The present application claims priority to German Patent Application No. 10 2023 111 786.6 filed on May 5, 2023. The entire contents of the above-listed application are hereby incorporated by reference for all purposes.
The present disclosure relates to a storage device for storing a gas and for supplying a consumer with different gas pressure levels.
Gas-powered consumers that have several pressure connections and are operated simultaneously at different pressure levels are known from prior art. One example of this is special hydrogen-powered engines for certain working equipment such as stationary or mobile construction machinery. Such consumers are supplied via storage systems that store the gas in one or more pressure vessels and provide the injection pressures (hereinafter also referred to as gas pressure level or simply pressure level) required in each case at the various pressure connections for the consumer.
The gas is typically supplied to the consumer via a pressure differential, i.e. the gas is stored in the storage system at a higher pressure than the injection pressure for the consumer. Pressure reducers ensure that the gas is supplied to the consumer at the correct pressure at the respective connections. Gas is supplied until the pressure of the gas stored in the storage system equals or falls below the injection pressure at one of the connections. For this reason, the storage system is never completely emptied. All the gas that remains in the storage tank(s) and the pressure lines of the storage system when the minimum pressure at which the consumer can still be operated is reached is therefore unusable and is referred to below as “dead mass”.
For consumers that are operated at two different pressure levels, the simplest solution is to supply both pressure connections for the consumer (referred to below as low-pressure connection and high-pressure connection, as one of the two connections provides a higher pressure level than the other) through all existing gas storage tanks via a common supply circuit. However, this results in a comparatively large dead mass, as a supply can only be provided until the higher of the two pressure levels provided to the consumer is reached. This results in less efficient operation of the consumer.
Therefore, it is the object underlying the present disclosure to provide a gas storage system with a reduced dead mass, which enables more efficient operation of a connected consumer. In particular, this is to be made possible without having to accept a considerably larger dimensioning of the storage system.
According to the disclosure, this object is achieved is by a storage device as described herein.
Accordingly, according to a first aspect of the present disclosure, a storage device for storing a gas and for supplying a consumer with different gas pressure levels or injection pressures is proposed, which comprises at least one low-pressure storage tank and at least one high-pressure storage tank. The consumer may be a gas engine. The gas can be hydrogen or any other gas.
Whenever the term “the” low-pressure storage tank” or “the” high-pressure storage tank” is used in the following, this always refers to at least one low-pressure storage tank or at least one high-pressure storage tank, i.e. one or more low-pressure or high-pressure storage tanks.
According to the disclosure, the storage device has the following structure:
The low-pressure storage tank is connected to a low-pressure connection via a switchable first valve and the high-pressure storage tank is connected to a high-pressure connection of the storage device via a switchable second valve. In the present case, the term “switchable valve” means that the valve can be actively switched and the connections of the valve can be connected to each other in a gas-conducting manner or separated from each other in a gas-tight manner.
A higher gas pressure level or a higher injection pressure can be provided to a connected consumer via the high-pressure connection than via the low-pressure connection. The low-pressure connection provides a first gas pressure level and the high-pressure connection provides a second gas pressure level above the first gas pressure level. The low-pressure connection is connected to the high-pressure connection via a switchable third valve. In other words, depending on the switch position of the third valve, the low-pressure and high-pressure connections (hereinafter also referred to together only as the connections) can be connected to each other in a gas-conducting manner or separated from each other in a gas-tight manner.
The low-pressure storage tank is connected to the high-pressure storage tank via a fourth valve. The fourth valve can be switchable actively or passively (e.g. in the type of a non-return valve).
According to the disclosure, the switchable valves are arranged and can be switched in such a way that the low-pressure storage tank can be emptied to a lower minimum pressure level than the high-pressure storage tank. This lower minimum pressure level corresponds in particular to the first gas pressure level that can be provided by the low-pressure connection.
The present disclosure is based on the knowledge that the dead mass of the storage device can be reduced if the number of gas storage tanks that can only be emptied to the higher gas pressure level present at the consumer (i.e. the gas pressure level provided via the high-pressure connection) is reduced. This corresponds to a reduction in the volume of gas that cannot be used at the higher gas pressure level.
