The present disclosure relates to a storage container for a liquid cartridge.
An inkjet printing apparatus that performs desired printing by ejecting inks from a print head are equipped with ink tanks which store the inks and the print head, which ejects the inks stored in the ink tanks. There exists a type of inkjet printing apparatus in which ink cartridges being ink tanks in the form of cartridges and a print head cartridge being a print head in the form of cartridge are mounted as separate components. There also exists a type of inkjet printing apparatus in which a print head-attached ink cartridge being ink tanks and a print head combined in the form of a cartridge is mounted.
For distribution, the print head cartridge is stored in a storage container for the print head cartridge with the print head's ink ejection port sealed. A so-called blister pack is often used as the storage container for the print head cartridge. Likewise, the print head-attached ink cartridge is stored in a storage container for the print head-attached ink cartridge with the print head's ink ejection port sealed. A so-called blister pack is often used as the storage container for the print head-attached ink cartridge as well. Here, a storage container for a print head cartridge disclosed in Japanese Patent Laid-Open No. 2001-10082 (hereinafter referred to as Document 1) includes a main body having an opening portion at a plane opposed to a bottom surface and a holding portion that holds the print head cartridge inside. This storage container for a print head cartridge also includes a lid that closes the opening portion of the main body. Moreover, a substantially cylindrical rib extends on a side portion of the main body from the bottom surface toward the opening portion. The storage container for a print head cartridge disclosed in Document 1 discloses a configuration that prevents deformation by changes in external environments (such as temperature and pressure) during the distribution to protect the print head cartridge from the environmental changes.
The substantially cylindrical rib formed on the storage container for a print head cartridge disclosed in Document 1 is used to prevent deformation of the whole storage container due to changes in external environments (such as temperature and pressure). Here, in case where the storage container is dropped or in a similar situation, the shock is transmitted to the print head cartridge from the storage container through the substantially cylindrical rib. This may break the print head cartridge. In particular, there are ink cartridges and print head-attached ink cartridges filled with large amounts of inks for the purpose of ensuring a large number of pages to be printed. These cartridges are relatively heavy, which leads to a problem that they receive a larger shock in a case where they are dropped.
The present disclosure provides a storage container for a liquid cartridge, including: a main body having a storage portion in which to store the liquid cartridge, and an opening portion through which to put the liquid cartridge in and out; and at least one rib being flexible and arranged in a gap space formed between the storage portion and the liquid cartridge in a state where the liquid cartridge is stored in the storage portion, the at least one first rib being arranged in the gap space so as to protrude in a direction along an inner surface of the storage portion and in an inward direction from the inner surface of the storage portion and extend from around a bottom of the storage portion facing the opening portion toward the opening portion.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
An embodiment of the present disclosure will be described in detail below with reference to the drawings.
An absorber 107 for holding inks is filled inside the ink chamber 104. An atmosphere communication port 108 is formed in the tank lid 102. The ribbed plate 103 is disposed between the absorber 107 and the tank lid 102.
The head portion 105 is connected to the bottom of the ink chamber 104. The head portion 105 is narrower than the ink chamber 104. As a result, shoulder portions 104a are formed around the portion of the bottom of the ink chamber 104 to which the head portion 105 is connected. The ejection port 106 is arranged at the lower tip of the head portion 105.
In a case where the ink cartridge 100 falls over, the absorber 107 holds the inks. In a case where the inks come out of the absorber 107, the ribbed plate 103 blocks the inks moving toward the atmosphere communication port 108. Thus, even in a case where the ink cartridge 100 falls over, the inks are prevented from leaking out.
In printing, the inks inside the ink chamber 104 are ejected through the ink ejection port 106. As the amounts of the inks inside the ink chamber 104 decrease as a result of the ejection, air gets introduced into the ink chamber 104 through the atmosphere communication port 108.
Before the ink cartridge 100 is stored in a storage container 110 to be described later, a piece of protection tape 109 is attached to so as to extend over the ink ejection port 106 and a lower end portion of the ink chamber 104, as illustrated in
Next, the storage container 110 for storing the ink cartridge 100 in the present disclosure (hereinafter referred to as “a storage container”) will be described in detail.
