Our invention relates to plastic storage container systems. More particularly, our invention relates to plastic storage containers and lids that are easy to use, for example, as an on-the-go food storage solution.
Plastic storage container systems are functional in many ways. For example, plastic containers can be used to store small objects in closets or tools in garages. As another example, plastic containers can be used to store food in a refrigerator or cupboard. In fact, there is an increasing demand for plastic container storage systems that can store food “on-the-go.” Such systems can be used by adults taking lunches to workplaces, and by children bringing their lunches to school. Examples of plastic storage systems are sold under the trademark ZIPLOC® by S.C. Johnson & Son, Inc. (the assignee of the invention described herein) of Racine, Wis.
When using a plastic storage container for on-the-go food storage, there is the potential for liquid contents to leak when the container is agitated, shaken, etc. Thus, there is a need for plastic storage container systems with effective sealing mechanisms. Indeed, from a user's viewpoint, the ability to securely seal the plastic storage system is often one of the most important features of the system.
It is also desirable that the sealing mechanism have other attributes in addition to the ability to provide a secure seal for the container system. For example, it should be relatively easy for a user to engage and disengage the seal. This involves considerations of how easy/difficult it is for the user to correctly align the lid and the corresponding container, as well as how much force is required for the lid to be brought into sealing engagement with the container. The sealing structures on the lid and container that engage each other should also maintain their shape through many uses of the storage system. Sealing structures can be deformed, for example, when the storage system is cleaned in an automatic dishwasher. Yet another good attribute of a sealing mechanism is the ability to provide the user with confidence that the lid and the container are actually sealed and that the seal will be maintained; if a consumer does not trust that a storage system will be sealed and stay sealed, then the consumer is less likely to use the system.
Examples of plastic storage container systems that can be used to store food are disclosed in U.S. Pat. No. 9,108,766, which is incorporated herein by reference in its entirety. This publication describes, among other things, container systems that include a container and corresponding lid provided with a double seal mechanism having two regions of contact between a rim of the container and a rim of the lid.
According to one aspect, our invention provides a container system including a container having a plurality of sidewalls and a rim extending from the sidewalls at a top of the container. The rim of the container includes a first sealing part and a second sealing part, with the first sealing part and the second sealing part being located on surfaces of the rim that face the inside of the container, and parts of the rim extending along arcs as viewed from above the container. The container system also includes a lid for sealing the container, with the lid having a rim that extends along sides of the lid. The rim of the lid includes a first sealing part that is configured to contact the first sealing part of the rim of the container to form a first sealing area, and a second sealing part that is configured to contact the second sealing part of the rim of the container to form a second sealing area. Parts of the rim of the lid extend along arcs as viewed from above the lid. Further, the first contact area and the second contact area are offset in a vertical direction.
According to another aspect, our invention provides a container system including a container having a plurality of sidewalls and a rim extending from the sidewalls at a top of the container. The rim of the container includes a first sealing part and a second sealing part, with the first sealing part and the second sealing part being located on surfaces of the rim that face the inside of the container, and with a plurality of protuberances being formed in the rim. Parts of the rim extend along arcs as viewed from above the container. The container system also includes a lid for closing the top of the container, with the lid having a rim that extends along sides of the lid. The rim of the lid includes (i) a first sealing part that is configured to contact the first sealing part of the rim of the container to form a first sealing area, and (ii) a second sealing part that is configured to contact the second sealing part of the rim of the container to form a second sealing area, with a plurality of protuberances being formed in the lid. Parts of the rim of the lid extend along arcs as viewed from above the lid. The protuberances of the rim of the container are positioned to align with the protuberances of the lid when the lid is sealed to the container.
According to another aspect, our invention provides a container system that includes a plurality of containers each having a different volume, each container including a plurality of sidewalls and a rim extending from the sidewalls at a top of the container, the rim of each container including a first sealing part and a second sealing part. The first sealing part and the second sealing part are located on surfaces of the rim that face the inside of the container, and a plurality of protuberances are formed in the rims. Parts of the rims extend along arcs as viewed from above the containers. The container system also includes a plurality of lids for closing the tops of the containers. Each lid has a rim that extends along sides of the lid, with the rim of the lid including (i) a first sealing part that is configured to contact the first sealing part of the rim of the container to form a first sealing area, and (ii) a second sealing part that is configured to contact the second sealing part of the rim of the container to form a second sealing area. A plurality of protuberances is formed in each of the lids. Parts of the rims of the lids extend along arcs as viewed from above the lids. The protuberances of each of the rims of the lids are positioned to align with the protuberances of at least one of the containers when the lids are sealed to corresponding containers.
