetermined range in the circumferential direction of the outer peripheral surface of the shaft member 50, and the ridge portions 85 that mesh with the teeth 57 of the shaft member 50 are continuously provided over the inner surface of the permanent fixing portion 83 and the inner surface of the first extension portion 87 of the gear member 80.
According to the above aspect, the ridge portions 85 that mesh with the teeth 57 of the shaft member 50 are continuously provided over the inner surface of the permanent fixing portion 83 and the inner surface of the first extension portion 87 of the gear member 80, and thus, the state where the gear member 80 is temporarily fixed to the shaft member 50 by the temporary fixing portion is easily shifted to the state where the shaft member 50 is restricted from ascending by the permanent fixing portion 83.
That is, before the rotation of the rotary member 60, the teeth 57 of the shaft member 50 mesh with the ridge portion 85 on the inner surface of the first extension portion 87, so that the shaft member 50 and the gear member 80 are kept in the temporary fixing state, and when the rotary member 60 is rotated in the R1 direction in this state and the gear member 80 is rotated in conjunction therewith, the ridge portion 85 on the inner surface of the first extension portion 87 that meshes with the teeth 57 of the shaft member 50 rotates, and the ridge portion 85 on the inner surface of the permanent fixing portion 83 meshes with the teeth 57 of the shaft member 50 while being guided by the ridge portion 85. As a result, the meshing state of the ridge portion 85 with the teeth 57 of the shaft member 50 continues without interruption, and the state where the gear member 80 is temporarily fixed to the shaft member 50 can be smoothly shifted to the state where the shaft member 50 is restricted from ascending.
In the present embodiment, a structure that causes the ascended gear member 80 to descend when the rotary member 60 is rotated in the direction opposite to that when the shaft member 50 is ascended (when rotated in the R2 direction) is provided between the shaft member 50 and the gear member 80.
According to the above aspect, the gear member 80 ascending as shown in
(Another Embodiment of Stopper Device)
A stopper device according to the present embodiment differs from that of the above embodiment mainly in a structure of temporarily fixing a gear member 80A to a shaft member 50A.
As shown in
On the other hand, as shown in
A left figure of
When the movable member 5 moves in a direction close to the fixed member 1, the shaft member 50A is pushed in via the abutting portion 54. Then, as shown in a central figure of
Then, when the rotary member 60 is rotated in the R1 direction, the gear member 80A rotates in the R1 direction in conjunction therewith, and the permanent fixing portion 83A is fixed to the shaft member 50A while the shaft member 50A is ascended, and an ascending and descending motion of the shaft member 50 in the ascended state is restricted (see a right figure of
Also in the present embodiment, operations and effects similar to those of the above embodiment can be obtained.
(Another Embodiment of Stopper Device)
A stopper device according to the present embodiment differs from that of the above embodiment mainly in a structure of temporarily fixing a gear member 80B to a shaft member 50.
As shown in
In the present embodiment, the temporary fixing portion includes a first temporary fixing portion and a second temporary fixing portion, and a temporary fixing force between the shaft member 50 and the gear member 80B by the second temporary fixing portion is larger than a temporary fixing force between the shaft member 50 and the gear member 80B by the first temporary fixing portion.
In the present invention, the “temporary fixing force between the shaft member and the gear member” means a force that can maintain the fixing state between the shaft member and the gear member and maintain a height of the abutting portion with respect to the fixed member or the movable member when a pressing force less than a predetermined value is applied to the abutting portion, and that can release the fixing state between the shaft member and the gear member and lower the height of the abutting portion with respect to the fixed member or the movable member when the pressing force equal to or greater than the predetermined value is applied to the abutting portion (that is, a force that can withstand the pressing force less than the predetermined value, but cannot withstand the pressing force equal to or greater than the predetermined value).
In the present embodiment, when the rotary member 60 is rotated such that the gear member 80B is ascended by the cam mechanism, a portion forming the permanent fixing portion 83 of the gear member 80B is disposed on the proximal end side in the rotation direction R1, a portion forming the first temporary fixing portion of the gear member 80B is disposed on the distal end side in the rotation direction R1, and a portion forming the second temporary fixing portion of the gear member 80B is disposed between the portion forming the first temporary fixing portion and the portion forming the permanent fixing portion 83.