Referring to
After the ink cartridge 100 is stored in the storage portion 112, the lid 114 is joined to the flange portion 113, thereby forming a tightly closed space. A polyethylene terephthalate (PET) film is used as the material of the lid 114. Polypropylene (PP) is used as the material of the storage container 110. The joint between the storage container 110 and the lid 114 is sealed by heat sealing.
Referring to
As illustrated in
In the top cross-sectional view of
As illustrated in
In the top cross-sectional view of
Referring to
In the cross-sectional view of
Referring to
Referring to
The flexible ribs 115 are flexible. Thus, in a case where the storage container 110 with the ink cartridge 100 stored therein is dropped on the ground or the like, some of the flexible ribs 115 get deformed by the shock as illustrated in
Note that the flexible ribs 115 and the regular ribs 116 are molded integrally with the main body 111 and are therefore made of the same material. However, their shapes are different such that the regular ribs 116 are harder to bend than the flexible ribs 115. Specifically, as illustrated in
In the present embodiment, flexible ribs 115 and regular ribs 116 are arranged at positions on the inner side surface of the storage portion 112 that are in the periphery of the head portion 105, which is the most fragile portion of the ink cartridge 100. Only regular ribs 116 are arranged on the inner side surface of the storage portion 112 in regions other than the periphery of the head portion 105. The configuration may be such that flexible ribs 115 are arranged on the inner side surface of the storage portion 112 in the periphery of the head portion 105, and no regular rib 116 is arranged there. However, arranging regular ribs 116 as described above makes it possible to more reliably hold the posture of the ink cartridge 100. Still alternatively, two or more flexible ribs 115 may be provided on the abutting surface of the ink cartridge 100 such that the head portion 105 can enjoy the elastic effect of the flexible ribs 115 on the entire surface.
The height of some of the flexible ribs 115 is adjusted such that, in the state where the ink cartridge 100 is stored in the storage portion 112, upper ends 115a of the flexible ribs 115 support the shouter portions 104a of the ink chamber 104 from below, as illustrated in
As illustrated in
The protruding height of the flexible ribs 115 may be adjusted so as not to leave the gap g1 in the state where the ink cartridge 100 is stored in the storage portion 112. Also, the protruding height of the regular ribs 116 may be adjusted so as not to leave the gap g2 in the state where the ink cartridge 100 is stored in the storage portion 112.
The width G3 of the gap g3 is greater than the width G1 of the gap g1. Thus, in a case where a shock is externally applied, the head portion 105 firstly comes into abutment with some of the flexible ribs 115. The head portion 105 then comes into abutment with some of the regular ribs 116 in a case where the shock is strong. These follow the description given with reference to
Incidentally, in a case where the protruding heights of the flexible ribs 115 and the regular ribs 116 are adjusted such that the gaps g1 and g2 are equal to each other, then, which one of the gaps g1 and g2 will become zero first in response to external application of a shock varies depending on the situation. In a case where the protruding heights of the flexible ribs 115 and the regular ribs 116 are adjusted such that the gap g2 is wider than the gap g1, the gap g1 is more likely to become zero before the gap g2 does. Note that the order in which the gaps g1 and g2 become zero may be reversed depending on the position to which the shock is externally applied and/or the situation where the shock is externally applied. Conversely, in a case where the protruding heights of the flexible ribs 115 and the regular ribs 116 are adjusted such that the gap g1 is wider than the gap g2, the gap g2 is more likely to become zero before the gap g1 does. Note that the order in which the gaps g1 and g2 become zero may be reversed depending on the position to which the shock is externally applied and/or the situation where the shock is externally applied.
In any case, if a shock of certain intensity or higher is externally applied, some of the flexible ribs 115 get elastically deformed while supporting the head portion 105 of the ink cartridge 100, and the ink chamber 104 of the ink cartridge 100 comes into abutment with some of the regular ribs 116 with a reaction force acting on the ink chamber 104. In a case where the externally applied shock is stronger, the amount of deformation of the flexible ribs 115 increases, and the head portion 105 of the ink cartridge 100 also comes into abutment with the regular ribs 116 with a reaction force acting on the head portion 105.
The flexible rib 115-A has a flat plate portion obliquely facing the outer surface of the ink cartridge 100 in the state where the ink cartridge 100 is stored in the storage portion 112. This also applies to the flexible ribs 115-B, 115-C, 115-D, 115-F, 115-G, 115-H, and 115-I.