This means that not all gas storage tanks (or a single, shared gas storage tank) are used permanently to supply both the low-pressure and the high-pressure connection, but as many gas storage tanks as possible (optionally N−1 gas storage tanks if a total of N gas storage tanks are used) are emptied to the lower gas pressure level at the consumer (i.e. down to the gas pressure level provided at the low-pressure connection). At the lower gas pressure level, the remaining dead mass has a smaller volume. As a result, more efficient operation of the consumer can be achieved without having to provide a significantly larger or more complex supply system.
In the present case, the terms low-pressure storage tank and high-pressure storage tank should not be understood to mean that they store the gas at different pressures (although this would certainly be possible with the device according to the disclosure), but rather serve to differentiate these pressure storage tanks linguistically. In particular, the at least one low-pressure storage tank can be emptied to a lower minimum pressure level than the at least one high-pressure storage tank.
The first, second and/or third valves can be configured as Black-white valves with two switching positions (open, closed), as valves with more than two discrete switching positions or as proportional valves.
In one possible embodiment, the storage device further comprises a first pressure reducing valve connected to the low-pressure connection and a second pressure reducing valve connected to the high-pressure connection. The pressure reducing valves (hereinafter also referred to simply as pressure reducers) provide defined injection pressures or gas pressure levels at the low-pressure and high-pressure connections for a connected consumer. Here, the first pressure reducing valve at the low-pressure connection provides a defined first gas pressure level, which is lower than a second gas pressure level provided via the second pressure reducing valve at the high-pressure connection. The connected consumer is therefore supplied or driven via two different gas pressure levels.
In a further possible embodiment, the fourth valve is a non-return valve which separates a low-pressure area formed between the low-pressure storage tank and the first valve from a high-pressure area formed between the high-pressure storage tank and the second valve. The terms low-pressure area and high-pressure area, like the terms low-pressure storage tank and high-pressure storage tank, should not be understood to mean that there is always a lower pressure in the low-pressure area than in the high-pressure area, but rather indicate that the low-pressure storage tank or area can be emptied to a lower minimum pressure level than the high-pressure storage tank or area. The non-return valve is configured to block the flow of gas from the high-pressure area to the low-pressure area. In particular, the non-return valve opens when the pressure in the low-pressure area is higher than in the high-pressure area and blocks in the opposite case.
In a further possible embodiment, it is provided that the low-pressure and high-pressure storage tanks are connected to a common gas inlet and can be filled with gas together via this inlet. Optionally, the gas inlet is connected to a low-pressure area formed between the low-pressure storage tank and the first valve. The fourth valve is optionally configured to open when filling with gas and to connect the low- and high-pressure storage tanks (or the low- and high-pressure areas) to each other in a gas-conducting manner.
In particular, the fourth valve is configured as a non-return valve with the above-specified blocking direction, so that it opens automatically when gas with a certain pressure is introduced into the low-pressure area via the gas inlet. This allows the storage device to be filled quickly and easily. Alternatively, the fourth valve could also be actively switchable and automatically switched by a control unit. Alternatively, the fourth valve could be configured as a manually operated shut-off valve so that the fourth valve is switched manually rather than automatically.
According to a second aspect of the present disclosure, a storage device for storing a gas and for supplying a consumer with different gas pressure levels (or injection pressures or simply pressure levels) is proposed, which comprises at least one low-pressure storage tank and at least one high-pressure storage tank, wherein it is provided in accordance with the disclosure that the low-pressure storage tank is connected to a low-pressure connection via a switchable first valve and the high-pressure storage tank is connected to a high-pressure connection via a switchable second valve, wherein it is being possible, as in the first aspect, to provide a connected consumer with a higher second gas pressure level via the high-pressure connection than via the low-pressure connection, which provides a first gas pressure level. The low-pressure storage tank and the high-pressure storage tank are connected to each other via a third valve. The third valve can be an actively switchable valve or a non-return valve.
