Claims
- 1. A method of making a container, said method comprising:
providing a first die member having a series of pegs extending in a first direction; providing a second die member having a series of pegs extending in a second direction, said second direction being perpendicular to said first direction; closeably arranging said first and second die member into a mold position in a tool, said pegs of said second die member arranged to extend between a pair of adjacent pegs of said first die member in said mold position; admitting working material into said tool; curing said working material; opening said tool; and removing a cover portion of the container, said cover portion including a first continuous aperture formed along a series of cover tab members defining a first hinge portion, said first aperture extending in a third direction, said third direction being perpendicular to said first and second directions.
- 2. The method of claim 1 further comprising:
providing a third die member having a series of pegs extending in said first direction; providing a fourth die member having a series of pegs extending in said second direction; closeably arranging said third and fourth die member into said mold position in said tool, said pegs of said fourth die member arranged to extend between a pair of adjacent pegs of said third die member in said mold position; admitting working material into said tool; curing said working material; opening said tool; removing a base portion of the container, said base portion including a second continuous aperture formed along a series of base tab members defining a second hinge portion, said second aperture extending in said third direction; aligning said first aperture of said cover with said second aperture of said base revealing a continuous through-hole; and inserting a pin through said continuous through-hole thereby hingedly connecting said cover with said base.
- 3. The method of claim 2 further comprising:
providing a fifth die member having a series of pegs extending in said first direction; providing a sixth die member having a series of pegs extending in said second direction; closeably arranging said fifth and sixth die member into said mold position in said tool, said pegs of said sixth die member arranged to extend between a pair of adjacent pegs of said fifth die member in said mold position; admitting working material into said tool; curing said working material; opening said tool; removing a first lid of the container, said first lid including a third continuous aperture formed along a series of first lid tab members defining a third hinge portion, said third aperture extending in said third direction; and aligning said third aperture of said first lid with said continuous through-hole thereby placing said first lid between said cover and said base.
- 4. The method of claim 3 further comprising:
closeably arranging said fifth and sixth die member into said mold position in said tool; admitting working material into said tool; curing said working material; opening said tool; removing a second lid of the container, said second lid including a fourth continuous aperture formed along a series of second lid tab members defining a fourth hinge portion, said fourth aperture extending in said third direction; rotating said second lid lengthwise 180 degrees; and aligning said fourth aperture of said second lid with said continuous through-hole thereby placing said second lid adjacent said first lid between said cover and said base.
- 5. A storage container comprising:
a base portion having a first series of hinge sections; a cover portion having a second series of hinge sections connected to said base portion, said base and cover portions being closeable defining an outer shell and an internal space; a first inner lid portion including a first end with a third series of hinge sections connected to said base portion and said cover portion; a second inner lid portion including a first end with a fourth series of hinge sections connected to said base portion and said cover portion; and wherein said first, second, third and fourth hinge sections cooperate to form a single elongated hinge, said hinge having a pin disposed therethrough for hindgedly coupling said base portion, said cover portion, said first inner lid portion and said second inner lid portion.
- 6. The storage container of claim 5 wherein said pin is coated with a self-lubricating material.
- 7. The storage container of claim 6, wherein said self-lubricating material is zinc.
- 8. A storage container comprising:
a base portion having a first series of hinge sections; a cover portion having a second series of hinge sections connected to said base portion, wherein said first and second hinge sections cooperate to form an elongated hinge, said hinge having a zinc coated metal pin disposed therethrough for hingedly coupling said base portion to said cover portion.
- 9. A display package for a storage container having first and second sides hingedly coupled, said display package comprising:
a primary package including:
a front surface including an extension portion and a cutaway portion; and a rear surface including a cavity, said cavity configured to accept the storage container therein, said rear surface coupled to said front surface; a secondary package including:
a front surface; and a rear surface having cavity portions arranged thereon, said cavity portions having accessories associated with said storage container disposed therein, said rear surface sealably coupled to said front surface; and wherein said secondary package is positionable within said extension portion of said primary package, said cutaway portion arranged around one of the first and second sides of the storage container thereby allowing said one of the first and second sides to rotate outwardly about its hinge through said cutaway.
- 10. The display package of claim 9 wherein said primary package and said secondary package are transparent.
- 11. The display package of claim 9 wherein said front and rear surface of said primary package include complimentary channels extending around respective perimeters thereof, said complimentary channels configured to interfit in an assembled condition.
- 12. The display package of claim 9 wherein said front and rear surface of said primary package are thermoformed together.
- 13. The display package of claim 11 wherein said front and rear surfaces of said primary package are thermoformed together around said complimentary channels.