The flexible ribs 115-B and 115-G are characterized as follows. Specifically, the flexible ribs 115-B and 115-G have a first flat plate portion that extends from the inner surface of the storage portion 112, and obliquely faces the outer surface of the ink cartridge 100 in the state where the ink cartridge 100 is stored in the storage portion 112. The flexible ribs 115-B and 115-G have a second flat plate portion connected to the first flat plate portion. In the state where the ink cartridge 100 is stored in the storage portion 112, the second flat plate portion obliquely faces the outer surface of the ink cartridge 100 at a different tilt angle from the tilt angle of the first flat plate portion. The flexible ribs 115-B and 115-G have a third flat plate portion connected to the second flat plate portion. In the state where the ink cartridge 100 is stored in the storage portion 112, the third flat plate portion obliquely faces the outer surface of the ink cartridge 100 at a different tilt angle from the tilt angle of the second flat plate portion. Here, the connected edge portion between the first flat plate portion and the second flat plate portion will be referred to as “a first connected edge portion.” Moreover, the connected edge portion between the second flat plate portion and the third flat plate portion will be referred to as “a second connected edge portion.” Furthermore, the edge portion of the third flat plate portion opposed to the second connected edge portion will be referred to as “a free edge portion.” The second connected edge portion is situated closer to the inner surface of the storage portion 112 than the first connected edge portion is. In the state where the ink cartridge 100 is stored in the storage portion 112, the first connected edge portion and the free edge portion are apart from the ink cartridge 100 to the same extent or in contact with the ink cartridge 100.
The flexible ribs 115-C and 115-H are characterized as follows. Specifically, the flexible ribs 115-C and 115-H have a first flat plate portion that extends from the inner surface of the storage portion 112, and obliquely faces the outer surface of the ink cartridge 100 in the state where the ink cartridge 100 is stored in the storage portion 112. The flexible ribs 115-C and 115-H have a second flat plate portion connected to the first flat plate portion. In the state where the ink cartridge 100 is stored in the storage portion 112, the second flat plate portion faces the outer surface of the ink cartridge 100 in parallel to the outer surface. In the state where the ink cartridge 100 is stored in the storage portion 112, the surface of the second flat plate portion on the ink cartridge 100 side is opposed to or in contact with the ink cartridge 100.
The flexible ribs 115-D and 115-I are characterized as follows. Specifically, the flexible ribs 115-D and 115-I have a first flat plate portion extending perpendicularly from the inner surface of the storage portion 112. The flexible ribs 115-D and 115-I have a second flat plate portion connected to the first flat plate portion. In the state where the ink cartridge 100 is stored in the storage portion 112, the second flat plate portion obliquely faces the outer surface of the ink cartridge 100. The flexible ribs 115-D and 115-I have a third flat plate portion connected to the second flat plate portion. In the state where the ink cartridge 100 is stored in the storage portion 112, the third flat plate portion faces the outer surface of the ink cartridge 100 in parallel to the outer surface. In the state where the ink cartridge 100 is stored in the storage portion 112, the surface of the third flat plate portion on the ink cartridge 100 side is opposed to or in contact with the ink cartridge 100.
The flexible ribs 115-E and 115-J are characterized as follows. Specifically, the flexible ribs 115-E and 115-J have a zigzag plate shape extending from the inner surface of the storage portion 112 toward the ink cartridge 100 in the state where the ink cartridge 100 is stored in the storage portion 112.
The flexible rib 115-K is characterized as follows. Specifically, the flexible rib 115-K has a hollow cylindrical shape with an opening provided at such a position as to be opposed to the ink cartridge 100 in the state where the ink cartridge 100 is stored in the storage portion 112.
The direction in which the flexible rib 115-A extends includes a component oblique to the outer surface of the ink cartridge 100 in the state where the ink cartridge 100 is stored in the storage portion 112 across the entire range of the flexible rib 115. This also applies to the flexible rib 115-F. On the other hand, the direction in which the flexible rib 115-B extends includes a component oblique to the outer surface of the ink cartridge 100 in the state where the ink cartridge 100 is stored in the storage portion 112 at some portions of the flexible rib. This also applies to the flexible ribs 115-C, 115-D, 115-G, 115-H, and 115-I.