Our invention relates to container systems that include containers and corresponding lids for sealing the containers. The container systems can be made from a variety of materials, and in particular, plastics. The container systems can be used to store many different types of objects, including both food and non-food items. The containers are highly portable, and therefore may be useful, for example, as “on-the-go” food storage. Note, as used herein, a “container system” denotes at least one container and corresponding lid for sealing the container, but may also include multiple container and lid combinations, for example, as described in the aforementioned U.S. Pat. No. 9,108,766.
The container 600 shown in
Those skilled in the art will easily recognize the numerous alternative configurations for the container systems shown in
The containers and lids of our invention can be manufactured using well-known techniques, including, for example, thermoforming, injection molding, or vacuum molding. Further, the containers and lids can be formed from a wide variety of well-known polymeric materials, including, for example, low density polyethylene (LDPE), linear low-density polyethylene (LLDPE), high density polyethylene (HDPE), polystyrene, crystalline polyethylene terephthalate, amorphous polyethylene terephthalate, polyvinyl chloride, polycarbonate, polypropylene, and post-consumer recycled (PCR) material/combinations thereof. As will be appreciated by those skilled in the art, with such materials the containers and lids can be made in a wide range of transparencies and/or colors.
Without being bound by theory, we believe that the rounded parts of the rims of the container 800 and the lid 850 improve the seal that is formed in the container system by reducing (if not completely eliminating) the formation of gaps in the areas where the rims of the container 800 and lid 850 contact each other to form a seal. In conventional plastic storage systems, when the sealing areas of a container and lid are initially molded or thermoformed to extend along generally straight lines, the sealing areas may shrink during the subsequent cooling process. Further, the container system may be subject to conditions and/or environments that cause shrinkage or other distortions in the sealing areas during ordinary use of the system. For example, the conditions inside an automatic dishwasher may cause the sealing rim of the container to cave inwards, and this distortion may increase as the container is washed many times. We believe that shrinkage or other distortions occurring in the sealing areas of a container and/or lid may cause the formation of gaps in the sealing surfaces and thereby compromise the integrity of points of contact that create the seal. However, the rounded parts of the sealing rims of the containers and lids in embodiments of our invention have the effect of reducing shrinkage or other distortions. For example, the rounded shapes of the rims of the containers and the lids increase the hoop strengths of the rims in comparison to straight rims of otherwise similar containers and lids. The added hoop strength resists forces that cause shrinkage or distortion in the rims of the containers and lids.
As will be appreciated by those skilled in the art, an arc can be characterized by the radius of a circle that includes the arc. That is, a radius of the arc is equivalent to the radius of a circle that includes the arc. We have found that particular relationships between the radii of the arcs of the rounded parts of the sealing rims of containers and lids to the length along the rounded rims provide surprisingly good effects in terms of reducing the shrinkage and other distortions of the rims that can reduce the effectiveness of a seal. Specifically, we have found that if the arcs along the rounded rims of the container and lid have radii of about 1 to about 2.5 times the length along the arcs along rounded rims, then the rims of the containers and lids are particularly resistant to shrinkage or other distortions. For example, in
We have also found that there is a relation between the volume of a container and a minimal ideal radius of the arcs A-A along the parts of the rim of the container that can be used to achieve significant shrinkage and distortion resistance. Specifically, for containers having volumes of less than 1 cup, a minimal ideal radius is about 0.25 in. For containers having volumes between 1-2 cups, a minimal ideal radius is about 0.375 in. And, for containers having volumes between 3-9 cups, a minimal ideal radius is about 0.5 in.
It should also be noted that, with its rounded rim, the container 800 design shown in
The cross-sectional profiles of the parts of the rims 802C and 852C of the container 800 and the lid 850 are such that the lower contact area C1 is located farther from the center of the container 800 than the upper contact area C2. That is, moving upward from the lower contact area C1, the cross-sectional profiles of the parts of the rims 802C and 852C curve in a direction toward the inside of the container 800 until reaching the upper contact area C2. Moving further upward from the upper contact area C2, the cross-sectional profiles of the parts of the rims 802C and 852C curve outward, i.e., away from the center of the container 800. With this curvature, the profiles of the rims 802C and 852C are convex both above and below the upper contact area C2.