The valves are switchable in such a way that the low-pressure storage tank can be emptied to a lower minimum pressure level (which corresponds in particular to the first gas pressure level) than the high-pressure storage tank. This results in the same advantages and properties as for the storage device according to the first aspect, wherein an alternative valve assembly is used here. The statement that the valves are switchable is to be understood with regard to the third valve as meaning that this can involve active switching or (if it is a non-return valve) passive switching (by means of a corresponding pressure difference).
In a possible embodiment of the storage device according to the second aspect, it is provided that the low-pressure connection and the high-pressure connection are only connected to each other via the third valve. In other words, there is no further connection between the two connections, in particular no further connection with a bypass valve. If the third valve is therefore switched to the shut-off position (active or passive), the high-pressure and low-pressure connections are separated from each other in a gas-tight manner. In this case, the low-pressure connection is only supplied by the low-pressure storage tank and the high-pressure connection is only supplied by the high-pressure storage tank, so that there are effectively two separate supply circuits. When the third valve is open, the low-pressure and high-pressure areas are connected to each other in a gas-conducting manner, for example to fill the gas storage tanks with gas via a common gas inlet as described in the first aspect. The third valve can be an actively switchable valve or a non-return valve.
The possible embodiments described below may relate both to the storage device according to the first aspect and the storage device according to the second aspect.
In a further possible embodiment, it is provided that a first pressure sensor is arranged in the low-pressure area, which detects the pressure level (hereinafter also referred to simply as pressure) in the low-pressure area, and a second pressure sensor is arranged in the high-pressure area, which detects the pressure level in the high-pressure area. The detected pressures can be used for switching or actuating the switchable valves in order to connect (or disconnect) the high and low-pressure connections to the high and low-pressure storage tanks depending on the detected pressure level in the high and low pressure areas in such a way that optimum emptying of the various gas storage tanks is achieved with optimum reduction of the dead mass.
In a further possible embodiment, it is provided that the storage device further comprises a control unit which is connected to the switchable first, second and third valves and is configured to switch them independently of one another. The first, second and third valves can be electrically actuated and in particular be configured as solenoid valves. In this way, fully automatic control of the storage device according to the disclosure can be realized in order to ensure optimum utilization of the storage capacities and efficient operation of the consumer. With regard to the second aspect, the above only applies in the event that the third valve connecting the low- and high-pressure storage tank is configured as an actively switchable valve. If the third valve is configured as a non-return valve, the above statements with regard to switching the valves only apply to the first and second valves.
In a further possible embodiment, it is provided that the control unit is connected to the first and second pressure sensors and is configured to automatically switch the first, second and third valves depending on the pressures detected via the pressure sensors such that, with simultaneous pressure supply to the low and high-pressure connections, the low-pressure storage tank is emptied to a first minimum pressure level and the high-pressure storage tank is emptied to a second minimum pressure level, wherein the second minimum pressure level is higher than the first minimum pressure level. In particular, the first minimum pressure level corresponds to the first gas pressure level provided at the low-pressure connection and the second minimum pressure level corresponds to the second gas pressure level provided at the high-pressure connection. With regard to the second aspect, the above only applies in the event that the third valve connecting the low and high-pressure storage tanks is configured as an actively switchable valve. If the third valve is configured as a non-return valve, the above statements with regard to switching the valves only apply to the first and second valves.
In a further possible embodiment, it is provided that the first and second valves and/or the first and second pressure reducing valves are configured such that a gas flow through the first valve is greater than a gas flow through the second valve. In an embodiment of the storage device according to the first aspect, in which a non-return valve is arranged between the low and high pressure areas, the lower gas flow through the second valve ensures that a higher pressure prevails in the high pressure area than in the low pressure area and the non-return valve remains closed.
The present disclosure also relates to a working equipment with a storage device according to the disclosure and a consumer supplied by said device with two different injection pressures or gas pressure levels, which has a low-pressure inlet connected to the low-pressure connection of the storage device and a high-pressure inlet connected to the high-pressure connection of the storage device. This obviously has the same advantages, properties and possible embodiments as the storage device according to the disclosure, which is why a repetitive description is omitted at this point.
The consumer may be a gas engine, in particular a hydrogen-powered engine. The working equipment can be a construction machine such as an excavator, a crane (stationary or mobile), a dump truck, a deep foundation machine such as a slurry wall cutter, rotary drilling rig or vibratory pile driver, a concrete pump or any other construction machine with a gas-powered engine.