In a case where the flexible ribs 115-B and 115-G are disposed at such positions as to be opposed to or in contact with the head portion 105 of the ink cartridge 100, the connected edge portion between the first flat plate portion and the second flat plate portion can receive the head portion 105 when a shock is externally applied. Moreover, the edge portion of the third flat plate portion opposed to the connected edge portion between the second flat plate portion and the third flat plate portion can receive the head portion 105 as well. In sum, two edge portions can receive the head portion 105. After these two edge portions of the flexible ribs 115-B and 115-G receive the head portion 105, the first flat plate portion to the third flat plate portion get bent until the connected edge portion between the second flat plate portion and the third flat plate portion comes into abutment with the inner surface of the storage portion 112. At this time, the first flat plate portion gets mainly bent since the first flat plate portion is longer than the second flat plate portion and the third flat plate portion. Thereafter, as the first flat plate portion to the third flat plate portion get bent further, they become harder to bend. In particular, the first flat plate portion hardly gets bent further. This increases the force required to bend the flexible ribs 115-B and 115-G. Specifically, the elastic force that receives the head portion 105 is stronger after the connected edge portion between the second flat plate portion and the third flat plate portion comes into abutment with the inner surface of the storage portion 112 than before the abutment. Thus, when a shock is applied, the flexible ribs 115-B and 115-G receive the head portion 105 with an elastic force that becomes stronger stepwise.
In a case where the flexible ribs 115-E and 115-J are disposed at such positions as to be opposed to or in contact with the head portion 105 of the ink cartridge 100, the flexible ribs 115-E and 115-J can receive the head portion 105 with a spring force until becoming fully compressed when a shock is externally applied.
In a case where the flexible rib 115-C is disposed at such a position as to be opposed to or in contact with the head portion 105 of the ink cartridge 100, the front surface of the second flat plate portion can receive the head portion 105 when a shock is externally applied. In sum, a surface can receive the head portion 105. This also applies to the flexible ribs 115-D, 115-H, and 115-I.
The storage portion 112 may include a combination of the flexible ribs with the various shapes illustrated in
In the configuration described above, the flexible ribs 115 are provided in the periphery of a fragile portion (e.g., the head portion 105, at which the ink ejection port 106 is provided). In this way, even in a case where the ink cartridge 100 is heavy and is dropped, some of the flexible ribs 115 get bent and absorb the shock. This makes it possible to inexpensively prevent breakage of the ink cartridge 100 without having to add a new shock absorbing member.
The side surface of the storage portion 112 on the lower side in the cross-sectional view of
The above embodiment has been described taking an ink cartridge and a storage container as an example. However, the above embodiment is also applicable to liquid cartridges using liquids other than inks instead of inks and storage containers for these liquid cartridges. In this case, the ink chamber will be a liquid chamber, and the ink ejection port will be a liquid ejection port.
In the above embodiment, each regular rib 116 has a portion that is opposed to the head portion 105 and a portion that is opposed to or in contact with the ink chamber 104 in the state where the ink cartridge 100 is stored in the storage portion 112, and these portions are integrated with each other. Alternatively, these two portions may be separated. For example, between these two portions, a portion where the regular rib 116 is absent or a slit may be provided.
In the above embodiment, a configuration in which the head portion 105 is protected with the flexible ribs 115 and regular ribs 116 has been described. Alternatively, a portion of the ink cartridge other than the head portion 105 may be protected with flexible ribs 115 and regular ribs 116. Also, the present disclosure is applicable to storage containers for storing an ink cartridge that does not have the head portion 105.
In the above embodiment, the storage portion 112 includes multiple flexible ribs 115. The storage portion 112 also includes multiple regular ribs 116. However, the present disclosure is not limited to this case, and the number of flexible ribs 115 included in the storage portion 112 may be one. Also, the number of regular ribs 116 included in the storage portion 112 may be one. For example, in a case where the ink cartridge 100 only needs to be protected from shocks from one specific direction, the number of flexible ribs 115 included in the storage portion 112 may be one and the number of regular ribs 116 included in the storage portion 112 may be one.
In the description given with reference to
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2023-029778, filed on Feb. 28, 2023, which is hereby incorporated by reference wherein in its entirety.
Number | Date | Country | Kind |
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2023-029778 | Feb 2023 | JP | national |