Hereinafter, a structure of the temporary fixing portion will be described. As shown in
Specifically, the first extension portion 87 extending along the rotation direction R1 of the rotary member 60 from the distal end side in the axial direction of the protrusion 81a, which is one side portion in the circumferential direction of the permanent fixing portion 83, and the fourth extension portion 95 extending along the rotation direction R1 of the rotary member 60 from the proximal end side in the axial direction of the protrusion 81a, which is the one side portion in the circumferential direction of the permanent fixing portion 83, are provided. The ridge portions 85, 85 constituting the permanent fixing portion 83 continuously extend in the circumferential direction on the inner surfaces of the extension portions 87, 95.
The ridge portion 85 provided on the inner surface of the first extension portion 87 on the proximal end side in the rotation direction R1 and the ridge portion 85 provided on the inner surface of the fourth extension portion 95 form “the portion forming the second temporary fixing portion of the gear member” in the present invention (portion indicated by a reference sign K2 in
The “first temporary fixing portion” in the present invention includes the portion forming the first temporary fixing portion of the gear member and the teeth 57 of the shaft member 50. The “second temporary fixing portion” in the present invention includes the portion forming the second temporary fixed portion of the gear member and the teeth 57 of the shaft member 50.
In the present embodiment, as described above, the temporary fixing force between the shaft member 50 and the gear member 80B by the second temporary fixing portion is larger than the temporary fixing force between the shaft member 50 and the gear member 80B by the first temporary fixing portion. To describe this configuration in detail, as shown in
When the gear member 80B is rotated in the R1 direction via the rotary member 60 (not shown) from the temporary fixing state between the shaft member 50 and the gear member 80B by the first temporary fixing portion shown in
When the gear member 80B is rotated in the R1 direction from the temporary fixing state between the shaft member 50 and the gear member 80B by the second temporary fixing portion shown in
The state shown in
That is, as shown in
In the temporary fixing state shown in
In the temporary fixing state shown in
Furthermore, in the state shown in
In the present embodiment, the ridge portions 85, 85 provided on the inner surfaces of the two extension portions 87, 95 extending from one side portion in the circumferential direction of the permanent fixing portion 83 constitute the portion forming the first temporary fixing portion and the portion forming the second temporary fixing portion, but the portion forming the first temporary fixing portion and the portion forming the second temporary fixing portion are not limited to such an aspect. For example, (1) three or more extension portions may be provided from one side portion of the permanent fixing portion, and the ridge portions on inner surfaces of the extension portions may be set as portions forming the first and second temporary fixing portions, and (2) one extension portion may be provided from one side portion of the permanent fixing portion and a distal end portion in an extending direction (the distal end portion in the rotation direction R1) may be narrow, which is set as the portion forming the first temporary fixing portion, and a intermediate portion in the extending direction may be widened and set as the portion forming the second temporary fixing portion.
A modification of the gear member is shown in
In a gear member 80C, a connecting wall portion 97 extends from a portion between the first extension portion 87 and the fourth extension portion 95, which is one side portion of the permanent fixing portion 83, and the first extension portion 87 and the fourth extension portion 95 are connected to the connecting wall portion 97. The ridge portions 85 provided on the inner surfaces of the extension portions 87, 95 do not protrude from the inner surface of the connecting wall portion 97, and the connecting wall portion 97 is thinner than the extension portions 87 and 95.
(Example of Using Method of Embodiment Shown in
Next, an example of a using method of the stopper device according to the present embodiment will be described with reference to
In this case, the fixed member 1 is a vehicle body frame of a one-box car, a hatchback car, or the like, and the movable member 5 is a so-called back door.
First, the movable member 5 is held by a jig while being opened from the opening of the vehicle body frame which is the fixed member 1, and then painted (step S1).
After that, the stopper device is attached to a peripheral edge of the opening of the fixed member 1, and the gear member 80B is rotated via the rotary member 60, and the shaft member 50 and the gear member 80B are temporarily fixed by the second temporary fixing portion shown in
Next, the movable member 5 is closed with respect to the opening of the fixed member 1 (step S3). In this case, the shaft member 50 and the gear member 80B are temporarily fixed by the second temporary fixing portion, and the temporary fixing force thereof is larger than the temporary fixing force between the shaft member 50 and the gear member 80B by the first temporary fixing portion, and thus, even if a pushing force from the movable member 5 is applied to the shaft member 50, the shaft member 50 does not descend. Therefore, the movable member 5 is not completely closed with respect to the opening of the fixed member 1, and the movable member 5 is kept slightly floating from the opening of the fixed member 1 (gap is generated between the opening of the fixed member 1 and the movable member 5).