The present disclosure also relates to a method for supplying a consumer, in particular a gas-powered engine, with different gas pressure levels by means of a storage device according to the disclosure. Here, a first pressure is measured in the low-pressure range and a second pressure is measured in the high-pressure range and, depending on the measured pressures, the switchable valves are switched in such a way that the low-pressure storage tank can be emptied to a first minimum pressure level and the high-pressure storage tank can be emptied to a second minimum pressure level, wherein the second minimum pressure level is higher than the first minimum pressure level. This obviously results in the same advantages, properties and possible embodiments as for the storage device according to the disclosure, which is why a repetitive description is dispensed with at this point. In particular, the first minimum pressure level corresponds to the first gas pressure level provided at the low-pressure connection and the second minimum pressure level corresponds to the second gas pressure level provided at the high-pressure connection.
In one possible embodiment of the method according to the disclosure, it is provided that the storage device is configured according to the first aspect, wherein the first and second valves are opened and the third and fourth valves are closed when the first measured pressure is greater than the first minimum pressure level (first stage). This allows the low-pressure storage tank to be emptied to the first minimum pressure level. If the first measured pressure is less than or equal to the first minimum pressure level (second stage), however, the second and third valves are open and the first and fourth valves are closed so that the high-pressure storage tank can be emptied to the second minimum pressure level. Optionally, the low-pressure and high-pressure connections are supplied simultaneously.
In this solution, a reduction in the dead mass is achieved by enabling the low-pressure storage tank to be emptied to the lower first minimum pressure level using the third valve acting as a bypass valve. Several low-pressure storage tanks can be provided, all of which are arranged in the low-pressure range and are therefore all emptied to the first minimum pressure level. A single high-pressure storage tank can be provided. If a total of N gas storage tanks are provided, the N−1 low-pressure storage tanks can be emptied to the first minimum pressure level, while only the one high-pressure storage tank is emptied to the higher second minimum pressure level. Alternatively, more than one high-pressure storage tank can be provided.
In the first stage, the low-pressure storage tank supplies the low-pressure connection, as the pressure in the low-pressure range is above the first gas pressure level. The high-pressure storage tank supplies the high-pressure connection. As the third and fourth valves are closed, the low and high pressure areas are separated from each other so that the low and high-pressure connections are supplied via two separate circuits. Optionally, the mass flow via the second valve is lower than via the first valve. In this case, the fourth valve can be configured as a non-return valve, which remains closed due to the higher pressure in the high-pressure area.
If the measured first pressure (low-pressure range) reaches the first minimum pressure level, the low-pressure storage tank is considered to be empty. The third valve, which acts as a bypass valve, is now opened so that in the second stage the high-pressure storage tank supplies both the high-pressure connection and the low-pressure connection. For this purpose, the high-pressure storage tank, the first and second valves and/or the first and second pressure reducing valves are configured in particular so that the pressure in the high-pressure area is still above the second gas pressure level after the low-pressure storage tank has been emptied. The supply via the high-pressure storage tank continues until the pressure in the high-pressure area reaches the second minimum pressure level or the second gas pressure level that can be provided at the high-pressure connection and the high-pressure storage tank is therefore also emptied.
In an alternative possible embodiment of the method according to the disclosure, it is provided that the storage device is configured according to the first aspect. In this embodiment, the first, second and third valves are open in the first stage and the fourth valve may be closed, wherein the first stage is characterized in that the first measured pressure is greater than a defined intermediate pressure level, which is in particular above the second minimum pressure level. The low and high-pressure storage tanks jointly supply the low and high-pressure connections and are emptied to the intermediate pressure level. If the first measured pressure is less than or equal to the intermediate pressure level (second stage), the first and second valves are open and the third and fourth valves are closed, so that the high and low pressure areas are separated from each other and the high and low-pressure storage tanks only supply the high and low-pressure connections respectively. This allows the low-pressure storage tank to be emptied to the first minimum pressure level and the high-pressure storage tank to be emptied separately to the second minimum pressure level.