The effectiveness of the seal between the container 800 and the lid 850 is related to the interference resulting from the contact of the sealing rims at the contact areas C1 and C2. In other words, the tighter the fit of the lid 850 to the container 800 in the areas C1 and C2, the more effective the seal. Of course, the tighter this fit of the lid 850 to the container 800, the more force that is required to move the container 800 and/or lid 850 to the fully sealed position where the areas C1 and C2 contact each other. Thus, the tightness forming the seal between the lid 850 and the container 800 must be balanced against the ease with which a user can move the container 800 and/or lid 850 to the sealed positioned. With this user perspective in mind, we have found that the configuration of contact areas C1 and C2 depicted in
For comparison, profiles of the sealing area in the container and lid combination disclosed in the aforementioned U.S. Pat. No. 9,108,766 are shown in
Further aspects of our invention can be seen in
The protuberances 910 and 960 provide a visual cue that the container 900 and the lid 950 correspond to each other. This can be important, for example, in situations where the container 900 and lid 950 are stored with other container systems having containers and lids with different sizes and shapes, which might lead to a user mismatching another lid with the container 900. The mismatched lid would likely not provide an effective seal. Such a situation is avoided with the container systems in embodiments of our invention because of the visual cue provided by the protuberances 910 and 960. The protuberances 910 and 960 function to provide assurance to the user that the container 900 is effectively sealed.
The protuberances 910 and 960 also provide other benefits. By being configured to align with each other, the protuberances 910 and 960 give an indication that the lid 950 is correctly positioned on the container 900. The protuberances 910 and 960 also provide tactile surfaces that aid in locating the container 900 and lid 950 by feel, for example, when the container 900 and lid 950 are set on a high shelf in a cabinet. The tactile surfaces provided by the protuberances 910 and 960 also aid in gripping the container 900 and lid 950. In this regard, in embodiments of our invention the protuberances 910 and 960 are shaped and sized to correspond to an average human finger. In further embodiments of our invention, the protuberances 910 and 960 are spaced from each other such that a human finger can fit between the protuberances 910 and the protuberances 960. Another benefit of the protuberances 910 and 960 is that they provide slots in which users can insert their fingers while handling the container 900, thereby minimizing contact between the user's fingers and surfaces of the container 900. This could be important when the container has been heated.
It should also be noted that other embodiments of our invention may have arrangements of protuberances that differ from those shown in the figures herein. For example, while the protuberances shown in the figures herein are symmetrical about the sealing rims of the containers and lids, in other embodiments the protuberances may be disposed only about certain parts of the sealing rims.
To further enhance the gripability of the container 900, a texture may be formed on the base of the container. Such texture can be added by embossing a molded container, or the texture can be formed by directly molding a pattern on the base of the container. The texture provides a user with an even more intuitive handling of the container 900.
Another notable feature of our invention is the size of the flanges 902 and 952 in which the protuberances 910 and 960 are formed in the container 900 and the lid 950. The flanges 902 and 952 are approximately 1½ to 2 times larger than flanges of at least some comparably sized containers currently offered commercially. The flanges 902 and 952 are parts of the rims of the container 900 and lid 950, and, thus, the larger flanges 902 and 952 provide additional hoop strength to the rims of the container 900 and lid 952. As discussed above, hoop strength acts to counteract forces that cause shrinkage or distortion in the sealing areas of the container and lid. The larger flanges 902 and 952 also provides a larger surface for a user to grip.
As we discussed above, plastic storage container systems often need to be leak resistant, particularly when the systems are used for on-the-go food storage. Combinations of features of our invention provide good leak resistance. As discussed above, the rounded shapes of the rims of the containers and the lids reduce the possibility of gaps forming in the sealing areas of the container systems, both when the container systems are manufactured and as the systems are used over time. Further, the double seal configurations described herein work in conjunction with the rounded rims of the containers and lids to provide a tight seal. The result is that the container systems according to embodiments of our invention are highly functional, particularly for applications where a leak resistant seal is required.
Further, we believe that combinations of features of the container systems described herein work together synergistically to create seals that are remarkedly improved over seals in the prior art. For example, the combination of a double seal on inner surfaces the containers and lids, corresponding protuberances on the containers and the lids, and arc-shaped sides provides for an exceptionally functional sealing mechanism. Sealing mechanisms with this combination of features provide a tightness that resists leakage of contents from the containers as a result of the double seal, and it easy for the user to move the container and lid into the position that forms the seal. Moreover, the user is provided with confidence that the lid is in fact correctly positioned to the container by the alignment of the protuberances. And, the arc-shaped sides make it more likely that the seal configuration will last over repeated uses, e.g., by preventing distortions in the sealing part that can result from washing in an automatic dishwasher.
Although this invention has been described in certain specific exemplary embodiments, many additional modifications and variations would be apparent to those skilled in the art in light of this disclosure. It is, therefore, to be understood that this invention may be practiced otherwise than as specifically described. Thus, the exemplary embodiments of the invention should be considered in all respects to be illustrative and not restrictive, and the scope of our invention to be determined by any claims supportable by this application and the equivalents thereof, rather than by the foregoing description.
The invention described herein can be used in the commercial production of plastic storage container systems. Such container systems have a wide variety of uses in homes and other locations, including the storage of food and other products.
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