By using the gap between the opening of the fixed member 1 and the movable member 5, various members such as a striker and a weather strip are attached to the movable member 5, and a member such as a gas stay is attached between the fixed member 1 and the movable member 5 (step S4).
After that, the gear member 80B is rotated in the R2 direction via the rotary member 60, and the shaft member 50 and the gear member 80B are temporarily fixed by the first temporary fixing portion as shown in
Next, the movable member 5 is opened from the opening of the fixed member 1, the gear member 80B is rotated in the R1 direction via the rotary member 60, and the shaft member 50 and the gear member 80B are permanently fixed by meshing the permanent fixing portion 83 with the teeth 57 of the shaft member 50 as shown in
(Operations and Effects of Embodiment Shown in
Next, operations and effects of the stopper device including the above structures will be described.
That is, in the present embodiment, the temporary fixing portion includes the first temporary fixing portion and the second temporary fixing portion, and the temporary fixing force between the shaft member 50 and the gear member 80B by the second temporary fixing portion is larger than the temporary fixing force between the shaft member 50 and the gear member 80B by the first temporary fixing portion.
Therefore, in the state where the gear member 80B is temporarily fixed to the shaft member 50 by the second temporary fixing portion (see
As a result, as shown in step S3 in
Therefore, as shown in step S4 in
As described above, if the movable member 5 comes into contact with the fixed member 1 when the movable member 5 is moved toward the fixed member 1, a step of moving the movable member 5 away from the fixed member 1 is required when attaching various members such as a striker, which is complicated.
In the present embodiment, when the rotary member 60 is rotated such that the gear member 80B is ascended by the cam mechanism, the portion forming the permanent fixing portion 83 of the gear member 80B is disposed on the proximal end side in the rotation direction R1, the portion forming the first temporary fixing portion of the gear member 80B (portion indicated by K1 in
According to the above aspect, since the structure as described above is adopted, when the gear member 80B is rotated in the R1 direction via the rotary member 60, first, the gear member 80B is temporarily fixed to the shaft member 50 by the first temporary fixing portion (see
As a result, when the gear member 80B is temporarily fixed to the shaft member 50 by the second temporary fixing portion, the workability of attaching various members such as a striker to the movable member 5 and between the fixed member 1 and the movable member 5 can be improved, and when the gear member 80B is temporarily fixed to the shaft member 50 by the first temporary fixing portion, the protrusion amount of the abutting portion 54 with respect to the fixed member 1 can be adjusted.
In the present embodiment, along the rotation direction (R1 direction) of the gear member 80B at the time of being permanently fixed, the portion forming the first temporary fixing portion, the portion forming the second temporary fixing portion, and the permanent fixing portion 83 of the gear member 80B are arranged in order, and thus, the operator can work easily and sensually.
Furthermore, as shown in
According to the above aspect, since the structure as described above is adopted, it becomes easy to provide a difference between the temporary fixing force between the shaft member 50 and the gear member 80B by the first temporary fixing portion and the temporary fixing force between the shaft member 50 and the gear member 80B by the second temporary fixing portion. That is, since the fourth extension portion 95 which is the one extension portion is shorter than the first extension portion 87 which is the other extension portion, the fourth extension portion 95 which is the one extension portion is made more difficult to deform than the first extension portion 87 which is the other extension portion, and the temporary fixing force of the second temporary fixing portion can be made higher than the temporary fixing force of the first temporary fixing portion. As a result, the structure that the temporary fixing force between the shaft member 50 and the gear member 80B by the second temporary fixing portion becomes larger than the temporary fixing force between the shaft member 50 and the gear member 80B by the first temporary fixing portion is easily implemented.
In the structure in which the first extension portion 87 and the fourth extension portion 95 are connected to the connecting wall portion 97 as in the gear member 80C shown in
The present invention is not limited to the embodiments described above, various modifications can be made within the scope of the gist of the present invention, and such embodiments are also included in the scope of the present invention.
Number | Date | Country | Kind |
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2021-040076 | Mar 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/004942 | 2/8/2022 | WO |