This achieves the same result as in the above-described embodiment by switching the valves differently. For this purpose, the intermediate pressure level must be suitably selected, wherein the value of the intermediate pressure level depends on the design of the components (gas storage tank, valves, pressure reducer) of the storage device. Optionally, the intermediate pressure level is selected such, that the high and low-pressure storage tanks reach their respective minimum pressure levels at the same time.
In an alternative possible embodiment of the method according to the disclosure, it is provided that the storage device is configured according to the first aspect, wherein the first and third valves are open and the second and fourth valves are closed when the first measured pressure is greater than the second minimum pressure level (first stage). In this case, the low-pressure storage tank supplies both the low-pressure connection and the high-pressure connection in the first stage and can be emptied to the second minimum pressure level. In the first stage, the high-pressure storage tank does not supply either of the connections. If the first measured pressure is less than or equal to the second minimum pressure level (second stage), however, the first and second valves are open and the third and fourth valves are closed, so that the high and low pressure areas are separated from each other and the high and low-pressure storage tanks each only supply the high or low-pressure connection. This allows the low-pressure storage tank to be emptied to the first minimum pressure level and the high-pressure storage tank to the second minimum pressure level.
Here too, the same result is achieved by switching the valves differently as in the two embodiments described above. Optionally, multiple low-pressure storage tanks and/or multiple high-pressure storage tanks are provided, which have different capacities and are configured in such a way that the high-pressure and low-pressure storage tanks reach their respective minimum pressure levels simultaneously in the second stage. The valves and/or pressure reducing valves must also be configured accordingly, in particular with regard to the mass flows through the first and second valves. Alternatively, only one low-pressure storage tank and only one high-pressure storage tank can be provided, which, however, have different capacities.
In an alternative possible embodiment of the method according to the disclosure, it is provided that the storage device is configured according to the second aspect of the present disclosure, wherein the first and second valves are open and the third valve is closed, so that the low-pressure storage tank can be emptied to the first minimum pressure level and the high-pressure storage tank can be emptied separately up to the second minimum pressure level. Because the third valve is closed, the high and low pressure areas are separated from one another and the high and low-pressure storage tanks only supply the high and low-pressure connections respectively.
Optionally, several low-pressure storage tanks and/or several high-pressure storage tanks are provided, which have different capacities and are configured in such a way that the high-pressure and low-pressure storage tanks reach their respective minimum pressure levels simultaneously. The first and second valves and/or the first and second pressure reducing valves must also be configured accordingly, in particular with regard to the mass flows through the first and second valves. Alternatively, only one low-pressure storage tank and only one high-pressure storage tank can be provided in each case, but these have different capacities in particular.
The method according to the disclosure according to any one of the embodiments described above can comprise both stages or only one of the two stages. For example, the method could be started with a partially emptied storage device, so that the switchable valves are switched directly to the switching position of the second stage (or are already switched in this way). The method according to the disclosure does not have to be carried out until the high-pressure storage tank or the low-pressure storage tank is completely empty, but can be terminated after the consumer has been operated and the storage device has not yet been emptied. The method according to the disclosure can of course also comprise a supply of the consumer via the first and second stages until the storage device is completely emptied (possibly also a prior and/or subsequent filling of the storage device), whereby the operation of the consumer need not be continuous, but can comprise several stages of inactivity.
Further features, details and advantages of the disclosure result from the exemplary embodiments explained below with reference to the Figures. The Figures show in:
The total mass MT of the gas in the storage device is calculated as follows:
wherein MU stands for the mass usable by the consumer and MD stands for the mass or dead mass of the gas that cannot be used by the consumer.
The usable mass MU depends on the required autonomy of the consumer. The dead mass MD should be minimized in every system, as it cannot be used to drive the consumer. In the case of a gas-powered motor, which operates at two different pressure levels Plow and Phigh a certain part of the stored gas is unusable at the lower pressure level, while a certain Plow level, while a certain other part of the stored gas is unusable at the higher pressure level. Phigh is unusable. Therefore, for each pressure level Plow and Phigh an associated dead mass:
Here ρ (P,T) denotes the density of the gas at a pressure P and a temperature T, VPlow the volume of gas unusable at a pressure Plow (i.e. the volume of the dead mass at pressure Plow) and VPhigh the volume of gas unusable at a pressure Phigh (i.e. the volume of the dead mass at pressure Phigh), where Plow<Phigh. VT denotes the total gas volume of the storage device.