- 14. The display package of claim 13 wherein said front and rear surfaces are further thermoformed together at a location adjacent said hinge of said storage container.
- 15. The display package of claim 9 wherein said front and rear surface of said secondary package are thermoformed together.
- 16. The display package of claim 9 wherein at least one of said front and rear surfaces of said primary package includes an extension portion formed thereon, said extension portion arranged to accept an additional accessory associated with said storage container therein.
- 17. The display package of claim 9 wherein a divider card is disposed between said secondary package and one of said first and second sides of said storage container.
- 18. The display package of claim 9 wherein an insert card is disposed between said front and rear surface of said primary package, said insert card including product information thereon.
- 19. The display package of claim 18, further comprising a sensor tag fixed to said insert card.
- 20. The display package of claim 9 wherein said extension portion of said front surface of said primary package further includes an extension dome protruding therefrom, said extension dome arranged to accommodate a latch coupled to said storage container.
- 21. A display package for a storage container having first and second sides hingedly coupled, said display package comprising:
a front surface and a rear surface, one of said front and rear surfaces defining a cavity configured to accept the storage container therein, said front surface including a cutaway portion arranged around one of the first and second sides of the storage container thereby allowing the one of the first and second sides of the storage container to rotate outwardly about a hinge through said cutaway.
- 22. The display package of claim 21 wherein said front and rear surface of said display package include complimentary channels extending around respective perimeters thereof, said complimentary channels configured to interfit in an assembled condition.
- 23. The display package of claim 21 wherein said front and rear surface of said display package are thermoformed together.
- 24. The display package of claim 22 wherein said front and rear surface of said display package are thermoformed together around said complimentary channels.
- 25. The display package of claim 21 wherein an insert card is disposed between said front and rear surface of said display package, said insert card including product information thereon.
- 26. A display package for a storage container having first and second sides hingedly coupled, said display package comprising:
a primary package including:
a front surface including an extension portion; and a rear surface including a cavity configured to accept the storage container therein, said rear surface coupled to said front surface; a secondary package including:
a front surface; and a rear surface coupled to said front surface, one of said front and rear surfaces of said secondary package having a plurality of cavity portions disposed therein adapted for receiving a plurality of accessories associated with said storage containers, said secondary package being positionable within said extension portion of said front surface of said primary package.
- 27. The display package of claim 26 wherein said extension portion of said front portion of said front surface of said primary package further includes an extension dome protruding therefrom, said extension dome arranged to accommodate a latch coupled to said storage container.
- 28. The display package of claim 26 wherein said front and rear surface of said display package include complimentary channels extending around respective perimeters thereof, said complimentary channels configured to interfit in an assembled condition.
- 29. The display package of claim 26 wherein said front and rear surface of said primary package are thermoformed together.
- 30. The display package of claim 27 wherein said front and rear surface of said display package are thermoformed together around said complimentary channels.
- 31. A method of making a display package for a storage container having a cover and base portion coupled at a hinge, said method comprising:
molding a rear primary blister surface including a cavity formed thereon for receiving the storage container therein; molding a front primary blister surface including an extension portion and cutaway portion formed thereon; molding a rear secondary blister surface; molding a front secondary blister surface, one of said rear and said front secondary blister surfaces including at least one depression formed thereon for receiving at least one accessory associated with the storage container; inserting said at least one accessory into said at least one depression in said one of said rear and said front secondary blister surfaces; securing said rear secondary blister to said front secondary blister defining a secondary blister package; placing said secondary blister package within said extension portion of said front primary blister surface; placing the storage container within said cavity of said rear primary blister surface with one of said cover and base accessable and pivotable about the hinge through said cutaway portion of said front primary blister surface; securing said front primary blister surface to said rear primary blister surface.
- 32. The method of claim 31, further including;
molding a depression in one of said front and said rear primary blister surfaces; inserting a secondary tool accessory within said depression.
- 33. The method of claim 31 wherein securing said rear primary blister to said front primary blister and securing said rear secondary blister to said front secondary blister includes thermoforming said rear primary blister to said front primary blister and thermoforming said rear secondary blister to said front secondary blister.
- 34. The method of claim 31, further including placing an insert card between said front and rear primary blister surface, said insert card including product information thereon.
- 35. The method of claim 31, further including placing a divider card between said secondary blister package and the storage container.
- 36. The method of claim 34, further including fixing a sensor tag to said insert card.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a Continuation-in-Part application of U.S. patent application Ser. No. 09/840,278 filed on Apr. 23, 2001. The disclosure of which is incorporated herein by reference.
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
09840278 |
Apr 2001 |
US |
Child |
10126500 |
Apr 2002 |
US |