Since a gas has a lower density at a lower pressure (at the same temperature), it results from equations (2) and (3) that the absolute minimum and maximum dead masses MD,min and MD,max result as follows:
For consumers that are operated at two different pressure levels or injection pressures, the simplest solution is to feed the low and high-pressure connections via a single supply circuit from one or more common gas storage tanks. An example of such a known system is shown in
In order to provide a defined pressure level at the connections 8, 9, to which the consumer 100 is connected via corresponding low and high pressure inlets, pressure reducers 4, 5 are provided, which reduce the system pressure to the respective pressure level. A pressure sensor 6 detects the pressure in the area between the valve 3 and the gas storage tanks 1, 2. There can be more than two gas storage tanks. Gas storage tanks 1, 2 can be filled with gas via a common gas inlet 7, wherein valve 3 is closed for this purpose. This is shown in
The gas pressure in the storage device after filling is referred to as Pinit (initial pressure). As both connections 8, 9 are supplied via the same supply circuit, the storage device as a whole is considered to be empty when the pressure measured by the pressure sensor 6 reaches the higher of the two pressure levels provided at the connections, that is, Phigh. However, this results in a comparatively large dead mass according to equation (6), as a supply can only be provided until the higher pressure level is reached. Phigh can take place.
The idea according to the disclosure is to reduce the unusable gas volume at the pressure level provided at the high-pressure connection. Phigh useless gas volume VPhigh in the storage device at the pressure level provided at the high-pressure connection so that the dead mass approximates equation (5).
Four exemplary embodiments of the storage device 10 according to the disclosure are described below. Identical components are denoted with the same reference characters in the various exemplary embodiments.
The storage device 10 according to the disclosure comprises a gas inlet 70 for filling the gas storage tanks 21, 22, which has the structure and the same function as described with respect to
In this exemplary embodiment, the storage device 10 comprises a low-pressure storage tank 21 and a high-pressure storage tank 22, which may have identical or different capacities. The low-pressure storage tank 21 is connected to the low-pressure connection 41 via a switchable first valve 31, wherein the first pressure reducer 51 is connected between the first valve 31 and the low-pressure connection 41. The high-pressure storage tank 22 is connected to the high-pressure connection 42 via a switchable second valve 32, wherein the second pressure reducer 52 is connected between the second valve 32 and the high-pressure connection 42.
The supply line that connects the first valve 31 to the first pressure reducer 51 is connected via a bypass line to the supply line that connects the second valve 32 to the second pressure reducer 52. A switchable third valve 33 is arranged in this bypass line, which in an open state connects the low-pressure connection 41 to the high-pressure connection 42. The third valve 33 thus functions as a bypass valve, the function of which is described below.
Parallel to the bypass line, the low-pressure storage tank 21 and the high-pressure storage tank 22 are connected to each other via a fourth valve 34, which in this exemplary embodiment is configured as a non-return valve. The area between the fourth valve 34, the low-pressure storage tank 21 and the first valve 31 forms a low-pressure area of the storage device 10. The area between the fourth valve 34, the high-pressure storage tank 22 and the second valve 32 forms a high-pressure area of the storage device 10. The low-pressure area is therefore separated from the high-pressure area by the fourth valve 34. Its blocking direction is set in such a way that it opens when the pressure in the low-pressure area exceeds the pressure in the high-pressure area, and connects the low-and high-pressure areas in a gas-conducting manner. In an alternative embodiment, the fourth valve 34 could be configured as an actively switchable valve. A design as a manually switchable shut-off valve is also conceivable in principle.
A first pressure sensor 61 is located in the low-pressure area between the low-pressure storage tank 21 and the first valve 31 and detects the pressure level currently prevailing in the low-pressure area. A second pressure sensor 62 is located in the high-pressure area between high-pressure storage tank 22 and second valve 32 and detects the pressure level currently prevailing in the high-pressure area.
Depending on the switching state of the valves 31, 32, 33, 34, the low and high-pressure connections 41, 42 can therefore be supplied with gas via a common supply circuit or via two separate supply circuits.
Optionally, the pressure sensors 61, 62 and the switchable valves 31, 32, 33 are electrically connected to a control unit, not shown in the Figures, which electrically actuates the valves 31, 32, 33 depending on the detected pressures.
In a first stage, which is shown in
This switching state according to the first stage is maintained until the pressure detected by the first pressure sensor 61 PG1 in the low pressure range reaches the first pressure level Plow generated by the first pressure reducer 51 is reached. In the first stage, the low-pressure storage tank 21 is therefore emptied to the first minimum pressure level Plow and the high-pressure storage tank 22 is emptied to a predetermined intermediate pressure PX wherein the value of PX depends on the capacity of the low-pressure storage tank 21 (or the number of low-pressure storage tanks 21). The low-pressure storage tank 21 is now completely emptied.
The storage device 10 now enters a second stage, which is shown in
The values of PX, Plow and Phigh are optionally stored in the above-mentioned control unit.
By allowing the low-pressure storage tank 21 to be emptied to the lower minimum pressure level Plow and only the high-pressure storage tank 22 is only emptied to the higher minimum pressure level Phigh the dead mass of the storage device 10 can be reduced in total.
The storage device 10 may comprise a plurality of gas storage tanks 21, 22, for example a number of N gas storage tanks 21, 22, wherein N−1 low-pressure storage tanks 21 and one high-pressure storage tank 22 may be provided. In this case, all N−1 low-pressure storage tanks 21 are emptied to the lower pressure level Plow.
After a request for an engine start (step 201), it is checked (in particular by the aforementioned control unit) whether the pressure level PG2 is above the second minimum pressure level Phigh (step 202). If not, the storage device 10 or the high-pressure storage tank 22 is considered to be empty and the engine start is aborted (step 203). If yes, it is checked whether the pressure level PG1 is above the first minimum pressure level Plow (step 204). If so, the pressure in the low-pressure storage tank 21 is sufficient to supply the low-pressure connection 41 (stage 1) and the first and second valves 31, 32 are opened (step 205), while the third and fourth valves 33, 34 remain closed. If the pressure level PG1 is not greater than the first minimum pressure level Plow, the low-pressure storage tank 21 is to be regarded as emptied and the supply to the motor 100 takes place in stage 2, i.e. the third valve or bypass valve 33 is opened while the first valve 31 is closed (step 206). Thus, both connections 41, 42 are supplied via the high-pressure storage tank 22 until the latter is also emptied. After switching the corresponding valves 31, 32, 33 (step 205 or 206), the engine 100 is started (step 207) and this is supplied with the corresponding injection pressures. Checking the pressure levels PG1 and PG2 can be carried out simultaneously.
During engine operation, the pressures PG1 and PG2 are recorded and compared with the corresponding limit values Plow and Phigh depending on which stage the system is in (step 208). If the supply takes place in stage 1, the pressure level is PG1 is monitored (step 209). If the pressured drops to PG1 or below the first minimum pressure level Plow (low-pressure storage tank 21 emptied), the system switches to stage 2 and the third valve 33 is opened and the first valve 31 is closed (step 210). If the supply takes place in stage 2, the pressure level PG2 is monitored (step 211). If the pressure drops to PG2 or below the second minimum pressure level Phigh (high-pressure storage tank 22 emptied), the engine 100 is stopped (step 212), as the two required injection pressures can no longer be provided by the storage device 10.
The first stage is shown in
When the system pressure reaches the defined intermediate pressure level PX the second stage is entered (see
After a request to start the engine (step 301), it is checked (in particular by the aforementioned control unit) whether the pressure level PG2 is above the second minimum pressure level Phigh (step 302). If NO, the storage device 10 or the high-pressure storage tank 22 is considered to be empty and the engine start is aborted (step 303). If YES, it is checked whether the pressure level PG1 is above the first minimum pressure level Plow (step 304). If NO, the engine stop is also canceled (step 303). If YES, it is checked whether the pressure level PG1 is above the defined intermediate pressure level PX (step 305). If this is the case, the supply is carried out using stage 1 shown in
During engine operation, the pressures PG1 and PG2 are recorded and compared with the corresponding limit values PX, Plow and Phigh in regular intervals, depending on which stage the system is in (step 309). If the supply takes place in stage 1, the pressure level is PG1 is monitored (step 310). If the pressure PG1 drops to or below the intermediate pressure level PX, stage 2 is entered and the third valve 33 is closed (step 311). In stage 2, the pressure level is PG2 monitored to see whether it is above the second minimum pressure level Phigh (step 312). If the pressure PG2 drops to or below the second minimum pressure level Phigh (high-pressure storage tank 22 emptied), the engine 100 is stopped (step 314), as the high-pressure connection 42 can no longer be supplied with the required injection pressure. In addition, the pressure level is PG1 monitored to see whether it is above the first minimum pressure level Plow (step 313). If the pressure PG1 drops to or below the first minimum pressure level Plow (low-pressure storage tank 21 emptied), the engine 100 is stopped (step 314), as the low-pressure connection 41 can no longer be supplied with the required injection pressure.
The consumer 100 is only supplied in a single stage, which is shown in
After an engine start request (step 401), it is checked (in particular by the aforementioned control unit) whether the pressure level PG2 is above the second minimum pressure level Phigh (step 402) and whether the pressure level PG1 is above the first minimum pressure level Plow (step 403). If the respective minimum pressure level Plow, Phigh is reached in the low-pressure range or in the high-pressure range, the storage device 10 is to be regarded as empty and the engine start is aborted (step 404). If both the pressure level PG1 above the first minimum pressure level Plow as well as the pressure level PG2 above the first minimum pressure level Phigh, the motor 100 is supplied as shown in
During engine operation, the pressures PG1 and PG2 are recorded and compared with the corresponding minimum pressure levels Plow and Phigh (steps 407 and 408). If the pressure falls PG1 to or below the first minimum pressure level Plow or if the pressure falls PG2 to or below the second minimum pressure level Phigh the engine 100 is stopped (step 409), as the corresponding connection 41, 42 can no longer be supplied with the required injection pressure.
The first stage is shown in
The storage device 10 then enters the second stage (see
After a request to start the engine (step 501), it is checked (in particular by the aforementioned control unit) whether the pressure level PG2 is above the second minimum pressure level Phigh (step 502) and whether the pressure level PG1 is above the first minimum pressure level Plow (step 503). If the respective minimum pressure levels Plow, Phigh are reached in the low pressure range or in the high pressure range, the storage device 10 is considered to be empty and the engine start is aborted (step 504). If the pressure levels PG1 and PG2 are above the respective minimum pressure levels Plow, Phigh, the type of supply to the consumer 100 depends on whether the pressure level PG1 in the low-pressure range is greater than or less than (or equal to) the second minimum pressure level Phigh (step 505). If the pressure level is PG1 is above Phigh, the supply takes place in accordance with stage 1 shown in
During engine operation, the pressures PG1 and PG2 are recorded and compared with the corresponding limit values Plow and Phigh depending on which stage the system is in (step 509). If the supply takes place in stage 1, the pressure level is PG1 is monitored (step 510). If the pressure falls PG1 falls to or below the second minimum pressure level Phigh, stage 2 is entered and the second valve 32 is opened and the third valve 33 is closed (step 511). In stage 2, the pressure level is monitored PG1 monitored to see whether it is above the first minimum pressure level Plow (step 512) and, on the other hand, the pressure level is PG2 whether it is above the second minimum pressure level (step 513). Phigh (step 513). If the pressure PG1 in the low pressure range falls to or below the first minimum pressure level Plow(low-pressure storage tank 21 emptied) or if the pressure in the high-pressure PG2 in the high pressure range to or below the second minimum pressure level Phigh (high-pressure storage tank 22 emptied), the engine 100 is stopped (step 514), as the connections 41, 42 can no longer both be supplied with the required injection pressure.
Number | Date | Country | Kind |
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10 2023 111 786.6 | May 2023 | DE | national |